CN102357489A - Ultrasonic vacuum energy-saving cleaning machine - Google Patents
Ultrasonic vacuum energy-saving cleaning machine Download PDFInfo
- Publication number
- CN102357489A CN102357489A CN2011103608566A CN201110360856A CN102357489A CN 102357489 A CN102357489 A CN 102357489A CN 2011103608566 A CN2011103608566 A CN 2011103608566A CN 201110360856 A CN201110360856 A CN 201110360856A CN 102357489 A CN102357489 A CN 102357489A
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- ultrasonic
- cleaning
- vacuum
- energy
- cleaning machine
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- 238000004140 cleaning Methods 0.000 title claims abstract description 39
- 239000002904 solvent Substances 0.000 claims abstract description 17
- 238000005516 engineering process Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims abstract description 4
- 238000007789 sealing Methods 0.000 claims description 6
- 238000004134 energy conservation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 abstract description 7
- 230000001976 improved effect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010924 continuous production Methods 0.000 abstract 1
- 230000009977 dual effect Effects 0.000 description 3
- 230000002000 scavenging effect Effects 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 150000002632 lipids Chemical class 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
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Abstract
The invention discloses an ultrasonic vacuum energy-saving cleaning machine which is used for heat treatment continuous production and belongs to the field of heat treatment cleaning equipment, and particularly discloses a novel ultrasonic vacuum energy-saving cleaning machine which combines an ultrasonic technology and a vacuum solvent cleaning technology. The novel ultrasonic vacuum energy-saving cleaning machine is characterized in that: a plurality of grooves are formed below the liquid level of a vacuum chamber; ultrasonic vibration plates are arranged in the grooves and are connected with ultrasonic generators to ensure that high-frequency signals which are generated by the ultrasonic generators are transmitted to the ultrasonic vibration plates; and the ultrasonic vibration plates convert the high-frequency signals into continuous ultrasonic waves which continuously impact the surface of an object to ensure that dirt which is difficult to dissolve on the surface of the object, and in blind holes and gaps can be peeled off quickly. In the machine, the double combined cleaning functions of ultrasonic waves and vacuum solvent cleaning can be fully exerted, so soluble dirt and insoluble dirt can be cleaned completely; meanwhile, working efficiency is improved, cleaning time is shortened by one third, water consumption is reduced by 30 percent, power consumption is saved by 25 percent, and aims of saving energy and reducing consumption, improving heat treatment quality and reducing production cost are fulfilled.
Description
Technical field
Patent of the present invention belongs to heat treatment cleaning equipment field, specifically is meant a kind of low cost, low consumed heat treated part Fouling Cleaning lift-off technology.
Background technology
In existing heat treatment vacuum cleaned equipment, be immersed in the cleaning fluid workpiece after exhausting vacuum, it is that form through the solvent foaming is stirred is accomplished that the lipid dirt of surface of the work is peeled off; Owing to receive the influence of gas pressure; The stirring intensity that solvent foaming produces relatively a little less than, scavenging period is long, consumes energy is big; Lipid dirt in the narrow and small slit between surface of the work, blind hole and workpiece and the workpiece is difficult for all being stripped from; The non-solubility dirt that particularly partly is attached to surface of the work can't be removed totally, greatly reduces the surface of the work cleaning performance, has a strong impact on the surface of the work thermal treatment quality.
Summary of the invention
The objective of the invention is to overcome the said shortcoming of background technology, invent a kind of novel evacuated cleaning machine that ultrasonic waves for cleaning is combined with the vacuum solvent clean, thoroughly solve surface of the work and clean sordid phenomenon, and cut down the consumption of energy and cost.
The present invention realizes that through following technical scheme a plurality of grooves of design are installed on ultrasonic shake plate in the groove below the vacuum chamber liquid level; And ultrasonic shake plate linked to each other with ultrasonic generator; The high-frequency signal that ultrasonic generator is produced passes to ultrasonic shake plate, and ultrasonic shake plate converts high-frequency signal to continuously ultrasonic wave, and ultrasonic wave constantly impacts object surface; Make that not diffluent dirt also can peel off rapidly in object surface and blind hole, the slit; In whole cleaning process, cleaning solvent is also dissolving cleaning action all the time to the surface of the work greasy dirt, thereby forms the dual combination cleaning function of ultrasonic waves for cleaning and vacuum solvent clean.
The invention has the beneficial effects as follows that under the effect of dual combination cleaning function, ultrasonic wave is not fully exerted to the scavenging action of non-solubility dirt; Not diffluent dirt is also removed completely in surface of the work and blind hole, the slit, and simultaneously, operating efficiency improves; Scavenging period shortens 1/3rd, and water consumption practices thrift 30%, and power consumption saves 25%; And guaranteed the heat treatment surface quality of workpieces in subsequent, can reach the purpose of saving energy consumption, improving the quality, reducing production costs.
Description of drawings:
Fig. 1, the energy-conservation cleaning machine sketch map of ultrasonic vacuum figure
Fig. 2, ultrasonic generator are connected sketch map with vacuum chamber
Among the figure: 1, vacuum chamber, 2, groove, 3, ultrasonic shake plate, 4, water base cleaning solvent, 5, locking nut, 6, sealing gasket, 7, ultrasonic generator, 8, workpiece.
The specific embodiment
In conjunction with Fig. 1, Fig. 2, be provided with a plurality of grooves 2 at the periphery of vacuum chamber 1, ultrasonic shake plate 3 be installed in uniformly below water base cleaning solvent 4 liquid levels inboard groove 2 in; Realize and being connected and sealing of vacuum chamber 1 through locking nut 5 and sealing gasket 6; The control line of ultrasonic generator 7 is connected with ultrasonic shake plate 3, and ultrasonic generator 7 work produces high-frequency signals and passes to ultrasonic shake plate 3, and ultrasonic shake plate 3 converts high-frequency signal to ultrasonic wave; Ultrasonic wave produces a large amount of high pressure bubbles in water base cleaning solvent 4; And move to the workpiece direction, the high pressure bubble touches constantly to wash away behind the surface of workpiece 8 dirt is peeled off, in whole cleaning process; Cleaning solvent is also dissolving cleaning action all the time to the surface of the work greasy dirt; Thereby form the dual combination cleaning function of ultrasonic waves for cleaning and vacuum solvent clean, the dirt of surface of the work is removed completely, improved effect, reduced energy consumption, guaranteed the surperficial quality of heat treatment of workpieces in subsequent.
Claims (2)
1. the new type ultrasonic vacuum energy-saving cleaning machine that ultrasonic technology combines with vacuum solvent clean technology comprises vacuum chamber 1, groove 2, ultrasonic shake plate 3, water base cleaning solvent 4, locking nut 5, sealing gasket 6, ultrasonic generator 7, workpiece 8; It is characterized in that; Periphery at vacuum chamber 1 is provided with a plurality of grooves 2; Ultrasonic shake plate 3 be installed in uniformly below water base cleaning solvent 4 liquid levels inboard groove in, through being connected and sealing of locking nut 5 and sealing gasket 6 realizations and vacuum chamber, the control line of ultrasonic generator 7 is connected with ultrasonic shake plate.
2. according to the energy-conservation cleaning machine of claims 1 described ultrasonic vacuum; It is characterized in that in whole ultrasonic ripple cleaning process; The vacuum solvent clean is simultaneously also in the cleaning of carrying out workpiece; Ultrasonic waves for cleaning and vacuum solvent clean form a kind of combination efficiently and clean, and can improve effect, cut down the consumption of energy, and obtain better cleaning performance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103608566A CN102357489A (en) | 2011-11-15 | 2011-11-15 | Ultrasonic vacuum energy-saving cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103608566A CN102357489A (en) | 2011-11-15 | 2011-11-15 | Ultrasonic vacuum energy-saving cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102357489A true CN102357489A (en) | 2012-02-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103608566A Pending CN102357489A (en) | 2011-11-15 | 2011-11-15 | Ultrasonic vacuum energy-saving cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102357489A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103894367A (en) * | 2012-12-28 | 2014-07-02 | 赫菲斯热处理系统江苏有限公司 | Vacuum cleaning machine for thermal treatment production line |
| CN103894366A (en) * | 2012-12-28 | 2014-07-02 | 赫菲斯热处理系统江苏有限公司 | Vacuum cleaning chamber |
| CN105643375A (en) * | 2016-01-12 | 2016-06-08 | 中国石油大学(华东) | High-sound-energy-density single-slot vacuum frequency-mixing immersion type ultrasonic surface treatment device |
| CN113385041A (en) * | 2021-06-18 | 2021-09-14 | 江西蓝星星火有机硅有限公司 | Reverse osmosis membrane chemical cleaning method |
| CN114535210A (en) * | 2022-02-25 | 2022-05-27 | 天津市成吉斯宾科技发展有限公司 | Ultrasonic vacuum surface treatment cleaning method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1073897A (en) * | 1993-02-25 | 1993-07-07 | 北京海淀区金星超声波应用技术研究所 | The ultrasonic treatment method of metallic surface and equipment |
| CN1079679A (en) * | 1992-05-25 | 1993-12-22 | 柴野佳英 | The method of ultrasonically cleaning workpiece |
| CN101875047A (en) * | 2010-07-01 | 2010-11-03 | 苏州工业园区新凯精密五金有限公司 | Blind hole internal thread chipless cleaning technology and device thereof |
| CN201783483U (en) * | 2010-02-24 | 2011-04-06 | 上海天阳钢管有限公司 | Ultrasonic cleaning machine |
-
2011
- 2011-11-15 CN CN2011103608566A patent/CN102357489A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1079679A (en) * | 1992-05-25 | 1993-12-22 | 柴野佳英 | The method of ultrasonically cleaning workpiece |
| CN1073897A (en) * | 1993-02-25 | 1993-07-07 | 北京海淀区金星超声波应用技术研究所 | The ultrasonic treatment method of metallic surface and equipment |
| CN201783483U (en) * | 2010-02-24 | 2011-04-06 | 上海天阳钢管有限公司 | Ultrasonic cleaning machine |
| CN101875047A (en) * | 2010-07-01 | 2010-11-03 | 苏州工业园区新凯精密五金有限公司 | Blind hole internal thread chipless cleaning technology and device thereof |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103894367A (en) * | 2012-12-28 | 2014-07-02 | 赫菲斯热处理系统江苏有限公司 | Vacuum cleaning machine for thermal treatment production line |
| CN103894366A (en) * | 2012-12-28 | 2014-07-02 | 赫菲斯热处理系统江苏有限公司 | Vacuum cleaning chamber |
| CN105643375A (en) * | 2016-01-12 | 2016-06-08 | 中国石油大学(华东) | High-sound-energy-density single-slot vacuum frequency-mixing immersion type ultrasonic surface treatment device |
| CN113385041A (en) * | 2021-06-18 | 2021-09-14 | 江西蓝星星火有机硅有限公司 | Reverse osmosis membrane chemical cleaning method |
| CN114535210A (en) * | 2022-02-25 | 2022-05-27 | 天津市成吉斯宾科技发展有限公司 | Ultrasonic vacuum surface treatment cleaning method |
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Application publication date: 20120222 |