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CN102357560A - Table type hydraulic punch press based on single chip testing system and operation method thereof - Google Patents

Table type hydraulic punch press based on single chip testing system and operation method thereof Download PDF

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Publication number
CN102357560A
CN102357560A CN2011102292710A CN201110229271A CN102357560A CN 102357560 A CN102357560 A CN 102357560A CN 2011102292710 A CN2011102292710 A CN 2011102292710A CN 201110229271 A CN201110229271 A CN 201110229271A CN 102357560 A CN102357560 A CN 102357560A
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stamping machine
electromagnetic induction
control box
platform
induction switch
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CN2011102292710A
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CN102357560B (en
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王维锐
刘木林
鄢光明
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Taizhou Institute of Zhejiang University
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Taizhou Institute of Zhejiang University
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Abstract

本发明公开了一种基于单片机测试系统的台式液压冲压机，包括台式液压冲压机、电气控制箱、压力测量平台、电磁感应开关、金属挡块；台式液压冲压机的工作台上设置有压力测量平台，台式液压冲压机的上部设有电磁感应开关，电磁感应开关一侧设有金属挡块；压力测量平台电连接电气控制箱；所述电气控制箱通过单片机实现控制。本发明能够实时采集冲压机在压制过程中的平均压力或最大压力，能够判断冲压件的合格与否。本发明还公开了一种基于单片机测试系统的台式液压冲压机的操作方法。

The invention discloses a desktop hydraulic stamping machine based on a single-chip microcomputer testing system, which comprises a desktop hydraulic stamping machine, an electrical control box, a pressure measurement platform, an electromagnetic induction switch, and a metal stopper; the workbench of the desktop hydraulic stamping machine is provided with pressure measurement An electromagnetic induction switch is provided on the upper part of the platform and the desktop hydraulic stamping machine, and a metal stopper is provided on one side of the electromagnetic induction switch; the pressure measurement platform is electrically connected to the electrical control box; the electrical control box is controlled by a single-chip microcomputer. The invention can collect the average pressure or the maximum pressure of the stamping machine in the pressing process in real time, and can judge whether the stamping parts are qualified or not. The invention also discloses an operation method of the desktop hydraulic stamping machine based on the single-chip microcomputer test system.

Description

Desk-top hydraulic pressure stamping machine and method of operating thereof based on the single-chip microcomputer test macro
Technical field
The present invention relates to a kind of hydraulic pressure stamping machine, be specifically related to a kind of desk-top hydraulic pressure stamping machine based on the single-chip microcomputer test macro.The invention still further relates to a kind of method of operating of desk-top hydraulic pressure stamping machine.
Background technology
The hydraulic pressure stamping machine is a kind of versatility forcing press of delicate structure, has characteristics such as of many uses, production efficiency height, can be widely used in technologies such as cut-out, punching, blanking, bending, riveted and shaping.Its operation principle is through metal blank being applied powerful pressure, making metal generation plastic deformation and fracture be processed into part.
Existing desk-top hydraulic pressure stamping machine does not all have the acquisition testing function to the operating pressure in the punching course, a lot of inconvenience.Whether when for example getting into corresponding position, hole with stamping machine compacting pin, needing between test pin and the hole is whether the interference fit and the magnitude of interference be up to standard, because can't testing pressure, also just can't detect the magnitude of interference.
Summary of the invention
Technical problem to be solved by this invention provides a kind of desk-top hydraulic pressure stamping machine based on the single-chip microcomputer test macro, and it can gather stamping machine pressure in the course of the work in real time.
For solving the problems of the technologies described above, the technical solution that the present invention is based on the desk-top hydraulic pressure stamping machine of single-chip microcomputer test macro is:
Comprise desk-top hydraulic pressure stamping machine, electric control box, pressure measxurement platform, electromagnetic induction switch, metal backup; The workbench of desk-top hydraulic pressure stamping machine is provided with the pressure measxurement platform, and the top of desk-top hydraulic pressure stamping machine is provided with electromagnetic induction switch, and electromagnetic induction switch one side is provided with metal backup; The pressure measxurement platform is electrically connected electric control box; Said electric control box is through chip microcontroller control.
Said pressure measxurement platform comprises upper mounting plate, lower platform, power sensor, and lower platform is fixedly set on the workbench of stamping machine, and upper mounting plate is fixedly set in the top of lower platform, and used clamps is arranged on the upper mounting plate during stamping machine work; The power sensor is fixedly set on the lower platform, and is electrically connected with upper mounting plate.Said lower platform is fixedly set on the workbench of stamping machine through T type groove.
Said electric control box is provided with pressure sensor interface, gathers switch interface, and electric control box connects the power sensor of pressure measxurement platform through pressure sensor interface; Electric control box is electrically connected electromagnetic induction switch through gathering switch interface.
The stroke of the thickness decision systems gaging pressure of said metal backup.
Said electric control box is provided with solid-state relay, acousto-optic buzzer.
The present invention also provides a kind of method of operating of the desk-top hydraulic pressure stamping machine based on the single-chip microcomputer test macro, and its technical solution does, may further comprise the steps:
The first step, the desk-top hydraulic pressure stamping machine of startup and electric control box get into parameter setting interface, according to the actual conditions setting technique parameter of waiting to press workpiece;
Second step, entering working interface are installed in workpiece to be pressed on the workbench of stamping machine; Accomplish indicator lamp and be in illuminating state;
The 3rd goes on foot, presses " compacting " button of stamping machine, and stamping machine presses down, when metal backup gets into the induction end of electromagnetic induction switch; Electromagnetic induction switch is opened; The completion indicator lamp extinguishes, and removes last time whether qualified demonstration result, and system begins to gather force value through the power sensor; When metal backup was crossed the induction end of electromagnetic induction switch, electromagnetic induction switch was closed, and system stops to gather force value;
If the safe threshold values that the detected force value of power sensor is provided with more than or equal to system, solid-state relay cuts out, and breaks off the compacting loop of stamping machine, stops to press down, simultaneously the acousto-optic buzzer warning;
The 4th step, stamping machine go back up to original position, accomplish indicator lamp and light, and system provides whether qualified judgement of workpiece and statistical measurement workpiece number;
If the detected force value of power sensor is more than or equal to the qualified threshold values of system's setting and less than the safety threshold values, system shows " qualified ";
If the qualified threshold values that the detected force value of power sensor is provided with less than system, system shows " defective ", simultaneously the acousto-optic buzzer warning.
The technique effect that the present invention can reach is:
The present invention can gather average pressure and the maximum pressure of stamping machine in pressing process in real time.
The present invention adopts the power sensor, can accurately measure the operating pressure of stamping machine at a high speed.
The present invention can judge the whether qualified of stamping parts through the maximum pressure value or the average pressure value of stamping machine in the test stroke.
The present invention can adjust the test stroke through the thickness of adjustment catch.
The present invention has overload protection function.
Description of drawings
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is done further detailed explanation:
Fig. 1 is the sketch map that the present invention is based on the desk-top hydraulic pressure stamping machine of single-chip microcomputer test macro;
Fig. 2 is the sketch map of electric control box of the present invention;
Fig. 3 is the flow chart of method of operating of the present invention.
Description of reference numerals among the figure:
1 is desk-top hydraulic pressure stamping machine, and 2 is electric control box,
3 are the pressure measxurement platform, and 4 is electromagnetic induction switch,
5 is metal backup.
The specific embodiment
As shown in Figure 1, the present invention is based on the desk-top hydraulic pressure stamping machine of single-chip microcomputer test macro, comprise desk-top hydraulic pressure stamping machine 1, electric control box 2, pressure measxurement platform 3, electromagnetic induction switch 4, metal backup 5; The workbench of desk-top hydraulic pressure stamping machine 1 is provided with pressure measxurement platform 3, and the top of desk-top hydraulic pressure stamping machine 1 is provided with electromagnetic induction switch 4, and electromagnetic induction switch 4 one sides are provided with metal backup 5; Pressure measxurement platform 3 is electrically connected electric control box 2.
Pressure measxurement platform 3 comprises upper mounting plate, lower platform, power sensor, and lower platform is fixedly set on the workbench of stamping machine through T type groove, and upper mounting plate is fixedly set in the top of lower platform, and used clamps is arranged on the upper mounting plate during stamping machine work; The power sensor is fixedly set on the lower platform, and is electrically connected with upper mounting plate.
As shown in Figure 2, electric control box 2 is provided with pressure sensor interface, gathers switch interface, and electric control box 2 connects the power sensor of pressure measxurement platform 3 through pressure sensor interface; Electric control box 2 is electrically connected electromagnetic induction switch 4 through gathering switch interface;
Electromagnetic induction switch 4 is used to detect metal backup 5 and whether gets into its induction end.When metal backup 5 got into the induction end of electromagnetic induction switch 4, electromagnetic induction switch 4 was opened, and system begins to gather force value; When metal backup 5 was crossed the induction end of electromagnetic induction switch 4, electromagnetic induction switch 4 was closed, and system stops to gather force value.The stroke of the thickness decision systems gaging pressure of metal backup 5.
Electromagnetic induction switch 4 is through the DC power supply of 12V.
Electric control box 2 connects extraneous 220V AC power through Aviation Connector, by the 220V ac power supply.
Electric control box 2 is provided with solid-state relay, acousto-optic buzzer.
Solid-state relay is used for controlling the compacting loop of desk-top hydraulic pressure stamping machine.When the power sensor detected the safe threshold values that pressure is provided with more than or equal to system, solid-state relay broke off the compacting loop of stamping machine, stopped to press down, thereby reached the purpose of protection sensor.
Electric control box 2 is realized output through chip microcontroller control through the LCD LCDs, shows settings and operating result; Realize keying in through keyboard.
As shown in Figure 3, method for using of the present invention is:
1, starts desk-top hydraulic pressure stamping machine 1 and electric control box 2, get into parameter setting interface, according to the actual conditions setting technique parameter of waiting to press workpiece;
2, get into working interface, workpiece to be pressed is installed on the workbench of stamping machine; Accomplish indicator lamp and be in illuminating state;
3, press " compacting " button of stamping machine, stamping machine presses down, when metal backup 5 gets into the induction end of electromagnetic induction switch 4; Electromagnetic induction switch 4 is opened; The completion indicator lamp extinguishes, and removes last time whether qualified demonstration result, and system begins to gather force value through the power sensor; When metal backup 5 was crossed the induction end of electromagnetic induction switch 4, electromagnetic induction switch 4 was closed, and system stops to gather force value;
If the safe threshold values that the detected force value of power sensor is provided with more than or equal to system, solid-state relay cuts out, and breaks off the compacting loop of stamping machine, stops to press down, simultaneously the acousto-optic buzzer warning;
4, stamping machine goes back up to original position, accomplishes indicator lamp and lights, and system provides whether qualified judgement of workpiece and statistical measurement workpiece number.
If the detected force value of power sensor is more than or equal to the qualified threshold values of system's setting and less than the safety threshold values, system shows " qualified ";
If the qualified threshold values that the detected force value of power sensor is provided with less than system, system shows " defective ", simultaneously the acousto-optic buzzer warning.

Claims (7)

1.一种基于单片机测试系统的台式液压冲压机，其特征在于：包括台式液压冲压机、电气控制箱、压力测量平台、电磁感应开关、金属挡块；台式液压冲压机的工作台上设置有压力测量平台，台式液压冲压机的上部设有电磁感应开关，电磁感应开关一侧设有金属挡块；压力测量平台电连接电气控制箱；所述电气控制箱通过单片机实现控制。 1. A desktop hydraulic stamping machine based on a single-chip microcomputer test system, characterized in that: it comprises a desktop hydraulic stamping machine, an electrical control box, a pressure measurement platform, an electromagnetic induction switch, and a metal stop; the workbench of the desktop hydraulic stamping machine is provided with The pressure measurement platform is equipped with an electromagnetic induction switch on the upper part of the desktop hydraulic stamping machine, and a metal stopper is arranged on one side of the electromagnetic induction switch; the pressure measurement platform is electrically connected to the electrical control box; the electrical control box is controlled by a single-chip microcomputer. 2.根据权利要求1所述的基于单片机测试系统的台式液压冲压机，其特征在于：所述压力测量平台包括上平台、下平台、力传感器，下平台固定设置于冲压机的工作台上，上平台固定设置于下平台的上方，冲压机工作时所用的夹具固定设置于上平台上；力传感器固定设置于下平台上，并与上平台电连接。 2. the desktop hydraulic stamping machine based on the single-chip microcomputer testing system according to claim 1, is characterized in that: described pressure measurement platform comprises upper platform, lower platform, force sensor, and lower platform is fixedly arranged on the workbench of stamping machine, The upper platform is fixedly arranged above the lower platform, and the clamps used for punching machine work are fixedly arranged on the upper platform; the force sensor is fixedly arranged on the lower platform, and is electrically connected with the upper platform. 3.根据权利要求2所述的基于单片机测试系统的台式液压冲压机，其特征在于：所述下平台通过T型槽固定设置于冲压机的工作台上。 3. The desktop hydraulic punching machine based on a single-chip microcomputer testing system according to claim 2, wherein the lower platform is fixedly arranged on the working table of the punching machine through a T-shaped slot. 4.根据权利要求1或2所述的基于单片机测试系统的台式液压冲压机，其特征在于：所述电气控制箱设有压力传感器接口、采集开关接口，电气控制箱通过压力传感器接口连接压力测量平台的力传感器；电气控制箱通过采集开关接口电连接电磁感应开关。 4. The desktop hydraulic stamping machine based on the single-chip microcomputer test system according to claim 1 or 2, wherein the electrical control box is provided with a pressure sensor interface and an acquisition switch interface, and the electrical control box is connected to the pressure measurement through the pressure sensor interface. The force sensor of the platform; the electrical control box is electrically connected to the electromagnetic induction switch through the acquisition switch interface. 5.根据权利要求1所述的基于单片机测试系统的台式液压冲压机，其特征在于：所述金属挡块的厚度决定系统测量压力的行程。 5. The desktop hydraulic stamping machine based on a single-chip microcomputer testing system according to claim 1, characterized in that: the thickness of the metal stopper determines the stroke of the system for measuring pressure. 6.根据权利要求1所述的基于单片机测试系统的台式液压冲压机，其特征在于：所述电气控制箱设置有固态继电器、声光蜂鸣器。 6. The desktop hydraulic stamping machine based on a single-chip microcomputer test system according to claim 1, wherein the electrical control box is provided with a solid-state relay and an acousto-optic buzzer. 7.一种权利要求1所述的基于单片机测试系统的台式液压冲压机的操作方法，其特征在于，包括以下步骤：  7. A method of operating the desktop hydraulic stamping machine based on the single-chip microcomputer testing system according to claim 1, characterized in that, comprising the following steps: 第一步、启动台式液压冲压机和电气控制箱，进入参数设定界面，根据待压工件的实际情况设定技术参数； The first step is to start the desktop hydraulic punching machine and the electrical control box, enter the parameter setting interface, and set the technical parameters according to the actual situation of the workpiece to be pressed; 第二步、进入工作界面，将待压工件安装在冲压机的工作台上；完成指示灯处于点亮状态； The second step is to enter the working interface and install the workpiece to be pressed on the workbench of the punching machine; the completion indicator is on; 第三步、按冲压机的“压制”按钮，冲压机下压，当金属挡块进入电磁感应开关的感应端时，电磁感应开关打开，完成指示灯熄灭，清除前次合格与否的显示结果，系统通过力传感器开始采集压力值；当金属挡块越过电磁感应开关的感应端时，电磁感应开关关闭，系统停止采集压力值； The third step is to press the "press" button of the punching machine, the punching machine is pressed down, when the metal stopper enters the sensing end of the electromagnetic induction switch, the electromagnetic induction switch is turned on, the completion indicator light is off, and the display result of the previous pass or failure is cleared , the system starts to collect the pressure value through the force sensor; when the metal stopper crosses the sensing end of the electromagnetic induction switch, the electromagnetic induction switch is closed, and the system stops collecting the pressure value; 如果力传感器所检测到的压力值大于等于系统设置的安全阀值，固态继电器关闭，断开冲压机的压制回路，停止下压，同时声光蜂鸣器报警； If the pressure value detected by the force sensor is greater than or equal to the safety threshold set by the system, the solid state relay is closed, the pressing circuit of the punching machine is disconnected, the pressing is stopped, and the sound and light buzzer alarms at the same time; 第四步、冲压机回升到起始位置，完成指示灯点亮，系统给出工件合格与否的判断并统计测量工件数； The fourth step, the punching machine returns to the initial position, the completion indicator lights up, the system gives the judgment of whether the workpiece is qualified or not and counts the number of measured workpieces; 如果力传感器所检测到的压力值大于等于系统设置的合格阀值且小于安全阀值，系统显示“合格”； If the pressure value detected by the force sensor is greater than or equal to the qualified threshold set by the system and less than the safety threshold, the system will display "qualified"; 如果力传感器所检测到的压力值小于系统设置的合格阀值，系统显示“不合格”，同时声光蜂鸣器报警。 If the pressure value detected by the force sensor is less than the qualified threshold set by the system, the system will display "unqualified", and the sound and light buzzer will alarm at the same time.
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Cited By (11)

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Publication number Priority date Publication date Assignee Title
CN103357704A (en) * 2013-07-19 2013-10-23 济南光先数控机械有限公司 Steel material texture detection method and device utilizing same
CN104923627A (en) * 2015-06-24 2015-09-23 苏州璟瑜自动化科技有限公司 Punching device with double-side punching and thickness detection functions and method thereof
CN105344785A (en) * 2015-12-18 2016-02-24 苏州朗睿杰自动化科技有限公司 Inductive plate punching device
CN105363945A (en) * 2015-12-18 2016-03-02 苏州朗睿杰自动化科技有限公司 Double pneumatic induction type integral stamping device
CN105414245A (en) * 2015-12-08 2016-03-23 张志通 Experiment punch intensity detection system
CN105414288A (en) * 2015-12-18 2016-03-23 苏州朗睿杰自动化科技有限公司 Induction type die-replaceable sheet stamping device
CN105562497A (en) * 2015-12-18 2016-05-11 苏州朗睿杰自动化科技有限公司 Double pneumatic single-induction-type integrated stamping device
CN105945124A (en) * 2016-05-16 2016-09-21 安徽宜留电子科技有限公司 Descending strength adjustment and control component for blanker
CN109530512A (en) * 2018-11-20 2019-03-29 珠海科特文工艺品制造有限公司 A kind of automatic punching device and its inline process
CN110978611A (en) * 2020-03-03 2020-04-10 湖南华星能源仪器有限公司 Control system suitable for industrial analysis of biofuel
CN113290079A (en) * 2021-06-16 2021-08-24 天津锦泰勤业精密电子有限公司 Detection apparatus for prevention nickel cap lamination

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103357704A (en) * 2013-07-19 2013-10-23 济南光先数控机械有限公司 Steel material texture detection method and device utilizing same
CN103357704B (en) * 2013-07-19 2015-10-28 济南光先数控机械有限公司 A kind of steel material detection method and utilize the equipment of this detection method
CN104923627A (en) * 2015-06-24 2015-09-23 苏州璟瑜自动化科技有限公司 Punching device with double-side punching and thickness detection functions and method thereof
CN105414245A (en) * 2015-12-08 2016-03-23 张志通 Experiment punch intensity detection system
CN105344785A (en) * 2015-12-18 2016-02-24 苏州朗睿杰自动化科技有限公司 Inductive plate punching device
CN105363945A (en) * 2015-12-18 2016-03-02 苏州朗睿杰自动化科技有限公司 Double pneumatic induction type integral stamping device
CN105414288A (en) * 2015-12-18 2016-03-23 苏州朗睿杰自动化科技有限公司 Induction type die-replaceable sheet stamping device
CN105562497A (en) * 2015-12-18 2016-05-11 苏州朗睿杰自动化科技有限公司 Double pneumatic single-induction-type integrated stamping device
CN105945124A (en) * 2016-05-16 2016-09-21 安徽宜留电子科技有限公司 Descending strength adjustment and control component for blanker
CN109530512A (en) * 2018-11-20 2019-03-29 珠海科特文工艺品制造有限公司 A kind of automatic punching device and its inline process
CN110978611A (en) * 2020-03-03 2020-04-10 湖南华星能源仪器有限公司 Control system suitable for industrial analysis of biofuel
CN113290079A (en) * 2021-06-16 2021-08-24 天津锦泰勤业精密电子有限公司 Detection apparatus for prevention nickel cap lamination

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