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CN102399130B - Method for simplifying rectification process for preparing ethanol through hydrogenation of acetic acid - Google Patents

Method for simplifying rectification process for preparing ethanol through hydrogenation of acetic acid Download PDF

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CN102399130B
CN102399130B CN201110414332.0A CN201110414332A CN102399130B CN 102399130 B CN102399130 B CN 102399130B CN 201110414332 A CN201110414332 A CN 201110414332A CN 102399130 B CN102399130 B CN 102399130B
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tower
ethanol
vinyl acetic
acetic monomer
product
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CN102399130A (en
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毛震波
温少桦
吴路平
王科
胡玉蓉
曾健
廖炯
郑珩
胡文励
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Southwest Research and Desigin Institute of Chemical Industry
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Abstract

The invention discloses a method for simplifying a rectification process for preparing ethanol through hydrogenation of acetic acid. An extractive distillation mode is adopted, and an ethanol product with higher purity can be obtained; a rectifying device can meet the separation requirement on an acetic ether product and an ethanol product; in addition, the acetic ether and the ethanol are separated by the same separation equipment; when the ethanol is produced, crude acetic ether and absolute ethanol products are obtained in the device, and when the ethanol is not produced, the device can produce the qualified acetic ether product, so that the device investment is saved.

Description

A kind of method of simplifying rectification process for preparing ethanol through hydrogenation of acetic acid
Technical field
The present invention relates to the product purification of organic chemistry industry, be specially the method for simplifying rectification process for preparing ethanol through hydrogenation of acetic acid.
Background technology
Ethanol, is commonly called as alcohol, and it is a kind of inflammable, volatile colourless transparent liquid under normal temperature, normal pressure, and its aqueous solution has special, pleasant fragrance, and slightly with irritating.Having many uses of ethanol, can manufacture acetic acid, beverage, essence, dyestuff, fuel etc. with ethanol.The ethanol that in medical treatment, also conventional volume fraction is 70%-75% is made sterilizing agent etc.
Industrial generally with amylo process or the direct aquation method of ethene ethanol production:
1. fermentation method
Fermentation legal system ethanol is to grow up on the basis of wine brewing, within the quite long period of history, is once unique commercial run of producing ethanol.The raw material of fermentation method can be amyloid agricultural-food, as cereal, potato class or wild plant fruit etc.; Also can use the waste molasses of sugar refinery; Or with wood chip, the plant haulm etc. of cellulose.These materials, after certain pre-treatment, through hydrolysis (making raw material without this step with molasses sugar), ferment, can make ethanol.
Massfraction in fermented liquid is about 6% ~ 10%, and contains some other organic impurity, can obtain 95% industrial alcohol through rectifying.
2. ethene aquation method
The direct aquation method of ethene, under the condition that heats, pressurizes and have catalyzer to exist, is ethene and water direct reaction exactly, produces ethanol:
CH 2═ CH 2+ H-OH → C 2h 5this reaction of OH(is carried out in two steps, and the first step is in water-tetrahydrofuran solution, to generate organomercury compound with mercury salts such as mercuric acetates, then uses sodium borohydride reduction).
Raw material-ethene in this method can be taken from oil gas in a large number, and cost is low, and output is large, can save so a large amount of grain, and therefore development is very fast.
Southwest Chemical Research and Design Institute has been invented a kind of method (CN 201010584928.0) of vinyl acetic monomer Hydrogenation for ethanol of using simultaneously, the method adopts vinyl acetic monomer or ritalin as raw material, under copper-based catalysts effect, hydrogenation generates ethanol, present method has been invented the production process route that is made ethanol by coal as raw material, current China coal methyl alcohol processed and downstream acetic acid production capacity surplus are solved, the problem of downstream application deficiency.Also solved because China's ethene is in short supply simultaneously, grain is in short supply causes the situation that ethanol is under-supply.
The raw material vinyl acetic monomer that CN 201010584928.0 prepares ethanol adopts acetic acid and alcohols esterification under the katalysis of sulfuric acid to obtain conventionally, and the method that vinyl acetic monomer technique is produced in conventional esterification needs 5 towers to separate is conventionally carried out rectification and purification and finally just can be obtained qualified vinyl acetic monomer product.The product of (seeing accompanying drawing 1) reaction is ethane and the water that the ethanol that generates of main reaction and side reaction generate, and goes out in the material of reactor simultaneously and also comprises the vinyl acetic monomer that unreacted is complete, also needs further to refine so will obtain qualified alcohol product.
Alcohol product is divided into different specifications, comprising industrial alcohol (96% percent by volume), the different sizes such as chemical reagent (95% percent by volume), dehydrated alcohol (99.5 ~ 99.8% mass percent), adopt different process for purification for different product needed.
Summary of the invention
It is 90% the thick product of vinyl acetic monomer that the raw material vinyl acetic monomer of preparing ethanol due to CN 201010584928.0 can use content, so the consideration that the present invention is based on and save investment, reduces energy consumption, simple flow, has invented the technique that a kind of vinyl acetic monomer preparation of ethanol by hydrogenating rectifying is simplified.
Above-mentioned purpose of the present invention is achieved by the following technical solution: a kind of method of vinyl acetic monomer simplifying rectification process for preparing ethanol through hydrogenation, comprises the steps:
1) feed ethanol and acetic acid add from esterification column tower reactor, under the sulfuric acid catalysis effect circulating, react in tower reactor;
2) by esterification column Reaction Separation, obtain the thick product of hydrogenating materials vinyl acetic monomer, for hydrogenation process reaction, the water that esterification generates returns to ester wherein and alcohol recovery to esterification column by waste water reclamation tower and again reacts;
3) step 2 is obtained to the thick product of vinyl acetic monomer and carry out hydrogenation reaction by catalyzer, hydrogenator outlet material carries out cooling, looping back hydrogenator entrance by the complete hydrogen of unreacted after vapor-liquid separation and a small amount of organic constituent again reuses, the concentration tower tower middle part of liquid phase material from vinyl acetic monomer Production Flow Chart enters, after ethylene glycol separation of extractive distillation, the vinyl acetic monomer that overhead extraction unreacted is complete and a small amount of ethanol, tower reactor material enters into the low ester recovery tower of vinyl acetic monomer Production Flow Chart, remove the water in material by the method for ethylene glycol extracting rectifying, final tower top obtains dehydrated alcohol product,
4) the tower reactor material in step 3 is again by after the treating tower rectifying separation in vinyl acetic monomer Production Flow Chart, and the ethylene glycol that tower reactor obtains turns back to concentration tower and low ester recovery tower recycles.
In the present invention, the content >=90%(wt% of vinyl acetic monomer in the thick product that step 2 obtains), preferably vinyl acetic monomer content is 90.0%-92.0%.
In the present invention, the catalyzer that step 3 adopts be in preferred CN 201010584928.0 preparation catalyzer, specifically, preferably copper is catalyst based, its take Cu as active ingredient, with SiO 2for carrier, take transition metal or/and at least one in basic metal is auxiliary agent.Further, described transition metal is at least one in Zn, Mn, Mo, Co, and described basic metal is at least one in Mg, Ba, and described carrier derives from least one in silicate, silicon sol, silicon ester.Described active component content is 5~50% of vehicle weight, and auxiliary agent content is vehicle weight 1%~10%.
In the present invention, dehydrated alcohol product content >=99.5%(mass percent that step 3 obtains).
Compared with prior art, beneficial effect of the present invention is:
(1), adopt the mode of extracting rectifying, allow to obtain the alcohol product that purity is higher;
(2), rectifier unit can meet the separation requirement of producing vinyl acetic monomer product and alcohol product;
(3), vinyl acetic monomer separates and separation of ethanol shares separating device, obtains thick vinyl acetic monomer and dehydrated alcohol product at alcohol production timer, can produce qualified vinyl acetic monomer product at ethanol stopping production timer, economizer investment.
Accompanying drawing explanation
Fig. 1 is the process flow sheet of production ethyl acetate of the present invention.
Fig. 2 is the process flow sheet that the present invention produces ethanol.
Wherein, in Fig. 1, D101 is esterification column return tank, and D102 is concentration tower return tank, the low ester recovery tower of D103 return tank, D104 is treating tower return tank, and D105 is waste water reclamation tower return tank, and T101 is esterification column, T102 is concentration tower, T103 is low ester recovery tower, and T104 is treating tower, and T105 is waste water reclamation tower.
In Fig. 2, D201 is esterification column return tank, D202 is vinyl acetic monomer tower return tank, D203 ethanol tower return tank, and D204 is regenerator column return tank, D205 is waste water reclamation tower return tank, T201 is esterification column, and T202 is vinyl acetic monomer tower, and T203 is ethanol tower, T204 is regenerator column, and T205 is waste water reclamation tower.
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail.
But this should be interpreted as to the scope of the above-mentioned theme of the present invention only limits to following embodiment.
Embodiment 1:(Figure of description 1)
In the production process of vinyl acetic monomer, feed ethanol and acetic acid add from esterification column tower reactor, under the sulfuric acid catalysis effect circulating in tower reactor, react, reaction product vinyl acetic monomer, water, the a small amount of low ester of by product and complete a small amount of ethanol and the acetic acid of unreacted steam from tower top, layering in esterification column return tank after condensation, and water extraction is processed in waste water reclamation tower, oil phase part is back to esterification tower top, and part extraction is to concentration tower.
Esterification overhead extraction oil phase material is from concentration tower top material inlet, and after rectifying separation, tower reactor extraction has removed the thick product introduction of vinyl acetic monomer of low ester, ethanol and most water and processed in treating tower; Layering in concentration tower return tank after the material condensation that concentrate tower top steams, water extraction is processed in waste water reclamation tower, and oil phase part is back to concentrate tower top, and part extraction is to low ester recovery tower.
Concentrate overhead extraction oil phase material is from low ester recovery tower middle part charging, after rectifying separation, tower reactor extraction turns back to esterification column tower reactor containing the vinyl acetic monomer of ethanol on a small quantity and recycles, tower top steams layering in low ester recovery tower return tank after material condensation, water extraction is processed in waste water reclamation tower, oil phase part is back to low ester and reclaims tower top, and part oil phase arrives out-of-bounds as the low ester extraction of byproduct, and wherein low ester content is 90%-95% (mass percent).
Concentration tower tower reactor extraction material enters at the bottom for the treatment of tower, after rectifying separation, the a small amount of acetic acid of tower reactor extraction and vinyl acetic monomer mixture turn back to esterification column tower reactor and recycle, tower top steams layering in treating tower return tank after material condensation, water extraction is processed in waste water reclamation tower, oil phase part is back to refining tower top, and part oil phase arrives out-of-bounds as the extraction of product vinyl acetic monomer, product vinyl acetic monomer content >=99.5%(mass percent).
From esterification column, concentration tower, low ester recovery tower and treating tower return tank of top of the tower, the water material of extraction enters into waste water reclamation tower rectifying separation, the discharge of wastewater that tower reactor extraction has removed organic constituent arrives out-of-bounds, and the organic constituents such as a small amount of ethanol of overhead extraction, vinyl acetic monomer turn back to esterification column tower reactor and recycle.
Embodiment 2:(Figure of description 2)
In the production process of ethanol, feed ethanol and acetic acid add from esterification column tower reactor, under the sulfuric acid catalysis effect circulating in tower reactor, react, reaction product vinyl acetic monomer, water, the a small amount of low ester of by product and complete a small amount of ethanol and the acetic acid of unreacted steam from tower top, layering in esterification column return tank after condensation, water extraction is processed in waste water reclamation tower, oil phase part is back to esterification tower top, the gasification tower of part extraction vinyl acetic monomer hydrogenation workshop section, the oil phase of extraction is the thick product of vinyl acetic monomer, wherein vinyl acetic monomer content is 90.0%-92.0%(mass percent).
Esterification overhead extraction oil phase material enters into hydrogenation process, and from the charging of gasification tower top, after heating and gasifying, material steam enters into hydrogenator after mixing with hydrogen and reacts, and vinyl acetic monomer hydrogenation generates ethanol.Hydrogenator outlet material, by after cooling, mainly contains the complete hydrogen of unreacted, vinyl acetic monomer and a small amount of ethanol in uncooled gas phase, turn back to hydrogenator import and recycle.In liquid phase material under condensation, mainly contain hydrogenation products ethanol and a small amount of unreacted vinyl acetic monomer and with components such as the water bringing in raw material, liquid phase material enters into ethanol rectification working process and separates.
The liquid phase material of condensation enters from the middle part of vinyl acetic monomer tower, adds ethylene glycol to carry out extracting rectifying on the top of vinyl acetic monomer tower, and after rectifying separation, the water-free vinyl acetic monomer of overhead extraction and a small amount of ethanol, turn back to hydrogenator import and recycle.
The material of vinyl acetic monomer tower tower reactor extraction enters from the middle part of ethanol tower, add ethylene glycol to carry out extracting rectifying on the top of ethanol tower, after rectifying separation, overhead extraction content >=99.5%(mass percent) dehydrated alcohol product, the material of tower reactor extraction mainly contains water and ethylene glycol, enters into regenerator column and processes.
Enter from regenerator column middle part containing water glycol, after separating by rectification under vacuum (working pressure is 30-50kPa), overhead extraction discharge of wastewater is to out-of-bounds, tower reactor extraction content >=99.9%(mass percent) ethylene glycol turn back to vinyl acetic monomer tower and ethanol tower recycles.
In ethanol production process, separating the vinyl acetic monomer tower using is in vinyl acetic monomer production process, to separate the concentration tower using; In ethanol production process, separating the vinyl acetic monomer tower using is in vinyl acetic monomer production process, to separate the low ester recovery tower using; In ethanol production process, separating the regenerator column using is in vinyl acetic monomer production process, to separate the treating tower using.
The processing step of embodiment 1 and condition are referring to table 1
Process conditions Processing condition 1 Processing condition 2
(1) esterification column ? ?
Vinyl acetic monomer content (wt%) in the thick vinyl acetic monomer of extraction 90 92
Esterification column tower working pressure (kPa) 100 100
Stage number 50 50
(2) concentration tower ? ?
Vinyl acetic monomer content (wt%) after concentrate 93 94.5
Concentration tower working pressure (kPa) 100 100
Stage number 50 50
(3) low ester recovery tower ? ?
Reclaim low ester content (wt%) 92.3 93.5
Low ester recovery tower working pressure (kPa) 100 100
Stage number 40 40
(4) treating tower ? ?
Product vinyl acetic monomer content (wt%) 99.5 99.8
Treating tower working pressure (kPa) 100 100
Stage number 60 60
(5) waste water reclamation tower ? ?
Waste water content (wt%) 99.5 99.7
Waste water reclamation tower working pressure (kPa) 100 100
Stage number 50 50
The processing step of embodiment 2 and condition
Process conditions Processing condition 1 Processing condition 2
(1) esterification column ? ?
Vinyl acetic monomer content (wt%) in the thick vinyl acetic monomer of extraction 90 92
Esterification column tower working pressure (kPa) 100 100
Stage number 50 50
(2) vinyl acetic monomer tower ? ?
Ethanol content in raw material charging (wt%) 92.5 93.0
Vinyl acetic monomer content (wt%) in raw material charging 3.4 2.7
Extraction distillation solvent ethylene glycol and raw materials quality ratio 2 3
Overhead extraction vinyl acetic monomer content (wt%) 46.0 57.5
Vinyl acetic monomer tower working pressure (kPa) 100 100
Stage number 50 50
Extraction distillation solvent ethylene glycol feed tray number 4 5
Raw material feed tray number 23 25
(3) ethanol tower ? ?
Extraction distillation solvent ethylene glycol and raw materials quality ratio 2 2.5
Product dehydrated alcohol content (wt%) 99.5 99.8
Ethanol tower working pressure (kPa) 100 100
Stage number 40 40
Extraction distillation solvent ethylene glycol feed tray number 4 5
Raw material feed tray number 20 23
(4) regenerator column ? ?
Regenerated solvent ethylene glycol content (wt%) 99.9 99.95
Regenerator column working pressure (kPa) 50 35
Stage number 60 60
(5) waste water reclamation tower ? ?
Waste water content (wt%) 99.5 99.7
Waste water reclamation tower working pressure (kPa) 100 100
Stage number 50 50

Claims (4)

1. a method for simplifying rectification process for preparing ethanol through hydrogenation of acetic acid, comprises the steps:
1) feed ethanol and acetic acid add from esterification column tower reactor, under the sulfuric acid catalysis effect circulating, react in tower reactor;
2) by esterification column Reaction Separation, obtain the thick product of hydrogenating materials vinyl acetic monomer, for hydrogenation process reaction, the water that esterification generates returns to ester wherein and alcohol recovery to esterification column by waste water reclamation tower and again reacts;
3) step 2 is obtained to the thick product of vinyl acetic monomer and carry out hydrogenation reaction by catalyzer, hydrogenator outlet material carries out cooling, looping back hydrogenator entrance by the complete hydrogen of unreacted after vapor-liquid separation and a small amount of organic constituent again reuses, the concentration tower tower middle part of liquid phase material from vinyl acetic monomer Production Flow Chart enters, after ethylene glycol separation of extractive distillation, the vinyl acetic monomer that overhead extraction unreacted is complete and a small amount of ethanol, tower reactor material enters into the low ester recovery tower of vinyl acetic monomer Production Flow Chart, remove the water in material by the method for ethylene glycol extracting rectifying, final tower top obtains dehydrated alcohol product, described catalyzer copper is catalyst based, its take Cu as active ingredient, with SiO 2for carrier, take transition metal or/and at least one in basic metal is auxiliary agent, described transition metal is at least one in Zn, Mn, Mo, Co, and described basic metal is at least one in Mg, Ba, and described carrier derives from least one in silicate, silicon sol, silicon ester, described active component content is 5~50% of vehicle weight, and auxiliary agent content is vehicle weight 1%~10%,
4) the tower reactor material in step 3 is again by after the treating tower rectifying separation in vinyl acetic monomer Production Flow Chart, and the ethylene glycol that tower reactor obtains turns back to concentration tower and low ester recovery tower recycles.
2. the method for claim 1, the content >=90 wt % of vinyl acetic monomer in the thick product that wherein step 2 obtains.
3. the method for claim 1, in the thick product that wherein step 2 obtains, the content of vinyl acetic monomer is 90.0 wt %-92.0 wt %.
4. the method as described in claim 1-3 any one, dehydrated alcohol product content mass percent >=99.5% that wherein step 3 obtains.
CN201110414332.0A 2011-12-13 2011-12-13 Method for simplifying rectification process for preparing ethanol through hydrogenation of acetic acid Active CN102399130B (en)

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CN102718627B (en) * 2012-06-25 2014-06-18 西安隽通电子设备有限公司 Preparation method of ethanol by adding hydrogen to ethyl acetate
CN102757308B (en) * 2012-07-03 2015-06-10 张锋新 Method of preparing high-purity ethanol
CN103894206B (en) * 2012-12-27 2016-09-07 中国石油化工股份有限公司 High activity copper-based catalysts, preparation method and its usage
CN104043484B (en) * 2013-03-13 2016-10-12 中国石油天然气股份有限公司 Catalyst for preparing ethanol by catalytic hydrogenation of acetic acid and preparation and application thereof
CN104211575A (en) * 2013-06-05 2014-12-17 中国石油化工股份有限公司 Method for preparation of ethanol by direct hydrogenation of acetic acid
CN104211576A (en) * 2013-06-05 2014-12-17 中国石油化工股份有限公司 Method for production of ethanol by acetic acid hydrogenation
CN104211570B (en) * 2013-06-05 2016-08-17 中国石油化工股份有限公司 The method being produced dehydrated alcohol by acetic acid direct hydrogenation
CN104211571A (en) * 2013-06-05 2014-12-17 中国石油化工股份有限公司 Method for production of anhydrous ethanol by acetic acid hydrogenation
CN103691450B (en) * 2014-01-06 2015-11-11 神华集团有限责任公司 A kind of Catalysts and its preparation method of acetic acid hydrogenation ethanol
CN105924329B (en) * 2016-05-25 2018-07-13 河南顺达化工科技有限公司 Acetic acid prepares the coupling production technology of ethyl alcohol
CN108707061B (en) * 2018-07-14 2022-03-18 太原理工大学 Process for preparing ethanol from methyl acetate by using methanol
CN112142562B (en) * 2019-06-28 2022-08-02 国家能源投资集团有限责任公司 Method and device for reducing separation energy consumption of ethanol crude product prepared by acetic acid hydrogenation

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