CN102410704B - Production method of food grade liquid carbon dioxide product for recycling resurgent gases - Google Patents
Production method of food grade liquid carbon dioxide product for recycling resurgent gases Download PDFInfo
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Abstract
本发明涉及二氧化碳的生产方法,具体公开一种回收再生气的食品级液体二氧化碳产品的生产方法,包括下列步骤:(1)压缩工序;(2)脱烃工序;(3)净化工序,其中,加热脱附杂质步骤用于加热吸附剂,使吸附剂吸附的杂质被加热解吸,吸附剂得到充分再生的气流和冷却吸附剂步骤用于冷却吸附剂的气流返回含有杂质的二氧化碳原料气体中;(4)液化工序;(5)蒸馏提纯工序。本发明的食品级液体二氧化碳产品的生产方法,不但使食品级液体二氧化碳产品的甲烷和乙烯含量大大降低,低于国际标准,而且由于回收了净化塔再生气,使得含有杂质的二氧化碳原料气利用率大大提高,从76%提高至88%,增加了食品级液体二氧化碳产品的产量,降低了生产成本,大大减少了温室气体的排放。
The invention relates to a production method of carbon dioxide, and specifically discloses a production method of a food-grade liquid carbon dioxide product that recovers regeneration gas, comprising the following steps: (1) Compression process; (2) Dehydrocarbon process; (3) Purification process, wherein, The step of heating and desorbing impurities is used to heat the adsorbent, so that the impurities adsorbed by the adsorbent are heated and desorbed, and the adsorbent obtains a fully regenerated air flow and the step of cooling the adsorbent is used to return the air flow of the cooled adsorbent to the carbon dioxide raw material gas containing impurities; ( 4) Liquefaction process; (5) Distillation purification process. The production method of the food-grade liquid carbon dioxide product of the present invention not only greatly reduces the methane and ethylene content of the food-grade liquid carbon dioxide product, which is lower than the international standard, but also makes the utilization rate of the carbon dioxide raw material gas containing impurities Greatly improved, from 76% to 88%, increased the output of food-grade liquid carbon dioxide products, reduced production costs, and greatly reduced greenhouse gas emissions.
Description
技术领域technical field
本发明一般地涉及二氧化碳的生产方法,具体涉及一种回收再生气的食品级液体二氧化碳产品的生产方法。The invention generally relates to a production method of carbon dioxide, in particular to a production method of a food-grade liquid carbon dioxide product that recovers regeneration gas.
背景技术Background technique
图3示出一种食品级液体二氧化碳产品的生产方法的流程,包括下述步骤:Fig. 3 shows the flow process of a kind of production method of food-grade liquid carbon dioxide product, comprises the following steps:
(1)压缩工序30(1) Compression process 30
将来自界区外的含有机械水、甲烷、乙烯、苯等杂质的二氧化碳含量约为99.2%的二氧化碳原料气体经水洗和预冷器10预冷,经过第一水分离器20除去机械水后进入压缩工序30,经一级压缩机31升压至0.1~0.35Mpa、二级压缩机32升压至0.8~1.2MPa和三级压缩机33升压至2.3~2.8MPa,从三级压缩机33出来的含有甲烷、乙烯、苯等杂质的二氧化碳气体的温度为110~120℃,进入热交换器130,与从蒸馏提纯工序100的蒸馏提纯塔101上部的换热器1012壳程出来的经调节阀1014节流膨胀后再次降压至0.05MPa的气体混合物及从球罐112排出的闪蒸气汇合在一起后形成的汇合气流在热交换器130中进行热交换,再经过水冷却器60降温和第二水分离器70分离机械水,然后送到净化工序80。The carbon dioxide raw material gas containing mechanical water, methane, ethylene, benzene and other impurities with a carbon dioxide content of about 99.2% from outside the boundary area is washed with water and precooled by the precooler 10, and the mechanical water is removed by the first water separator 20 before entering In the compression process 30, the pressure is increased to 0.1-0.35Mpa by the first-stage compressor 31, the pressure is increased by the second-stage compressor 32 to 0.8-1.2MPa and the pressure is increased by the third-stage compressor 33 to 2.3-2.8MPa. The temperature of the outgoing carbon dioxide gas containing impurities such as methane, ethylene, and benzene is 110-120°C, and it enters the heat exchanger 130, and is regulated with the regulated Valve 1014 throttles and expands the gas mixture decompressed to 0.05MPa again and the flash gas discharged from the
(2)净化工序80(2) Purification process 80
采用变温吸附工艺,多台净化器切换工作,当某一台或数台净化器81处于吸附状态时,另一台或数台净化器82处于再生状态,其余的一台或数台净化器83则处于备用状态,常温吸附杂质、高温脱附杂质,由装填在净化器内的氧化铝和硅胶吸附剂对来自第二水分离器70的含有甲烷、乙烯、苯等杂质的二氧化碳气体中的微量水蒸气(PPM级)和微量苯(PPB级)杂质选择性吸附,对来自第二水分离器70的含有甲烷、乙烯、苯等杂质的二氧化碳气体进行净化。Using the temperature swing adsorption process, multiple purifiers switch to work. When one or several purifiers 81 are in the adsorption state, the other or
①吸附① Adsorption
来自第二水分离器70的含有甲烷、乙烯、苯等杂质的二氧化碳气体从通常称为吸附塔的净化器81底部进入吸附塔,从吸附塔的顶部排出。在吸附塔中,吸附剂对微量水蒸气和微量苯等进行有效吸附,使吸附塔出口端的气体中的水和苯等指标达到相应设计指标或规定标准,然后送到液化工序90和蒸馏提纯工序100,吸附剂吸附至一定时间后,预计吸附剂接近饱和时停止吸附。The carbon dioxide gas containing methane, ethylene, benzene and other impurities from the second water separator 70 enters the adsorption tower from the bottom of the purifier 81, which is usually called an adsorption tower, and is discharged from the top of the adsorption tower. In the adsorption tower, the adsorbent can effectively adsorb traces of water vapor and benzene, so that the indicators of water and benzene in the gas at the outlet of the adsorption tower reach the corresponding design indicators or specified standards, and then sent to the liquefaction process 90 and
②逆向放压②Reverse pressure release
吸附步骤结束后,将吸附塔内的含有微量甲烷、乙烯等杂质的二氧化碳气体逆着吸附方向限流卸压排出净化器81外,结束后吸附塔内的压力接近常压。After the adsorption step is completed, the carbon dioxide gas containing traces of methane, ethylene and other impurities in the adsorption tower is flow-limited and pressure-relieved against the direction of adsorption, and discharged out of the purifier 81. After the end, the pressure in the adsorption tower is close to normal pressure.
③加热脱附杂质③Heating and desorption of impurities
从蒸馏提纯工序100的蒸馏提纯塔101顶部排出的含有少量未冷凝二氧化碳气体和大量甲烷、乙烯的气体混合物,经调节阀1013节流膨胀后温度降低,进入蒸馏提纯塔101上部的换热器1012壳程,与在换热器1012管程内上升的闪蒸气换热,闪蒸气中的部分未冷凝二氧化碳气体被冷凝落入蒸馏提纯塔101塔釜内,其余的则成为上述的气体混合物从蒸馏提纯塔101顶部排出,该气体混合物经调节阀1013节流膨胀后温度降低,进入蒸馏提纯塔101上部的换热器1012壳程,从换热器1012壳程出来的气体混合物经调节阀1014节流膨胀后再次降压至0.05MPa,与从球罐112排出的闪蒸气汇合在一起后形成的汇合气流的一部分进入热交换器130,与从三级压缩机33出来的温度为110~120℃的含有甲烷、乙烯、苯等杂质的二氧化碳气体换热后进入电加热器140被加热升温至180~235℃,进入正处于加热脱附杂质步骤的净化器81即吸附塔内,逆着吸附的方向冲洗吸附剂,使吸附剂吸附的杂质被加热解吸,吸附剂得到充分再生,然后作为废气排放。The gas mixture containing a small amount of uncondensed carbon dioxide gas and a large amount of methane and ethylene discharged from the top of the distillation purification tower 101 in the
④冷却吸附剂④Cooling adsorbent
加热脱附杂质步骤结束后,净化器81中的吸附剂吸附的水和苯等杂质几乎得到完全解吸,此时将汇合气流的另一部分直接送至净化器81,将净化器81内的吸附剂冷却降温至≤25℃。After the step of heating and desorbing impurities is completed, the impurities such as water and benzene adsorbed by the adsorbent in the purifier 81 are almost completely desorbed. At this time, another part of the combined air flow is directly sent to the purifier 81, and the adsorbent in the purifier 81 Cool down to ≤25°C.
⑤净化器充压⑤Purifier charging
利用来自已从再生状态切换为吸附状态的通常称为吸附塔的净化器82的一部分经过净化处理后的含有微量甲烷、乙烯等杂质的二氧化碳气体对净化器81充压至吸附压力2.3~2.8MPa,准备进入下一次吸附。Purifier 81 is pressurized to an adsorption pressure of 2.3-2.8 MPa by using carbon dioxide gas containing traces of impurities such as methane and ethylene from a part of the
(3)液化工序90(3) Liquefaction process 90
来自净化工序80的经过净化处理后的含有甲烷、乙烯等杂质的二氧化碳气体的一部分经孔板流量计1015进入蒸馏提纯工序100的蒸馏提纯塔101的通常称为塔釜盘管的再沸器1011的入口,充分提供产品液体二氧化碳蒸馏提纯所需的热源,从通常称为塔釜盘管的再沸器1011的出口排出,与来自净化工序80的经过净化处理后的含有甲烷、乙烯等杂质的二氧化碳气体的另一部分,在该另一部分从受孔板流量计1015控制的调节阀1016流出后,该两部分汇合在一起,进入液化工序90的第一蒸发冷凝器91进行液化。液化工序90的第一蒸发冷凝器91的冷源为液氨,在第一蒸发冷凝器91中,含有甲烷、乙烯等杂质的二氧化碳气体充分与液氨进行热量交换,第一蒸发冷凝器91中的液氨液位通过调节阀进行精确控制,使大部分的二氧化碳气体被充分液化,成为-23~-24℃液体二氧化碳,然后送入蒸馏提纯工序100。Part of the purified carbon dioxide gas containing impurities such as methane and ethylene from the purification process 80 enters the reboiler 1011 of the distillation purification tower 101 of the
(4)蒸馏提纯工序100(4)
来自液化工序90的第一蒸发冷凝器91的含有未冷凝二氧化碳气体和甲烷、乙烯等杂质的液化后的二氧化碳通过喷头1021雾状喷淋进入蒸馏提纯工序100的蒸馏提纯塔101的塔釜进行蒸馏提纯,甲烷、乙烯等杂质和未冷凝二氧化碳气体从液化后的二氧化碳中蒸馏出来,称为闪蒸气,在塔釜下部得到温度为-21~-23℃的产品液体二氧化碳。闪蒸气从塔釜上升,与从喷头1021喷出的雾状液体二氧化碳接触,闪蒸气中的部分未冷凝二氧化碳气体被冷凝,落入塔釜内;闪蒸气继续上升,进入蒸馏蒸馏提纯塔101上部的换热器1012管程,与经调节阀1013节流膨胀温度降低后进入换热器1012壳程的气体混合物换热,闪蒸气中的部分未冷凝二氧化碳气体被冷凝,落入塔釜内。闪蒸气离开换热器1012管程,成为含有少量未冷凝二氧化碳气体和大量甲烷、乙烯的气体混合物,从蒸馏提纯工序100的蒸馏提纯塔101顶部排出。来自净化工序80的经过净化处理后的温度为28~32℃含有微量甲烷、乙烯等杂质的二氧化碳气体的一部分经孔板流量计1015进入蒸馏提纯工序100的蒸馏提纯塔101的通常称为塔釜盘管的再沸器1011的入口,充分提供产品液体二氧化碳蒸馏提纯所需的热源,从通常称为塔釜盘管的再沸器1011的出口排出,排出温度为-9~-11℃,与来自净化工序80的经过净化处理后的温度为28~32℃含有微量甲烷、乙烯等杂质的二氧化碳气体的另一部分,在该另一部分从受孔板流量计1015控制的调节阀1016流出后,该两部分汇合在一起,进入液化工序90的第一蒸发冷凝器91进行液化。From the first evaporative condenser 91 of the liquefaction process 90, the liquefied carbon dioxide containing uncondensed carbon dioxide gas and impurities such as methane and ethylene is sprayed into the tower still of the distillation purification tower 101 of the
(5)过冷工序110(5)
来自蒸馏提纯工序100的蒸馏提纯塔101塔釜内的经蒸馏提纯的产品液体二氧化碳送至过冷工序110的第二蒸发冷凝器111,过冷工序110的第二蒸发冷凝器111的冷源为液氨,在第二蒸发冷凝器111中,产品液体二氧化碳的温度进一步降低,被进一步降低温度的产品液体二氧化碳经程控阀送到产品液体二氧化碳贮罐112存储。The product liquid carbon dioxide through distillation purification in the distillation purification tower 101 tower kettle of
图3所示的食品级液体二氧化碳产品的生产方法具有下列缺点:The production method of food-grade liquid carbon dioxide product shown in Fig. 3 has following shortcoming:
在图3所示的食品级液体二氧化碳产品的生产方法中,(2)净化工序80中的③加热脱附杂质步骤使吸附剂吸附的杂质被加热解吸所用的加热气流和(2)净化工序80中的④冷却吸附剂步骤使吸附剂被冷却所用的冷却气流都来自从蒸馏提纯工序100的蒸馏提纯塔101上部的换热器1012壳程出来的经调节阀1014节流膨胀后再次降压至0.05MPa的气体混合物及从球罐112排出的闪蒸气汇合在一起后形成的汇合气流,该汇合气流在③加热脱附杂质步骤和④冷却吸附剂步骤使用后被放空,然而,被放空的气体中含有大量的二氧化碳,这不但造成原料气的巨大浪费,而且向大气排放大量的温室气体。In the production method of the food-grade liquid carbon dioxide product shown in Figure 3, (2) in the purification process 80 (3) the step of heating and desorbing impurities makes the impurities adsorbed by the adsorbent be heated and desorbed by the heated air flow used for desorption and (2) the purification process 80 In the ④ step of cooling the adsorbent, the cooling gas used for cooling the adsorbent comes from the shell side of the
此外,在图3所示的食品级液体二氧化碳产品的生产方法中,净化工序80在压缩工序30的三级压缩之后进行,三级压缩机33的出口压力高达2.3~2.8MPa,这就使得净化工序80中的设备、仪表、管道和吸附剂等都在较高的压力下工作,对这些设备、仪表、管道和吸附剂等提出的耐压级别高,增大了成本投入,降低了使用寿命,增加了安全隐患。In addition, in the production method of the food-grade liquid carbon dioxide product shown in Figure 3, the purification process 80 is carried out after the three-stage compression of the compression process 30, and the outlet pressure of the three-stage compressor 33 is as high as 2.3-2.8MPa, which makes the purification The equipment, instruments, pipelines and adsorbents in process 80 all work under relatively high pressure. The high pressure resistance level proposed for these equipment, instruments, pipelines and adsorbents increases the cost input and reduces the service life , increasing security risks.
发明内容Contents of the invention
本发明要提供回收再生气的食品级液体二氧化碳产品的生产方法。The present invention provides a production method for food-grade liquid carbon dioxide products that recover regenerated gas.
本发明提供的一种回收再生气的食品级液体二氧化碳产品的生产方法,包括下列步骤:A kind of production method of the food-grade liquid carbon dioxide product that reclaims regeneration gas provided by the present invention comprises the following steps:
(1)压缩工序(1) Compression process
将含有杂质的二氧化碳原料气体和化学反应稍微过量的氧气混合,与从净化工序返回的用于加热吸附剂,使吸附剂吸附的杂质被加热解吸,吸附剂得到充分再生的气流或从净化工序返回的用于冷却吸附剂的气流一起经过水分离器除去机械水后进入压缩工序,经一级压缩机升压至0.1~0.35Mpa、二级压缩机升压至0.8~1.2MPa和三级压缩机33升压至2.3~2.8MPa,然后送到脱烃工序;Mix the carbon dioxide raw material gas containing impurities and oxygen with a slight excess of chemical reaction, and return from the purification process to heat the adsorbent, so that the impurities adsorbed by the adsorbent are heated and desorbed, and the adsorbent is fully regenerated. Or return from the purification process The airflow used to cool the adsorbent passes through the water separator to remove mechanical water and then enters the compression process. The first-stage compressor boosts the pressure to 0.1-0.35Mpa, the second-stage compressor boosts the pressure to 0.8-1.2MPa and the third-stage compressor 33 boosted to 2.3-2.8MPa, and then sent to the dehydrogenation process;
(2)脱烃工序(2) Dehydrogenation process
来自压缩工序的含有杂质的二氧化碳气体和化学反应稍微过量的氧气进入脱烃工序,在脱烃反应器内杂质中的甲烷和乙烯与化学反应稍微过量的氧气在温度为480~520℃、压力为2.3~2.8MPa、活性组分为铂和钯以及载体为氧化铝的催化剂的作用下发生化学反应,生成二氧化碳和水,脱除含有杂质的二氧化碳气体中的甲烷和乙烯,然后送到净化工序;The impurity-containing carbon dioxide gas and slightly excess oxygen from the chemical reaction from the compression process enter the dehydrogenation process. In the dehydrogenation reactor, the methane and ethylene among the impurities and the slightly excess oxygen from the chemical reaction are processed at a temperature of 480-520 ° C and a pressure of . 2.3 ~ 2.8MPa, the active components are platinum and palladium and the carrier is alumina catalyst, a chemical reaction occurs to generate carbon dioxide and water, remove methane and ethylene in the carbon dioxide gas containing impurities, and then send it to the purification process;
(3)净化工序(3) Purification process
采用变温吸附工艺,多台净化器切换工作,当某一台或数台净化器处于吸附状态时,另一台或数台净化器则处于再生状态,常温吸附杂质、高温脱附杂质,由装填在净化器内的氧化铝和硅胶吸附剂对来自脱烃工序的含有微量甲烷、乙烯、氧气、苯和水蒸气杂质的二氧化碳气体中的微量水蒸气(PPM级)和微量苯(PPB级)杂质选择性吸附,对来自脱烃工序的含有微量甲烷、乙烯、氧气、苯和水蒸气杂质的二氧化碳气体进行净化,然后送到液化工序和蒸馏提纯工序;Using the temperature swing adsorption process, multiple purifiers switch to work. When one or several purifiers are in the adsorption state, the other or several purifiers are in the regeneration state. The impurities are adsorbed at room temperature and desorbed at high temperature. The alumina and silica gel adsorbents in the purifier can remove trace water vapor (PPM grade) and trace benzene (PPB grade) impurities in carbon dioxide gas containing trace methane, ethylene, oxygen, benzene and water vapor impurities from the dehydrogenation process Selective adsorption, to purify the carbon dioxide gas containing trace methane, ethylene, oxygen, benzene and water vapor impurities from the dehydrogenation process, and then send it to the liquefaction process and distillation purification process;
在其中的加热脱附杂质步骤中,将用于加热吸附剂,使吸附剂吸附的杂质被加热解吸,吸附剂得到充分再生的气流返回含有杂质的二氧化碳原料气体中;In the step of heating and desorbing impurities, it is used to heat the adsorbent, so that the impurities adsorbed by the adsorbent are heated and desorbed, and the gas flow that is fully regenerated by the adsorbent is returned to the carbon dioxide raw material gas containing impurities;
在其中的冷却吸附剂步骤中,将用于冷却吸附剂的气流返回含有杂质的二氧化碳原料气体中;In the step of cooling the adsorbent, the gas stream used for cooling the adsorbent is returned to the carbon dioxide feed gas containing impurities;
(4)液化工序(4) Liquefaction process
来自净化工序的含有杂质的二氧化碳气体的一部分经孔板流量计进入蒸馏提纯工序的蒸馏提纯塔的通常称为塔釜盘管的再沸器的入口,充分提供产品液体二氧化碳蒸馏提纯所需的热源,从该再沸器的出口排出,与来自净化工序的含有杂质的二氧化碳气体的另一部分,在该另一部分从受该孔板流量计控制的调节阀流出后,该两部分汇合在一起,进入液化工序的蒸发冷凝器进行液化,大部分含有杂质的二氧化碳气体被液化,然后与未冷凝二氧化碳气体和微量的甲烷、乙烯和氧气一起送到蒸馏提纯工序;A part of the impurity-containing carbon dioxide gas from the purification process enters the inlet of the reboiler of the distillation purification tower in the distillation purification process through the orifice flowmeter, which is usually called the tower coil, and fully provides the heat source required for the distillation and purification of the product liquid carbon dioxide. , discharged from the outlet of the reboiler, and another part of carbon dioxide gas containing impurities from the purification process, after the other part flows out from the regulating valve controlled by the orifice flowmeter, the two parts merge together and enter The evaporative condenser in the liquefaction process is liquefied, and most of the carbon dioxide gas containing impurities is liquefied, and then sent to the distillation purification process together with uncondensed carbon dioxide gas and trace amounts of methane, ethylene and oxygen;
(5)蒸馏提纯工序(5) Distillation purification process
来自液化工序的含有未冷凝二氧化碳气体和微量甲烷、乙烯和氧气的液化后的二氧化碳进入蒸馏提纯工序的蒸馏提纯塔塔釜进行蒸馏提纯,甲烷、乙烯和氧气等杂质和未冷凝二氧化碳气体从液化后的二氧化碳中蒸馏出来,称为闪蒸气,在塔釜下部得到产品液体二氧化碳。The liquefied carbon dioxide containing uncondensed carbon dioxide gas and trace amounts of methane, ethylene and oxygen from the liquefaction process enters the distillation purification column of the distillation purification process for distillation and purification. Impurities such as methane, ethylene and oxygen and uncondensed carbon dioxide gas Distilled from the carbon dioxide, called flash gas, the product liquid carbon dioxide is obtained in the lower part of the tower kettle.
与图3所示的食品级液体二氧化碳产品的生产方法相比,本发明的回收再生气的食品级液体二氧化碳产品的生产方法,在压缩工序和净化工序之间增加脱烃工序,同时将净化工序中的加热脱附杂质步骤用于加热吸附剂,使吸附剂吸附的杂质被加热解吸,吸附剂得到充分再生的气流和冷却吸附剂步骤用于冷却吸附剂的气流返回含有杂质的二氧化碳原料气体中,同含有杂质的二氧化碳原料气一起经过水分离器除去机械水后进入压缩工序,然后送到脱烃工序脱除含有杂质的二氧化碳气体中的甲烷和乙烯,这不但使食品级液体二氧化碳产品的甲烷和乙烯含量大大降低,低于国际标准,而且由于回收了净化塔再生气,使得含有杂质的二氧化碳原料气利用率大大提高,从76%提高至88%,增加了食品级液体二氧化碳产品的产量,降低了生产成本,大大减少了温室气体的排放。Compared with the production method of the food-grade liquid carbon dioxide product shown in Figure 3, the production method of the food-grade liquid carbon dioxide product that reclaims regeneration gas of the present invention, increases dehydrogenation process between compression process and purification process, simultaneously purifies process The step of heating and desorbing impurities in is used to heat the adsorbent, so that the impurities adsorbed by the adsorbent are heated and desorbed, and the adsorbent gets a fully regenerated gas flow and the step of cooling the adsorbent is used to cool the gas flow of the adsorbent to return to the carbon dioxide raw gas containing impurities , together with the impurity-containing carbon dioxide feed gas, pass through the water separator to remove mechanical water and then enter the compression process, and then send it to the dehydrogenation process to remove methane and ethylene in the impurity-containing carbon dioxide gas, which not only makes the methane of the food-grade liquid carbon dioxide product The content of ethylene and ethylene is greatly reduced, which is lower than the international standard, and because the regeneration gas of the purification tower is recovered, the utilization rate of the carbon dioxide raw material gas containing impurities is greatly improved, from 76% to 88%, and the output of food-grade liquid carbon dioxide products is increased. The production cost is reduced, and the emission of greenhouse gases is greatly reduced.
有益地,来自压缩工序的含有杂质的二氧化碳气体和稍微过量的氧气首先进入脱烃工序的脱烃预热器,然后经过脱烃加热器,最后进入脱烃反应器。Beneficially, the carbon dioxide gas containing impurities and a slight excess of oxygen from the compression step first enters the dehydrocarbonation preheater of the dehydrocarbonation step, then passes through the dehydrocarbonation heater, and finally enters the dehydrocarbonation reactor.
有益地,脱烃预热器为列管式换热器,来自压缩工序的含有杂质的二氧化碳气体和稍微过量的氧气首先进入脱烃工序的脱烃预热器的管程,从脱烃反应器出来的高温气体返回脱烃预热器的壳程。Beneficially, the dehydrocarbon preheater is a shell-and-tube heat exchanger, and the impurity-containing carbon dioxide gas and slightly excess oxygen from the compression process first enter the tube side of the dehydrocarbon preheater of the dehydrocarbon process, from the dehydrocarbon reactor The high-temperature gas that comes out returns to the shell side of the dehydrocarbon preheater.
本发明要提供另一种回收再生气的食品级液体二氧化碳产品的生产方法。The present invention provides another method for producing food-grade liquid carbon dioxide products that recover regenerated gas.
本发明提供的另一种回收再生气的食品级液体二氧化碳产品的生产方法,包括下列步骤:Another kind of production method of the food grade liquid carbon dioxide product that reclaims regeneration gas provided by the present invention comprises the following steps:
(1)第一压缩工序(1) The first compression process
将含有杂质的二氧化碳原料气体和化学反应稍微过量的氧气混合,与从净化工序返回的用于加热吸附剂,使吸附剂吸附的杂质被加热解吸,吸附剂得到充分再生的气流或从净化工序返回的用于冷却吸附剂的气流一起经过水分离器除去机械水后进入压缩工序,经一级压缩机升压至0.1~0.35MPa和二级压缩机升压至0.8~1.2MPa,然后送到脱烃工序;Mix the carbon dioxide raw material gas containing impurities and oxygen with a slight excess of chemical reaction, and return from the purification process to heat the adsorbent, so that the impurities adsorbed by the adsorbent are heated and desorbed, and the adsorbent is fully regenerated. Or return from the purification process The airflow used to cool the adsorbent passes through the water separator to remove mechanical water and then enters the compression process. It is boosted to 0.1-0.35MPa by the first-stage compressor and 0.8-1.2MPa by the second-stage compressor, and then sent to the degasser. hydrocarbon process;
(2)脱烃工序(2) Dehydrogenation process
来自第一压缩工序的含有杂质的二氧化碳气体和化学反应稍微过量的氧气进入脱烃工序,在脱烃反应器内杂质中的甲烷和乙烯与化学反应稍微过量的氧气在温度为480~520℃、压力为0.8~1.2MPa、活性组分为铂和钯以及载体为氧化铝的催化剂的作用下发生化学反应,生成二氧化碳和水,脱除含有杂质的二氧化碳气体中的甲烷和乙烯,然后送到净化工序;The impurity-containing carbon dioxide gas and slightly excess oxygen from the chemical reaction from the first compression process enter the dehydrogenation process. In the dehydrogenation reactor, the methane and ethylene among the impurities and the slightly excess oxygen from the chemical reaction are heated at a temperature of 480-520°C. The pressure is 0.8 ~ 1.2MPa, the active components are platinum and palladium, and the carrier is alumina. A chemical reaction occurs under the action of a catalyst to generate carbon dioxide and water, remove methane and ethylene in the carbon dioxide gas containing impurities, and then send it to purification process;
(3)净化工序(3) Purification process
采用变温吸附工艺,多台净化器切换工作,当某一台或数台净化器处于吸附状态时,另一台或数台净化器则处于再生状态,常温吸附杂质、高温脱附杂质,由装填在净化器内的氧化铝和硅胶吸附剂对来自脱烃工序的含有微量甲烷、乙烯、氧气、苯和水蒸气杂质的二氧化碳气体中的微量水蒸气(PPM级)和微量苯(PPB级)杂质选择性吸附,对来自脱烃工序的含有微量甲烷、乙烯、氧气、苯和水蒸气杂质的二氧化碳气体进行净化,然后送到第二压缩工序;Using the temperature swing adsorption process, multiple purifiers switch to work. When one or several purifiers are in the adsorption state, the other or several purifiers are in the regeneration state. The impurities are adsorbed at room temperature and desorbed at high temperature. The alumina and silica gel adsorbents in the purifier can remove trace water vapor (PPM grade) and trace benzene (PPB grade) impurities in carbon dioxide gas containing trace methane, ethylene, oxygen, benzene and water vapor impurities from the dehydrogenation process Selective adsorption, to purify the carbon dioxide gas containing trace methane, ethylene, oxygen, benzene and water vapor impurities from the dehydrogenation process, and then send it to the second compression process;
在其中的加热脱附杂质步骤中,将用于加热吸附剂,使吸附剂吸附的杂质被加热解吸,吸附剂得到充分再生的气流返回含有杂质的二氧化碳原料气体中;In the step of heating and desorbing impurities, it is used to heat the adsorbent, so that the impurities adsorbed by the adsorbent are heated and desorbed, and the gas flow that is fully regenerated by the adsorbent is returned to the carbon dioxide raw material gas containing impurities;
在其中的冷却吸附剂步骤中,将用于冷却吸附剂的气流返回含有杂质的二氧化碳原料气体中;In the step of cooling the adsorbent, the gas stream used for cooling the adsorbent is returned to the carbon dioxide feed gas containing impurities;
(4)第二压缩工序(4) Second compression process
来自净化工序的含有杂质的二氧化碳气体进入第二压缩工序,经第二压缩工序的压缩机升压至2.3~2.8MPa,然后送到液化工序和蒸馏提纯工序;The impurity-containing carbon dioxide gas from the purification process enters the second compression process, and is boosted to 2.3-2.8MPa by the compressor of the second compression process, and then sent to the liquefaction process and distillation purification process;
(5)液化工序(5) Liquefaction process
来自第二压缩工序的含有杂质的二氧化碳气体的一部分经孔板流量计进入蒸馏提纯工序的蒸馏提纯塔的通常称为塔釜盘管的再沸器的入口,充分提供产品液体二氧化碳蒸馏提纯所需的热源,从该再沸器的出口排出,与来自第二压缩工序的含有杂质的二氧化碳气体的另一部分,在该另一部分从受该孔板流量计控制的调节阀流出后,该两部分汇合在一起,进入液化工序的蒸发冷凝器进行液化,大部分含有杂质的二氧化碳气体被液化,然后与未冷凝二氧化碳气体和微量的甲烷、乙烯和氧气一起送到蒸馏提纯工序;A part of the impurity-containing carbon dioxide gas from the second compression process enters the inlet of the reboiler of the distillation purification tower in the distillation purification process through the orifice flowmeter, which is usually called the tower coil, and fully provides the liquid carbon dioxide distillation and purification of the product. The heat source of the reboiler is discharged from the outlet of the reboiler, and another part of the impurity-containing carbon dioxide gas from the second compression process is merged after the other part flows out of the regulating valve controlled by the orifice flowmeter Together, enter the evaporative condenser of the liquefaction process for liquefaction, most of the carbon dioxide gas containing impurities is liquefied, and then sent to the distillation purification process together with uncondensed carbon dioxide gas and trace amounts of methane, ethylene and oxygen;
(6)蒸馏提纯工序(6) Distillation purification process
来自液化工序的含有未冷凝二氧化碳气体和微量甲烷、乙烯和氧气的液化后的二氧化碳进入蒸馏提纯工序的蒸馏提纯塔塔釜进行蒸馏提纯,甲烷、乙烯和氧气等杂质和未冷凝二氧化碳气体从液化后的二氧化碳中蒸馏出来,称为闪蒸气,在塔釜下部得到产品液体二氧化碳。The liquefied carbon dioxide containing uncondensed carbon dioxide gas and trace amounts of methane, ethylene and oxygen from the liquefaction process enters the distillation purification column of the distillation purification process for distillation and purification. Impurities such as methane, ethylene and oxygen and uncondensed carbon dioxide gas Distilled from the carbon dioxide, called flash gas, the product liquid carbon dioxide is obtained in the lower part of the tower kettle.
本发明的图2所示的食品级液体二氧化碳产品的生产方法,将本发明的图1所示的食品级液体二氧化碳产品的生产方法中的压缩工序改变为本发明的图2所示的第一压缩工序和第二压缩工序,第一压缩工序类似于图1所示的食品级液体二氧化碳产品的生产方法中的压缩工序,位于脱烃工序和净化工序前,但最高输出压力只达到0.8~1.2MPa,明显低于图1所示的食品级液体二氧化碳产品的生产方法中的压缩工序的最高输出压力2.3~2.8MPa,第二压缩工序位于脱烃工序和净化工序后,输出压力达到2.3~2.8MPa,这就使得脱烃工序和净化工序操作在0.8~1.2MPa的压力下,而不象图1所示的食品级液体二氧化碳产品的生产方法中的净化工序那样操作在2.3~2.8MPa的压力下,从而对脱烃工序和净化工序的设备、仪表、管道、催化剂和吸附剂等提出的耐压级别低,减少了成本投入,延长了使用寿命,降低了安全隐患。The production method of the food-grade liquid carbon dioxide product shown in Figure 2 of the present invention changes the compression process in the production method of the food-grade liquid carbon dioxide product shown in Figure 1 of the present invention to the first one shown in Figure 2 of the present invention The compression process and the second compression process, the first compression process is similar to the compression process in the production method of the food-grade liquid carbon dioxide product shown in Figure 1, and is located before the dehydrogenation process and the purification process, but the maximum output pressure only reaches 0.8-1.2 MPa, which is significantly lower than the maximum output pressure of 2.3-2.8 MPa in the compression process in the production method of food-grade liquid carbon dioxide products shown in Figure 1. The second compression process is located after the dehydrocarbon process and purification process, and the output pressure reaches 2.3-2.8 MPa. MPa, which makes the dehydrogenation process and purification process operate at a pressure of 0.8-1.2 MPa, rather than operating at a pressure of 2.3-2.8 MPa like the purification process in the production method of food-grade liquid carbon dioxide products shown in Figure 1 In this way, the equipment, instruments, pipelines, catalysts and adsorbents in the dehydrogenation process and purification process have a low pressure resistance level, which reduces cost investment, prolongs the service life, and reduces potential safety hazards.
有益地,来自第一压缩工序的含有杂质的二氧化碳气体和稍微过量的氧气首先进入脱烃工序的脱烃预热器,然后经过脱烃加热器,最后进入脱烃反应器。Beneficially, the carbon dioxide gas containing impurities and a slight excess of oxygen from the first compression step first enters the dehydrocarbonation preheater of the dehydrocarbonation step, then passes through the dehydrocarbonation heater, and finally enters the dehydrocarbonation reactor.
有益地,脱烃预热器为列管式换热器,来自第一压缩工序的含有杂质的二氧化碳气体和稍微过量的氧气首先进入脱烃工序的脱烃预热器的管程,从脱烃反应器出来的高温气体返回脱烃预热器的壳程。Beneficially, the dehydrocarbon preheater is a shell-and-tube heat exchanger, and the impurity-containing carbon dioxide gas and slightly excess oxygen from the first compression process first enter the tube side of the dehydrocarbon preheater of the dehydrocarbon process, from the dehydrocarbon The high-temperature gas from the reactor returns to the shell side of the dehydrocarbon preheater.
附图说明Description of drawings
图1是本发明的回收再生气的食品级液体二氧化碳产品的生产方法第一种实施方式的流程图;Fig. 1 is the flow chart of the first embodiment of the production method of the food-grade liquid carbon dioxide product of recovery gas of the present invention;
图2是本发明的回收再生气的食品级液体二氧化碳产品的生产方法第二种实施方式的流程图;Fig. 2 is the flow chart of the second embodiment of the production method of the food-grade liquid carbon dioxide product of recovery gas of the present invention;
图3是背景技术的一种食品级液体二氧化碳产品的生产方法的流程图。Fig. 3 is a flowchart of a production method of a food-grade liquid carbon dioxide product in the background technology.
具体实施方式Detailed ways
下面参照附图对本发明的回收再生气的食品级液体二氧化碳产品的生产方法的具体实施方式进行详细描述,本发明的回收再生气的食品级液体二氧化碳产品的生产方法的特征和优点将变得更加明显。The specific embodiment of the production method of the food-grade liquid carbon dioxide product of the recovery gas of the present invention will be described in detail below with reference to the accompanying drawings, and the characteristics and advantages of the production method of the food-grade liquid carbon dioxide product of the recovery gas of the present invention will become more obvious.
参见图1,本发明的回收再生气的食品级液体二氧化碳产品的生产方法的第一种实施方式,包括下述步骤:Referring to Fig. 1, the first embodiment of the production method of the food-grade liquid carbon dioxide product that reclaims regeneration gas of the present invention, comprises the following steps:
(1)压缩工序30(1) Compression process 30
将来自界区外的含有机械水、甲烷、乙烯、苯等杂质的二氧化碳含量约为99.2%的二氧化碳原料气体经水洗后,与经受孔板流量计1控制的调节阀2调解进入的化学反应稍微过量的氧气混合,与从净化工序80返回的用于加热吸附剂,使吸附剂吸附的杂质被加热解吸,吸附剂得到充分再生的气流或从净化工序80返回的用于冷却吸附剂的气流一起进入预冷器10预冷,经过第一水分离器20除去机械水后进入压缩工序30,经一级压缩机31升压至0.1~0.35Mpa、二级压缩机32升压至0.8~1.2MPa和三级压缩机33升压至2.3~2.8MPa,从三级压缩机33出来的含有甲烷、乙烯、苯等杂质的二氧化碳气体和氧气的温度为110~120℃,然后送到脱烃工序50。The carbon dioxide raw material gas containing mechanical water, methane, ethylene, benzene and other impurities with a carbon dioxide content of about 99.2% from outside the boundary area is washed with water, and the chemical reaction that is mediated by the regulating valve 2 controlled by the orifice flowmeter 1 is slightly adjusted. The excess oxygen is mixed with the gas flow returned from the purification process 80 to heat the adsorbent, the impurities adsorbed by the adsorbent are heated and desorbed, and the adsorbent is fully regenerated, or the gas flow returned from the purification process 80 to cool the adsorbent Enter the pre-cooler 10 for pre-cooling, go through the first water separator 20 to remove the mechanical water, and then enter the compression process 30, the pressure is raised to 0.1-0.35Mpa by the first-stage compressor 31, and the pressure is raised to 0.8-1.2MPa by the second-stage compressor 32 and three-stage compressor 33 to boost the pressure to 2.3-2.8MPa, and the temperature of the carbon dioxide gas and oxygen containing impurities such as methane, ethylene, benzene, etc. that come out from the three-stage compressor 33 is 110-120°C, and then sent to the dehydrogenation process 50 .
(2)脱烃工序50(2) Dehydrogenation process 50
来自压缩工序30的含有甲烷、乙烯、苯等杂质的二氧化碳气体和氧气首先进入脱烃预热器51预热到215~225℃,然后经过脱烃加热器52加热到480~520℃,最后进入脱烃反应器53。在脱烃反应器53内含有甲烷、乙烯、苯等杂质的二氧化碳气体中的甲烷、乙烯与氧气在高温高压和活性组分为铂和钯、载体为氧化铝的催化剂的作用下发生化学反应,生成二氧化碳和水。当脱烃预热器51为列管式换热器时,从脱烃反应器53出来的高温气体返回脱烃预热器51的壳程,与管程的来自压缩工序30的含有甲烷、乙烯、苯等杂质的二氧化碳气体换热后,先经热交换器130与下述的汇合气流进行换热,再经过水冷却器60降温和第二水分离器70分离机械水,进入净化工序80。通过脱烃工序50,来自压缩工序30的含有甲烷、乙烯、苯等杂质的二氧化碳气体中的绝大部分甲烷、乙烯转化成了二氧化碳和水,因此,进入净化工序80的二氧化碳气体中含有没有完全除完的微量甲烷和乙烯,以及微量氧气和新生成的但第二水分离器70不能分离的水蒸汽。脱烃加热器52可为电加热器。脱烃反应器53可具有一般催化反应器的结构。The carbon dioxide gas and oxygen containing methane, ethylene, benzene and other impurities from the compression process 30 first enter the dehydrogenation preheater 51 to preheat to 215-225°C, then pass through the dehydrogenation heater 52 to heat to 480-520°C, and finally enter the Dehydrogenation Reactor 53. In the dehydrogenation reactor 53, methane, ethylene and oxygen in the carbon dioxide gas containing impurities such as methane, ethylene and benzene undergo a chemical reaction under the action of a catalyst whose active components are platinum and palladium and whose carrier is alumina under high temperature and pressure. This produces carbon dioxide and water. When the dehydrocarbon preheater 51 is a shell and tube heat exchanger, the high-temperature gas from the dehydrocarbon reactor 53 returns to the shell side of the dehydrocarbon preheater 51, and the gas containing methane and ethylene from the compression process 30 in the tube side After exchanging heat with carbon dioxide gas of impurities such as benzene, benzene, etc., it first exchanges heat with the following confluent air flow through the heat exchanger 130, then cools down through the water cooler 60 and separates the mechanical water by the second water separator 70, and then enters the purification process 80. Through the dehydrogenation process 50, most of the methane and ethylene in the carbon dioxide gas containing impurities such as methane, ethylene, and benzene from the compression process 30 are converted into carbon dioxide and water. Therefore, the carbon dioxide gas entering the purification process 80 contains incomplete Removed traces of methane and ethylene, traces of oxygen and newly generated water vapor that cannot be separated by the second water separator 70. The dehydrocarbon heater 52 may be an electric heater. The dehydrogenation reactor 53 may have the structure of a general catalytic reactor.
(3)净化工序80(3) Purification process 80
采用变温吸附工艺,多台净化器切换工作,当某一台或数台净化器81处于吸附状态时,另一台或数台净化器82处于再生状态,其余的一台或数台净化器83则处于备用状态,常温吸附杂质、高温脱附杂质,由装填在净化器内的氧化铝和硅胶吸附剂对来自第二水分离器70的含有微量甲烷、乙烯、氧气、苯和水蒸气等杂质的二氧化碳气体中的微量水蒸气(PPM级)和微量苯(PPB级)杂质选择性吸附,对来自第二水分离器70的含有微量甲烷、乙烯、氧气、苯和水蒸气等杂质的二氧化碳气体进行净化。Using the temperature swing adsorption process, multiple purifiers switch to work. When one or several purifiers 81 are in the adsorption state, the other or
①吸附① Adsorption
来自第二水分离器70的含有微量甲烷、乙烯、氧气、苯和水蒸气等杂质的二氧化碳气体从通常称为吸附塔的净化器81底部进入吸附塔,从吸附塔的顶部排出。在吸附塔中,吸附剂对微量水蒸气和微量苯等进行有效吸附,使吸附塔出口端的气体中的水和苯等指标达到相应设计指标或规定标准,然后送到液化工序90和蒸馏提纯工序100,吸附剂吸附至一定时间后,预计吸附剂接近饱和时停止吸附。The carbon dioxide gas containing trace methane, ethylene, oxygen, benzene, water vapor and other impurities from the second water separator 70 enters the adsorption tower from the bottom of the purifier 81, which is usually called an adsorption tower, and is discharged from the top of the adsorption tower. In the adsorption tower, the adsorbent can effectively adsorb traces of water vapor and benzene, so that the indicators of water and benzene in the gas at the outlet of the adsorption tower reach the corresponding design indicators or specified standards, and then sent to the liquefaction process 90 and
②逆向放压②Reverse pressure release
吸附步骤结束后,将吸附塔内的含有微量甲烷、乙烯、氧气等杂质的二氧化碳气体逆着吸附方向限流卸压排出净化器81外,结束后吸附塔内的压力接近常压。After the adsorption step is completed, the carbon dioxide gas containing trace methane, ethylene, oxygen and other impurities in the adsorption tower is discharged out of the purifier 81 by flow restriction and pressure relief against the adsorption direction. After the end, the pressure in the adsorption tower is close to normal pressure.
③加热脱附杂质③Heating and desorption of impurities
从蒸馏提纯工序100的蒸馏提纯塔101顶部排出的含有少量未冷凝二氧化碳气体和大量甲烷、乙烯、氧气的气体混合物,经调节阀1013节流膨胀后温度降低,进入蒸馏提纯塔101上部的换热器1012壳程,与在换热器1012管程内上升的闪蒸气换热,闪蒸气中的部分未冷凝二氧化碳气体被冷凝落入蒸馏提纯塔101塔釜内,其余的则成为上述的气体混合物从蒸馏提纯塔101顶部排出,该气体混合物经调节阀1013节流膨胀后温度降低,进入蒸馏提纯塔101上部的换热器1012壳程,从换热器1012壳程出来的气体混合物经调节阀1014节流膨胀后再次降压至0.05MPa,与从球罐112排出的闪蒸气汇合在一起后形成的汇合气流的一部分进入热交换器130,与来自脱烃工序50的脱烃预热器51的含有微量甲烷、乙烯、氧气、苯和水蒸气等杂质的二氧化碳气体换热后进入电加热器140被加热升温至180~235℃,进入正处于加热脱附杂质步骤的净化器81即吸附塔内,逆着吸附的方向冲洗吸附剂,使吸附剂吸附的杂质被加热解吸,吸附剂得到充分再生,然后返回来自界区外的含有机械水、甲烷、乙烯、苯等杂质的二氧化碳含量约为99.2%的二氧化碳原料气体中。The gas mixture containing a small amount of uncondensed carbon dioxide gas and a large amount of methane, ethylene, and oxygen discharged from the top of the distillation purification tower 101 in the
④冷却吸附剂④Cooling adsorbent
加热脱附杂质步骤结束后,净化器81中的吸附剂吸附的水和苯等杂质几乎得到完全解吸,此时将汇合气流的另一部分直接送至净化器81,将净化器81内的吸附剂冷却降温至≤25℃,然后返回来自界区外的含有机械水、甲烷、乙烯、苯等杂质的二氧化碳含量约为99.2%的二氧化碳原料气体中。After the step of heating and desorbing impurities is completed, the impurities such as water and benzene adsorbed by the adsorbent in the purifier 81 are almost completely desorbed. At this time, another part of the combined air flow is directly sent to the purifier 81, and the adsorbent in the purifier 81 Cool down to ≤25°C, and then return to the carbon dioxide raw material gas containing mechanical water, methane, ethylene, benzene and other impurities with a carbon dioxide content of about 99.2%.
⑤净化器充压⑤Purifier charging
利用来自己从再生状态切换为吸附状态的通常称为吸附塔的净化器82的一部分经过净化处理后的含有微量甲烷、乙烯和氧气等杂质的二氧化碳气体对净化器81充压至吸附压力2.3~2.8MPa,准备进入下一次吸附。Purifier 81 is pressurized to an adsorption pressure of 2.3 to 2.3 by using carbon dioxide gas containing trace methane, ethylene, oxygen and other impurities from a part of the
(4)液化工序90(4) Liquefaction process 90
来自净化工序80的含有微量甲烷、乙烯和氧气等杂质的二氧化碳气体的一部分经孔板流量计1015进入蒸馏提纯工序100的蒸馏提纯塔101的通常称为塔釜盘管的再沸器1011的入口,充分提供产品液体二氧化碳蒸馏提纯所需的热源,从通常称为塔釜盘管的再沸器1011的出口排出,与来自净化工序80的经过净化处理后的含有微量甲烷、乙烯和氧气等杂质的二氧化碳气体的另一部分,在该另一部分从受孔板流量计1015控制的调节阀1016流出后,该两部分汇合在一起,进入液化工序90的第一蒸发冷凝器91进行液化。液化工序90的第一蒸发冷凝器91的冷源为液氨,在第一蒸发冷凝器91中,含有微量甲烷、乙烯和氧气等杂质的二氧化碳气体充分与液氨进行热量交换,第一蒸发冷凝器91中的液氨液位通过调节阀进行精确控制,使大部分的二氧化碳气体被充分液化,成为-23~-24℃液体二氧化碳,然后送入蒸馏提纯工序100。Part of the carbon dioxide gas containing impurities such as trace methane, ethylene and oxygen from the purification process 80 enters the inlet of the reboiler 1011 of the distillation purification column 101 of the
(5)蒸馏提纯工序100(5)
来自液化工序90的第一蒸发冷凝器91的含有未冷凝二氧化碳气体和微量甲烷、乙烯和氧气等杂质的液化后的二氧化碳通过喷头1021雾状喷淋进入蒸馏提纯工序100的蒸馏提纯塔101的塔釜进行蒸馏提纯,甲烷、乙烯和氧气等杂质和未冷凝二氧化碳气体从液化后的二氧化碳中蒸馏出来,称为闪蒸气,在塔釜下部得到温度为-21~-23℃的产品液体二氧化碳。闪蒸气从塔釜上升,与从喷头1021喷出的雾状液体二氧化碳接触,闪蒸气中的部分未冷凝二氧化碳气体被冷凝,落入塔釜内;闪蒸气继续上升,进入蒸馏蒸馏提纯塔101上部的换热器1012管程,与经调节阀1013节流膨胀温度降低后进入换热器1012壳程的气体混合物换热,闪蒸气中的部分未冷凝二氧化碳气体被冷凝,落入塔釜内。闪蒸气离开换热器1012管程,成为含有少量未冷凝二氧化碳气体和大量甲烷、乙烯的气体混合物,从蒸馏提纯工序100的蒸馏提纯塔101顶部排出。来自净化工序80的经过净化处理后的温度为28~32℃含有微量甲烷、乙烯和氧气等杂质的二氧化碳气体的一部分经孔板流量计1015进入蒸馏提纯工序100的蒸馏提纯塔101的通常称为塔釜盘管的再沸器1011的入口,充分提供产品液体二氧化碳蒸馏提纯所需的热源,从通常称为塔釜盘管的再沸器1011的出口排出,排出温度为-9~-11℃,与来自净化工序80的经过净化处理后的温度为28~32℃含有微量甲烷、乙烯和氧气等杂质的二氧化碳气体的另一部分,在该另一部分从受孔板流量计1015控制的调节阀1016流出后,该两部分汇合在一起,进入液化工序90的第一蒸发冷凝器91进行液化。From the first evaporative condenser 91 of the liquefaction process 90, the liquefied carbon dioxide containing uncondensed carbon dioxide gas and traces of impurities such as methane, ethylene, and oxygen enters the tower of the distillation purification tower 101 of the
(6)过冷工序110(6)
来自蒸馏提纯工序100的蒸馏提纯塔101塔釜内的经蒸馏提纯的产品液体二氧化碳送至过冷工序110的第二蒸发冷凝器111,过冷工序110的第二蒸发冷凝器111的冷源为液氨,在第二蒸发冷凝器111中,产品液体二氧化碳的温度进一步降低,被进一步降低温度的产品液体二氧化碳经程控阀送到产品液体二氧化碳贮罐112存储。The product liquid carbon dioxide through distillation purification in the distillation purification tower 101 tower kettle of
参见图2,本发明的回收再生气的食品级液体二氧化碳产品的生产方法的第二种实施方式,包括下述步骤:Referring to Fig. 2, the second embodiment of the production method of the food-grade liquid carbon dioxide product that reclaims regeneration gas of the present invention, comprises the following steps:
(1)第一压缩工序300(1) The first compression process 300
将来自界区外的含有机械水、甲烷、乙烯、苯等杂质的二氧化碳含量约为99.2%的二氧化碳原料气体经水洗后,与经受孔板流量计1控制的调节阀2调解进入的化学反应稍微过量的氧气混合,与从净化工序80返回的用于加热吸附剂,使吸附剂吸附的杂质被加热解吸,吸附剂得到充分再生的气流或从净化工序80返回的用于冷却吸附剂的气流一起进入预冷器10预冷,经过第一水分离器20除去机械水后进入第一压缩工序300,经一级压缩机31升压至0.1~0.35Mpa和二级压缩机32升压至0.8~1.2MPa,从二级压缩机32出来的含有甲烷、乙烯、苯等杂质的二氧化碳气体和氧气的温度为125~135℃,然后送到脱烃工序50。The carbon dioxide raw material gas containing mechanical water, methane, ethylene, benzene and other impurities with a carbon dioxide content of about 99.2% from outside the boundary area is washed with water, and the chemical reaction that is mediated by the regulating valve 2 controlled by the orifice flowmeter 1 is slightly adjusted. The excess oxygen is mixed with the gas flow returned from the purification process 80 to heat the adsorbent, the impurities adsorbed by the adsorbent are heated and desorbed, and the adsorbent is fully regenerated, or the gas flow returned from the purification process 80 to cool the adsorbent Enter the pre-cooler 10 for pre-cooling, go through the first water separator 20 to remove the mechanical water, then enter the first compression process 300, and the pressure is raised to 0.1-0.35Mpa by the first-stage compressor 31 and the pressure is raised to 0.8-0.8-0.8Mpa by the second-stage compressor 32 1.2 MPa, the temperature of the carbon dioxide gas containing methane, ethylene, benzene and other impurities and oxygen from the secondary compressor 32 is 125-135°C, and then sent to the dehydrogenation process 50.
(2)脱烃工序50(2) Dehydrogenation process 50
来自第一压缩工序300的含有甲烷、乙烯、苯等杂质的二氧化碳气体和氧气首先进入脱烃预热器51预热到215~225℃,然后经过脱烃加热器52加热到480~520℃,最后进入脱烃反应器53。在脱烃反应器53内含有甲烷、乙烯、苯等杂质的二氧化碳气体中的甲烷、乙烯与氧气在高温高压和活性组分为铂和钯、载体为氧化铝的催化剂的作用下发生化学反应,生成二氧化碳和水。当脱烃预热器51为列管式换热器时,从脱烃反应器53出来的高温气体返回脱烃预热器51的壳程,与管程的来自第一压缩工序300的含有甲烷、乙烯、苯等杂质的二氧化碳气体换热后,先经热交换器130与下述的汇合气流进行换热,再经过水冷却器60降温和第二水分离器70分离机械水,进入净化工序80。通过脱烃工序50,来自第一压缩工序300的含有甲烷、乙烯、苯等杂质的二氧化碳气体中的绝大部分甲烷、乙烯转化成了二氧化碳和水,因此,进入净化工序80的二氧化碳气体中含有没有完全除完的微量甲烷和乙烯,以及微量氧气和新生成的但第二水分离器70不能分离的水蒸汽。脱烃加热器52可为电加热器。脱烃反应器53可具有一般催化反应器的结构。The carbon dioxide gas and oxygen containing methane, ethylene, benzene and other impurities from the first compression process 300 first enter the dehydrogenation preheater 51 to preheat to 215-225°C, and then pass through the dehydrogenation heater 52 to heat to 480-520°C. Finally, it enters the dehydrogenation reactor 53. In the dehydrogenation reactor 53, methane, ethylene and oxygen in the carbon dioxide gas containing impurities such as methane, ethylene and benzene undergo a chemical reaction under the action of a catalyst whose active components are platinum and palladium and whose carrier is alumina under high temperature and pressure. This produces carbon dioxide and water. When the dehydrocarbon preheater 51 is a shell and tube heat exchanger, the high-temperature gas from the dehydrocarbon reactor 53 returns to the shell side of the dehydrocarbon preheater 51, and the methane-containing gas from the first compression process 300 in the tube side , ethylene, benzene and other impurities of carbon dioxide gas heat exchange, first through the heat exchanger 130 and the following confluent air flow for heat exchange, and then through the water cooler 60 to cool down and the second water separator 70 to separate the mechanical water, enter the purification process 80. Through the dehydrogenation process 50, most of the methane and ethylene in the carbon dioxide gas containing impurities such as methane, ethylene, and benzene from the first compression process 300 are converted into carbon dioxide and water, so the carbon dioxide gas entering the purification process 80 contains The trace amount of methane and ethylene that have not been completely removed, as well as the trace amount of oxygen and newly generated water vapor that cannot be separated by the second water separator 70. The dehydrocarbon heater 52 may be an electric heater. The dehydrogenation reactor 53 may have the structure of a general catalytic reactor.
(3)净化工序80(3) Purification process 80
采用变温吸附工艺,多台净化器切换工作,当某一台或数台净化器81处于吸附状态时,另一台或数台净化器82处于再生状态,其余的一台或数台净化器83则处于备用状态,常温吸附杂质、高温脱附杂质,由装填在净化器内的氧化铝和硅胶吸附剂对来自第二水分离器70的含有微量甲烷、乙烯、氧气、苯和水蒸气等杂质的二氧化碳气体中的微量水蒸气(PPM级)和微量苯(PPB级)杂质选择性吸附,对来自第二水分离器70的含有微量甲烷、乙烯、氧气、苯和水蒸气等杂质的二氧化碳气体进行净化。Using the temperature swing adsorption process, multiple purifiers switch to work. When one or several purifiers 81 are in the adsorption state, the other or
①吸附① Adsorption
来自第二水分离器70的含有微量甲烷、乙烯、氧气、苯和水蒸气等杂质的二氧化碳气体从通常称为吸附塔的净化器81底部进入吸附塔,从吸附塔的顶部排出,在吸附塔中,吸附剂对微量水蒸气和微量苯等进行有效吸附,使吸附塔出口端的气体中的水和苯等指标达到相应设计指标或规定标准,然后送到第二压缩工序150,吸附剂吸附至一定时间后,预计吸附剂接近饱和时停止吸附。The carbon dioxide gas containing impurities such as trace methane, ethylene, oxygen, benzene and water vapor from the second water separator 70 enters the adsorption tower from the bottom of the purifier 81, which is usually called an adsorption tower, and is discharged from the top of the adsorption tower. In the process, the adsorbent effectively adsorbs traces of water vapor and traces of benzene, so that the indicators of water and benzene in the gas at the outlet of the adsorption tower reach the corresponding design indicators or specified standards, and then sent to the second compression process 150, the adsorbent is adsorbed to After a certain time, it is expected that the adsorption will stop when the adsorbent is close to saturation.
②逆向放压②Reverse pressure release
吸附步骤结束后,将吸附塔内的含有微量甲烷、乙烯、氧气等杂质的二氧化碳气体逆着吸附方向限流卸压排出净化器81外,结束后吸附塔内的压力接近常压。After the adsorption step is completed, the carbon dioxide gas containing trace methane, ethylene, oxygen and other impurities in the adsorption tower is discharged out of the purifier 81 by flow restriction and pressure relief against the adsorption direction. After the end, the pressure in the adsorption tower is close to normal pressure.
③加热脱附杂质③Heating and desorption of impurities
从蒸馏提纯工序100的蒸馏提纯塔101顶部排出的含有少量未冷凝二氧化碳气体和大量甲烷、乙烯、氧气的气体混合物,经调节阀1013节流膨胀后温度降低,进入蒸馏提纯塔101上部的换热器1012壳程,与在换热器1012管程内上升的闪蒸气换热,闪蒸气中的部分未冷凝二氧化碳气体被冷凝落入蒸馏提纯塔101塔釜内,其余的则成为上述的气体混合物从蒸馏提纯塔101顶部排出,该气体混合物经调节阀1013节流膨胀后温度降低,进入蒸馏提纯塔101上部的换热器1012壳程,从换热器1012壳程出来的气体混合物经调节阀1014节流膨胀后再次降压至0.05MPa,与从球罐112排出的闪蒸气汇合在一起后形成的汇合气流的一部分进入热交换器130,与来自脱烃工序50的脱烃预热器51的含有微量甲烷、乙烯、氧气、苯和水蒸气等杂质的二氧化碳气体换热后进入电加热器140被加热升温至180~235℃,进入正处于加热脱附杂质步骤的净化器81即吸附塔内,逆着吸附的方向冲洗吸附剂,使吸附剂吸附的杂质被加热解吸,吸附剂得到充分再生,然后返回来自界区外的含有机械水、甲烷、乙烯、苯等杂质的二氧化碳含量约为99.2%的二氧化碳原料气体中。The gas mixture containing a small amount of uncondensed carbon dioxide gas and a large amount of methane, ethylene, and oxygen discharged from the top of the distillation purification tower 101 in the
④冷却吸附剂④Cooling adsorbent
加热脱附杂质步骤结束后,净化器81中的吸附剂吸附的水和苯等杂质几乎得到完全解吸,此时将汇合气流的另一部分直接送至净化器81,将净化器81内的吸附剂冷却降温至≤25℃,然后返回来自界区外的含有机械水、甲烷、乙烯、苯等杂质的二氧化碳含量约为99.2%的二氧化碳原料气体中。After the step of heating and desorbing impurities is completed, the impurities such as water and benzene adsorbed by the adsorbent in the purifier 81 are almost completely desorbed. At this time, another part of the combined air flow is directly sent to the purifier 81, and the adsorbent in the purifier 81 Cool down to ≤25°C, and then return to the carbon dioxide raw material gas containing mechanical water, methane, ethylene, benzene and other impurities with a carbon dioxide content of about 99.2%.
⑤净化器充压⑤Purifier charging
利用来自已从再生状态切换为吸附状态的通常称为吸附塔的净化器82的一部分经过净化处理后的含有微量甲烷、乙烯和氧气等杂质的二氧化碳气体对净化器81充压至吸附压力0.8~1.2MPa,准备进入下一次吸附。Purifier 81 is pressurized to an adsorption pressure of 0.8 to 0.8 by using carbon dioxide gas containing traces of impurities such as methane, ethylene and oxygen from a part of the
(4)第二压缩工序150(4) The second compression process 150
来自净化工序80的经过净化处理后的含有微量甲烷、乙烯和氧气等杂质的二氧化碳气体进入第二压缩工序150,经压缩机151升压至2.3~2.8MPa,经冷却后温度为28~32℃,送到液化工序90和蒸馏提纯工序100。The purified carbon dioxide gas containing traces of methane, ethylene, oxygen and other impurities from the purification process 80 enters the second compression process 150, and is boosted to 2.3-2.8MPa by the compressor 151, and the temperature after cooling is 28-32°C , sent to the liquefaction process 90 and the
(5)液化工序90(5) Liquefaction process 90
来自第二压缩工序150的温度为28~32℃和蒸馏提纯工序100温度为-9~-11℃含有微量甲烷、乙烯和氧气等杂质的二氧化碳气体的一部分经孔板流量计1015进入蒸馏提纯工序100的蒸馏提纯塔101的通常称为塔釜盘管的再沸器1011的入口,充分提供产品液体二氧化碳蒸馏提纯所需的热源,从通常称为塔釜盘管的再沸器1011的出口排出,与来自第二压缩工序150的温度为28~32℃含有微量甲烷、乙烯和氧气等杂质的二氧化碳气体的另一部分,在该另一部分从受孔板流量计1015控制的调节阀1016流出后,该两部分汇合在一起,进入液化工序90的第一蒸发冷凝器91进行液化。液化工序90的第一蒸发冷凝器91的冷源为液氨,在第一蒸发冷凝器91中,含有微量甲烷、乙烯和氧气等杂质的二氧化碳气体充分与液氨进行热量交换,第一蒸发冷凝器91中的液氨液位通过调节阀进行精确控制,使大部分的二氧化碳气体被充分液化,成为-23~-24℃液体二氧化碳,然后送入蒸馏提纯工序100。From the second compression process 150, the temperature is 28-32°C and the
(6)蒸馏提纯工序100(6)
来自液化工序90的第一蒸发冷凝器91的含有未冷凝二氧化碳气体和微量甲烷、乙烯和氧气等杂质的液化后的二氧化碳通过喷头1021雾状喷淋进入蒸馏提纯工序100的蒸馏提纯塔101的塔釜进行蒸馏提纯,甲烷、乙烯和氧气等杂质和未冷凝二氧化碳气体从液化后的二氧化碳中蒸馏出来,称为闪蒸气,在塔釜下部得到温度为-21~-23℃的产品液体二氧化碳。闪蒸气从塔釜上升,与从喷头1021喷出的雾状液体二氧化碳接触,闪蒸气中的部分未冷凝二氧化碳气体被冷凝,落入塔釜内;闪蒸气继续上升,进入蒸馏蒸馏提纯塔101上部的换热器1012管程,与经调节阀1013节流膨胀温度降低后进入换热器1012壳程的气体混合物换热,闪蒸气中的部分未冷凝二氧化碳气体被冷凝,落入塔釜内。闪蒸气离开换热器1012管程,成为含有少量未冷凝二氧化碳气体和大量甲烷、乙烯的气体混合物,从蒸馏提纯工序100的蒸馏提纯塔101顶部排出。来自第二压缩工序150的温度为28~32℃含有微量甲烷、乙烯和氧气等杂质的二氧化碳气体的一部分经孔板流量计1015进入蒸馏提纯工序100的蒸馏提纯塔101的通常称为塔釜盘管的再沸器1011的入口,充分提供产品液体二氧化碳蒸馏提纯所需的热源,从通常称为塔釜盘管的再沸器1011的出口排出,排出温度为-9~-11℃,与来自第二压缩工序150的温度为28~32℃含有微量甲烷、乙烯和氧气等杂质的二氧化碳气体的另一部分,在该另一部分从受孔板流量计1015控制的调节阀1016流出后,该两部分汇合在一起,进入液化工序90的第一蒸发冷凝器91进行液化。From the first evaporative condenser 91 of the liquefaction process 90, the liquefied carbon dioxide containing uncondensed carbon dioxide gas and traces of impurities such as methane, ethylene, and oxygen enters the tower of the distillation purification tower 101 of the
(7)过冷工序110(7)
来自蒸馏提纯工序100的蒸馏提纯塔101塔釜内的经蒸馏提纯的产品液体二氧化碳送至过冷工序110的第二蒸发冷凝器111,过冷工序110的第二蒸发冷凝器111的冷源为液氨,在第二蒸发冷凝器111中,产品液体二氧化碳的温度进一步降低,被进一步降低温度的产品液体二氧化碳经程控阀送到产品液体二氧化碳贮罐112存储。The product liquid carbon dioxide through distillation purification in the distillation purification tower 101 tower kettle of
根据本发明的实施方式已对本发明进行了说明性而非限制性的描述,但应理解,在不脱离由权利要求所限定的相关保护范围的情况下,本领域的技术人员可以做出变更和/或修改。According to the embodiments of the present invention, the present invention has been described as illustrative rather than restrictive, but it should be understood that those skilled in the art can make changes and modifications without departing from the relevant protection scope defined by the claims. / or modify.
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JP7017897B2 (en) * | 2017-10-05 | 2022-02-09 | 住友精化株式会社 | Catalyzed oxidation system and carbon dioxide purification method |
CN114768422A (en) * | 2022-04-24 | 2022-07-22 | 惠州凯美特气体有限公司 | Method and equipment for removing impurities by using gaseous carbon dioxide |
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