CN102409557A - Wool surface treatment and low-temperature dyeing method - Google Patents
Wool surface treatment and low-temperature dyeing method Download PDFInfo
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Abstract
本发明公开了一种羊毛表面处理、低温染色方法,在室温下用离子液体和水组成的二元溶剂对羊毛表面进行处理,水洗,染色温度为65-85℃。本发明的方法在室温下对羊毛进行处理,处理溶剂中的离子液体可以循环使用,具有匀染性好、织物强力保持率高、染色温度低等优点。
The invention discloses a method for treating wool surface and dyeing at low temperature, wherein the wool surface is treated with a binary solvent composed of ionic liquid and water at room temperature, washed with water, and the dyeing temperature is 65-85° C. The method of the invention treats wool at room temperature, and the ionic liquid in the treatment solvent can be recycled, and has the advantages of good level dyeing, high fabric strength retention rate, low dyeing temperature, etc.
Description
技术领域 technical field
本发明涉及一种羊毛处理方法,尤其涉及一种羊毛表面处理、低温染色方法。 The invention relates to a wool treatment method, in particular to a wool surface treatment and low-temperature dyeing method.
背景技术 Background technique
羊毛传统的高温染色不仅耗能大,而且使羊毛在高温下遭受化学试剂和热的作用,引起羊毛泛黄,大大影响纤维外观及物理机械性能,破坏羊毛优良的天然品质。 The traditional high-temperature dyeing of wool not only consumes a lot of energy, but also makes the wool suffer from chemical reagents and heat at high temperature, causing the wool to turn yellow, greatly affecting the fiber appearance and physical and mechanical properties, and destroying the excellent natural quality of wool.
当前国内外关于羊毛低温染色法有氯盐氧化预处理法、甲酸预处理法、生物酶预处理法等。氯盐氧化预处理法中无论是二氯异氰脲酸钠(DCCA),还是次氯酸钠,在使用过程中都会产生AOX,对环境造成—定的污染;甲酸预处理法中因甲酸用量过大,对设备有较大腐蚀作用,而且只能染中、浅色,并容易造成染色不匀,难以推广;生物酶预处理法时酶的浓度及活力受到较多因素的影响,过多的酶制剂吸入到人体中,会对人体产生较大的不利影响。总之,上述用于羊毛低温染色的方法,都未能得到工业化应用。 At present, there are chlorine salt oxidation pretreatment methods, formic acid pretreatment methods, and biological enzyme pretreatment methods for wool low-temperature dyeing methods at home and abroad. In the chlorine salt oxidation pretreatment method, whether it is sodium dichloroisocyanurate (DCCA) or sodium hypochlorite, AOX will be produced during use, which will cause certain pollution to the environment; in the formic acid pretreatment method, due to the excessive amount of formic acid, It has a great corrosive effect on the equipment, and can only dye medium and light colors, and it is easy to cause uneven dyeing, which is difficult to promote; the concentration and activity of the enzyme in the biological enzyme pretreatment method are affected by many factors, too much enzyme preparation Inhaled into the human body, it will have a greater adverse effect on the human body. In a word, the above-mentioned methods for low-temperature dyeing of wool have not been applied industrially.
发明内容 Contents of the invention
为了克服上述缺陷,本发明提供了一种羊毛表面处理、低温染色方法,其特征在于:在室温下用离子液体和水组成的二元溶剂对羊毛表面进行处理,水洗,染色温度为65-85℃。 In order to overcome the above-mentioned defects, the present invention provides a wool surface treatment and low-temperature dyeing method, which is characterized in that: the wool surface is treated with a binary solvent composed of ionic liquid and water at room temperature, washed with water, and the dyeing temperature is 65-85 ℃.
作为本发明的一个优选技术方案,其中离子液体和水的质量比为95:5-5:95。 As a preferred technical solution of the present invention, wherein the mass ratio of the ionic liquid to water is 95:5-5:95.
作为本发明的另一个优选技术方案,其中所述的离子液体为丁基咪唑氯盐,并在表面处理后回收离子液体。 As another preferred technical solution of the present invention, wherein the ionic liquid is butyl imidazolium chloride salt, and the ionic liquid is recovered after surface treatment.
作为本发明的又一个技术方案,其中表面处理的时间为0.1-168h。 As yet another technical solution of the present invention, wherein the surface treatment time is 0.1-168h.
本发明的染色工艺配方按照本领域常规的沸染工艺配方,只不过染色温度比沸染工艺更低。当然本发明也可以采用活性染料的染色配方工艺参数,具体参数如下: The dyeing process formula of the present invention follows the conventional boiling dyeing process formula in the art, except that the dyeing temperature is lower than the boiling dyeing process. Certainly the present invention also can adopt the dyeing recipe process parameter of reactive dyestuff, concrete parameter is as follows:
活性染料(%) (o.w.f) 0.5-2; Reactive dyes (%) (o.w.f) 0.5-2;
匀染剂平平加O (g/L) 1; Leveling agent Pingping plus O (g/L) 1;
盐(g/L) 30; Salt (g/L) 30;
染色温度(℃) 65-85; Dyeing temperature (℃) 65-85;
pH 4-5; pH 4-5;
浴比 1:30-100; Bath ratio 1:30-100;
染色保温时间(min) 40-80; Dyeing holding time (min) 40-80;
升温速率(℃/min) 0.5-3。 Heating rate (℃/min) 0.5-3.
作为本发明的一个优选技术方案,可以升温至75-85℃保温染色,优选80-85℃;保温染色时间优选为40-80min,更优选45-65min;升温速度优选为0.5-2.5℃/min,更有选0.5-1.5℃/min。 As a preferred technical solution of the present invention, the temperature can be raised to 75-85°C for heat preservation dyeing, preferably 80-85°C; the heat preservation dyeing time is preferably 40-80min, more preferably 45-65min; the heating rate is preferably 0.5-2.5°C/min , more preferably 0.5-1.5°C/min.
本发明中使用的所有原材料均为常规使用材料,可从市场购得。 All raw materials used in the present invention are commonly used materials and can be purchased from the market.
本发明中所有量和百分比,除非另有说明,均为重量和重量百分比。 All amounts and percentages in the present invention are by weight and percentages by weight unless otherwise indicated.
本发明的方法在室温下对羊毛进行处理,处理溶剂中的离子液体可以循环使用,具有匀染性好、织物强力保持率高、染色温度低等优点。 The method of the invention treats the wool at room temperature, and the ionic liquid in the treatment solvent can be recycled, and has the advantages of good level dyeing property, high fabric strength retention rate, low dyeing temperature and the like.
附图说明 Description of drawings
图1是本发明羊毛表面处理、低温染色方法的升温曲线图。 Fig. 1 is the heating curve diagram of the wool surface treatment and low temperature dyeing method of the present invention.
具体实施方式 Detailed ways
下面结合附图和具体实施例对本发明进一步详细描述。 The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1 羊毛织物活性染料低温染色。Example 1 Low temperature dyeing of wool fabric with reactive dyes.
将羊毛织物投入到表面处理剂(丁基咪唑氯盐/水质量比为50/50)中处理8小时,水洗,并回收丁基咪唑氯盐;将羊毛织物投入到升降式染色机中,再次进水至规定浴比1:30,加盐、匀染剂运转10min,调节pH值,加入染料运行10min,升温速度按每1℃/min控制。升温到80℃保温染色60min后降温水洗。按此工艺得到的羊毛织物颜色深度和常规98℃的得色深度相当。 Put the wool fabric into the surface treatment agent (butylimidazolium chloride salt/water mass ratio is 50/50) for 8 hours, wash with water, and recycle the butylimidazolium chloride salt; put the wool fabric into the lifting dyeing machine, and again Enter water to the specified bath ratio of 1:30, add salt and leveling agent and run for 10 minutes, adjust the pH value, add dye and run for 10 minutes, the temperature rise rate is controlled by 1°C/min. Raise the temperature to 80°C and keep it warm for 60 minutes, then cool down and wash with water. The color depth of the wool fabric obtained by this process is comparable to the conventional 98°C color depth.
实施例2 羊毛纱线活性染料低温染色Example 2 Low-temperature dyeing of wool yarn with reactive dyes
将羊毛纱线绕成松散的线团,投入到羊毛表面处理剂(丁基咪唑氯盐/水质量比为60/40)中处理6小时,水洗,并回收丁基咪唑氯盐;将羊毛纱投入到升降式染色机中,再次进水至规定浴比1:100,加盐、匀染剂运转10min,调节pH值,加入染料运行10min,升温速度按每1℃/min控制。升温到85℃保温染色60min后降温并水洗。按此工艺得到的羊毛纱线颜色深度和常规98℃的得色深度接近。 Wind the wool yarn into a loose coil, put it into the wool surface treatment agent (butylimidazolium chloride salt/water mass ratio is 60/40) for 6 hours, wash with water, and recover the butylimidazolium chloride salt; the wool yarn Put it into the lifting dyeing machine, feed water again to the specified bath ratio of 1:100, add salt and leveling agent and run for 10 minutes, adjust the pH value, add dye and run for 10 minutes, and the heating rate is controlled by 1°C/min. Raise the temperature to 85°C and keep it warm for 60 minutes, then cool down and wash with water. The color depth of wool yarn obtained by this process is close to the conventional 98°C color depth.
实施例3 羊毛散纤维活性染料低温染色Example 3 Low temperature dyeing of wool loose fiber reactive dyes
将羊毛散纤维投入到羊毛表面处理剂(丁基咪唑氯盐/水质量比为70/30)中处理4小时,水洗,并回收丁基咪唑氯盐;将羊毛散纤维投入到升降式染色机中,再次进水至规定浴比1:60,加盐、匀染剂运转10min,调节pH值,加入染料运行10min,升温速度按每1℃/min控制。升温到85℃保温染色60min后降温并水洗。按此工艺得到的羊毛散纤维颜色深度和常规98℃的得色深度接近。 Put wool bulk fiber into wool surface treatment agent (butylimidazolium chloride salt/water mass ratio is 70/30) for 4 hours, wash with water, and recover butylimidazolium chloride salt; put wool loose fiber into lifting dyeing machine In the middle, water again to the specified bath ratio of 1:60, add salt and leveling agent and run for 10 minutes, adjust the pH value, add dye and run for 10 minutes, the temperature rise rate is controlled by 1°C/min. Raise the temperature to 85°C and keep it warm for 60 minutes, then cool down and wash with water. The color depth of loose wool fibers obtained by this process is close to the color depth obtained at conventional 98°C.
以上所列的各实施例仅仅是对本发明的列举,本领域技术人员能够理解在本发明基础上所作的简单修改、替换或与本领域惯用手段的结合都属于本发明的保护范围。 The above-listed embodiments are only enumerations of the present invention, and those skilled in the art can understand that simple modifications, replacements or combinations with conventional means in the field all belong to the protection scope of the present invention.
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Cited By (13)
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CN103061165A (en) * | 2012-12-29 | 2013-04-24 | 浙江中鼎纺织有限公司 | Low-temperature dyeing method for wool |
CN103451969A (en) * | 2013-08-28 | 2013-12-18 | 桐乡市濮院毛针织技术服务中心 | Wool fabric dyeing method |
CN103981737A (en) * | 2014-04-23 | 2014-08-13 | 桐乡市濮院毛针织技术服务中心 | Homochromatic dyeing process of wool/polyamide blended fabric |
CN105133397A (en) * | 2015-09-01 | 2015-12-09 | 桐乡市濮院毛针织技术服务中心 | Low-temperature dyeing method for mercerized wool |
CN105544242A (en) * | 2015-12-30 | 2016-05-04 | 江阴市长泾花园毛纺织有限公司 | Low-temperature dyeing technology for wool fabric |
CN105780548A (en) * | 2014-12-22 | 2016-07-20 | 常熟市虹桥印染有限公司 | Dyeing method of wool fabric |
CN106519146A (en) * | 2016-10-31 | 2017-03-22 | 江南大学 | Method for preparation of waste hair composite material with ionic liquid |
US10011931B2 (en) | 2014-10-06 | 2018-07-03 | Natural Fiber Welding, Inc. | Methods, processes, and apparatuses for producing dyed and welded substrates |
CN108560285A (en) * | 2018-05-28 | 2018-09-21 | 江苏阳光股份有限公司 | A kind of grape pigment one bath dyeing technology of wool fabric |
US10982381B2 (en) | 2014-10-06 | 2021-04-20 | Natural Fiber Welding, Inc. | Methods, processes, and apparatuses for producing welded substrates |
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US11766835B2 (en) | 2016-03-25 | 2023-09-26 | Natural Fiber Welding, Inc. | Methods, processes, and apparatuses for producing welded substrates |
US12338574B2 (en) | 2017-11-11 | 2025-06-24 | Natural Fiber Welding, Inc. | Methods, processes, and apparatuses for producing welded substrates |
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Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103061165B (en) * | 2012-12-29 | 2014-10-08 | 浙江中鼎纺织有限公司 | Low-temperature dyeing method for wool |
CN103061165A (en) * | 2012-12-29 | 2013-04-24 | 浙江中鼎纺织有限公司 | Low-temperature dyeing method for wool |
CN103451969A (en) * | 2013-08-28 | 2013-12-18 | 桐乡市濮院毛针织技术服务中心 | Wool fabric dyeing method |
CN103981737A (en) * | 2014-04-23 | 2014-08-13 | 桐乡市濮院毛针织技术服务中心 | Homochromatic dyeing process of wool/polyamide blended fabric |
US10982381B2 (en) | 2014-10-06 | 2021-04-20 | Natural Fiber Welding, Inc. | Methods, processes, and apparatuses for producing welded substrates |
US12091815B2 (en) | 2014-10-06 | 2024-09-17 | Natural Fiber Welding, Inc. | Methods, processes, and apparatuses for producing welded substrates |
US11555263B2 (en) | 2014-10-06 | 2023-01-17 | Natural Fiber Welding, Inc. | Methods, processes, and apparatuses for producing dyed and welded substrates |
US10011931B2 (en) | 2014-10-06 | 2018-07-03 | Natural Fiber Welding, Inc. | Methods, processes, and apparatuses for producing dyed and welded substrates |
CN105780548A (en) * | 2014-12-22 | 2016-07-20 | 常熟市虹桥印染有限公司 | Dyeing method of wool fabric |
CN105133397A (en) * | 2015-09-01 | 2015-12-09 | 桐乡市濮院毛针织技术服务中心 | Low-temperature dyeing method for mercerized wool |
CN105544242B (en) * | 2015-12-30 | 2018-01-09 | 江阴市长泾花园毛纺织有限公司 | A kind of low temperature dyeing technique of wool fabric |
CN105544242A (en) * | 2015-12-30 | 2016-05-04 | 江阴市长泾花园毛纺织有限公司 | Low-temperature dyeing technology for wool fabric |
US11766835B2 (en) | 2016-03-25 | 2023-09-26 | Natural Fiber Welding, Inc. | Methods, processes, and apparatuses for producing welded substrates |
US11085133B2 (en) | 2016-05-03 | 2021-08-10 | Natural Fiber Welding, Inc. | Methods, processes, and apparatuses for producing dyed and welded substrates |
US11920263B2 (en) | 2016-05-03 | 2024-03-05 | Natural Fiber Welding, Inc. | Methods, processes, and apparatuses for producing dyed and welded substrates |
CN106519146A (en) * | 2016-10-31 | 2017-03-22 | 江南大学 | Method for preparation of waste hair composite material with ionic liquid |
US12338574B2 (en) | 2017-11-11 | 2025-06-24 | Natural Fiber Welding, Inc. | Methods, processes, and apparatuses for producing welded substrates |
CN108560285A (en) * | 2018-05-28 | 2018-09-21 | 江苏阳光股份有限公司 | A kind of grape pigment one bath dyeing technology of wool fabric |
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Application publication date: 20120411 |