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CN102383619A - Method for preventing corrosion of concrete members in tidal range zone and splash zone of ocean - Google Patents

Method for preventing corrosion of concrete members in tidal range zone and splash zone of ocean Download PDF

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Publication number
CN102383619A
CN102383619A CN2011103120302A CN201110312030A CN102383619A CN 102383619 A CN102383619 A CN 102383619A CN 2011103120302 A CN2011103120302 A CN 2011103120302A CN 201110312030 A CN201110312030 A CN 201110312030A CN 102383619 A CN102383619 A CN 102383619A
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China
Prior art keywords
silane
district
coating
concrete
sealant
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CN2011103120302A
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CN102383619B (en
Inventor
安云岐
倪雅
刘国彬
晁兵
李萍
严生贵
沈亚郯
耿岩
谢谦
洪伟
田明明
白书亚
崔坤
常绍艳
马茜
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JIANGSU CUMT DAZHENG SURFACE ENGINEERING TECHNOLOGY CO LTD
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JIANGSU CUMT DAZHENG SURFACE ENGINEERING TECHNOLOGY CO LTD
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Priority to CN 201110312030 priority Critical patent/CN102383619B/en
Publication of CN102383619A publication Critical patent/CN102383619A/en
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Abstract

The invention discloses a method for preventing corrosion of concrete members in a tidal range zone and a splash zone of an ocean, belonging to the field of concrete member corrosion prevention. Aiming at the protection requirement in special corrosion environment, the method comprises the following steps: coating a layer of silane impregnant on the outer surface of concrete, wherein the penetration depth is more than 1mm; after natural air drying, coating a layer of silane end sealing polyether sealant in a scraping way, wherein the thickness is 2-5mm; then wrapping a prefabricated protective cover immediately; coating a layer of sealant in the protective cover in a scraping way; sealing the upper and lower ends and the corners of the protective cover with the sealant; and coating the whole wrapping system with weatherproof finishing paint. In the method, the glass reinforced plastic protection technology is adopted and combined with the sealing protection technology of the silane end sealing polyether sealant and the silane impregnating protection technology, thus realizing the effective protection on the concrete members in the tidal range zone and the splash zone. The technical construction is simple as well as convenient and fast, and the sealant has a reliable and excellent protection effect, therefore, the method has a good market popularization prospect.

Description

Tidal range district, ocean and wave spatter district's concrete component corrosion protection method
Technical field
The present invention relates to tidal range district, a kind of ocean and wave and spatter district's concrete component corrosion protection method, belong to the antiseptic project technical field.
Background technology
In recent years, the economic develop rapidly of China, infrastructure drop into and increase severely.Numerous concrete components have wherein been built.Concrete is widely used in Oversea bridge, the coastal engineering as a kind of nonmetals, and the corrosion in seawater is quite serious.The corrosion protection of concrete component has obtained those skilled in the art and has enough paid attention to; People have recognized that the concrete component corrosion of not doing any corrosion protection is very serious; Be difficult to reach the application life of design; Even some concrete component less than 10 years just by heavy corrosion, the overhaul of having to, the waste that expends a huge sum of money and resource.
Concrete component is in different corrosive environments in the ocean; Those skilled in the art generally are divided into marine atmosphere zone, wave from top to bottom with the marine corrosion environment and spatter district, tidal range district, district and 5 zones, ooze district under water; Existing research shows and is in that wave spatters the district and the concrete component corrosion rate in tidal range district is the fastest; Much larger than other zone, and the difficult problem that this regional corrosion protection method is the antiseptic project field always.
Be in wave and spatter the district and have much with the concrete component corrosion protection method in tidal range district, mainly contain increase thickness of concrete cover, add concrete corrosion resistant agent, coating protection is flooded, added to employing epoxy-coated reinforcement, silane and to the reinforcing bar electrochemical protection etc.Using now maximum is to add coating protection to defend the doctrine, promptly in the method for concrete external surface painting of coating.Its way generally is to adopt three coating structures anticorrosion, and bottom is an epoxy primer, and the intermediate layer is the epoxy intermediate coat, and surface layer adopts polyurethane finish or fluorine carbon finishing paint.This method is to continue to use the anti-corrosion method of steel member; Its anti-corrosion method, technology, coating member, coating type are all anticorrosion identical with the steel member; This method that adds coating protection is not taked corresponding processing according to concrete property; Though therefore certain antiseptic effect is arranged, shortcoming also clearly.At first, use and to add coating to antiseptic concrete, the adhesive power of its coating and concrete substrate is low, only has 1 ~ 3MPa, coating to be easy to come off and causes anticorrosion inefficacy; Secondly; This method complex technical process will accomplish whole coating application 4 ~ 7 road coating approximately, and per pass coating all needs just can descend 4 ~ 24 hours hardening times the road application; Therefore the application cycle very long, be difficult to construct to being in the engineering that wave spatters under district and the tidal range district environment; At last, the durability of paint coatings under marine environment is low, will thoroughly keep in repair its maintenance cost even more taller than application first in general 5 ~ 10 years.
Because never a good method solves the anticorrosion problem that wave spatters district and tidal range district concrete component; So still any preservative treatment is not done in this zone at present a lot of concrete component engineerings, its result will inevitably reduce the durability of concrete component greatly.
Summary of the invention
The present invention provides under a kind of marine environment wave to spatter district and tidal range district concrete component corrosion protection method; Has high-durability; Than anticorrosive paint coating marine growth guard shield is difficult to destroy simple to operate on workability, safe and efficient and site operation cycle weak point.
The technical scheme that the present invention addresses the above problem is following:
Tidal range district, a kind of ocean and wave spatter district's concrete component corrosion protection method, it is characterized in that may further comprise the steps:
(1) the concrete external surface is polished, clean out surface floating ash and insecure attachment, and to the transition of polishing greater than the faulting of slab ends seam of 2mm;
(2) apply one silane impregnating agent, silane impregnating agent consumption 300g/ ㎡, length of penetration is greater than 1mm;
(3) behind the surface of concrete structure natural air drying of silane coated impregnating agent, the Silante terminated polyether seal glue of blade coating one deck, thickness are 2 ~ 5mm;
(4) Silante terminated polyether seal glue coats prefabricated protective cover after applying and accomplishing immediately; Protective cover inner surface polish in advance roughening treatment and one fluid sealant of blade coating;
(5) two ends and corner use fluid sealant to seal processing about the guard shield;
(6) the whole weather resistant finish paint that applies of coating system;
Described Silante terminated polyether seal glue is to be prepared from following materials in weight portion:
Silante terminated polyether resin 25-40 part
PPG 10-25 part
Nano-calcium carbonate 30-42 part
Fumed silica 0.5-3 part
Titanium white powder 0-5 part
Carbon black 0.1-1 part
Silane crosslinker 0.5-2 part
Nano-cerium oxide 0.3-1 part
Deicer 0.2-1.0 part
Adhesion promoter 0.05-1.0 part
Catalyzer 0.1-1.0 part;
Described fumed silica is the hydrophobic type fumed silica through the dimethyldichlorosilane end-blocking; Described silane crosslinker is 9165 type silane of Degussa; Described deicer is a vinyltrimethoxy silane; Described adhesion promoter is epoxy radicals silicone hydride or end-blocking amino silane; Described crosslinking agent is a phenyltrimethoxysila,e; Described catalyzer is organotin or chelating tin;
Silante terminated polyether seal glue preparation method is: nano-calcium carbonate, fumed silica, titanium white powder, carbon black, nano-cerium oxide are put into duplicate rows star power mixer, under 90 ℃, vacuumize slow stirring 2h, rotating speed 350rpm; Accomplish the dehumidifying back, successively Silante terminated polyether resin, PPG, silane crosslinker, adhesion promoter, catalyzer, deicer is added in the duplicate rows star power mixer, under 90 ℃, vacuumizes high-speed stirred 2h rotating speed 800rpm; After being uniformly dispersed, logical cooling water cools off; After being cooled to 50 ℃, catalyzer is added duplicate rows star power mixer, vacuumize slow stirring 0.5h, start, discharging are finished product then.
Above-mentioned Silante terminated polyether seal glue and concrete, prefabricated protective cover, coating all have excellent bond performance, and good springiness, and cohesive strength is high; Ageing-resistant, Corrosion Protection is excellent; Silane crosslinker and nano-cerium oxide have been added in the prescription; Macromolecule crosslink density and whole complexing density have been improved; And added nano-powder material in a large number in the prescription, the water-tight performance that improves simultaneously uses PPG to replace phthalic ester plasticizer in the prescription; Do not contain any solvent, really accomplish environmental protection.
Said silane impregnating agent is isobutyl group triethoxysilane or iso-octyl triethoxysilane.
Described prefabricated protective cover is to be matrix with the unsaturated polyester resin, adds any one of glass fiber, carbon fiber and metallic fiber, and compacting, crosslinking curing become, and shape and size match with the shape of protected concrete component.
After guard shield coats, any one about guard shield in silane coated modified polyurethane sealant, silane modified polyether seal glue, polysulfide sealant, the polyurethane sealant.
The whole weather resistant finish paint that applies of described coating system is any one in acroleic acid polyurethane finish paint, fluorine carbon finishing paint and the polysiloxanes finish paint.
Above-mentioned silane coupler is isobutyl group triethoxysilane or iso-octyl triethoxysilane; Infiltrate in the concrete surface micro-pore; Can increase the adhesion stress between concrete and the Silante terminated polyether seal glue, also have the hydrophobic effect, further stop moisture to get into concrete substrate.
Used weather resistant finish paint has good weather, can further improve the durability of prefabricated protective cover, simultaneously whole concrete component color is consistent, and has landscape effect.
The invention has the beneficial effects as follows:The present invention has overcome the shortcoming of heavy anti-corrosion method commonly used now; The bonding of Silante terminated polyether seal glue is reinforced with necessary physics and is made method of the present invention have high adhesion force; The high-durability that prefabricated protective cover makes method of the present invention have excellent shielding properties, prefabricated protective cover cooperates the weather resistant finish paint to guarantee that method of the present invention has high-durability; Than anticorrosive paint coating marine growth guard shield is difficult to destroy simple to operate, the safe and efficient and site operation cycle weak point of the present invention on workability.
The Silante terminated polyether seal glue of the present invention's special use is creative, and this fluid sealant also has following characteristics except the characteristic that possesses conventional Silante terminated polyether seal glue: the one, do not contain solvent, and do not contain the plasticizing agent of phthalate, environmental protection; The 2nd, add crosslinking agent and nano-cerium oxide in the prescription, improved the crosslink density and the complexing density of fluid sealant, further improved the water resistance of fluid sealant.
The specific embodiment
Further illustrate scheme of the present invention and effect below in conjunction with embodiment:
Domestic certain concrete bridge is in marine environment, adopts the present invention to carry out corrosion protection.Wherein the case beam position of pontic and top bridge pier are in marine atmosphere eroded environment, and the bridge pier middle part is positioned at wave and spatters district and tidal range district corrosive environment, and the bridge pier bottom is in district and sea mud zone corrosion environment under water.To being positioned at the middle part bridge pier that wave spatters district and tidal range district corrosive environment, adopt the inventive method to carry out anticorrosion.
At first carry out the preparation of Silante terminated polyether seal glue, the preparation method is following:
Take by weighing 31 parts of the MS303 resins of Japanese Kaneka company, 21 parts of PPG2000 type PPGs, 38 parts of the 322 type nano-calcium carbonates of Belgian Su Wei according to weight portion; 2 parts of the R972 type fumed silicas of Germany Evonik Degussa Corp.; 3.5 parts of the R902+ type titanium white powders of E.I.Du Pont Company, 0.5 part of the NP60 type carbon black of Degussa, 1.5 parts of 9165 type phenyl silanes of Degussa; 0.5 part in the A-171 silane of U.S.'s Mitugao New Material Group; 0.3 part in the A-1120 type silane of U.S. Mai Tu company, 0.5 part of the rare earth cerium oxide of Guangdong riel, 0.7 part of dibutyl tin laurate.Nano-calcium carbonate, fumed silica, titanium white powder, carbon black, rare earth cerium oxide are put into duplicate rows star power mixer, under 90 ℃, vacuumize slow stirring 2h (350rpm); Successively MS303 resin, PPG2000 type PPG, 9165 type phenyl silanes, A171 silane and A-1120 type silane are added in the duplicate rows star power mixer respectively, under 90 ℃, vacuumize high-speed stirred 2h (800rpm); After being uniformly dispersed, logical cooling water cools off; After being cooled to 50 ℃, dibutyl tin dilaurate is added duplicate rows star power mixer, vacuumize slow stirring 0.5h, start, discharging are subsequent use then.
After preparing fluid sealant, can carry out on-site installation work.Behind floating ash of polishing cleaning concrete surface and the faulting of slab ends seam, brush the iso-octyl triethoxysilane one, consumption is 300g/m2; One Silante terminated polyether seal glue of blade coating after the air dry of surface, thickness is 3mm; With one fluid sealant of blade coating after adopting the prefabricated unsaturated polyester (UP) glass steel protective cover inner surface of prior art with the sand papering alligatoring, existing side by side is about to prefabricated protective cover and is bonded on the concrete substrate; While is at the edge blade coating quick-drying type polyurethane fluid sealant of guard shield, with the complete good seal in corner; Spray 2 road self-cleaning fluorocarbon finish paints at last, build adds up to 80 μ m.
Through practical application, the on-the-spot detection shows that protective cover integral sealing, protection effect are good, can satisfy the tidal range district fully, wave spatters district's concrete erosion requirement of shelter.

Claims (6)

1. tidal range district, an ocean and wave spatter district's concrete component corrosion protection method, it is characterized in that may further comprise the steps:
(1) the concrete external surface is polished, clean out surface floating ash and insecure attachment, and to the transition of polishing greater than the faulting of slab ends seam of 2mm;
(2) apply one silane impregnating agent, silane impregnating agent consumption 300g/ ㎡, length of penetration is greater than 1mm;
(3) behind the surface of concrete structure natural air drying of silane coated impregnating agent, the Silante terminated polyether seal glue of blade coating one deck, thickness are 2 ~ 5mm;
(4) Silante terminated polyether seal glue coats prefabricated protective cover after applying and accomplishing immediately; Protective cover inner surface polish in advance roughening treatment and one fluid sealant of blade coating;
(5) two ends and corner use fluid sealant to seal processing about the guard shield;
(6) the whole weather resistant finish paint that applies of coating system;
Described Silante terminated polyether seal glue is to be prepared from following materials in weight portion:
Silante terminated polyether resin 25-40 part
PPG 10-25 part
Nano-calcium carbonate 30-42 part
Fumed silica 0.5-3 part
Titanium white powder 0-5 part
Carbon black 0.1-1 part
Silane crosslinker 0.5-2 part
Nano-cerium oxide 0.3-1 part
Deicer 0.2-1.0 part
Adhesion promoter 0.05-1.0 part
Catalyzer 0.1-1.0 part;
Described fumed silica is the hydrophobic type fumed silica through the dimethyldichlorosilane end-blocking; Described silane crosslinker is 9165 type silane of Degussa; Described deicer is a vinyltrimethoxy silane; Described adhesion promoter is epoxy radicals silicone hydride or end-blocking amino silane; Described crosslinking agent is a phenyltrimethoxysila,e; Described catalyzer is organotin or chelating tin;
Silante terminated polyether seal glue preparation method is: nano-calcium carbonate, fumed silica, titanium white powder, carbon black, nano-cerium oxide are put into duplicate rows star power mixer, under 90 ℃, vacuumize slow stirring 2h, rotating speed 350rpm; Accomplish the dehumidifying back, successively Silante terminated polyether resin, PPG, silane crosslinker, adhesion promoter, catalyzer, deicer is added in the duplicate rows star power mixer, under 90 ℃, vacuumizes high-speed stirred 2h rotating speed 800rpm; After being uniformly dispersed, logical cooling water cools off; After being cooled to 50 ℃, catalyzer is added duplicate rows star power mixer, vacuumize slow stirring 0.5h, start, discharging are finished product then.
2. tidal range district, ocean according to claim 1 and wave spatter district's concrete component corrosion protection method; It is characterized in that the Silante terminated polyether resin that described Silante terminated polyether seal glue adopts is any among the STP-E10, STP-E15, STP-E30 type resin of MS203, MS303 resin and Germany's watt gram of Japanese Kaneka company.
3. tidal range district, ocean according to claim 1 and wave spatter district's concrete component corrosion protection method, and it is characterized in that: described silane impregnating agent is isobutyl group triethoxysilane or iso-octyl triethoxysilane.
4. tidal range district, ocean according to claim 1 and wave spatter district's concrete component corrosion protection method; It is characterized in that: described prefabricated protective cover is to be matrix with the unsaturated polyester resin; Any one of adding glass fiber, carbon fiber and metallic fiber; Compacting, crosslinking curing become, and shape and size match with the shape of protected concrete component.
5. tidal range district, ocean according to claim 1 and wave spatter district's concrete component corrosion protection method; It is characterized in that: after the step of said coating guard shield, any one about guard shield in silane coated modified polyurethane sealant, silane modified polyether seal glue, polysulfide sealant and the polyurethane sealant.
6. tidal range district, ocean according to claim 1 and wave spatter district's concrete component corrosion protection method, it is characterized in that: the whole weather resistant finish paint that applies of the coating system described in the step (6) is any one in acroleic acid polyurethane finish paint, fluorine carbon finishing paint and the polysiloxanes finish paint.
CN 201110312030 2011-10-16 2011-10-16 Method for preventing corrosion of concrete members in tidal range zone and splash zone of ocean Active CN102383619B (en)

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Cited By (8)

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Publication number Priority date Publication date Assignee Title
CN105040663A (en) * 2015-07-02 2015-11-11 济南轨道交通集团有限公司 Method for guaranteeing durability of concrete members in marine wave splashing area and water level changing area
CN106221640A (en) * 2016-08-31 2016-12-14 国网辽宁省电力有限公司丹东供电公司 A kind of pasta bonding adhesive and use its restorative procedure
CN106700940A (en) * 2016-12-16 2017-05-24 徐州中矿安丰工程科技有限公司 Non-vulcanized silane modified polymer zinc powder paste and composite protective structure for suspension bridge main cable
CN109797873A (en) * 2019-01-21 2019-05-24 上海岐海防腐工程技术有限公司 A kind of Tidal zone concrete component is wrapped means of defence
CN109823708A (en) * 2019-01-21 2019-05-31 上海岐海防腐工程技术有限公司 Heavy-duty anti-corrosion sealing and wrapping maintenance method on the surface of steel components
CN110374977A (en) * 2019-07-20 2019-10-25 中国船舶重工集团公司第七二四研究所 The Fast Installation formula corrosion protection method of warship ship fastener
CN113185881A (en) * 2021-05-10 2021-07-30 北京固斯特国际化工有限公司 Permeable reactive anticorrosive material for concrete chimney and application thereof
CN115180880A (en) * 2022-04-27 2022-10-14 厦门百正防腐工程有限公司 Repairing and reinforcing material applied to concrete building surface in tidal range area

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105040663A (en) * 2015-07-02 2015-11-11 济南轨道交通集团有限公司 Method for guaranteeing durability of concrete members in marine wave splashing area and water level changing area
CN106221640A (en) * 2016-08-31 2016-12-14 国网辽宁省电力有限公司丹东供电公司 A kind of pasta bonding adhesive and use its restorative procedure
CN106700940A (en) * 2016-12-16 2017-05-24 徐州中矿安丰工程科技有限公司 Non-vulcanized silane modified polymer zinc powder paste and composite protective structure for suspension bridge main cable
CN106700940B (en) * 2016-12-16 2019-01-15 江苏卓奇新材料科技有限公司 Unvulcanised silane modified polymer zinc powder cream and its composite protection structure for main rope of suspension bridge
CN109797873A (en) * 2019-01-21 2019-05-24 上海岐海防腐工程技术有限公司 A kind of Tidal zone concrete component is wrapped means of defence
CN109823708A (en) * 2019-01-21 2019-05-31 上海岐海防腐工程技术有限公司 Heavy-duty anti-corrosion sealing and wrapping maintenance method on the surface of steel components
CN110374977A (en) * 2019-07-20 2019-10-25 中国船舶重工集团公司第七二四研究所 The Fast Installation formula corrosion protection method of warship ship fastener
CN113185881A (en) * 2021-05-10 2021-07-30 北京固斯特国际化工有限公司 Permeable reactive anticorrosive material for concrete chimney and application thereof
CN113185881B (en) * 2021-05-10 2022-02-01 北京固斯特国际化工有限公司 Permeable reactive anticorrosive material for concrete chimney and application thereof
CN115180880A (en) * 2022-04-27 2022-10-14 厦门百正防腐工程有限公司 Repairing and reinforcing material applied to concrete building surface in tidal range area

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