CN102400099B - Technology for preparing nuclear fission reactor fuel clad surface CrAlSiN gradient coating - Google Patents
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- QQHSIRTYSFLSRM-UHFFFAOYSA-N alumanylidynechromium Chemical compound [Al].[Cr] QQHSIRTYSFLSRM-UHFFFAOYSA-N 0.000 claims 1
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- HRXKRNGNAMMEHJ-UHFFFAOYSA-K trisodium citrate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O HRXKRNGNAMMEHJ-UHFFFAOYSA-K 0.000 claims 1
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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Abstract
本发明涉及一种核裂变反应堆中超临界水冷堆燃料包壳表面沉积抗高温氧化腐蚀性能与优异力学性能的CrAlSiN梯度涂层新工艺。采用多靶反应磁控溅射法在基材表面沉积CrAlSiN梯度涂层,其制备过程分成连续四个阶段进行:第一阶段制备Cr梯度涂层;第二阶段制备CrAl梯度涂层;第三阶段制备CrAlN梯度涂层;第四阶段制备CrAlSiN梯度涂层,再经退火处理即可。本发明通过合理设计各元素成分呈梯度变化微结构,使涂层抗氧化温度达950℃,硬度值达37GPa以上,与基材附着力高于34N,且涂层还具有优异的抗热震、耐磨损等性能,可大幅提高超临界水冷堆燃料包壳部件的服役性能与使用寿命。The invention relates to a new CrAlSiN gradient coating process for deposition on the surface of a fuel cladding of a supercritical water-cooled reactor in a nuclear fission reactor, which has anti-high temperature oxidation corrosion performance and excellent mechanical properties. The CrAlSiN gradient coating is deposited on the surface of the substrate by multi-target reactive magnetron sputtering. The preparation process is divided into four consecutive stages: the first stage is to prepare the Cr gradient coating; the second stage is to prepare the CrAl gradient coating; the third stage is to prepare the CrAlSiN gradient coating. Preparing the CrAlN gradient coating; the fourth stage is preparing the CrAlSiN gradient coating, and then annealing. In the present invention, by rationally designing the microstructure with gradient changes in each element composition, the oxidation resistance temperature of the coating reaches 950°C, the hardness value reaches above 37GPa, and the adhesion to the substrate is higher than 34N, and the coating also has excellent thermal shock resistance, Wear resistance and other properties can greatly improve the service performance and service life of supercritical water-cooled reactor fuel cladding components.
Description
技术领域 technical field
本发明属于核裂变反应堆部件表面的改性技术领域,具体地涉及一种在核裂变反应堆中超临界水冷堆燃料包壳表面沉积抗高温氧化腐蚀性能与力学性能优异的铬铝硅氮(CrAlSiN)梯度涂层的制备新工艺。The invention belongs to the technical field of surface modification of nuclear fission reactor components, and in particular relates to a chromium-aluminum-silicon-nitrogen (CrAlSiN) gradient deposited on the surface of a supercritical water-cooled reactor fuel cladding in a nuclear fission reactor with excellent high-temperature oxidation corrosion resistance and mechanical properties A new process for the preparation of coatings.
背景技术 Background technique
核能作为一种高效、经济与持久的能源,在解决全世界面临的能源危机、保护环境质量等方面综合优势显著。2002年,第四代反应堆国际论坛筛选出6种堆型,超临界水冷堆(SCWR)是其中之一。SCWR是在水的热力学临界点以上运行的高温高压水冷反应堆,是未来最值得研发的水冷反应堆。SCWR具有系统简单、循环效率高、工业化基础好等优点,有望成为今后低成本发电的主力堆型。然而,燃料包壳是SCWR最为关键的部件之一。SCWR最高的蒸汽温度,也即最大热效率取决于燃料包壳材料的长时间蠕变强度和抗腐蚀性能。在超临界工况下,燃料包壳的高温高达650℃、超临界蒸汽参数其压力高达25MPa,温度超过500℃,以及堆芯内慢化剂密度的巨大变化,均超出目前的压水堆和沸水堆设计中所积累经验的范围。因此,现有的燃料包壳材料已不能满足超临界水冷堆中抗腐蚀性能和力学性能要求[超临界水冷堆燃料包壳管用低活性F/M钢的优化设计.康人木,刘国权,胡本芙等.原子能科学技术.第43卷第6期.2009]。目前,低肿胀奥氏体不锈钢如D9、1.4970、316Ti等是主要的SCWR燃料包壳的备选材料,这些材料具有强度高、辐照肿胀低、焊接性好、中子经济性较好等优点。然而,上述材料在超临界水冷堆中的抗高温氧化腐蚀性能较差,在SCWR燃料包壳长期服役过程中,过大的腐蚀速率将导致燃料包壳破裂。As an efficient, economical and durable energy source, nuclear energy has significant comprehensive advantages in solving the energy crisis facing the world and protecting environmental quality. In 2002, the International Forum on Generation IV Reactors selected six types of reactors, and the supercritical water-cooled reactor (SCWR) was one of them. SCWR is a high-temperature and high-pressure water-cooled reactor that operates above the thermodynamic critical point of water, and is the most worthy of research and development in the future. SCWR has the advantages of simple system, high cycle efficiency, and good industrialization foundation, and is expected to become the main reactor type for low-cost power generation in the future. However, the fuel cladding is one of the most critical components of the SCWR. The highest steam temperature of SCWR, that is, the maximum thermal efficiency depends on the long-term creep strength and corrosion resistance of the fuel cladding material. Under supercritical conditions, the high temperature of the fuel cladding is as high as 650°C, the pressure of supercritical steam parameters is as high as 25MPa, the temperature exceeds 500°C, and the density of the moderator in the core changes greatly, all of which exceed those of the current pressurized water reactor and Extent of accumulated experience in BWR design. Therefore, the existing fuel cladding materials can no longer meet the requirements of corrosion resistance and mechanical properties in supercritical water-cooled reactors [Optimum design of low-activity F/M steel for supercritical water-cooled reactor fuel cladding tubes. Kang Renmu, Liu Guoquan, Hu Benfu et al. Atomic Energy Science and Technology. Vol. 43 No. 6. 2009]. At present, low-swelling austenitic stainless steels such as D9, 1.4970, 316Ti, etc. are the main candidates for SCWR fuel cladding. These materials have the advantages of high strength, low radiation swelling, good weldability, and good neutron economy. . However, the above-mentioned materials have poor high temperature oxidation corrosion resistance in supercritical water-cooled reactors. During the long-term service of SCWR fuel cladding, excessive corrosion rates will lead to fuel cladding rupture.
在SCWR燃料包壳表面沉积抗高温氧化腐蚀的功能涂层,能有效地解决上述问题,由此该技术也成为了近年来学术界与工程界的研究热点。考虑到钢中Cr含量相对较高、Cr元素对钢钝化的影响,人们最初趋向于在燃料包壳表面沉积Cr合金涂层。一方面,Cr合金涂层与基材的界面可形成Fe-Cr化合物,实现化学冶金结合,附着力较好;另一方面,涂层中的Cr元素能在涂层表面与腐蚀环境中的O元素能形成氧化物膜,阻碍腐蚀介质的浸透,具有较好的抗高温氧化性能。但是,Cr合金涂层的强度、硬度等相对较低,强烈的热冲击可能导致涂层延性变形、过早破裂[超音速火焰喷涂Fe-Cr基涂层的硬度与汽蚀性.吴玉萍,林萍华,王泽华.材料热处理学报.第30卷第1期.2009]。随后,人们则趋向于Cr基氮化物涂层。相对于Cr合金涂层,Cr基氮化物涂层在抗氧化腐蚀性能等方面更具优势。例如,CrN涂层的抗氧化温度可达600℃;此外,还具有约18GPa的较好硬度[硬质与超硬涂层-结构、性能、制备与表征,宋贵宏,杜昊,贺春林;北京:化学工业出版社.2007]。近年来,随着纳米技术的迅速发展,Cr基纳米复合涂层由于在抗高温氧化、硬度、摩擦磨损、抗热震等性能方面呈现出了极佳的优势,从而引起了研究者的广泛关注。例如,CrAlSiN纳米复合涂层的抗高温氧化温度可达1000℃以上,且具有优异的力学性能,涂层硬度值可达到41GPa[Mechanical properties andoxidation behavior of(Al,Cr)N and(Al,Cr,Si)N coatings for cutting tools deposited byHPPMS.K.Bobzin,N.Bagcivan,P.Immich.Thin Solid Films.517.2008]。Depositing a functional coating resistant to high temperature oxidation and corrosion on the surface of SCWR fuel cladding can effectively solve the above problems, so this technology has become a research hotspot in the academic and engineering circles in recent years. Considering the relatively high content of Cr in steel and the influence of Cr element on steel passivation, people initially tend to deposit Cr alloy coating on the surface of fuel cladding. On the one hand, the interface between the Cr alloy coating and the substrate can form Fe-Cr compounds to achieve chemical metallurgical bonding and good adhesion; Elements can form an oxide film, hinder the penetration of corrosive media, and have good resistance to high temperature oxidation. However, the strength and hardness of Cr alloy coatings are relatively low, and strong thermal shock may lead to ductile deformation and premature cracking of the coating [Hardness and cavitation of Fe-Cr-based coatings by supersonic flame spraying. Wu Yuping, Lin Pinghua , Wang Zehua. Journal of Heat Treatment of Materials. Volume 30, Issue 1.2009]. Subsequently, people tended to Cr-based nitride coatings. Compared with Cr alloy coatings, Cr-based nitride coatings have more advantages in terms of oxidation and corrosion resistance. For example, the oxidation resistance temperature of CrN coating can reach 600°C; in addition, it also has a good hardness of about 18GPa [Hard and superhard coatings - structure, performance, preparation and characterization, Song Guihong, Du Hao, He Chunlin; Beijing: Chemical Industry Press.2007]. In recent years, with the rapid development of nanotechnology, Cr-based nanocomposite coatings have shown excellent advantages in high-temperature oxidation resistance, hardness, friction and wear resistance, and thermal shock resistance, which has attracted widespread attention from researchers. . For example, the CrAlSiN nanocomposite coating has a high temperature oxidation resistance of over 1000°C and has excellent mechanical properties. The coating hardness can reach 41GPa [Mechanical properties and oxidation behavior of (Al, Cr) N and (Al, Cr, Si) N coatings for cutting tools deposited by HPPMS. K. Bobzin, N. Bagcivan, P. Immich. Thin Solid Films.517.2008].
尽管Cr基纳米复合涂层具有优异的抗腐蚀性能与力学性能,但将它们应用于燃料包壳常用的钢材质基材时,需要面临极大的难题,即涂层与钢的界面结合力问题。由于涂层与基材的性质差异悬殊,往往使得燃料包壳在服役过程中涂层/基材界面极易发生失效,导致涂层剥落。鉴于此,诸多研究者通过调制涂层的元素成分及组织结构来解决上述问题。例如,有人也通过形成元素成分呈梯度变化的涂层来提高其与基材的界面结合力。由于涂层成分的梯度变化导致涂层无亚层界面形成,同时涂层与基材共有元素成分导致它们能实现化学冶金结合,因而能大幅度提高其界面结合力等。此外,梯度结构涂层往往还表现出更为优越的韧性、抗热震性能等。鉴于梯度结构薄膜具有的优异性能,但至今还尚未有CrAlSiN梯度涂层的研究与应用。在核裂变反应堆中超临界水冷堆燃料包壳表面沉积抗高温氧化腐蚀性能与优异力学性能的CrAlSiN梯度涂层的新工艺,这正是本发明的任务所在。Although Cr-based nanocomposite coatings have excellent corrosion resistance and mechanical properties, when they are applied to steel substrates commonly used in fuel cladding, they need to face a huge problem, that is, the interface bonding force between the coating and steel . Due to the great disparity in properties between the coating and the substrate, the coating/substrate interface of the fuel cladding is prone to failure during service, resulting in peeling off of the coating. In view of this, many researchers have solved the above problems by modulating the element composition and structure of the coating. For example, some people have also improved the interfacial bonding force with the substrate by forming a coating with a gradient change in element composition. Due to the gradient change of the coating composition, the coating has no sub-layer interface, and at the same time, the coating and the substrate share elemental components, so that they can achieve chemical metallurgical bonding, which can greatly improve their interfacial bonding force. In addition, gradient structural coatings often exhibit superior toughness and thermal shock resistance. In view of the excellent performance of the gradient structure film, there is no research and application of CrAlSiN gradient coating so far. The task of the present invention is a new process for depositing a CrAlSiN gradient coating with high temperature oxidation corrosion resistance and excellent mechanical properties on the surface of supercritical water-cooled reactor fuel cladding in nuclear fission reactors.
发明内容 Contents of the invention
本发明针对目前核裂变堆中超临界水冷堆燃料包壳用低肿胀奥氏体不锈钢抗高温腐蚀性能较差的技术缺点,并结合抗高温氧化腐蚀涂层技术,提供一种具有优异抗高温腐蚀氧化性能与力学性能的、与低肿胀奥氏体不锈钢基材结合良好的核裂变堆燃料包壳表面涂层铬铝硅氮(CrAlSiN)梯度涂层新工艺。The present invention aims at the technical shortcomings of poor high-temperature corrosion resistance of low-expansion austenitic stainless steel used in supercritical water-cooled reactor fuel cladding in current nuclear fission reactors, and combines high-temperature oxidation-resistant coating technology to provide an excellent resistance to high-temperature corrosion and oxidation. A new chromium-aluminum-silicon-nitride (CrAlSiN) gradient coating process for nuclear fission reactor fuel cladding surface coating with good performance and mechanical properties and low swelling austenitic stainless steel substrate.
本发明的目的通过如下技术方案来实现:The purpose of the present invention is achieved through the following technical solutions:
本发明提供的核裂变超临界水冷堆燃料包壳表面沉积CrAlSiN梯度涂层的制备工艺,其特征在于依次包括以下工艺步骤:The preparation process for depositing a CrAlSiN gradient coating on the surface of nuclear fission supercritical water-cooled reactor fuel cladding provided by the present invention is characterized in that it includes the following process steps in sequence:
(1)基材表面抛光与清洗(1) Substrate surface polishing and cleaning
选择超临界水冷堆燃料包壳用奥氏体不锈钢作为基材,依次用粗糙度不同的水砂纸对其表面进行研磨抛光;随后,在超声波容器中进行除油剂清洗;随后进行酸洗与去离子水漂洗,并用N2气吹干;最后,将干燥基材放入真空室,用等离子体偏压反溅工艺予以清洗,其工艺参数为:本底真空为5×10-4Pa、反溅偏压为-300V、工作气体为Ar气,反溅气压为1.0Pa、反溅时间为20min;Austenitic stainless steel for supercritical water-cooled reactor fuel cladding was selected as the base material, and its surface was ground and polished with water sandpaper with different roughness in turn; then, it was cleaned with degreasing agent in an ultrasonic vessel; then it was pickled and degreased. Rinse with ionized water and dry with N 2 gas; finally, put the dried substrate into a vacuum chamber and clean it by plasma bias backsputtering process, the process parameters are: background vacuum is 5×10 -4 Pa, backsputtering The splash bias voltage is -300V, the working gas is Ar gas, the backsplash pressure is 1.0Pa, and the backsplash time is 20min;
(2)沉积铬铝硅氮(CrAlSiN)梯度涂层(2) Deposition of chrome-aluminum-silicon-nitride (CrAlSiN) gradient coating
采用超高真空多靶磁控溅射镀膜机在基材表面沉积CrAlSiN梯度涂层,所述镀膜机本底真空度为5×10-4Pa、沉积温度200℃,涂层沉积过程包括如下4个连续时间段:An ultra-high vacuum multi-target magnetron sputtering coating machine was used to deposit a CrAlSiN gradient coating on the surface of the substrate. The background vacuum degree of the coating machine was 5×10 -4 Pa, and the deposition temperature was 200°C. The coating deposition process included the following 4 consecutive time periods:
(a)、在第一个时间段内,待真空室抽气达到本底真空度后,向真空室内通入Ar气,其气流量为200sccm,工作气压为0.3Pa,随后开启Cr靶进行溅射,其溅射功率为200W,沉积时间为4min~6min,由此在所述基材表面沉积纯的Cr涂层,沉积厚度为80~120nm;(a) In the first period of time, after the vacuum chamber is evacuated to the background vacuum degree, Ar gas is introduced into the vacuum chamber with a flow rate of 200 sccm and a working pressure of 0.3 Pa, and then the Cr target is opened for sputtering Sputtering, the sputtering power is 200W, and the deposition time is 4min to 6min, thus depositing a pure Cr coating on the surface of the substrate with a deposition thickness of 80 to 120nm;
(b)、在第二个时间段内,保持(a)步骤的Ar气流量和Cr靶溅射功率,同时开启Al靶进行溅射,将Al靶溅射功率由50W逐渐线性增加至100W,实现Cr靶与Al靶共溅射,从而得到Al含量呈梯度逐渐增加的CrAl涂层,通过调节沉积时间使得CrAl涂层的厚度为180~220nm;(b), in the second period of time, keep the Ar gas flow and the sputtering power of the Cr target in the step (a), simultaneously turn on the Al target for sputtering, and gradually increase the sputtering power of the Al target linearly from 50W to 100W, Realize co-sputtering of Cr target and Al target, so as to obtain CrAl coating with gradually increasing Al content, and adjust the deposition time so that the thickness of CrAl coating is 180-220nm;
(c)、在第三个时间段内,保持(b)步骤的Ar气流量,以及Cr靶与Al靶的溅射功率,同时向真空室内通入N2气,N2气流量由0sccm逐渐线性增加至150sccm,工作气压保持在0.5Pa,实现Cr靶与Al靶在(Ar+N2)混合气氛中的共溅射,从而得到N含量呈梯度逐渐增加的CrAlN涂层,通过调节沉积时间使得CrAlN涂层的厚度为250~300nm;(c), in the third period of time, keep the Ar gas flow of (b) step, and the sputtering power of the Cr target and the Al target, and feed N gas into the vacuum chamber at the same time, and the N gas flow is gradually changed from 0 sccm Increase linearly to 150sccm, and keep the working pressure at 0.5Pa to realize co-sputtering of Cr target and Al target in (Ar+N 2 ) mixed atmosphere, so as to obtain CrAlN coating with gradually increasing N content. By adjusting the deposition time The thickness of the CrAlN coating is 250-300nm;
(d)、在第四个时间段内,开启Si靶溅射,溅射功率由50W线性增加至100W,同时将Cr靶与Al靶的溅射功率分别由200W与100W线性调整至300W与200W,将N2气的流量由150sccm逐渐线性增加至250sccm,实现Cr靶、Al靶与Si靶在(Ar+N2)混合气氛中的共溅射,从而得到氮、硅和铝含量逐渐增加的CrAlSiN涂层,且在其近表面区域形成(Cr,Al,Si)N纳米晶镶嵌在Si3N4非晶相内的微结构,通过调节沉积时间使得CrAlSiN涂层的厚度为2.5~3.0μm;(d) In the fourth time period, turn on the Si target sputtering, the sputtering power is linearly increased from 50W to 100W, and at the same time, the sputtering power of the Cr target and the Al target is adjusted linearly from 200W and 100W to 300W and 200W respectively , the flow rate of N 2 gas is gradually increased linearly from 150 sccm to 250 sccm to realize the co-sputtering of Cr target, Al target and Si target in (Ar+N 2 ) mixed atmosphere, thereby obtaining nitrogen, silicon and aluminum content gradually increasing CrAlSiN coating, and the microstructure of (Cr, Al, Si) N nanocrystals embedded in the Si 3 N 4 amorphous phase is formed in the near surface area, and the thickness of the CrAlSiN coating is 2.5-3.0 μm by adjusting the deposition time ;
(3)将沉积的梯度涂层进行退火处理(3) Annealing the deposited gradient coating
将沉积的CrAlSiN梯度涂层,在不间断真空环境进行原位退火处理,待退火处理完毕后取出试样备用。The deposited CrAlSiN gradient coating is subjected to in-situ annealing treatment in an uninterrupted vacuum environment, and the sample is taken out for later use after the annealing treatment is completed.
上述技术方案中,所述退火处理的目的是释放涂层中的残余应力、加速涂层与基材以及各亚层之间的元素扩散互溶、强化界面结构,其原位退火的工艺参数为:真空度5×10-4Pa、退火温度400℃、升温速率20℃/min、保温时间90min、冷却方式为随炉冷却至室温。In the above technical solution, the purpose of the annealing treatment is to release the residual stress in the coating, accelerate the diffusion and mutual dissolution of elements between the coating and the substrate and each sub-layer, and strengthen the interface structure. The process parameters of the in-situ annealing are: The vacuum degree is 5×10 -4 Pa, the annealing temperature is 400°C, the heating rate is 20°C/min, the holding time is 90min, and the cooling method is to cool down to room temperature with the furnace.
上述技术方案中,沉积CrAlSiN梯度涂层所用的Cr靶、Al靶及Si靶,它们的纯度均为99.99%。In the above technical solution, the purity of the Cr target, Al target and Si target used for depositing the CrAlSiN gradient coating is all 99.99%.
上述技术方案中,所用粗糙度不同的水砂纸其粗糙度依次为300~1200目。In the above technical solution, the roughness of the water sandpaper with different roughness is 300-1200 mesh.
上述技术方案中,所用除油剂清洗的组成为碳酸钠160g/L、柠檬酸钠45g/L、活性剂5g/L、磷酸钠50g/L。In the above-mentioned technical scheme, the cleaning composition of the degreasing agent used is sodium carbonate 160g/L, sodium citrate 45g/L, active agent 5g/L, sodium phosphate 50g/L.
上述技术方案中,所述奥氏体不锈钢基材为D9,或1.4970,或316Ti。In the above technical solution, the austenitic stainless steel substrate is D9, or 1.4970, or 316Ti.
本发明提供的核裂变超临界水冷堆燃料包壳表面沉积CrAlSiN梯度涂层的制备工艺制备的CrAlSiN梯度涂层,其涂层厚度变化为2.5~3.0μm;温度可高达950℃;硬度为37GPa以上;界面结合力达34N以上。The CrAlSiN gradient coating prepared by the preparation process for depositing a CrAlSiN gradient coating on the surface of nuclear fission supercritical water-cooled reactor fuel cladding provided by the present invention has a coating thickness variation of 2.5-3.0 μm; temperature can be as high as 950°C; hardness is above 37GPa ; The interface binding force is over 34N.
本发明与现有技术相比具有以下优点及有益的技术效果:Compared with the prior art, the present invention has the following advantages and beneficial technical effects:
(1)本发明制备的CrAlSiN梯度涂层具备优异的抗高温氧化腐蚀性能,其温度可高达950℃。(1) The CrAlSiN gradient coating prepared by the present invention has excellent high temperature oxidation and corrosion resistance, and its temperature can be as high as 950°C.
(2)本发明制备的CrAlSiN梯度涂层由于Cr、Al均能与O形成致密的氧化膜保护层,因而可以有效阻止O及其它杂质元素如Cl对基体的侵蚀;由于N元素在晶界的富集也能有效阻碍O、H等元素的扩散;此外,由于涂层近表面区域为Si3N4非晶相包覆纳米晶(Cr,Al,Si)N的纳米复合结构,因此可显著强化抗高温氧化腐蚀性能。(2) The CrAlSiN gradient coating prepared by the present invention can effectively prevent O and other impurity elements such as Cl from corroding the substrate because Cr and Al can form a dense oxide film protective layer with O; Enrichment can also effectively hinder the diffusion of O, H and other elements; in addition, since the near-surface area of the coating is a nanocomposite structure of Si 3 N 4 amorphous phase coated nanocrystalline (Cr, Al, Si) N, it can significantly Enhance high temperature oxidation corrosion resistance.
(3)本发明制备的CrAlSiN梯度涂层具备优异的力学性能,其硬度为37GPa以上。由于CrAlSiN梯度涂层近表面区域具有纳米复合结构,因此涂层具有很高的表面硬度,同时还具有优异的耐磨性;由于具有元素成分梯度变化的结构,因此有助于缓解涂层热应力,同时使得涂层具有较好的韧性与抗热震性能等。(3) The CrAlSiN gradient coating prepared by the present invention has excellent mechanical properties, and its hardness is above 37 GPa. Because the CrAlSiN gradient coating has a nanocomposite structure near the surface, the coating has high surface hardness and excellent wear resistance; due to the structure with gradient changes in element composition, it helps to relieve the thermal stress of the coating , while making the coating have better toughness and thermal shock resistance.
(4)本发明制备的CrAlSiN梯度涂层与基材具有良好的界面结合力,达34N以上。涂层底部富集Cr元素,因此能与基材发生化学冶金结合;同时,由于涂层元素成分呈梯度逐渐变化,各亚层界面的成分结构无显著突变,这将强化涂层与基材的界面结合力、界面断裂韧性。(4) The CrAlSiN gradient coating prepared by the present invention has a good interfacial bonding force with the substrate, which is more than 34N. The bottom of the coating is rich in Cr elements, so it can undergo chemical metallurgical bonding with the substrate; at the same time, because the composition of the coating elements gradually changes in a gradient, the composition structure of each sub-layer interface does not have a significant mutation, which will strengthen the coating and substrate. Interfacial bonding force and interfacial fracture toughness.
(5)本发明在超临界水冷堆燃料包壳表面沉积了CrAlSiN梯度涂层,可大幅度提高燃料包壳的服役性能与使用寿命。(5) The present invention deposits a CrAlSiN gradient coating on the surface of the supercritical water-cooled reactor fuel cladding, which can greatly improve the service performance and service life of the fuel cladding.
附图说明 Description of drawings
图1为CrAlSiN梯度涂层的结构示意图。Figure 1 is a schematic diagram of the structure of the CrAlSiN gradient coating.
具体实施方式 Detailed ways
下面用具体实施例对本发明作进一步详细说明,但并不意味着对本发明保护范围的任何限定。The following specific examples will be used to further describe the present invention in detail, but this does not imply any limitation to the protection scope of the present invention.
本发明实施例所用仪器:The instrument used in the embodiment of the present invention:
超高真空多靶磁控溅射镀膜机,型号QX-500型;Ultra-high vacuum multi-target magnetron sputtering coating machine, model QX-500;
超临界水冷堆燃料包壳为316Ti不锈钢基材;其几何尺寸为:长5cm×宽5cm×高2cm。The supercritical water-cooled reactor fuel cladding is made of 316Ti stainless steel; its geometric dimensions are: length 5cm×width 5cm×height 2cm.
实施例1Example 1
本发明CrAlSiN梯度涂层制备工艺按照前面所述的工艺步骤及工艺条件依次进行。The preparation process of the CrAlSiN gradient coating of the present invention is carried out sequentially according to the aforementioned process steps and process conditions.
在超临界水冷堆燃料包壳用的316Ti不锈钢基材表面沉积CrAlSiN梯度涂层,包括以下工艺步骤:Depositing a CrAlSiN gradient coating on the surface of the 316Ti stainless steel substrate used for supercritical water-cooled reactor fuel cladding includes the following process steps:
(1)基材试样表面抛光与清洗(1) Surface polishing and cleaning of substrate samples
首先,依次用300~1200目的水砂纸对基材试样进行表面研磨抛光;随后,在超声波容器中进行除油剂清洗,其除油剂组成成分为碳酸钠160g/L、柠檬酸钠45g/L、活性剂5g/L、磷酸钠50g/L;接下来进行酸洗和去离子水漂洗,酸洗和漂洗完成之后用N2气将基材试样吹干;最后,将基材试样置于真空室进行等离子体偏压反溅清洗,其工艺参数为:本底真空5×10-4Pa、反溅偏压为200V、溅射Ar气压0.3Pa、反溅时间为20min;First, the surface of the substrate sample is ground and polished with 300-1200 mesh water sandpaper in sequence; then, the degreasing agent is cleaned in an ultrasonic vessel, and the degreasing agent is composed of sodium carbonate 160g/L, sodium citrate 45g/ L, active agent 5g/L, sodium phosphate 50g/L; Next, pickling and deionized water rinsing are carried out, and after pickling and rinsing are completed, the substrate sample is blown dry with N2 gas; finally, the substrate sample is Placed in a vacuum chamber for plasma bias backsputter cleaning, the process parameters are: background vacuum 5× 10 -4 Pa, backsputter bias voltage 200V, sputtering Ar pressure 0.3Pa, backsplash time 20min;
(2)CrAlSiN梯度涂层沉积(2) CrAlSiN gradient coating deposition
采用QX-500型超高真空多靶磁控溅射镀膜机在316Ti奥氏体不锈钢基材试样表面沉积CrAlSiN梯度涂层,沉积所用本底真空度为5×10-4Pa、沉积温度200℃,涂层沉积过程包括如下4个连续的时间阶段:A QX-500 ultra-high vacuum multi-target magnetron sputtering coating machine was used to deposit CrAlSiN gradient coatings on the surface of 316Ti austenitic stainless steel substrate samples. The background vacuum used for deposition was 5×10 -4 Pa and the deposition temperature was 200 °C, the coating deposition process includes the following four consecutive time stages:
(a)、在第一个时间段内,待真空室抽气达到所用本底真空度后,首先向真空室内通入Ar气,其气流量为200sccm,工作气压为0.3Pa,随后开启Cr靶进行溅射,其溅射功率为200W,沉积时间为4min,此时在所述基材试样表面沉积纯的Cr涂层,沉积Cr涂层的厚度为80nm;(a) In the first period of time, after the vacuum chamber is evacuated to the background vacuum degree used, Ar gas is first introduced into the vacuum chamber with a gas flow of 200 sccm and a working pressure of 0.3 Pa, and then the Cr target is turned on Carry out sputtering, its sputtering power is 200W, and deposition time is 4min, and at this moment, pure Cr coating is deposited on the surface of the substrate sample, and the thickness of deposited Cr coating is 80nm;
(b)、在第二个时间段内,保持(a)步骤的Ar气流量和Cr靶溅射功率,同时开启Al靶进行溅射,将Al靶溅射功率由50W逐渐线性增加至100W,实现Cr靶与Al靶的共溅射,从而在基材试样表面得到Al含量呈梯度逐渐增加的CrAl涂层,通过调节沉积时间使得沉积CrAl涂层的厚度为180nm;(b), in the second period of time, keep the Ar gas flow and the sputtering power of the Cr target in the step (a), simultaneously turn on the Al target for sputtering, and gradually increase the sputtering power of the Al target linearly from 50W to 100W, Realize the co-sputtering of Cr target and Al target, so as to obtain a CrAl coating with a gradual increase in Al content on the surface of the substrate sample, and adjust the deposition time so that the thickness of the deposited CrAl coating is 180nm;
(c)、在第三个时间段内,保持(b)步骤的Ar气流量,以及Cr靶与Al靶的溅射功率,同时开始向真空室内通入N2气,N2气流量由0sccm逐渐线性增加至150sccm,工作气压保持在0.5Pa,实现Cr靶与Al靶在(Ar+N2)混合气氛中的共溅射,从而在基材试样表面得到N含量呈梯度逐渐增加的CrAlN涂层,通过调节沉积时间使得沉积CrAlN涂层的厚度为250nm;(c), in the third period of time, keep the Ar gas flow of (b) step, and the sputtering power of the Cr target and the Al target, and start to feed N gas into the vacuum chamber at the same time, and the N gas flow is changed from 0sccm Gradually increase linearly to 150sccm, and keep the working pressure at 0.5Pa to realize co-sputtering of Cr target and Al target in (Ar+N 2 ) mixed atmosphere, so as to obtain CrAlN with gradually increasing N content on the surface of the substrate sample coating, by adjusting the deposition time so that the thickness of the deposited CrAlN coating is 250nm;
(d)、在第四个时间段内,保持(c)步骤的Ar气流量,开启Si靶溅射,溅射功率由50W线性增加至100W,将Cr靶与Al靶的溅射功率分别线性增加至300W与200W,并将N2气的流量由150sccm线性增加至250sccm,实现在基材试样表面进行Cr靶、Al靶与Si靶在(Ar+N2)混合气氛中的共溅射,从而得到各元素含量呈梯度增加的CrAlSiN涂层,沉积CrAlSiN涂层的厚度为2.5μm;(d) In the fourth period of time, keep the Ar gas flow in step (c), turn on the Si target sputtering, increase the sputtering power linearly from 50W to 100W, and linearly increase the sputtering power of the Cr target and the Al target respectively Increase to 300W and 200W, and linearly increase the flow rate of N2 gas from 150sccm to 250sccm to realize the co-sputtering of Cr target, Al target and Si target in (Ar+ N2 ) mixed atmosphere on the substrate sample surface , so as to obtain a CrAlSiN coating with a gradient increase in the content of each element, and the thickness of the deposited CrAlSiN coating is 2.5 μm;
(3)涂层退火处理(3) Coating annealing treatment
在基材试样表面沉积完成CrAlSiN梯度涂层后,在不间断真空环境将其进行原位退火处理,其工艺参数为:真空度5×10-4Pa、退火温度400℃、升温速率20℃/min、保温时间90min、冷却方式为随炉冷却至室温;待退火处理完毕后取出试样备用。After the CrAlSiN gradient coating is deposited on the surface of the substrate sample, it is annealed in-situ in an uninterrupted vacuum environment. The process parameters are: vacuum degree 5×10 -4 Pa, annealing temperature 400°C, heating rate 20°C /min, the holding time is 90min, and the cooling method is to cool down to room temperature with the furnace; after the annealing treatment is completed, the sample is taken out for use.
所述退火处理的目的是释放涂层中的残余应力、加速涂层与基材以及各亚层涂层之间的元素扩散互溶、强化界面结构。The purpose of the annealing treatment is to release the residual stress in the coating, accelerate the diffusion and mutual dissolution of elements between the coating and the substrate and each sub-layer coating, and strengthen the interface structure.
对上述实施例1中316Ti奥氏体不锈钢基材表面CrAlSiN梯度涂层的性能进行检测,包括以下性能指标及其测试工艺:The performance of the CrAlSiN gradient coating on the surface of the 316Ti austenitic stainless steel substrate in the above-mentioned embodiment 1 is detected, including the following performance indicators and testing process thereof:
(1)采用MH-5型显微硬度计测量涂层硬度(1) Use MH-5 microhardness tester to measure coating hardness
测试参数为:加载载荷70mN、保载时间10min、正四轮锥金刚石压头。对涂层试样不同表面区域测试8个点,以其平均值作为涂层测试硬度值。结果显示,CrAlSiN梯度涂层的硬度值为38GPa。The test parameters are: loading load 70mN, holding time 10min, positive four-wheel cone diamond indenter. Test 8 points on different surface areas of the coating sample, and take the average value as the hardness value of the coating test. The results show that the hardness value of CrAlSiN gradient coating is 38GPa.
(2)采用WS-2005型涂层附着力自动划痕仪测试涂层/基材的界面结合情况(2) Use the WS-2005 coating adhesion automatic scratch tester to test the interface bonding of the coating/substrate
测试参数为:划痕速率1.5mm/min、加载速率5N/min至150N/min等。结果显示,CrAlSiN梯度涂层与316Ti钢基材的界面附着力为34N。The test parameters are: scratch rate 1.5mm/min, loading rate 5N/min to 150N/min, etc. The results show that the interfacial adhesion between CrAlSiN gradient coating and 316Ti steel substrate is 34N.
(3)采用自制箱式电阻炉测试涂层的抗高温氧化性能(3) Test the high-temperature oxidation resistance of the coating with a self-made box-type resistance furnace
热处理工艺为:大气加热氛围、保温温度950℃、保温时间90min、升温速率50℃/min、冷却方式炉冷。作为对比,将未沉积涂层的316Ti钢基材试样一并放入炉中。退火处理后进行称重测试,发现含涂层试样的增重不明显,而无涂层试样的增重显著。结果表明:CrAlSiN梯度涂层的抗氧化温度在950℃。The heat treatment process is: atmospheric heating atmosphere, holding temperature 950°C, holding time 90min, heating rate 50°C/min, cooling method furnace cooling. As a comparison, the 316Ti steel substrate sample without coating was put into the furnace together. After the annealing treatment, the weight test was carried out, and it was found that the weight gain of the coated sample was not obvious, while that of the uncoated sample was significant. The results show that the oxidation resistance temperature of CrAlSiN gradient coating is 950℃.
实施例2Example 2
采用与实施例1相同的工艺步骤、工艺条件和工艺参数制备CrAlSiN梯度涂层;由于涂层性能受到基材性质、亚层厚度、成分梯度等的影响,与实施例1不同的是实施例2所用基材为1.4970奥氏体不锈钢基材,本实施例在1.4970钢基材表面沉积CrAlSiN梯度涂层。The CrAlSiN gradient coating was prepared using the same process steps, process conditions and process parameters as in Example 1; because the coating performance is affected by the properties of the substrate, sublayer thickness, composition gradient, etc., the difference from Example 1 is Example 2 The substrate used is a 1.4970 austenitic stainless steel substrate. In this embodiment, a CrAlSiN gradient coating is deposited on the surface of the 1.4970 steel substrate.
实施例2的实验结果是:Cr、CrAl及CrAlN亚层涂层的厚度分别为120nm、220nm及300nm;CrAlSiN梯度涂层厚度为3.0μm。The experimental results of Example 2 are: the thicknesses of the Cr, CrAl and CrAlN sub-layer coatings are 120 nm, 220 nm and 300 nm respectively; the thickness of the CrAlSiN gradient coating is 3.0 μm.
除上述以外,其它工艺参数与实施例1均相同。采用与实施例1中相同的涂层性能测试方法。结果显示:CrAlSiN梯度涂层的硬度值为39GPa、与基材的界面附着力为36N、抗氧化温度仍可达950℃。Except above-mentioned, other processing parameters are all identical with embodiment 1. Adopt the same coating performance testing method as in Example 1. The results show that the CrAlSiN gradient coating has a hardness of 39GPa, an interface adhesion with the substrate of 36N, and an anti-oxidation temperature of 950°C.
由实施例1、实施例2的实验结果可见,CrAlSiN梯度涂层能显著增强超临界水冷堆燃料包壳的表面性能。相比于不锈钢基材,具有更为优异的抗高温氧化性能和表面力学性能,以及与基材具有较高的界面结合力,从而可以大幅提升燃料包壳部分的服役性能与使用寿命。From the experimental results of Examples 1 and 2, it can be seen that the CrAlSiN gradient coating can significantly enhance the surface properties of supercritical water-cooled reactor fuel cladding. Compared with the stainless steel base material, it has more excellent high temperature oxidation resistance and surface mechanical properties, and has a higher interface bonding force with the base material, which can greatly improve the service performance and service life of the fuel cladding part.
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