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CN102409379A - Method for preparing super-hydrophobic surface of magnesium alloy matrix by using primary battery method - Google Patents

Method for preparing super-hydrophobic surface of magnesium alloy matrix by using primary battery method Download PDF

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CN102409379A
CN102409379A CN2011103506488A CN201110350648A CN102409379A CN 102409379 A CN102409379 A CN 102409379A CN 2011103506488 A CN2011103506488 A CN 2011103506488A CN 201110350648 A CN201110350648 A CN 201110350648A CN 102409379 A CN102409379 A CN 102409379A
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magnesium alloy
alloy plate
metal
hydrophobic surface
aqueous solution
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徐文骥
宋金龙
王续跃
孙晶
刘新
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Dalian University of Technology
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Abstract

本发明公开了一种用原电池法制备镁合金基体超疏水表面,其特征是先去除镁合金板和其他金属板表面的氧化层,然后对镁合金板和其他金属板依次使用无水乙醇和去离子水超声波清洗,并吹干;再将镁合金板和其他金属板平行对称放置,并通过导线相连,然后将其放入盛有电解液的容器中,构成镁合金-其他金属原电池,浸泡完成后将镁合金板用去离子水冲洗,并吹干,使镁合金板表面获得二元微纳米粗糙结构;最后,采用低表面能材料修饰上述的镁合金板获得镁合金基体超疏水表面。本发明节能环保,安全高效,设备简单,操作方便,在加工超疏水表面时不仅不需消耗电能,还能产生电能,一举多得。

Figure 201110350648

The invention discloses a super-hydrophobic surface of a magnesium alloy substrate prepared by a galvanic battery method, which is characterized in that the oxide layer on the surface of the magnesium alloy plate and other metal plates is removed first, and then the magnesium alloy plate and other metal plates are sequentially used absolute ethanol and Ultrasonic cleaning with deionized water and drying; place the magnesium alloy plate and other metal plates in parallel and symmetrically, and connect them through wires, and then put them into a container filled with electrolyte to form a magnesium alloy-other metal primary battery, After soaking, the magnesium alloy plate is rinsed with deionized water and dried to obtain a binary micro-nano rough structure on the surface of the magnesium alloy plate; finally, the above-mentioned magnesium alloy plate is modified with a low surface energy material to obtain a superhydrophobic surface of the magnesium alloy substrate . The invention is energy-saving and environment-friendly, safe and efficient, simple in equipment, convenient in operation, not only does not need to consume electric energy, but also generates electric energy when processing the super-hydrophobic surface, and serves multiple purposes.

Figure 201110350648

Description

一种用原电池法制备镁合金基体超疏水表面A superhydrophobic surface of magnesium alloy substrate prepared by galvanic cell method

技术领域 technical field

本发明涉及金属表面处理,涉及到一种在室温条件下采用原电池法在镁合金基体上构建超疏水表面的工艺方法。The invention relates to metal surface treatment, and relates to a process method for constructing a super-hydrophobic surface on a magnesium alloy substrate by using a galvanic battery method at room temperature.

背景background

超疏水表面因具有自清洁、抗玷污、减阻减摩、抑制表面腐蚀等特性,在军事、通讯、航空、能源及生物医学等领域中有着极为广阔的应用前景:将超疏水表面用于高降雪地区的卫星天线、太阳能面板、光电转换器上,可以防止因积雪、冻雨而导致的信号中断等重大事故。用于金属材料上,可以起到自清洁、抑制表面腐蚀和表面氧化的作用。水下航行体在行进中的摩擦阻力占总阻力的80%以上,将超疏水表面用于潜艇外壳上,能减少水的阻力,提高航行速度,节省能源;用于输送管道内壁、微量注射器针尖上,可以降低与液流之间的摩擦阻力,防止粘附、堵塞;用于微流体装置中,可以实现对流体的低阻力、无漏损传送;用于微型水上交通工具上,可以使其具有超强的承载能力。用于与血液接触的血管支架等生物医学材料上,可以抑制血小板的粘附和活化,改善材料的血液相容性。用于航空发动机舱前内壁和低压压气机叶片上,可减少因发动机结冰而造成的空中停车等恶性事故;用于空调等相关产品上,可解决冷表面凝露、空气源热泵和冷风机结霜等问题。目前,超疏水表面一般可以通过两种技术路线来制备:一类是直接在低表面能的疏水材料表面上构建微纳米级粗糙结构;另外一类是用低表面能材料在微纳米粗糙结构上进行修饰处理。根据这两种技术路线,研究人员已在多种金属和非金属材料上制备出超疏水表面。Due to the characteristics of self-cleaning, anti-fouling, drag and friction reduction, and surface corrosion inhibition, super-hydrophobic surfaces have extremely broad application prospects in the fields of military, communications, aviation, energy, and biomedicine: using super-hydrophobic surfaces for high Satellite antennas, solar panels, and photoelectric converters in snowy areas can prevent major accidents such as signal interruptions caused by snow and freezing rain. Used on metal materials, it can play the role of self-cleaning, inhibiting surface corrosion and surface oxidation. The frictional resistance of the underwater vehicle during travel accounts for more than 80% of the total resistance. Using the super-hydrophobic surface on the shell of the submarine can reduce the resistance of the water, increase the speed of navigation, and save energy; On the surface, it can reduce the frictional resistance between the liquid flow and prevent adhesion and clogging; when used in microfluidic devices, it can achieve low resistance to fluid transmission without leakage; when used on micro water vehicles, it can make it It has super carrying capacity. Used in biomedical materials such as vascular stents in contact with blood, it can inhibit the adhesion and activation of platelets and improve the blood compatibility of materials. Used on the front inner wall of the aircraft engine compartment and the blades of the low-pressure compressor, it can reduce serious accidents such as air parking caused by engine icing; used on air conditioners and other related products, it can solve cold surface condensation, air source heat pumps and air coolers problems such as frosting. At present, super-hydrophobic surfaces can generally be prepared by two technical routes: one is to construct micro-nano-scale rough structures directly on the surface of low-surface-energy hydrophobic materials; the other is to use low-surface-energy materials on micro-nano-rough structures. Perform retouching. According to these two technical routes, researchers have prepared superhydrophobic surfaces on a variety of metal and non-metal materials.

由于镁合金具有密度小、比强度高、弹性模量大、消震性好等优点,因此应用广泛。超疏水镁合金表面制备技术研究也受到人们重视。因为镁合金表面为亲水表面,所以要在镁合金基体上制备出超疏水表面须经历两个步骤:一是粗糙化处理,即采用特殊方法在表面构建微纳米粗糙结构;二是低表面能化处理,即采用低表面能的硅烷、氟硅烷或硬脂酸来修饰所获得的粗糙结构。从2007年Liang等制备出镁合金基体超疏水表面以来(Liang,J.;Guo,Z.G.;Fang,J.;Hao,J.C.Chemistry Letters 2007,36,416-417),已有多种方法被用于制备镁合金基体超疏水表面,这些方法可分为:微弧氧化法(中国专利200710078089.3.中国专利200710078090.中国专利200910192207.康志新;赖晓明;王芬;龙雁;李元元.中国有色金属学报2011,21,283-289)、化学刻蚀法(中国专利201010520898.中国专利201010165310.0.Liu,K.S.;Zhang,M.L.;Zhai,J.;Wang,J.;Jiang,L.Applied Physics Letters 2008,92,183103.Wang,Y.H.;Wang,W.;Zhong,L.;Wang,J.;Jiang,Q.L.;Guo,X.Y.Applied Surface Science 2010,256,3837-3840.Yin,B.;Fang,L.;Hu,J.;Tang,A.Q.;Wei,W.H.;He,J.Applied Surface Science2010,257,1666-1671.)、化学沉积法(Ishizaki,T.;Saito,N.Langmuir 2010,26,9749-9755.Wang,J.;Li,D.D.;Gao,R.;Liu,Q.;Jing,X.Y.;Wang,Y.L.;He,Y.;Zhang,M.L.Materials Chemistryand Physics 2011,129,154-160.Ishizaki,T.;Masuda,Y.;Sakamoto,M.Langmuir 2011,27,4780-4788.)和高温热水浸泡法(Ishizaki,T.;Sakamoto,M.Langmuir 2011,27,2375-2381)。虽然上述方法所制备的镁合金基体超疏水表面的疏水性较好,但仍存在不同的问题:(1)微弧氧化法所需的技术条件较为严格,操作较麻烦;在制备大面积超疏水表面时,需要采用大容量电源和大型整体阴极。(2)化学刻蚀法需要使用盐酸、硫酸或硝酸等腐蚀性液体,工作条件差,在加工过程中会产生刺激性的难闻气味,对操作人员和环境的危害大;反应过程中,溶液会发生损耗,需不断补充上述危险的腐蚀性液体。(3)化学沉积法需要采用尿素或硝酸铈,硝酸铈具有助燃和刺激性,且能长期蓄积在地下水中,污染地下水;采用尿素时,加工时间较长,需12h。(4)与上述3种方法相比,高温热水浸泡法是相对环保的方法,但存在加工效率低的问题,每次加工都需要几个小时的加工时间。因此,有必要开发新的安全、环保、加工过程简单且加工效率高的方法来制备镁合金基体超疏水表面。Because magnesium alloy has the advantages of low density, high specific strength, large elastic modulus, and good shock absorption, it is widely used. The research on surface preparation technology of superhydrophobic magnesium alloy has also been paid attention to. Because the surface of magnesium alloy is a hydrophilic surface, two steps are required to prepare a superhydrophobic surface on a magnesium alloy substrate: one is roughening treatment, that is, a special method is used to construct a micro-nano rough structure on the surface; the other is low surface energy. Chemical treatment, that is, use low surface energy silane, fluorosilane or stearic acid to modify the obtained rough structure. Since Liang et al. prepared the superhydrophobic surface of magnesium alloy substrate in 2007 (Liang, J.; Guo, Z.G.; Fang, J.; Hao, J.C. Chemistry Letters 2007, 36, 416-417), a variety of methods have been used For the preparation of superhydrophobic surface of magnesium alloy substrate, these methods can be divided into: micro-arc oxidation method (Chinese patent 200710078089.3. , 21, 283-289), chemical etching method (Chinese patent 201010520898. Chinese patent 201010165310.0. Liu, K.S.; Zhang, M.L.; Zhai, J.; Wang, J.; Jiang, L. Applied Physics Letters 2008, 92, 183103. Wang, Y.H.; Wang, W.; Zhong, L.; Wang, J.; Jiang, Q.L.; Guo, X.Y. Applied Surface Science 2010, 256, 3837-3840. Yin, B.; , J.; Tang, A.Q.; Wei, W.H.; He, J. Applied Surface Science 2010, 257, 1666-1671.), chemical deposition (Ishizaki, T.; Saito, N. Langmuir 2010, 26, 9749-9755. Wang, J.; Li, D.D.; Gao, R.; Liu, Q.; Jing, X.Y.; Wang, Y.L.; ; Masuda, Y.; Sakamoto, M. Langmuir 2011, 27, 4780-4788.) and high-temperature hot water immersion (Ishizaki, T.; Sakamoto, M. Langmuir 2011, 27, 2375-2381). Although the hydrophobicity of the superhydrophobic surface of the magnesium alloy substrate prepared by the above method is good, there are still different problems: (1) the technical conditions required by the micro-arc oxidation method are relatively strict, and the operation is more troublesome; in the preparation of large-area superhydrophobic surface, a high-capacity power supply and a large monolithic cathode are required. (2) The chemical etching method needs to use corrosive liquids such as hydrochloric acid, sulfuric acid or nitric acid, and the working conditions are poor, and an irritating unpleasant smell will be produced during the processing, which is very harmful to the operator and the environment; during the reaction, the solution Wear and tear will occur, requiring constant replenishment of the dangerously corrosive fluids mentioned above. (3) The chemical deposition method requires the use of urea or cerium nitrate. Cerium nitrate is combustion-supporting and irritating, and can accumulate in groundwater for a long time, polluting groundwater; when urea is used, the processing time is longer, 12 hours. (4) Compared with the above three methods, the high-temperature hot water immersion method is a relatively environmentally friendly method, but it has the problem of low processing efficiency, and each processing requires several hours of processing time. Therefore, it is necessary to develop new safe, environmentally friendly, simple and efficient processing methods to prepare superhydrophobic surfaces of magnesium alloy substrates.

发明内容 Contents of the invention

本发明所要解决的技术问题是提供一种安全、环保、加工过程简单且加工效率高的方法来制备镁合金基体超疏水表面。The technical problem to be solved by the present invention is to provide a safe, environment-friendly, simple and high-efficiency processing method to prepare the super-hydrophobic surface of the magnesium alloy substrate.

为了解决上述技术问题,本发明提供的在镁合金基体上构建超疏水表面的工艺方法,包括如下步骤:In order to solve the above-mentioned technical problems, the process method for constructing a super-hydrophobic surface on a magnesium alloy substrate provided by the invention comprises the following steps:

(1)去除镁合金板和其他金属板表面的氧化层,然后对处理后镁合金板和其他金属板依次使用无水乙醇和去离子水超声波清洗,并吹干;所采用的其他金属包括一切电极电位比镁高的金属;(1) Remove the oxide layer on the surface of the magnesium alloy plate and other metal plates, then use absolute ethanol and deionized water to ultrasonically clean the treated magnesium alloy plate and other metal plates in sequence, and dry them; other metals used include all Metals with higher electrode potential than magnesium;

(2)将镁合金板和其他金属板平行对称放置并通过导线相连,然后将其放入盛有电解液的容器中构成镁合金-其他金属原电池;所采用的电解液为NaCl水溶液、NaBr水溶液、Na2SO4水溶液或NaClO3水溶液;浸泡时间不少于15min,浸泡完成后将镁合金板用去离子水冲洗,并吹干;(2) Place the magnesium alloy plate and other metal plates in parallel and symmetrically and connect them through wires, and then put them into a container filled with electrolyte to form a magnesium alloy-other metal primary battery; the electrolyte used is NaCl aqueous solution, NaBr Aqueous solution, Na 2 SO 4 aqueous solution or NaClO 3 aqueous solution; the immersion time shall not be less than 15min, after immersion, rinse the magnesium alloy plate with deionized water and dry it;

(3)将上述镁合金板放入含低表面能材料的乙醇溶液中进行修饰,取出后烘干,冷却到室温后即得到镁合金基体超疏水表面;所采用的低表面能材料包括氟硅烷、硬脂酸、棕榈酸、月桂酸或肉豆蔻酸等。(3) Put the above-mentioned magnesium alloy plate into an ethanol solution containing low surface energy materials for modification, take it out, dry it, and obtain the superhydrophobic surface of the magnesium alloy substrate after cooling to room temperature; the low surface energy materials used include fluorosilane , stearic acid, palmitic acid, lauric acid or myristic acid, etc.

本发明与现有的镁合金基体超疏水表面制备技术相比具有以下优点:Compared with the existing superhydrophobic surface preparation technology of magnesium alloy substrate, the present invention has the following advantages:

(1)本发明无需复杂的加工装置和操作步骤,且极易大面积制备。(1) The present invention does not require complex processing devices and operating steps, and is extremely easy to prepare in large areas.

(2)本发明可采用中性电解液,无需强酸、强碱,反应过程中无刺激性气体产生,对操作人员和环境的危害小。(2) The present invention can use a neutral electrolyte without strong acid or alkali, no irritating gas is generated during the reaction process, and there is little harm to operators and the environment.

(3)本发明的加工效率高,只需几十钟的时间就可得到超疏水表面所需的二元微纳米粗糙结构。(3) The processing efficiency of the present invention is high, and the binary micro-nano rough structure required by the super-hydrophobic surface can be obtained in only a few tens of minutes.

(4)本发明得到的镁合金基体超疏水表面具有较好的超疏水性能,对水的接触角大于155°,滚动角小于5°。(4) The superhydrophobic surface of the magnesium alloy substrate obtained in the present invention has good superhydrophobic performance, the contact angle to water is greater than 155°, and the rolling angle is less than 5°.

(5)本发明在制备超疏水表面不需消耗电能,同时形成原电池,产生的电能可用于动力、照明、通信等。(5) The present invention does not need to consume electric energy in the preparation of the superhydrophobic surface, and at the same time forms a primary battery, and the electric energy generated can be used for power, lighting, communication, etc.

附图说明 Description of drawings

图1为实施例1的加工装置示意图。Fig. 1 is the schematic diagram of the processing device of embodiment 1.

图2为实施例1获得的镁合金基体超疏水表面的扫描电镜图。2 is a scanning electron micrograph of the superhydrophobic surface of the magnesium alloy substrate obtained in Example 1.

图3为实施例1获得的镁合金基体超疏水表面的扫描电镜图。3 is a scanning electron micrograph of the superhydrophobic surface of the magnesium alloy substrate obtained in Example 1.

图4为实施例1获得的镁合金基体超疏水表面的扫描电镜图。4 is a scanning electron micrograph of the superhydrophobic surface of the magnesium alloy substrate obtained in Example 1.

图5为实施例1获得的镁合金基体超疏水表面的疏水示意图。5 is a schematic diagram of the hydrophobicity of the superhydrophobic surface of the magnesium alloy substrate obtained in Example 1.

具体实施方式 Detailed ways

以下结合技术方案和附图详细叙述本发明的具体实施例。Specific embodiments of the present invention will be described in detail below in conjunction with technical solutions and accompanying drawings.

实施例1Example 1

(1)将镁合金板和铜板切割成20mm×30mm,实际加工面积为20mm×20mm,其余部分用于装夹和导电。加工前,先用1500#砂纸打磨镁合金板和铜板以去除表面的氧化层,然后对打磨后的镁合金板和铜板依次使用无水乙醇和去离子水超声波清洗,清洗时间分别为2min,并吹干。(1) Cut the magnesium alloy plate and copper plate into 20mm×30mm, the actual processing area is 20mm×20mm, and the rest is used for clamping and conducting. Before processing, first polish the magnesium alloy plate and copper plate with 1500# sandpaper to remove the oxide layer on the surface, and then use anhydrous ethanol and deionized water to ultrasonically clean the polished magnesium alloy plate and copper plate in sequence, the cleaning time is 2 minutes respectively, and blow dry.

(2)将镁合金板和铜板平行对称固定,两板间距为5mm,同时两板通过导线相连。将两板放入盛有2mol/L NaCl水溶液中,此时整个体系构成封闭回路,原电池开始工作。加工时溶液温度为室温(约25℃),加工时间为60min。由于镁的电极电位比铜低,镁合金将成为负极而发生氧化反应。(2) The magnesium alloy plate and the copper plate are fixed parallel and symmetrically, the distance between the two plates is 5 mm, and the two plates are connected by wires at the same time. Put the two plates into the 2mol/L NaCl aqueous solution, at this time the whole system forms a closed circuit, and the primary battery starts to work. During processing, the solution temperature is room temperature (about 25° C.), and the processing time is 60 minutes. Since the electrode potential of magnesium is lower than that of copper, the magnesium alloy will become the negative electrode and the oxidation reaction will occur.

(3)加工完成后将镁合金板用去离子水冲洗,并吹干,最后将其放入配制好的质量分数为1%的氟硅烷乙醇溶液中,在室温下浸泡2h后取出,放入烘箱中,在80℃下烘15min,取出后在空气中冷却到室温,即可得到超疏水表面。水滴在镁合金基体超疏水表面上的接触角为162.8°,滚动角为2°。如果使用硬脂酸、棕榈酸、月桂酸或肉豆蔻酸等来降低表面能时,接触角都会超过150°。(3) After the processing is completed, rinse the magnesium alloy plate with deionized water and dry it, and finally put it into the prepared fluorosilane ethanol solution with a mass fraction of 1%, soak it at room temperature for 2 hours, take it out, put it in In an oven, bake at 80°C for 15 minutes, take it out and cool it to room temperature in the air to obtain a super-hydrophobic surface. The contact angle of water droplets on the superhydrophobic surface of the magnesium alloy substrate is 162.8°, and the rolling angle is 2°. If stearic acid, palmitic acid, lauric acid or myristic acid are used to reduce the surface energy, the contact angle will exceed 150°.

Claims (1)

1. one kind prepares the magnesium alloy substrate super hydrophobic surface with galvanic cell method, it is characterized in that may further comprise the steps:
(1) zone of oxidation of removal magnesium alloy plate and other metal sheet surfaces is used absolute ethyl alcohol and deionized water ultrasonic cleaning to handling the back magnesium alloy plate successively with other metal sheets then, and is dried up; Described other metals comprise the metal that all electropotentials are higher than magnesium;
(2) the parallel symmetry with other metal sheets of magnesium alloy plate is placed, and it is continuous to pass through lead, puts it into then to constitute magnesiumalloy-other metal galvanic cells in the container that fills electrolytic solution; The electrolytic solution that is adopted is the NaCl aqueous solution, the NaBr aqueous solution, Na 2SO 4The aqueous solution or NaClO 3The aqueous solution; Soak time is no less than 15min; After soaking completion magnesium alloy plate is used deionized water rinsing, and dry up;
(3) magnesium alloy plate that step (2) is obtained is put into the ethanolic soln that contains low-surface-energy material and is modified, and takes out the back oven dry, promptly obtains the magnesium alloy substrate super hydrophobic surface behind the cool to room temperature; The low-surface-energy material that is adopted comprises silicon fluoride, Triple Pressed Stearic Acid, palmitinic acid, LAURIC ACID 99 MIN or tetradecanoic acid.
CN2011103506488A 2011-11-08 2011-11-08 Method for preparing super-hydrophobic surface of magnesium alloy matrix by using primary battery method Pending CN102409379A (en)

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CN107916421A (en) * 2017-11-13 2018-04-17 常州麒通国际贸易有限公司 A kind of preparation method of corrosion resistance magnesium alloy super-hydrophobic surface
CN110129855A (en) * 2019-06-11 2019-08-16 南通大学 A kind of surface treatment method of aluminum alloy anticorrosion
CN112044714A (en) * 2020-09-28 2020-12-08 榆林学院 Preparation method of magnesium alloy surface super-hydrophobic coating
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CN112044714A (en) * 2020-09-28 2020-12-08 榆林学院 Preparation method of magnesium alloy surface super-hydrophobic coating
CN112458512A (en) * 2020-11-19 2021-03-09 西安交通大学 Preparation method of magnesium alloy micro-arc oxidation black super-hydrophobic film layer

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Application publication date: 20120411