CN102359532B - Online adjustable damping viscous damper - Google Patents
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Abstract
本发明涉及一种在线可变阻尼粘滞阻尼器,包括缸体、活塞、活塞杆、阻尼腔体及球铰座,所述的阻尼腔体设在缸体内,其内填充阻尼介质,所述的活塞设在阻尼腔体内,该活塞可沿阻尼腔体滑动,所述的活塞杆的一端与活塞连接,另一端伸出缸体之外,并与球铰座连接;所述的缸体的外表面一端设有第一阀座,该第一阀座上连接有与阻尼腔体连通的集成阀,所述的集成阀与缸体的另一端之间设有外部管路,该外部管路连通集成阀与阻尼腔体,通过调节集成阀可调节阻尼器的阻尼大小。与现有技术相比,本发明具有实时控制,且可对阻尼进行无级调节等优点。
The invention relates to an online variable damping viscous damper, which includes a cylinder, a piston, a piston rod, a damping cavity and a ball joint seat. The damping cavity is arranged in the cylinder and filled with a damping medium. The piston is located in the damping chamber, the piston can slide along the damping chamber, one end of the piston rod is connected to the piston, and the other end extends out of the cylinder and is connected to the ball hinge seat; the cylinder One end of the outer surface of the cylinder is provided with a first valve seat, and an integrated valve connected with the damping chamber is connected to the first valve seat, and an external pipeline is provided between the integrated valve and the other end of the cylinder, and the external pipeline The road connects the integrated valve and the damping cavity, and the damping size of the damper can be adjusted by adjusting the integrated valve. Compared with the prior art, the invention has the advantages of real-time control, stepless adjustment of damping and the like.
Description
技术领域 technical field
本发明涉及减振抗震领域,尤其是涉及一种在线可变阻尼粘滞阻尼器。The invention relates to the field of vibration reduction and anti-seismic, in particular to an online variable damping viscous damper.
背景技术 Background technique
上世纪80年代末在国际地震工程界,诞生了以“结构性能”为标准的新设计方法和理念。与结构性能设计同时诞生的结构保护系统更能说明这种设计理念的重要性。作为结构保护系统最重要的产品,粘滞阻尼器已经在世界范围内广泛被工程界使用和发展。In the late 1980s, a new design method and concept based on "structural performance" was born in the international earthquake engineering field. The structural protection system born at the same time as the structural performance design can further illustrate the importance of this design concept. As the most important product of structural protection system, viscous damper has been widely used and developed by engineering circles all over the world.
我国在上世纪90年代末也开始在建筑以及桥梁领域应用结构保护系统。上海材料研究所自1999年开始量产粘滞阻尼器,所生产的粘滞阻尼器获得了国际地震工程界的普遍认可。In the late 1990s, my country also began to apply structural protection systems in the fields of buildings and bridges. The Shanghai Institute of Materials has started mass production of viscous dampers since 1999, and the viscous dampers produced have been widely recognized by the international earthquake engineering community.
粘滞阻尼器主要用来消耗桥梁或者建筑结构在地震、日照温度变化、强风等动载荷带来的巨大破坏性能量,保护结构不被破坏,将巨大的机械能转化为内能消耗掉。Viscous dampers are mainly used to consume the huge destructive energy brought by dynamic loads such as earthquakes, sunlight temperature changes, and strong winds on bridges or building structures, to protect the structure from damage, and to convert huge mechanical energy into internal energy for consumption.
近年来,高烈度地震、高级数台风等自然灾害频发,其强度大大超越现有历史记录,往往带来巨大的破坏。一些特大型桥梁与超高层建筑,在设计时使用历史记录进行计算已经无法应对突发的剧烈自然灾害。同样常规的粘滞阻尼器在结构上的使用也遇到了新的挑战。In recent years, natural disasters such as high-intensity earthquakes and high-level typhoons have occurred frequently, and their intensity has greatly exceeded the existing historical records, often causing huge damage. For some super-large bridges and super high-rise buildings, calculations using historical records during design have been unable to cope with sudden severe natural disasters. The structural use of conventional viscous dampers also presents new challenges.
在线可变阻尼粘滞阻尼器,具备可以实时控制的在线装置,可以对粘滞阻尼器的阻尼进行无级调节,既能满足一般使用工况需求,又能在遭遇突发剧烈自然灾害时改变自身阻尼,帮助建筑桥梁消耗更多能量。The online variable damping viscous damper has an online device that can be controlled in real time, and the damping of the viscous damper can be adjusted steplessly. Self-damping, helping building bridges consume more energy.
发明内容 Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种实时控制,且可对阻尼进行无级调节的在线可变阻尼粘滞阻尼器。The object of the present invention is to provide an online variable damping viscous damper with real-time control and stepless adjustment of damping in order to overcome the above-mentioned defects in the prior art.
本发明的目的可以通过以下技术方案来实现:一种在线可变阻尼粘滞阻尼器,包括缸体、活塞、活塞杆、阻尼腔体及球铰座,所述的阻尼腔体设在缸体内,其内填充阻尼介质,所述的活塞设在阻尼腔体内,该活塞可沿阻尼腔体滑动,所述的活塞杆的一端与活塞连接,另一端伸出缸体之外,并与球铰座连接;其特征在于,所述的缸体的外表面一端设有第一阀座,该第一阀座上连接有与阻尼腔体连通的集成阀,所述的集成阀与缸体的另一端之间设有外部管路,该外部管路连通集成阀与阻尼腔体,通过调节集成阀可调节阻尼器的阻尼大小。The purpose of the present invention can be achieved through the following technical solutions: an online variable damping viscous damper, including a cylinder, a piston, a piston rod, a damping cavity and a ball joint seat, the damping cavity is located in the cylinder Inside, it is filled with damping medium, the piston is set in the damping cavity, the piston can slide along the damping cavity, one end of the piston rod is connected with the piston, and the other end extends out of the cylinder, and connects with the ball hinge seat connection; it is characterized in that a first valve seat is provided on one end of the outer surface of the cylinder body, and an integrated valve connected with the damping cavity is connected to the first valve seat, and the integrated valve and the cylinder body An external pipeline is provided between the other ends, and the external pipeline communicates with the integrated valve and the damping cavity, and the damping size of the damper can be adjusted by adjusting the integrated valve.
所述的缸体的外表面另一端还设有第二阀座,该第二阀座上连接有与阻尼腔体连通的阻尼介质填充阀,所述的外部管路与阻尼介质填充阀连接。The other end of the outer surface of the cylinder body is also provided with a second valve seat, the second valve seat is connected with a damping medium filling valve communicating with the damping cavity, and the external pipeline is connected with the damping medium filling valve.
所述的集成阀包括管路总流量控制阀、在线可控流量控制阀及机械流量控制阀。The integrated valve includes a pipeline total flow control valve, an online controllable flow control valve and a mechanical flow control valve.
所述的管路总流量控制阀包括阀芯和锁紧螺钉,所述的阀芯带有一扇形带槽固定块,旋转阀芯至预定位置,通过锁紧螺钉锁紧,即可设定管路总流量控制阀的开口。The pipeline total flow control valve includes a spool and a locking screw. The spool has a fan-shaped fixed block with grooves. Rotate the spool to a predetermined position and lock it with the locking screw to set the pipeline. The opening of the total flow control valve.
所述的所述的在线可控流量控制阀包括阀芯、联轴器和电机,所述的电机通过联轴器带动阀芯转动。The online controllable flow control valve includes a valve core, a coupling and a motor, and the motor drives the valve core to rotate through the coupling.
所述的机械流量控制阀的阀芯端部嵌有拨杆,拨杆一端设有滚动轴承,滚动轴承与球阀座之间设有机械推杆,通过机械推杆推动拨杆带动阀芯开启和关闭。The end of the valve core of the mechanical flow control valve is embedded with a driving rod, and one end of the driving rod is provided with a rolling bearing.
所述的集成阀和阻尼介质填充阀均通过平面法兰与缸体连接,在平面法兰与缸体之间设有密封件。Both the integrated valve and the damping medium filling valve are connected to the cylinder body through a plane flange, and a seal is provided between the plane flange and the cylinder body.
所述的集成阀与外部管路之间通过平面法兰连接,且在集成阀与外部管路连接处设有密封件,所述的阻尼介质填充阀与外部管路之间通过平面法兰连接,且在阻尼介质填充阀与外部管路连接处设有密封件。The integrated valve is connected to the external pipeline through a flat flange, and a seal is provided at the connection between the integrated valve and the external pipeline, and the damping medium filling valve is connected to the external pipeline through a flat flange , and a seal is provided at the connection between the damping medium filling valve and the external pipeline.
与现有技术相比,本发明在线可变阻尼粘滞阻尼器时一种具备可以实时控制的在线装置,可以对粘滞阻尼器的阻尼进行无级调节,既能满足一般使用工况需求,又能在遭遇突发剧烈自然灾害时改变自身阻尼,帮助建筑桥梁消耗更多能量。Compared with the prior art, the online variable damping viscous damper of the present invention is an online device capable of real-time control, which can steplessly adjust the damping of the viscous damper, which can not only meet the requirements of general working conditions, It can also change its own damping when encountering sudden and severe natural disasters, helping build bridges to consume more energy.
附图说明 Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为图1的俯视结构示意图。FIG. 2 is a schematic top view of the structure of FIG. 1 .
具体实施方式 Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例Example
如图1、图2所示,本发明在线可变阻尼粘滞阻尼器是在粘滞阻尼器基础上发展而来,其本体为粘滞阻尼器。通过给粘滞阻尼器设置外部管路及控制装置,控制装置通过管路总流量控制阀、在线可控流量控制阀和机械流量控制阀来改变外部管路流量从而实现可变阻尼功能,本发明所指控制装置即集成阀。管路总流量控制阀控制整个外部管路的总流量,其被关闭的情况下设定粘滞阻尼器的最大额定载荷,打开的时候为最小额定载荷(并非等于零)。在线可控流量控制阀装备有电机及远程控制终端,可以控制外部管路的流量从零到最大,利用电机旋转角度来实现阻尼的无级变化,调节阻尼力在最小额定载荷到最大额定载荷之间任意一个状态。机械流量控制阀由机械推杆推动或者专有扳手进行人工手动控制,只能实现对管路状态开和关两种状态的控制,只能将阻尼器设定在最大额定载荷或者最小额定载荷。As shown in Figure 1 and Figure 2, the online variable damping viscous damper of the present invention is developed on the basis of the viscous damper, and its body is a viscous damper. By providing the viscous damper with an external pipeline and a control device, the control device changes the flow of the external pipeline through the pipeline total flow control valve, the online controllable flow control valve and the mechanical flow control valve to realize the variable damping function. The control device referred to is the integrated valve. The pipeline total flow control valve controls the total flow of the entire external pipeline. When it is closed, it sets the maximum rated load of the viscous damper, and when it is opened, it is the minimum rated load (not equal to zero). The online controllable flow control valve is equipped with a motor and a remote control terminal, which can control the flow of the external pipeline from zero to maximum, and realize the stepless change of damping by using the rotation angle of the motor, and adjust the damping force between the minimum rated load and the maximum rated load. any state in between. The mechanical flow control valve is driven by a mechanical push rod or manually controlled by a proprietary wrench. It can only realize the control of the pipeline state on and off, and the damper can only be set at the maximum rated load or the minimum rated load.
如附图所示:一种在线可变阻尼粘滞阻尼器,包括缸体3、活塞2、活塞杆4、阻尼腔体1及球铰座,本发明的球铰座包括左球铰座5和右球铰座6。阻尼腔体1设在缸体3内,其内填充阻尼介质,活塞2设在阻尼腔体1内,该活塞2可沿阻尼腔体1滑动,活塞杆4的一端与活塞2连接,另一端伸出缸体3之外,并与左球铰座5和右球铰座6连接。缸体3的外表面一端设有第一阀座,该第一阀座上连接有与阻尼腔体1连通的集成阀7,集成阀7与缸体3的另一端之间设有外部管路8,该外部管路8连通集成阀7与阻尼腔体1,通过调节集成阀7可调节阻尼器的阻尼大小。As shown in the drawings: an online variable damping viscous damper, including a
作为优选,本发明的缸体3的外表面另一端还设有第二阀座,该第二阀座上连接有与阻尼腔体1连通的阻尼介质填充阀9,外部管路8与阻尼介质填充阀9连接。外部管路联通阻尼腔体以活塞分隔的两个部分,在外部管路中设置集成阀7。外部管路的设计流量应能满足阻尼器以最高速工作时的流量。因外部管路相对阻尼腔体尺寸小很多,在外部管路设置有填充阻尼介质用阀,同时也用于排出管路内部空气。两处阀均用内六角螺钉与阀座固定,并在底部四周进行焊接防止泄漏。外部管路的两端,分别与上述两种阀以平面法兰加密封件连接,内六角螺钉固定。As a preference, the other end of the outer surface of the
当外部管路关闭,阻尼器工作时,左球铰座5带动活塞杆4相对右球铰座6运动,阻尼介质在缸体3内由活塞2一侧向另一侧腔体流动,阻尼介质与活塞结构产生摩擦、节流、阻尼效应。从而将阻尼器受到的外力所做的功转化为阻尼介质的内能,将外力所做的功消耗掉,保护建筑桥梁结构不受破坏。当外部管路打开,阻尼器工作时,阻尼介质与活塞作用的阻尼效应降低为零,阻尼介质经外部管道与控制装置中的各个流量控制阀门产生阻尼效应。When the external pipeline is closed and the damper is working, the left
集成阀7包括管路总流量控制阀72、在线可控流量控制阀71及机械流量控制阀73。管路总流量控制阀、在线可控流量控制阀、机械流量控制阀,均通过螺纹与集成阀7的阀体旋合连接。The integrated valve 7 includes a pipeline total
管路总流量控制阀包括阀芯和锁紧螺钉,阀芯带有一扇形带槽固定块,旋转阀芯至预定位置,通过锁紧螺钉锁紧,即可设定管路总流量控制阀的开口。管路总流量控制阀控制整个外部管路的总流量,其被关闭的情况下设定粘滞阻尼器的最大额定载荷,打开的时候为最小额定载荷(并非等于零)。管路总流量控制阀,在阻尼器测试完成时阀开口已经设定,阀芯带有一扇形开槽的固定块,用螺钉锁定此固定块。The pipeline total flow control valve includes a spool and a locking screw. The spool has a fan-shaped fixed block with grooves. Rotate the spool to a predetermined position and lock it with the locking screw to set the opening of the pipeline total flow control valve. . The pipeline total flow control valve controls the total flow of the entire external pipeline. When it is closed, it sets the maximum rated load of the viscous damper, and when it is opened, it is the minimum rated load (not equal to zero). For the pipeline total flow control valve, the valve opening has been set when the damper test is completed, and the spool has a fan-shaped slotted fixed block, which is locked with screws.
在线可控流量控制阀包括阀芯、联轴器和电机,电机通过联轴器带动阀芯转动。在线可控流量控制阀装备有电机及远程控制终端,可以控制外部管路的流量从零到最大,利用电机旋转角度来实现阻尼的无级变化,调节阻尼力在最小额定载荷到最大额定载荷之间任意一个状态。The online controllable flow control valve includes a valve core, a coupling and a motor, and the motor drives the valve core to rotate through the coupling. The online controllable flow control valve is equipped with a motor and a remote control terminal, which can control the flow of the external pipeline from zero to maximum, and realize the stepless change of damping by using the rotation angle of the motor, and adjust the damping force between the minimum rated load and the maximum rated load. any state in between.
机械流量控制阀的阀芯端部嵌有拨杆,拨杆一端设有滚动轴承,滚动轴承与球阀座之间设有机械推杆74,通过机械推杆推动拨杆带动阀芯开启和关闭。机械流量控制阀由机械推杆推动或者专有扳手进行人工手动控制,只能实现对管路状态开和关两种状态的控制,只能将阻尼器设定在最大额定载荷或者最小额定载荷。机械推杆一端通过连接杆螺纹连接在左球铰座上,一端通过导向装置固定,只能在轴向进行往复运动。The end of the valve core of the mechanical flow control valve is embedded with a driving rod, and one end of the driving rod is provided with a rolling bearing, and a
工作时,左球铰座带动活塞杆在阻尼缸体内往复运动,整体起到常规粘滞阻尼器的作用。When working, the left ball hinge seat drives the piston rod to reciprocate in the damping cylinder, and the whole plays the role of a conventional viscous damper.
当在线可控流量控制阀、机械流量控制阀有一个关闭时,整个外部管道被全部关闭,整个粘滞阻尼器被设置为最大额定阻尼力工作状态,以应对突发的极其剧烈的各种自然灾害情况,保护结构不受破坏。When one of the online controllable flow control valve and the mechanical flow control valve is closed, the entire external pipeline is completely closed, and the entire viscous damper is set to the maximum rated damping force working state to cope with sudden and extremely severe natural conditions. Protect structures from damage during disaster situations.
当在线可控流量控制阀、机械流量控制阀全部为打开时,整个外部管道被全部打开,事先设置某一特定阀开口的管路总流量控制阀,此时粘滞阻尼器处于最小额定阻尼力工作状态,以应对结构在温度变化等微小载荷情况。当管路总流量控制阀事先开口设置到最大时,粘滞阻尼器可处于零阻尼状态,以方便工厂装配与拆卸。When the online controllable flow control valve and the mechanical flow control valve are all open, the entire external pipeline is fully opened, and the total flow control valve of the pipeline with a specific valve opening is set in advance, at this time the viscous damper is at the minimum rated damping force Working state, in order to cope with the small load conditions such as temperature changes of the structure. When the opening of the total flow control valve of the pipeline is set to the maximum in advance, the viscous damper can be in a zero damping state to facilitate factory assembly and disassembly.
当机械流量控制阀打开时,通过远程控制电机转角,控制在线可控流量控制阀开口大小,可以使粘滞阻尼器处于最小至最大额定阻尼力之间任意阻尼力状态,用于应对常规规模自然灾害等载荷情况。When the mechanical flow control valve is opened, the opening size of the online controllable flow control valve can be controlled by remotely controlling the motor rotation angle, so that the viscous damper can be in any damping force state between the minimum and maximum rated damping force, which is used to deal with conventional scale natural Disaster and other load conditions.
不管各个阀处于何种状态,各个阀的开口大小如何。整个阻尼器均可起到与常规粘滞阻尼器相同的作用。区别在于常规阻尼器的阻尼力一旦设定就无法更改,变阻尼阻尼器可以随时根据不同情况设置不同的额定阻尼力。Regardless of the state of each valve, the size of the opening of each valve. The entire damper functions in the same way as a conventional viscous damper. The difference is that the damping force of the conventional damper cannot be changed once it is set, and the variable damping damper can set different rated damping forces at any time according to different situations.
此类型阻尼器共有远程控制、机械装置推杆控制、人工手工控制三种控制方式。各种控制方式均可人工手工进行复位。This type of damper has three control methods: remote control, mechanical device push rod control, and manual control. Various control methods can be reset manually.
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