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CN102391661B - Method for preparing polymer composite material from plant fiber by chemical non-continuous pretreatment - Google Patents

Method for preparing polymer composite material from plant fiber by chemical non-continuous pretreatment Download PDF

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CN102391661B
CN102391661B CN2011101865217A CN201110186521A CN102391661B CN 102391661 B CN102391661 B CN 102391661B CN 2011101865217 A CN2011101865217 A CN 2011101865217A CN 201110186521 A CN201110186521 A CN 201110186521A CN 102391661 B CN102391661 B CN 102391661B
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composite material
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plant
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CN102391661A (en
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吴宏武
刘汉
廖婷婷
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South China University of Technology SCUT
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Abstract

本发明公开了一种植物纤维化学非连续预处理制备聚合物复合材料的方法,具体步骤为:将长度已裁减至2cm~3cm的植物纤维用夹具固定,调节夹具高度使部分植物纤维浸润到化学预处理试剂中,再经洗涤得到非连续预处理化的植物纤维;再将非连续预处理化的植物纤维与干燥后的基体树脂进行混炼,得到复合材料;再将复合材料热压成型,除毛刺、飞边,制得复合材料制品。本发明中受到化学试剂处理的纤维部分其组成和结构因试剂的作用而发生变化,并产生原纤化,植物纤维与基体材料界面粘合力增强,未经化学试剂浸润的纤维部分保持纤维原有强度。相比用完全处理的同种纤维制备的复合材料,本发明的方法能进一步增强制备的复合材料的力学性能。The invention discloses a method for preparing polymer composite materials through chemical discontinuous pretreatment of plant fibers. The specific steps are: fix the plant fibers whose length has been cut to 2cm to 3cm with a clamp, and adjust the height of the clamp to infiltrate part of the plant fibers into the chemical In the pretreatment reagent, the discontinuously pretreated plant fiber is obtained by washing; then the discontinuously pretreated plant fiber is mixed with the dried matrix resin to obtain a composite material; then the composite material is hot-pressed, Deburring, flashing, made of composite products. In the present invention, the composition and structure of the fiber part treated by the chemical reagent changes due to the action of the reagent, and fibrillation occurs, the interface adhesion between the plant fiber and the matrix material is strengthened, and the fiber part that is not infiltrated by the chemical reagent maintains the original fibril. There is strength. Compared with the composite material prepared with completely treated fibers of the same kind, the method of the invention can further enhance the mechanical properties of the prepared composite material.

Description

植物纤维化学非连续预处理制备聚合物复合材料的方法Method for preparing polymer composite material by chemical discontinuous pretreatment of plant fiber

技术领域 technical field

本发明涉及到一种通过非连续化学预处理,在保持植物纤维本身力学性能的同时,改善其与高分子基体界面粘合力的方法,具体涉及植物纤维化学非连续预处理制备聚合物复合材料的方法。 The invention relates to a method for improving the interface adhesion between the plant fiber and the polymer matrix while maintaining the mechanical properties of the plant fiber through discontinuous chemical pretreatment, in particular to the preparation of polymer composite materials by chemical discontinuous pretreatment of plant fiber Methods.

背景技术 Background technique

随着人们环保意识的增强,植物纤维增强高分子基复合材料的研究和开发成为新世纪的研究热点。但由于植物纤维与基体材料间界面张力很大,熔融时基体材料对植物纤维的浸润性较差,复合材料界面黏合性较弱,影响复合材料力学性能。因此,必须采用化学方法或物理方法对植物纤维进行表面预处理。 With the enhancement of people's awareness of environmental protection, the research and development of plant fiber reinforced polymer matrix composites has become a research hotspot in the new century. However, due to the high interfacial tension between the plant fiber and the matrix material, the matrix material has poor wettability to the plant fiber during melting, and the interface adhesion of the composite material is weak, which affects the mechanical properties of the composite material. Therefore, chemical or physical methods must be used for surface pretreatment of plant fibers.

传统的化学预处理方法包括碱处理、接枝处理、偶联处理等方法,但无论采用哪种方法,其具体的实施过程都是对纤维进行完全浸泡处理,以增强植物纤维与高分子基体间界面性能。但这样的完全浸泡处理方法,会较大程度上的削弱植物纤维自身性能。对于复合材料而言,只有当一种方法对植物纤维自身性能的削弱不至于影响到复合材料整体性能的情况下,其界面强度的提高才有意义。而目前的学者大都将注意力集中于对具体处理方法的配方或工艺参数的调整上,如对溶剂浓度的调整,处理时间的改变,或是采用一些新式的处理试剂,并未考虑过对试剂如何加于植物纤维的具体实施方案进行改进,全部采用完全浸泡的处理方法。 Traditional chemical pretreatment methods include alkali treatment, grafting treatment, coupling treatment, etc., but no matter which method is used, the specific implementation process is to completely soak the fiber to strengthen the bond between the plant fiber and the polymer matrix. interface performance. However, such a complete immersion treatment method will weaken the performance of the plant fiber itself to a large extent. For composite materials, the improvement of the interfacial strength is only meaningful if the weakening of the properties of the plant fiber itself by a method does not affect the overall performance of the composite material. Most of the current scholars focus on the adjustment of the formulation or process parameters of the specific treatment method, such as the adjustment of the solvent concentration, the change of the treatment time, or the use of some new treatment reagents, and have not considered the adjustment of the reagents. How to improve the specific embodiment of plant fiber, all adopt the treatment method of soaking completely.

发明内容 Contents of the invention

为解决上述现有技术中的缺陷和不足,本发明的目的在于提供一种植物纤维化学非连续预处理制备聚合物复合材料的方法。 In order to solve the above defects and deficiencies in the prior art, the object of the present invention is to provide a method for preparing polymer composite materials through chemical discontinuous pretreatment of plant fibers.

本发明的目的通过以下技术方案得以实现: The purpose of the present invention is achieved through the following technical solutions:

(1)将长度已裁减至2cm~3cm的植物纤维用夹具固定,调节夹具高度使植物纤维长度的1/5~4/5浸润到化学预处理试剂中,浸润时间为10min~120min,然后洗涤浸润后的植物纤维至洗涤废液呈中性为止,即得到非连续预处理的植物纤维; (1) Fix the plant fiber that has been cut to a length of 2cm-3cm with a fixture, adjust the height of the fixture so that 1/5-4/5 of the length of the plant fiber is soaked in the chemical pretreatment reagent, the soaking time is 10min-120min, and then washed Plant fibers after infiltration until the washing waste liquid is neutral, that is, discontinuously pretreated plant fibers are obtained;

通过上述化学非连续预处理后,植物纤维浸润到化学预处理试剂中的部分除去了半纤维素、木质素、果胶等杂质,并增加了植物纤维与基体材料接触面积和可反应基团的可及度,减小了微纤旋转角,改善了植物纤维与基体材料的界面性能;未浸润到化学预处理试剂中的部分保持着植物纤维原有的力学性能,从而起到提高复合材料综合力学强度的作用。 After the above chemical discontinuous pretreatment, the part of the plant fiber soaked in the chemical pretreatment reagent removes impurities such as hemicellulose, lignin, pectin, and increases the contact area between the plant fiber and the matrix material and the number of reactive groups. Accessibility, reducing the microfiber rotation angle, improving the interface properties between plant fibers and matrix materials; the part that is not infiltrated into the chemical pretreatment reagent maintains the original mechanical properties of plant fibers, thereby improving the comprehensive performance of composite materials. The effect of mechanical strength.

(2)将非连续预处理的植物纤维与干燥后的基体树脂加入混炼设备中混炼,混炼温度175℃~210℃;非连续预处理的植物纤维占干燥后的基体树脂质量的10%~50%,混炼时间为5 min~10min,得到复合材料; (2) Put discontinuously pretreated plant fibers and dried matrix resin into the mixing equipment for mixing, and the mixing temperature is 175°C to 210°C; discontinuously pretreated plant fibers account for 10% of the mass of dried matrix resin % to 50%, and the mixing time is 5 min to 10 min to obtain composite materials;

(3)将上述复合材料热压成型,得到成型后制品,再经除毛刺、飞边,即制得复合材料制品。 (3) The above-mentioned composite material is hot-pressed to obtain a molded product, and then deburred and flashed to obtain a composite material product.

所述化学预处理试剂为碱液、接枝化试剂或偶联化试剂。 The chemical pretreatment reagent is lye, grafting reagent or coupling reagent.

所述碱液为质量浓度5%~20%的NaOH溶液或KOH溶液;所述接枝化试剂为烷基化试剂、乙酰化试剂、苯甲酰化试剂或氰乙基化试剂;所述偶联化试剂为质量浓度0.5%~2%的硅烷偶联剂、钛酸酯偶联剂、有机铬络合物偶联剂或铝酸类偶联剂。 The lye is a NaOH solution or KOH solution with a mass concentration of 5% to 20%; the grafting reagent is an alkylating reagent, an acetylating reagent, a benzoylating reagent or a cyanoethylating reagent; The coupling agent is a silane coupling agent, titanate coupling agent, organic chromium complex coupling agent or alumina acid coupling agent with a mass concentration of 0.5% to 2%.

所述植物纤维为亚麻、大麻、黄麻、苎麻、洋麻和剑麻中一种以上纤维的韧皮部纤维,或上述韧皮部纤维的编织物。 The plant fiber is a phloem fiber of more than one fiber in flax, hemp, jute, ramie, kenaf and sisal, or a braid of the above-mentioned phloem fiber.

所述热压成型的温度为190℃~210℃,压力8Mpa~12Mpa,模压时间为15 min~22min;热压过程中放气20次~40次,每次放气间隔时间为2 s~3s。 The temperature of the hot press forming is 190°C-210°C, the pressure is 8Mpa-12Mpa, and the molding time is 15min-22min; during the hot-pressing process, deflate 20-40 times, and the interval between each deflate is 2s-3s .

本发明对植物纤维的化学非连续预处理可以作为一个单独的步骤应用于现今各种植物纤维增强高分子基复合材料的制备过程中。经过本发明处理过的植物纤维可采用开炼、密炼、挤出、压延等各种现有混炼成型工艺制备复合材料,工艺路线简单可行,从根本上解决了传统方法以牺牲纤维自身性能为代价提高复合材料界面性能的问题。本发明的植物纤维不限于剑麻纤维,由于本发明的核心在于植物纤维预处理时,未浸润到化学试剂中的剑麻纤维保持原状,保持了该纤维原有良好的力学性能。利用植物纤维增强高分子基复合材料的各种植物纤维,如亚麻、大麻、黄麻、苎麻或洋麻韧皮部的纤维与剑麻纤维性能接近。 The chemical discontinuous pretreatment of plant fibers in the present invention can be used as a separate step in the preparation process of various plant fiber reinforced macromolecule matrix composite materials. The plant fibers treated by the present invention can be used to prepare composite materials by various existing mixing and forming processes such as open refining, banburying, extrusion, and calendering. Problems at the expense of improving composite interfacial properties. The plant fiber of the present invention is not limited to sisal fiber, because the core of the present invention is that when the plant fiber is pretreated, the sisal fiber that is not soaked in the chemical reagent remains in its original state and maintains the original good mechanical properties of the fiber. Various plant fibers that use plant fibers to reinforce polymer matrix composites, such as flax, hemp, jute, ramie or kenaf bast fibers, have similar properties to sisal fibers.

与现有技术相比,本发明具有以下优点: Compared with the prior art, the present invention has the following advantages:

(1)本发明对植物纤维进行非连续预处理,使得预处理溶液处理过的部分与未处理过的部分同时存在于一束植物纤维中,处理过的部分除去了半纤维素、木质素、果胶等杂质,与基体材料界面结合力得到了增强,未处理过的部分植物纤维自身性能不会被削弱,在增强植物纤维与基体材料界面性能的同时,降低预处理过程对植物纤维自身性能的损害,制得与基体材料复合时能最大限度地发挥增强效能的植物纤维; (1) The present invention carries out discontinuous pretreatment to plant fibers, so that the part treated by the pretreatment solution and the untreated part exist in a bundle of plant fibers at the same time, and the treated part removes hemicellulose, lignin, Pectin and other impurities, the interface binding force with the matrix material has been enhanced, and the properties of the untreated part of the plant fiber will not be weakened. While enhancing the interface properties of the plant fiber and the matrix material, it reduces the impact of the pretreatment process on the properties of the plant fiber itself. The damage of the plant fiber can be made to maximize the reinforcement performance when it is combined with the matrix material;

(2)经本发明预处理过的植物纤维可采用开炼、密炼、挤出、压延等各种现有混炼成型工艺制备复合材料,工艺路线简单可行,适合产业化生产。 (2) The plant fibers pretreated by the present invention can be used to prepare composite materials by various existing mixing and forming processes such as kneading, banburying, extrusion, and calendering. The process route is simple and feasible, and is suitable for industrial production.

附图说明 Description of drawings

图1为本发明中植物纤维预处理的示意图。 Fig. 1 is a schematic diagram of plant fiber pretreatment in the present invention.

具体实施方式 Detailed ways

下面结合具体实施例及附图对本发明作进一步阐述,但不限于此。 The present invention will be further described below in conjunction with specific embodiments and accompanying drawings, but is not limited thereto.

植物纤维化学非连续预处理的操作示意图如图1所示,其中1为铁架台,2为水槽,3为夹具,4为植物纤维,5为化学预处理试剂。 The schematic diagram of the operation of chemical discontinuous pretreatment of plant fibers is shown in Figure 1, in which 1 is an iron stand, 2 is a water tank, 3 is a fixture, 4 is a plant fiber, and 5 is a chemical pretreatment reagent.

1、将质量浓度为18%的NaOH碱处理液置于水槽中。将一束长度已剪断至2cm的剑麻纤维用夹具固定于铁架台上,调节夹具高度,使植物纤维的1/2浸入水槽液面以下,其余1/2暴露于空气当中,处理时间为10min。然后水洗处理后的植物纤维至洗涤废液呈中性,即可制得一端经过溶液处理,而另一端未经处理的非连续预处理的植物纤维; 1. Put the NaOH alkali treatment solution with a mass concentration of 18% in the water tank. Fix a bunch of sisal fibers that have been cut to 2cm in length on the iron stand with clamps, adjust the height of the clamps so that 1/2 of the plant fibers are immersed below the liquid level of the tank, and the remaining 1/2 is exposed to the air. The treatment time is 10 minutes . Then wash the treated plant fiber until the washing waste liquid is neutral, and then a non-continuously pretreated plant fiber with one end treated by solution and the other end untreated can be obtained;

2.将上述非连续预处理的植物纤维与干燥后的基体树脂聚乳酸加入到开炼机中进行混炼,非连续预处理的植物纤维占干燥后的基体树脂质量的20%,混炼温度为175℃,混炼时间为10min,得到复合材料; 2. Add the above discontinuously pretreated plant fibers and the dried matrix resin polylactic acid into an open mill for mixing, the discontinuously pretreated plant fibers account for 20% of the dried matrix resin mass, and the mixing temperature is 175 ℃, the mixing time is 10min, and the composite material is obtained;

3.将上述步骤制得的复合材料加入模具中,具体采用长方形板材模具,模具长、宽、厚分别为:20cm、10cm、4mm,在平板硫化机上热压成型。成型温度为210℃,压力10Mpa,模压时间为15min。在热压过程中放气20次,每次放气间隔时间为3s,使模具中气体被充分排出,即得到成型制品;取出成型制品后去除毛刺、飞边,制得板状复合材料制品。 3. Add the composite material prepared in the above steps into a mold, specifically a rectangular plate mold with a length, width, and thickness of 20cm, 10cm, and 4mm, respectively, and heat-press it on a flat vulcanizing machine. The molding temperature is 210°C, the pressure is 10Mpa, and the molding time is 15min. During the hot pressing process, deflate 20 times, and the interval between each deflation is 3s, so that the gas in the mold is fully discharged, and the molded product is obtained; after the molded product is taken out, the burr and flash are removed to obtain a plate-shaped composite material product.

实施例2 Example 2

1、将质量浓度为18%的NaOH碱处理液置于水槽中。将一束长度已剪断至2cm的剑麻纤维用夹具定于铁架台上,调节夹具高度,使植物纤维的1/2浸入水槽液面以下,其余1/2暴露于空气当中,处理时间为10min。然后水洗处理后的植物纤维至洗涤废液呈中性,即可制得一端经过溶液处理,而一端未经处理的非连续预处理植物纤维; 1. Put the NaOH alkali treatment solution with a mass concentration of 18% in the water tank. Set a bundle of sisal fibers cut to 2cm in length on the iron stand with a jig, adjust the height of the jig so that 1/2 of the plant fiber is immersed below the liquid level of the tank, and the remaining 1/2 is exposed to the air. The treatment time is 10 minutes . Then wash the treated plant fiber until the washing waste liquid is neutral, and then a non-continuously pretreated plant fiber with one end treated by solution and one end untreated can be obtained;

2将上述非连续预处理植物纤维与干燥后的基体树脂聚乳酸加入到开炼机中进行混炼,非连续预处理的植物纤维占干燥后的基体树脂质量的30%,混炼温度为185℃,混炼时间为8min,得到复合材料; 2 Add the above-mentioned non-continuously pretreated plant fibers and the dried matrix resin polylactic acid to an open mill for mixing. The discontinuously pretreated plant fibers account for 30% of the mass of the dried matrix resin, and the mixing temperature is 185 ℃, the mixing time is 8min, and the composite material is obtained;

3.将上述步骤制得的复合材料加入模具中,具体采用长方形板材模具,模具长、宽、厚分别为:20cm、10cm、4mm,在平板硫化机上热压成型。成型温度为200℃,压力10Mpa,模压时间为19min。在热压过程中放气30次,每次放气间隔时间为3s,使模具中气体被充分排出,即得到成型制品;取出成型制品后去除毛刺、飞边,制得板状复合材料制品。 3. Add the composite material prepared in the above steps into a mold, specifically a rectangular plate mold with a length, width, and thickness of 20cm, 10cm, and 4mm, respectively, and heat-press it on a flat vulcanizing machine. The molding temperature is 200°C, the pressure is 10Mpa, and the molding time is 19min. During the hot pressing process, deflate 30 times, and the interval between each deflation is 3s, so that the gas in the mold is fully discharged, and the molded product is obtained; after the molded product is taken out, the burr and flash are removed to obtain a plate-shaped composite material product.

实施例3 Example 3

1、将质量浓度为18%的NaOH碱处理液置于水槽中。将一束长度已剪断至2cm的剑麻纤维用夹具固定于铁架台上,调节夹具高度,使植物纤维的1/2浸入水槽液面以下,其余1/2暴露于空气当中,处理时间为10min。然后水洗处理后的植物纤维至洗涤废液呈中性,即可制得一端经过溶液处理,而一端未经处理的非连续预处理植物纤维; 1. Put the NaOH alkali treatment solution with a mass concentration of 18% in the water tank. Fix a bunch of sisal fibers that have been cut to 2cm in length on the iron stand with clamps, adjust the height of the clamps so that 1/2 of the plant fibers are immersed below the liquid level of the tank, and the remaining 1/2 is exposed to the air. The treatment time is 10 minutes . Then wash the treated plant fiber until the washing waste liquid is neutral, and then a non-continuously pretreated plant fiber with one end treated by solution and one end untreated can be obtained;

2.将上述非连续预处理植物纤维与干燥后的基体树脂聚乳酸加入到开炼机中进行混炼,非连续预处理的植物纤维占干燥后的基体树脂质量的40%,混炼温度为200℃,混炼时间为5min,得到复合材料; 2. Add the above discontinuously pretreated plant fibers and the dried matrix resin polylactic acid into an open mill for mixing, the discontinuously pretreated plant fibers account for 40% of the mass of the dried matrix resin, and the mixing temperature is 200°C , the mixing time is 5min to obtain the composite material;

3.将上述步骤制得的复合材料加入模具中,具体采用长方形板材模具,模具长、宽、厚分别为:20cm、10cm、4mm,在平板硫化机上热压成型。成型温度为190℃,压力8Mpa,模压时间为22min。在热压过程中放气40次,每次放气间隔时间为2s,使模具中气体被充分排出,即得到成型制品;取出成型制品后去除毛刺、飞边,制得板状复合材料制品。 3. Add the composite material prepared in the above steps into a mold, specifically a rectangular plate mold with a length, width, and thickness of 20cm, 10cm, and 4mm, respectively, and heat-press it on a flat vulcanizing machine. The molding temperature is 190°C, the pressure is 8Mpa, and the molding time is 22min. During the hot pressing process, deflate 40 times, and the interval between each deflation is 2s, so that the gas in the mold is fully discharged, and the molded product is obtained; after the molded product is taken out, the burr and flash are removed to obtain a plate-shaped composite material product.

分别将实施例 1至实施例3所制得的复合材料制品制成样条(其中用于拉伸性能测试的拉伸样条尺寸为:有效长度25mm,宽度4mm,厚度1mm,哑铃状样条;用于冲击性能和弯曲性能测试的样条尺寸为:长度10cm,宽度10mm,厚度4mm,长方体样条),并且分别对各实施例中的剑麻纤维进行完全浸泡连续化预处理,作为对照组,预处理试剂及其浓度、浸泡时间均与各对应的实施例相同,各对照组复合材料制品的制备步骤均与各对应的实施例相同,然后进行性能测试。拉伸性能,弯曲性能,冲击性能分别按照GB/T1040-2006,GB1449-2005及GB/T1843-2008进行测试,测试结果如表1所示。 The composite material products prepared in embodiment 1 to embodiment 3 are made into sample strips respectively (wherein the tensile sample strip size for tensile performance test is: effective length 25mm, width 4mm, thickness 1mm, dumbbell-shaped sample strip ; The sample size used for impact performance and bending performance test is: length 10cm, width 10mm, thickness 4mm, rectangular parallelepiped sample), and the sisal fiber in each embodiment is carried out fully soaking continuous pretreatment respectively, as contrast group, the pretreatment reagent and its concentration, soaking time are all the same as each corresponding embodiment, the preparation steps of each control group composite material product are all the same as each corresponding embodiment, and then carry out the performance test. Tensile performance, bending performance and impact performance were tested according to GB/T1040-2006, GB1449-2005 and GB/T1843-2008 respectively, and the test results are shown in Table 1.

表1 Table 1

Figure 697140DEST_PATH_IMAGE002
Figure 697140DEST_PATH_IMAGE002

        从上表可以看出,采用一端处理另一端未处理这种化学不连续处理制备的剑麻纤维增强聚乳酸复合材料的各项力学性能普遍提高。在剑麻纤维质量分数为20%的实施例1中,采用本发明预处理工艺制得的复合材料弯曲强度相对于完全连续浸泡处理的剑麻纤维增强聚乳酸材料提高了72.54%;冲击强度提高了39.32%;拉伸模量提高了12.28%。在剑麻纤维质量分数为30%的实施例2中,采用本发明预处理工艺制得的复合材料弯曲强度相对于完全连续浸泡处理的剑麻纤维增强聚乳酸材料提高了39.46%;冲击强度提高了53.49%;拉伸模量提高了13.12%。在剑麻纤维质量分数为40%的实施例3中,采用本发明预处理工艺制得的复合材料弯曲强度相对于完全连续浸泡处理的剑麻纤维增强聚乳酸材料提高了65.79%;冲击强度提高了15.87%;拉伸模量提高了12.48%。 It can be seen from the above table that the mechanical properties of sisal fiber reinforced polylactic acid composites prepared by chemical discontinuous treatment with one end treated and the other untreated are generally improved. In Example 1 where the sisal fiber mass fraction is 20%, the flexural strength of the composite material prepared by the pretreatment process of the present invention is improved by 72.54% relative to the sisal fiber reinforced polylactic acid material of the complete continuous soaking process; the impact strength is improved increased by 39.32%; the tensile modulus increased by 12.28%. In Example 2 where the sisal fiber mass fraction is 30%, the flexural strength of the composite material prepared by the pretreatment process of the present invention is improved by 39.46% relative to the sisal fiber reinforced polylactic acid material of the complete continuous soaking process; the impact strength is improved increased by 53.49%; the tensile modulus increased by 13.12%. In Example 3 where the sisal fiber mass fraction is 40%, the flexural strength of the composite material prepared by the pretreatment process of the present invention is improved by 65.79% relative to the sisal fiber reinforced polylactic acid material of the complete continuous soaking process; the impact strength is improved increased by 15.87%; the tensile modulus increased by 12.48%.

实施例4 Example 4

1.将质量浓度为10%的NaOH碱液置于水槽中。将一束已剪断至3cm的纤维用夹具固定于铁架台上,调节夹具高度,使纤维的1/3浸入水槽液面以下,其余2/3暴露于空气当中,处理30min;后将纤维倒转,另一端的1/3置于溶液中,处理同样时间;而后水洗至中性,即可制得两端经过溶液处理,而中间未经处理的非连续预处理植物纤维; 1. Put the NaOH lye with a mass concentration of 10% in the water tank. Fix a bundle of fibers that have been cut to 3cm on the iron stand with a clamp, adjust the height of the clamp, so that 1/3 of the fiber is immersed below the liquid level of the tank, and the remaining 2/3 is exposed to the air, and treated for 30 minutes; then the fiber is turned upside down, 1/3 of the other end is placed in the solution, and treated for the same time; then washed to neutrality, the discontinuous pretreatment plant fiber with both ends treated by solution and untreated in the middle can be obtained;

2.将上述非连续预处理植物纤维与干燥后的基体树脂聚乳酸以10:5的重量比加入到开炼机中进行混炼,非连续预处理的植物纤维占干燥后的基体树脂质量的20%,混炼温度175℃,混炼时间10min,得到复合材料; 2. The above-mentioned non-continuously pretreated plant fibers and the dried matrix resin polylactic acid are added to an open mill at a weight ratio of 10:5 for mixing, and the discontinuously pretreated plant fibers account for 20% of the mass of the dried matrix resin , the mixing temperature was 175°C, and the mixing time was 10 minutes to obtain a composite material;

3. 将上述步骤制得的复合材料加入模具中,具体采用长方形板材模具,模具长、宽、厚分别为:20cm,10cm,4mm,在平板硫化机上热压成型。成型温度为210℃,压力10Mpa,模压时间为15min。热压过程中放气20次,每次放气间隔时间为3s,使模具中气体被充分排出,即得到成型制品;取出成型制品后去除毛刺、飞边,制得板状复合材料制品。 3. Put the composite material prepared in the above steps into the mold, specifically use a rectangular plate mold, the mold length, width, and thickness are 20cm, 10cm, and 4mm, respectively, and heat-press on a flat vulcanizing machine. The molding temperature is 210°C, the pressure is 10Mpa, and the molding time is 15min. Deflate 20 times during the hot pressing process, and the interval between each deflation is 3s, so that the gas in the mold is fully discharged, and the molded product is obtained; after the molded product is taken out, the burr and flash are removed to obtain a plate-shaped composite material product.

实施例5 Example 5

1.将质量浓度为10%的NaOH碱液置于水槽中。将一束已剪断至3cm的纤维用夹具固定于铁架台上,调节夹具高度,使纤维的1/3浸入水槽液面以下,其余2/3暴露于空气当中,处理30min;后将纤维倒转,另一端的1/3置于溶液中,处理同样时间;而后水洗至中性,即可制得两端经过溶液处理,而中间未经处理的非连续预处理植物纤维; 1. Put the NaOH lye with a mass concentration of 10% in the water tank. Fix a bundle of fibers that have been cut to 3cm on the iron stand with a clamp, adjust the height of the clamp, so that 1/3 of the fiber is immersed below the liquid level of the tank, and the remaining 2/3 is exposed to the air, and treated for 30 minutes; then the fiber is turned upside down, 1/3 of the other end is placed in the solution, and treated for the same time; then washed to neutrality, the discontinuous pretreatment plant fiber with both ends treated by solution and untreated in the middle can be obtained;

2.将上述非连续预处理植物纤维与干燥后的基体树脂聚乳酸以10:5的重量比加入到开炼机中进行混炼,非连续预处理的植物纤维占干燥后的基体树脂质量的30%,混炼温度185℃,混炼时间8min,得到复合材料; 2. The above-mentioned non-continuously pretreated plant fibers and the dried matrix resin polylactic acid are added to an open mill at a weight ratio of 10:5 for mixing, and the discontinuously pretreated plant fibers account for 30% of the mass of the dried matrix resin , the mixing temperature was 185°C, and the mixing time was 8 minutes to obtain a composite material;

3. 将上述步骤制得的复合材料加入模具中,具体采用长方形板材模具,模具长、宽、厚分别为:20cm,10cm,4mm,在平板硫化机上热压成型。成型温度为200℃,压力9Mpa,模压时间为19min。热压过程中放气30次,每次放气间隔时间为3s,使模具中气体被充分排出,即得到成型制品;取出成型制品后去除毛刺、飞边,制得板状复合材料制品。 3. Put the composite material prepared in the above steps into the mold, specifically use a rectangular plate mold, the mold length, width, and thickness are 20cm, 10cm, and 4mm, respectively, and heat-press on a flat vulcanizing machine. The molding temperature is 200°C, the pressure is 9Mpa, and the molding time is 19min. During the hot pressing process, deflate 30 times, and the interval between each deflation is 3s, so that the gas in the mold is fully discharged, and the molded product is obtained; after the molded product is taken out, the burr and flash are removed to obtain a plate-shaped composite material product.

实施例6 Example 6

1.将质量浓度为10%的NaOH碱液置于水槽中。将一束已剪断至3cm的纤维用夹具固定于铁架台上,调节夹具高度,使纤维的1/3浸入水槽液面以下,其余2/3暴露于空气当中,处理30min;后将纤维倒转,另一端的1/3置于溶液中,处理同样时间;而后水洗至中性,即可制得两端经过溶液处理,而中间未经处理的非连续预处理植物纤维; 1. Put the NaOH lye with a mass concentration of 10% in the water tank. Fix a bundle of fibers that have been cut to 3cm on the iron stand with a clamp, adjust the height of the clamp, so that 1/3 of the fiber is immersed below the liquid level of the tank, and the remaining 2/3 is exposed to the air, and treated for 30 minutes; then the fiber is turned upside down, 1/3 of the other end is placed in the solution, and treated for the same time; then washed to neutrality, the discontinuous pretreatment plant fiber with both ends treated by solution and untreated in the middle can be obtained;

2.将上述非连续预处理植物纤维与干燥后的基体树脂聚乳酸以10:5的重量比加入到开炼机中进行混炼,非连续预处理的植物纤维占干燥后的基体树脂质量的40%,混炼温度200℃,混炼时间5min,得到复合材料; 2. The above-mentioned non-continuously pretreated plant fibers and the dried matrix resin polylactic acid are added to an open mill at a weight ratio of 10:5 for mixing, and the discontinuously pretreated plant fibers account for 40% of the mass of the dried matrix resin , the mixing temperature was 200°C, and the mixing time was 5 minutes to obtain a composite material;

3. 将上述步骤制得的复合材料加入模具中,具体采用长方形板材模具,模具长、宽、厚分别为:20cm,10cm,4mm,在平板硫化机上热压成型。成型温度为190℃,压力8Mpa,模压时间为22min。热压过程中放气40次,每次放气间隔时间为2s,使模具中气体被充分排出,即得到成型制品;取出成型制品后去除毛刺、飞边,制得板状复合材料制品。 3. Put the composite material prepared in the above steps into the mold, specifically use a rectangular plate mold, the mold length, width, and thickness are 20cm, 10cm, and 4mm, respectively, and heat-press on a flat vulcanizing machine. The molding temperature is 190°C, the pressure is 8Mpa, and the molding time is 22min. Deflate 40 times during the hot pressing process, and the interval between each deflation is 2s, so that the gas in the mold is fully discharged, and the molded product is obtained; after the molded product is taken out, the burr and flash are removed to obtain a plate-shaped composite material product.

分别将实施例 4至实施例6所制得的复合材料制品制成样条后(样条尺寸同实施例 1-实施例3相同),并且分别对各实施例中的剑麻纤维进行完全浸泡连续化预处理,作为对照组,预处理试剂及其浓度、浸泡时间均与各对应的实施例相同,然后进行性能测试。拉伸性能,弯曲性能,冲击性能分别按照GB/T1040-2006,GB1449-2005及GB/T1843-2008进行测试, 测试结果如表2所示。 After the composite material products made in embodiment 4 to embodiment 6 are respectively made into splines (the spline size is the same as embodiment 1-embodiment 3), and the sisal fiber in each embodiment is fully soaked respectively For continuous pretreatment, as a control group, the pretreatment reagents and their concentration and soaking time are the same as those of the corresponding examples, and then the performance test is carried out. Tensile performance, bending performance and impact performance were tested according to GB/T1040-2006, GB1449-2005 and GB/T1843-2008 respectively, and the test results are shown in Table 2.

表2 Table 2

Figure 614280DEST_PATH_IMAGE003
Figure 614280DEST_PATH_IMAGE003

      从上表可以看出,采用两端处理中间未处理这种化学不连续处理制备的剑麻纤维增强聚乳酸复合材料的各项力学性能普遍提高。在剑麻纤维质量分数为20%的实施例4中,采用本发明预处理工艺制得的复合材料弯曲强度相对于完全连续浸泡处理的剑麻纤维增强聚乳酸材料提高了4.01%;冲击强度提高了20.22%;拉伸模量提高了7.69%。在剑麻纤维质量分数为30%的实施例5中,采用本发明预处理工艺制得的复合材料弯曲强度相对于完全连续浸泡处理的剑麻纤维增强聚乳酸材料提高了28.21%;冲击强度提高了79.35%;拉伸模量提高了21.01%。在剑麻纤维质量分数为40%的实施例3中,采用本发明预处理工艺制得的复合材料弯曲强度相对于完全连续浸泡处理的剑麻纤维增强聚乳酸材料提高了6.62%;冲击强度提高了59.38%;拉伸模量提高了17.59%。 It can be seen from the above table that the mechanical properties of sisal fiber reinforced polylactic acid composites prepared by the chemical discontinuous treatment of two-end treatment and middle untreatment are generally improved. In Example 4 where the sisal fiber mass fraction is 20%, the flexural strength of the composite material prepared by the pretreatment process of the present invention is improved by 4.01% relative to the sisal fiber reinforced polylactic acid material of the complete continuous soaking process; the impact strength is improved increased by 20.22%; the tensile modulus increased by 7.69%. In Example 5 where the sisal fiber mass fraction is 30%, the bending strength of the composite material prepared by the pretreatment process of the present invention is improved by 28.21% relative to the sisal fiber reinforced polylactic acid material of the complete continuous soaking process; the impact strength is improved increased by 79.35%; the tensile modulus increased by 21.01%. In Example 3 where the sisal fiber mass fraction is 40%, the flexural strength of the composite material prepared by the pretreatment process of the present invention is improved by 6.62% relative to the sisal fiber reinforced polylactic acid material of the complete continuous soaking process; the impact strength is improved increased by 59.38%; the tensile modulus increased by 17.59%.

实施例7 Example 7

1. 将质量浓度为5%的NaOH溶液置于水槽中。将一束已剪断至3cm的纤维对折后用夹具固定于铁架台上,调节夹具高度,使纤维对折部分的1/2浸入水槽液面以下,其余1/2暴露于空气当中,处理120min;而后水洗至中性,即可制得中间经过溶液处理,而两端未经处理的非连续预处理植物纤维。 1. Put the NaOH solution with a mass concentration of 5% in the water tank. Fold a bunch of fibers that have been cut to 3cm in half and fix them on the iron stand with clamps. Adjust the height of the clamps so that 1/2 of the folded fiber part is immersed below the liquid level of the tank, and the remaining 1/2 is exposed to the air. Treat for 120 minutes; then Washing to neutrality can produce discontinuous pretreated plant fibers with solution treatment in the middle and untreated ends.

2.将上述非连续预处理植物纤维与干燥后的基体树脂聚乳酸以10:3的重量比加入到开炼机中进行混炼,非连续预处理的植物纤维占干燥后的基体树脂质量的20%,混炼温度175℃,混炼时间10min,得到复合材料; 2. The above-mentioned non-continuously pretreated plant fibers and the dried matrix resin polylactic acid are added to an open mill at a weight ratio of 10:3 for mixing, and the discontinuously pretreated plant fibers account for 20% of the mass of the dried matrix resin , the mixing temperature was 175°C, and the mixing time was 10 minutes to obtain a composite material;

3. 将上述步骤制得的复合材料加入模具中,具体采用长方形板材模具,模具长、宽、厚分别为:20cm,10cm,4mm,在平板硫化机上热压成型。成型温度为210℃,压力10Mpa,模压时间为15min。热压过程中放气20次,每次放气间隔时间为3s,使模具中气体被充分排出,即得到成型制品;取出成型制品后去除毛刺、飞边,制得板状复合材料制品。 3. Put the composite material prepared in the above steps into the mold, specifically use a rectangular plate mold, the mold length, width, and thickness are 20cm, 10cm, and 4mm, respectively, and heat-press on a flat vulcanizing machine. The molding temperature is 210°C, the pressure is 10Mpa, and the molding time is 15min. Deflate 20 times during the hot pressing process, and the interval between each deflation is 3s, so that the gas in the mold is fully discharged, and the molded product is obtained; after the molded product is taken out, the burr and flash are removed to obtain a plate-shaped composite material product.

实施例8 Example 8

1. 将质量浓度为5%的NaOH溶液置于水槽中。将一束已剪断至3cm的纤维对折后用夹具固定于铁架台上,调节夹具高度,使纤维对折部分的1/2浸入水槽液面以下,其余1/2暴露于空气当中,处理120min;而后水洗至中性,即可制得中间经过溶液处理,而两端未经处理的非连续预处理植物纤维; 1. Put the NaOH solution with a mass concentration of 5% in the water tank. Fold a bunch of fibers that have been cut to 3cm in half and fix them on the iron stand with clamps. Adjust the height of the clamps so that 1/2 of the folded fiber part is immersed below the liquid level of the tank, and the remaining 1/2 is exposed to the air. Treat for 120 minutes; then Washing to neutrality can produce discontinuous pretreated plant fibers with solution treatment in the middle and untreated ends;

2.将上述非连续预处理植物纤维与干燥后的基体树脂聚乳酸以10:3的重量比加入到开炼机中进行混炼,非连续预处理的植物纤维占干燥后的基体树脂质量的30%,混炼温度185℃,混炼时间8min,得到复合材料; 2. The above-mentioned non-continuously pretreated plant fibers and the dried matrix resin polylactic acid are added to an open mill in a weight ratio of 10:3 for mixing, and the discontinuously pretreated plant fibers account for 30% of the mass of the dried matrix resin , the mixing temperature was 185°C, and the mixing time was 8 minutes to obtain a composite material;

3. 将上述步骤制得的复合材料加入模具中,具体采用长方形板材模具,模具长、宽、厚分别为:20cm,10cm,4mm,在平板硫化机上热压成型。成型温度为200℃,压力9Mpa,模压时间为19min。热压过程中放气30次,每次放气间隔时间为3s,使模具中气体被充分排出,即得到成型制品;取出成型制品后去除毛刺、飞边,制得板状复合材料制品。 3. Put the composite material prepared in the above steps into the mold, specifically use a rectangular plate mold, the mold length, width, and thickness are 20cm, 10cm, and 4mm, respectively, and heat-press on a flat vulcanizing machine. The molding temperature is 200°C, the pressure is 9Mpa, and the molding time is 19min. During the hot pressing process, deflate 30 times, and the interval between each deflation is 3s, so that the gas in the mold is fully discharged, and the molded product is obtained; after the molded product is taken out, the burr and flash are removed to obtain a plate-shaped composite material product.

实施例9 Example 9

1. 将质量浓度为5%的NaOH溶液置于水槽中。将一束已剪断至3cm的纤维对折后用夹具固定于铁架台上,调节夹具高度,使纤维对折部分的1/2浸入水槽液面以下,其余1/2暴露于空气当中,处理120min;而后水洗至中性,即可制得中间经过溶液处理,而两端未经处理的非连续预处理植物纤维; 1. Put the NaOH solution with a mass concentration of 5% in the water tank. Fold a bunch of fibers that have been cut to 3cm in half and fix them on the iron stand with clamps. Adjust the height of the clamps so that 1/2 of the folded fiber part is immersed below the liquid level of the tank, and the remaining 1/2 is exposed to the air. Treat for 120 minutes; then Washing to neutrality can produce discontinuous pretreated plant fibers with solution treatment in the middle and untreated ends;

2.将上述非连续预处理植物纤维与干燥后的基体树脂聚乳酸以10:3的重量比加入到开炼机中进行混炼,非连续预处理的植物纤维占干燥后的基体树脂质量的40%,混炼温度200℃,混炼时间5min,得到复合材料; 2. The above-mentioned non-continuously pretreated plant fibers and the dried matrix resin polylactic acid are added to an open mill in a weight ratio of 10:3 for mixing, and the discontinuously pretreated plant fibers account for 40% of the mass of the dried matrix resin , the mixing temperature was 200°C, and the mixing time was 5 minutes to obtain a composite material;

3. 将上述步骤制得的复合材料加入模具中,具体采用长方形板材模具,模具长、宽、厚分别为:20cm,10cm,4mm,在平板硫化机上热压成型。成型温度为190℃,压力8Mpa,模压时间为22min。热压过程中放气40次,每次放气间隔时间为2s,使模具中气体被充分排出,即得到成型制品;取出成型制品后去除毛刺、飞边,制得板状复合材料制品。 3. Put the composite material prepared in the above steps into the mold, specifically use a rectangular plate mold, the mold length, width, and thickness are 20cm, 10cm, and 4mm, respectively, and heat-press on a flat vulcanizing machine. The molding temperature is 190°C, the pressure is 8Mpa, and the molding time is 22min. Deflate 40 times during the hot pressing process, and the interval between each deflation is 2s, so that the gas in the mold is fully discharged, and the molded product is obtained; after the molded product is taken out, the burr and flash are removed to obtain a plate-shaped composite material product.

分别将实施例 7至实施例9所制得的复合材料制品制成样条后(样条尺寸同实施例 1-实施例3相同),并且分别对各实施例中的剑麻纤维进行完全浸泡连续化预处理,作为对照组,预处理试剂及其浓度、浸泡时间均与各对应的实施例相同,然后进行性能测试。拉伸性能,弯曲性能,冲击性能分别按照GB/T1040-2006,GB1449-2005及GB/T1843-2008进行测试,测试结果如表3所示。 After the composite material products made in embodiment 7 to embodiment 9 are respectively made into splines (the spline size is the same as embodiment 1-embodiment 3), and the sisal fiber in each embodiment is fully soaked respectively For continuous pretreatment, as a control group, the pretreatment reagents and their concentration and soaking time are the same as those of the corresponding examples, and then the performance test is carried out. Tensile performance, bending performance and impact performance were tested according to GB/T1040-2006, GB1449-2005 and GB/T1843-2008 respectively, and the test results are shown in Table 3.

表3 table 3

Figure 331701DEST_PATH_IMAGE004
Figure 331701DEST_PATH_IMAGE004

       从上表可以看出,采用中间段处理两端未处理这种化学非连续处理制备的剑麻纤维增强聚乳酸复合材料的各项力学性能普遍提高。在剑麻纤维质量分数为20%的实施例7中,采用本发明预处理工艺制得的复合材料弯曲强度相对于完全连续浸泡处理的剑麻纤维增强聚乳酸材料提高了16.32%;冲击强度提高了11.37%;拉伸模量提高了7.65%。在剑麻纤维质量分数为30%的实施例8中,采用本发明预处理工艺制得的复合材料弯曲强度相对于完全连续浸泡处理的剑麻纤维增强聚乳酸材料提高了31.86%;冲击强度提高了28.59%;拉伸模量提高了9.86%。在剑麻纤维质量分数为40%的实施例9中,采用本发明预处理工艺制得的复合材料弯曲强度相对于完全连续浸泡处理的剑麻纤维增强聚乳酸材料提高了15.82%;冲击强度提高了33.29%;拉伸模量提高了8.40%。 It can be seen from the above table that the mechanical properties of the sisal fiber reinforced polylactic acid composites prepared by the chemical discontinuous treatment of the middle section and the untreated ends are generally improved. In Example 7 where the sisal fiber mass fraction is 20%, the flexural strength of the composite material prepared by the pretreatment process of the present invention is improved by 16.32% relative to the sisal fiber reinforced polylactic acid material of the complete continuous soaking process; the impact strength is improved increased by 11.37%; the tensile modulus increased by 7.65%. In Example 8 where the sisal fiber mass fraction is 30%, the flexural strength of the composite material prepared by the pretreatment process of the present invention is improved by 31.86% relative to the sisal fiber reinforced polylactic acid material of the complete continuous soaking process; the impact strength is improved increased by 28.59%; the tensile modulus increased by 9.86%. In Example 9 where the sisal fiber mass fraction is 40%, the flexural strength of the composite material prepared by the pretreatment process of the present invention is improved by 15.82% relative to the sisal fiber reinforced polylactic acid material of the complete continuous soaking process; the impact strength is improved increased by 33.29%; the tensile modulus increased by 8.40%.

由表1、2、3可见,采用化学非连续处理制备的剑麻纤维增强聚乳酸/醋酸纤维素复合材料的各项力学性能普遍提高。由于复合材料的综合力学性能既与增强纤维、基体材料之间的界面结合性能有关,又与增强纤维自身性能有关。由此可见,本发明通过化学非连续处理的方法,在去除杂质、增大植物纤维与基体材料接触的表面积、提高其表面粗糙度以增强二者间界面性能的同时,可以最大限度地保留了原有纤维的力学性能,使复合材料的拉伸、弯曲、冲击性能有较大幅度的提高。同时由于复合材料在收到外力冲击时,能量沿纤维的细化部分传递至纤维的未细化部分,在引起强度较高的未细化部分撕裂时,能量被大量的吸收,因此冲击强度提高幅度最为显著。 It can be seen from Tables 1, 2, and 3 that the mechanical properties of sisal fiber reinforced PLA/cellulose acetate composites prepared by chemical discontinuous treatment are generally improved. Because the comprehensive mechanical properties of composite materials are not only related to the interface bonding performance between the reinforcing fiber and the matrix material, but also related to the performance of the reinforcing fiber itself. It can be seen that the present invention, by means of chemical discontinuous treatment, removes impurities, increases the contact surface area of plant fiber and matrix material, improves its surface roughness to enhance the interfacial performance between the two, and can retain The mechanical properties of the original fiber greatly improve the tensile, bending and impact properties of the composite material. At the same time, when the composite material is impacted by an external force, the energy is transmitted from the thinned part of the fiber to the unrefined part of the fiber, and when the unrefined part with higher strength is torn, the energy is absorbed in large quantities, so the impact strength The most significant increase.

对于本领域技术人员来说,根据前述说明书及实施例中对本发明的阐述对植物纤维进行化学非连续处理,以制备性能优良的植物纤维增强高分子基复合材料的一些改进是显而易见的,在没有背离由权利要求确定的本发明主旨和范围的情况下对本发明进行的改进,均应在本发明的保护范围之内。 For those skilled in the art, according to the elaboration of the present invention in the foregoing specification and examples, the plant fibers are chemically discontinuously treated to prepare some improvements in plant fiber reinforced polymer matrix composites with excellent performance. Improvements to the present invention that deviate from the gist and scope of the present invention determined by the claims shall fall within the protection scope of the present invention.

Claims (3)

1. the method for preparing polymer composite material from plant fiber by chemical non-continuous pretreatment is characterized in that step is as follows:
(1) length has been reduced to the vegetable fibre of 2cm~3cm and fixed with fixture, the alignment jig height infiltrates in Chemical Pretreatment reagent 1/5~4/5 of plant fiber length, infiltrating time is 10min~120min, then, till vegetable fibre to the scrub raffinate after the washing infiltration is neutrality, obtain discontinuous pretreated vegetable fibre;
(2) above-mentioned discontinuous pretreated vegetable fibre and dried matrix resin are added in mixing facilities mixing, obtain matrix material; Discontinuous pretreated vegetable fibre accounts for 10%~50% of dried matrix resin quality;
(3), by above-mentioned composite material hot-pressed formation, obtain goods after moulding, then, through burr removal, overlap, make composite product;
Described Chemical Pretreatment reagent is alkali lye, grafting reagent or coupling reagent; The NaOH solution that described alkali lye is mass concentration 5%~20% or KOH solution; Described grafting reagent is alkylating reagent, acetylation reagent, benzoylation reagent or cyanoethylation reagent; The silane coupling agent that described coupling reagent is mass concentration 0.5%~2%, titanate coupling agent, organic chromium complex compound coupling agent or aluminic acid class coupling agent;
The phloem fiber that described vegetable fibre is more than one fibers in flax, hemp, jute, ramie, mestha and sisal hemp, or the cloth of above-mentioned phloem fiber.
2. method according to claim 1, is characterized in that described mixing melting temperature is 175 ℃~210 ℃, and mixing time is 5min~10min.
3. method according to claim 1, is characterized in that described hot-forming temperature is 190 ℃~210 ℃, pressure 8MPa~12MPa, and clamp time is 15 min~22min; In hot pressing, venting is 20 times~40 times, and be 2 s~3s the interval time of at every turn exitting.
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