CN102354608B - Dye sensitized solar cell by utilizing complex film with carbon nanotubes and polymers as counter electrode - Google Patents
Dye sensitized solar cell by utilizing complex film with carbon nanotubes and polymers as counter electrode Download PDFInfo
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Abstract
本发明属于太阳能电池技术领域,具体为一种基于垂直取向碳纳米管/聚合物复合薄膜作为对电极的染料敏化太阳能电池的制备方法。本发明采用渗透的方法,使聚合物单体渗入阵列内部,然后加热固化形成复合材料;最后通过切片机对样品切片得到碳纳米管/聚合物复合薄膜。该薄膜中碳纳米管为垂直于薄膜表面,并且均匀分布,使薄膜的上下表面具有很好的导电性,而且薄膜表面有大量的碳纳米管末端开口便于修饰或催化等其他应用。我们以此种薄膜取代铂作为对电极构建染料敏化太阳能电池,取得不错的效果,从而大大降低了成本。因此本发明开辟了一系列以取向碳纳米管作为电极的太阳能电池。
The invention belongs to the technical field of solar cells, in particular to a method for preparing a dye-sensitized solar cell based on a vertically aligned carbon nanotube/polymer composite film as a counter electrode. The invention adopts an infiltration method to infiltrate the polymer monomer into the array, and then heat and solidify to form a composite material; finally, the sample is sliced by a microtome to obtain a carbon nanotube/polymer composite film. The carbon nanotubes in the film are perpendicular to the surface of the film and uniformly distributed, so that the upper and lower surfaces of the film have good electrical conductivity, and there are a large number of carbon nanotube end openings on the film surface to facilitate other applications such as modification or catalysis. We used this thin film instead of platinum as the counter electrode to construct dye-sensitized solar cells, and achieved good results, thereby greatly reducing the cost. Therefore, the present invention opens up a series of solar cells using aligned carbon nanotubes as electrodes.
Description
技术领域 technical field
本发明属于太阳能电池技术领域,具体涉及一种染料敏化太阳能电池。 The invention belongs to the technical field of solar cells, and in particular relates to a dye-sensitized solar cell.
背景技术 Background technique
碳纳米管的发现是世界科学史上的一个里程碑。1991年日本Iijima 发现碳纳米管(Carbon Nanotubes , CNTs) 以来[1] , 碳纳米管以其特有的高拉伸强摄氏度、高弹性、从金属到半导体的电学特性、高电流载荷量和高热导体性以及独特的准一维管状分子结构,在未来高科技领域中具有许多潜在的应用价值,成为人们所关注的焦点。 The discovery of carbon nanotubes is a milestone in the history of world science. In 1991, Iijima, Japan discovered carbon nanotubes (Carbon Since Nanotubes, CNTs)[1], carbon nanotubes are known for their unique high tensile strength, high elasticity, electrical properties from metal to semiconductor, high current load capacity and high thermal conductivity, and unique quasi-one-dimensional tubular molecular structure. , has many potential application values in the high-tech field in the future, and has become the focus of people's attention.
1994 年Ajayan 等[2] 将CNTs 作为无机填料加入到聚合物基体中制备聚合物-CNT 复合材料以来, 人们开展了大量研究工作。一般碳纳米管在填充聚合物的时候被认为是短纤维,而其分布和取向是任意的。其大长径比和比表面积使其管间范德华作用力显著增强,导致易聚集、缠绕成束或团[3],在聚合物基体中形成缺陷和应力集中点而使材料力学性能的下降,并降低功能化效果。随着碳纳米管阵列(ACNT)的深入研究,纳米管阵列的宏观长度已经足够使单根碳管在复合材料中贯穿整个材料。利用碳纳米管阵列的有序性制备分散均匀,各向异性具有特殊功能性的聚合物-碳纳米管复合材料成为了新的研究热点。目前制备聚合物-碳纳米管阵列复合材料的方法主要有原位聚合和聚合物渗入法两种。原位聚合法,热固性聚合物预聚物或热塑性聚合物单体由于分子量较小,流动性好,比较容易渗入ACNT空隙,再经过原位聚合,形成聚合物-ACNT复合材料。聚合物渗入法,一些与ACNT相容性相对较好、熔融状态或在溶液中粘度较小的聚合物也可以再加热熔融或者在溶剂中分散后,通过渗透的方法,浸入阵列内部,冷却固化或挥发溶剂后,形成复合材料。 Since Ajayan et al[2] added CNTs as inorganic fillers to the polymer matrix to prepare polymer-CNT composites in 1994, a lot of research work has been carried out. In general, carbon nanotubes are considered short fibers when filled with polymers, and their distribution and orientation are random. Its large aspect ratio and specific surface area significantly enhance the van der Waals force between the tubes, resulting in easy aggregation, winding into bundles or clusters [3], forming defects and stress concentration points in the polymer matrix and reducing the mechanical properties of the material. and reduce the functionalization effect. With the in-depth study of carbon nanotube arrays (ACNTs), the macroscopic length of nanotube arrays is sufficient to allow a single carbon tube to penetrate the entire material in a composite material. Using the order of carbon nanotube arrays to prepare polymer-carbon nanotube composites with uniform dispersion and anisotropy and special functions has become a new research hotspot. Currently, there are two main methods for preparing polymer-carbon nanotube array composites: in-situ polymerization and polymer infiltration. In situ polymerization method, the thermosetting polymer prepolymer or thermoplastic polymer monomer has a small molecular weight and good fluidity, so it is easier to penetrate into the ACNT gap, and then undergo in situ polymerization to form a polymer-ACNT composite material. Polymer infiltration method, some polymers with relatively good compatibility with ACNT, molten state or low viscosity in solution can also be heated and melted or dispersed in a solvent, and immersed in the array by infiltration method, cooled and solidified Or after the solvent is volatilized, a composite material is formed.
同样,碳纳米管被广泛应用于构建高效的有机太阳能电池[4-13],比如,碳纳米管在染料敏化太阳能电池中被用来替代铂来催化三碘化物的还原,同时也可以把碳纳米管分散于二氧化钛浆料中来促进电子的扩散[14],也可以把碳纳米管分散于电解液汇总来促进电子的传输及催化效果[15]。有课题组把碳纳米管分散后旋涂在FTO玻璃表面,形成对电极,得到不错的效果[16];有课题组通过分散碳纳米管,并使用喷墨打印法形成对电极,也取得不错的效率[17]。但是由于碳纳米管的无规分散降低了电荷的分离和传输,为了进一步提高基于碳纳米管对电极的有机太阳能电池的效率,急需要得到拥有取向碳纳米管薄膜的对电极,从而进而提高电池的性能。而高度取向的碳纳米管薄膜由于其显著的机械和电学性能[18-25],被广泛深入的研究,比如它在室温下具有102 S/cm的电导率,因此基于取向碳纳米管薄膜,我们制备了高效率,低成本的染料敏化太阳能电池。 Similarly, carbon nanotubes are widely used in the construction of high-efficiency organic solar cells [4-13], for example, carbon nanotubes are used in dye-sensitized solar cells to replace platinum to catalyze the reduction of triiodide Carbon nanotubes are dispersed in titanium dioxide slurry to promote electron diffusion [14], and carbon nanotubes can also be dispersed in electrolyte to promote electron transport and catalytic effect [15]. Some research groups dispersed carbon nanotubes and spin-coated them on the surface of FTO glass to form a counter electrode, and achieved good results [16]; some research groups also achieved good results by dispersing carbon nanotubes and using inkjet printing to form counter electrodes. efficiency [17]. However, since the random dispersion of carbon nanotubes reduces the separation and transport of charges, in order to further improve the efficiency of organic solar cells based on carbon nanotube counter electrodes, it is urgent to obtain counter electrodes with aligned carbon nanotube films, thereby improving the performance of batteries. performance. The highly oriented carbon nanotube film has been extensively studied due to its remarkable mechanical and electrical properties [18-25]. For example, it has a conductivity of 10 2 S/cm at room temperature, so based on the , we fabricated high-efficiency, low-cost dye-sensitized solar cells.
目前,聚合物-碳纳米管阵列的研究主要集中在高性能结构材料和光电器件等领域。如何扩展其应用范围、提高功能化效果已经成为其发展的方向。 At present, the research on polymer-carbon nanotube arrays is mainly concentrated in the fields of high-performance structural materials and optoelectronic devices. How to expand its application range and improve its functional effect has become the direction of its development.
发明内容 Contents of the invention
本发明的目的在于提供一种效率高、成本低的染料敏化太阳能电池。 The object of the present invention is to provide a dye-sensitized solar cell with high efficiency and low cost.
本发明提供的染料敏化太阳能电池,是在染料敏化太阳能电池中以碳纳米管/聚合物复合薄膜铂作为对电极而获得。 The dye-sensitized solar cell provided by the invention is obtained by using carbon nanotube/polymer composite film platinum as a counter electrode in the dye-sensitized solar cell.
本发明中,作为染料敏化太阳能电池的对电极的碳纳米管/聚合物复合薄膜,其中碳纳米管垂直于薄膜表面,并且均匀分布,使薄膜的上下表面具有很好的导电性,而且薄膜表面有大量的碳纳米管末端开口,便于修饰或催化等其他应用。本发明以此种薄膜取代铂作为对电极构建染料敏化太阳能电池,使转化效率提高,成本降低。 In the present invention, as the carbon nanotube/polymer composite film of the counter electrode of the dye-sensitized solar cell, wherein the carbon nanotubes are perpendicular to the surface of the film and are evenly distributed, so that the upper and lower surfaces of the film have good conductivity, and the film There are a large number of carbon nanotube end openings on the surface, which is convenient for other applications such as modification or catalysis. In the invention, the dye-sensitized solar cell is constructed by using the thin film instead of platinum as a counter electrode, so that the conversion efficiency is improved and the cost is reduced.
本发明还提出染料敏化太阳能电池制备方法,具体步骤如下: The present invention also proposes a method for preparing a dye-sensitized solar cell, the specific steps of which are as follows:
(1)对电极的制备,在附有碳纳米管/聚合物复合薄膜的FTO玻璃基板表面滴加溶剂,待挥发掉后,复合薄膜和FTO玻璃之间通过范德华力紧密地连接在一起,并在120-200摄氏度下退火,最后得到含有碳纳米管/聚合物复合薄膜的对电极。 (1) For the preparation of the counter electrode, the solvent is added dropwise on the surface of the FTO glass substrate with the carbon nanotube/polymer composite film. After volatilization, the composite film and the FTO glass are tightly connected by van der Waals force, and Annealing at 120-200 degrees centigrade to finally obtain a counter electrode containing a carbon nanotube/polymer composite film.
(2)工作电极的制备,在FTO玻璃上使用丝网印刷法印刷上一层4-15微米厚的纳米晶二氧化钛层,实验证明10微米厚的纳米晶二氧化钛层效率最好,然后在450-550摄氏度下煅烧25--35分钟并退火。等工作电极温度降到25-150摄氏度时,把他们转移到0.5mM/L的N719染料溶液中浸泡,实验证明120摄氏度时转移入染料溶液中效率最好,12--18小时后,取出吸附了大量染料的工作电极并用乙腈进行清洗。 (2) Preparation of the working electrode. Print a 4-15 micron thick nanocrystalline titanium dioxide layer on the FTO glass by screen printing. Experiments have proved that the 10 micron thick nanocrystalline titanium dioxide layer has the best efficiency. Calcined at 550 degrees Celsius for 25--35 minutes and annealed. When the temperature of the working electrode drops to 25-150 degrees Celsius, transfer them to 0.5mM/L N719 dye solution for soaking. The experiment proves that the efficiency of transferring into the dye solution is the best at 120 degrees Celsius. After 12-18 hours, take out the adsorption The working electrode was heavily dyed and cleaned with acetonitrile.
(3)最后工作电极和对电极通过一个环形衬底进行封装,封装压力为0.1-0.5MPa,温度为110-140摄氏度,电解液是通过对电极上的小孔中注入。最后使用微型盖玻片和衬底封住小孔,得到完整的电池。 (3) Finally, the working electrode and the counter electrode are packaged through a ring-shaped substrate, the package pressure is 0.1-0.5 MPa, the temperature is 110-140 degrees Celsius, and the electrolyte is injected through the small hole on the counter electrode. Finally, a micro-coverslip and a substrate are used to seal the hole to obtain a complete cell.
本发明中,碳纳米管垂直取向碳纳米管/聚合物复合薄膜的制备方法为:首先,通过化学气相沉积法得到碳纳米管阵列,阵列中碳纳米管具有高度的取向性;然后,采用渗透法,使聚合物单体渗入碳纳米管阵列内部,再加热固化形成复合材料;最后,通过切片机对样品切片得到碳纳米管/聚合物复合薄膜。 In the present invention, the preparation method of the carbon nanotube vertically oriented carbon nanotube/polymer composite film is as follows: firstly, the carbon nanotube array is obtained by the chemical vapor deposition method, and the carbon nanotube in the array has a high degree of orientation; The method is to infiltrate the polymer monomer into the interior of the carbon nanotube array, and then heat and solidify to form a composite material; finally, the sample is sliced by a microtome to obtain a carbon nanotube/polymer composite film.
下面以环氧树脂包埋好碳纳米管为例,介绍碳纳米管/聚合物复合薄膜制备的具体操作步骤: Taking carbon nanotubes embedded in epoxy resin as an example, the specific operation steps for the preparation of carbon nanotubes/polymer composite films are introduced below:
第一,包埋原液的配制 First, preparation of embedding stock solution
在经典的“EPON 812”配方基础上,增加DT-2型增韧剂;配制的方法为:首先,配置溶液 A和溶液B:溶液A由环氧树脂和十二烯基丁二酸酐按体积比62:100的比例组成,溶液B由环氧树脂和甲基纳迪克酸酐按体积比100 :89的比例组成;配好的A液和B液在超声清洗器里面超声10-30分钟,使之均匀分散; On the basis of the classic "EPON 812" formula, add DT-2 toughening agent; the preparation method is: first, configure solution A and solution B: solution A is composed of epoxy resin and dodecenyl succinic anhydride by volume Ratio of 62:100, solution B is composed of epoxy resin and methyl nadic acid anhydride in a volume ratio of 100:89; prepared liquid A and liquid B are ultrasonically ultrasonicated for 10-30 minutes in an ultrasonic cleaner to make the uniform dispersion;
然后将溶液A和溶液B以2:8的体积比混合,然后加入溶液A和溶液B总体积10%的增韧剂,最后加入溶液A和溶液B总体积的1%~2%的固化促进剂2、4、6三(二甲氨基甲基)苯酚,超声10-30分钟,充分混合,得到包埋原液;
Then mix solution A and solution B at a volume ratio of 2:8, then add 10% of the total volume of solution A and solution B toughening agent, and finally add 1% to 2% of the total volume of solution A and solution B
第二,环氧树脂的渗透 Second, the penetration of epoxy resin
首先,配试剂1、试剂2、试剂3和试剂4,试剂1按照丙酮:包埋原液=10:1至2:1的体积比配制,试剂2按照丙酮:包埋原液=2:1至1:2的体积比配制,试剂3按照丙酮:包埋原液=1:2至1:10的体积比配制,试剂4为纯的包埋原液;然后,将碳纳米管阵列浸入试剂1中,浸泡3-24小时,再转移入试剂2中,浸泡3-24小时,接着转移入试剂3中,浸泡3-24小时,最后转移入试剂4中,浸泡12-36小时;
First, prepare reagent 1,
第三,包埋固化 Third, embedding solidification
把在试剂4中浸泡后的样品放入合适的模具中,然后注入包埋原液,在聚合箱中常压下40-100摄氏度固化10-100小时,即得到用环氧树脂包埋的碳纳米管阵列;
Put the sample soaked in
第四,对包埋样品进行切片 Fourth, slice the embedded sample
对包埋好的样品用切片机进行切片,得到碳纳米管/聚合物复合薄膜,复合膜的厚度范围为50纳米到50微米。 The embedded sample is sliced with a microtome to obtain a carbon nanotube/polymer composite film, and the thickness of the composite film ranges from 50 nanometers to 50 microns.
所述碳纳米管/聚合物复合薄膜中使用的碳纳米管阵列采用常规技术制备,具体步骤为: The carbon nanotube array used in the carbon nanotube/polymer composite film is prepared by conventional technology, and the specific steps are:
合成碳纳米管阵列的催化剂结构为Si/SiO2/Al2O3/Fe,其中,SiO2厚度为300-1000 μm,Al2O3厚度为10-30 nm,Fe厚度为0.5-1.5 nm,Al2O3位于硅片和Fe的中间,作为缓冲层,Fe作为催化剂,它们分别通过电子束蒸发镀膜仪在硅片上沉积一层纳米厚度的膜制备;采用化学气相沉积法,用乙烯做碳源,以氩气和氢气作为载气,在有氧化层Si基片上合成高摄氏度取向的碳纳米管阵列;其中乙烯流量为190-290 sccm,氩气流量为400-620 sccm,氢气流量为20-48 sccm,在管式炉中生长5-20 min。 The catalyst structure for the synthesis of carbon nanotube arrays is Si/SiO 2 /Al 2 O 3 /Fe, in which the thickness of SiO 2 is 300-1000 μm, the thickness of Al 2 O 3 is 10-30 nm, and the thickness of Fe is 0.5-1.5 nm , Al 2 O 3 is located between the silicon wafer and Fe, as a buffer layer, and Fe as a catalyst, which are prepared by depositing a nanometer-thick film on a silicon wafer by an electron beam evaporation coating device; As a carbon source, use argon and hydrogen as carrier gases to synthesize high-degree Celsius oriented carbon nanotube arrays on Si substrates with oxide layers; the flow rate of ethylene is 190-290 sccm, the flow rate of argon is 400-620 sccm, and the flow rate of hydrogen 20-48 sccm, grown in a tube furnace for 5-20 min.
图7是碳纳米管阵列截面的扫描电镜图,其中多壁碳纳米管的直径在7-12纳米之间,如图8所示。图1a说明了碳纳米管/聚合物复合阵列的示意图,碳纳米管/聚合物复合薄膜是通过使用普通切片机或者超薄切片机进行切片得到。复合薄膜的厚度可以精确地调节,通过普通切片机可以得到从1微米到上百微米的复合薄膜,通过超薄切片机,可以得到几十纳米到几百纳米的复合薄膜。复合薄膜的尺寸取决于包埋阵列的尺寸,复合阵列中碳纳米管的高度取向性并未被破坏,这种方法对于单壁和多壁碳纳米管均可用,这里主要以多壁碳纳米管和树脂来进行研究。 FIG. 7 is a scanning electron microscope image of a section of a carbon nanotube array, wherein the diameter of the multi-walled carbon nanotubes is between 7-12 nanometers, as shown in FIG. 8 . Figure 1a illustrates a schematic diagram of a carbon nanotube/polymer composite array, and the carbon nanotube/polymer composite film is obtained by slicing using a common microtome or an ultramicrotome. The thickness of the composite film can be adjusted precisely. The composite film from 1 micron to hundreds of microns can be obtained by ordinary microtome, and the composite film from tens of nanometers to hundreds of nanometers can be obtained by ultra-thin microtome. The size of the composite film depends on the size of the embedding array, and the high orientation of carbon nanotubes in the composite array has not been destroyed. This method is applicable to both single-walled and multi-walled carbon nanotubes, and here mainly multi-walled carbon nanotubes and resin for research.
得到的垂直取向的碳纳米管/树脂复合薄膜在5微米以下是透明的,但是大于5微米开始变得不透明,这些复合薄膜具有很好的柔性,可以多次弯曲,卷曲,弯折等变型后而不被破坏。图2a中是一张40微米厚的复合薄膜,而图2b是卷曲后的复合薄膜。同时我们也进一步研究了复合薄膜的内部结构,图2c和d分别是复合薄膜的顶部和侧面的扫描电镜图。我们可以看到,经过切片后得到的薄膜,管口全部切断,内部的碳纳米管依然高度取向地排列着。碳纳米管的密度也可以通过改变合成参数来调控。本发明中,薄膜中碳纳米管的密度为1011根/ cm2。 The obtained vertically oriented carbon nanotube/resin composite film is transparent below 5 microns, but becomes opaque when it is larger than 5 microns. These composite films have good flexibility and can be bent, curled, bent, etc. for many times. without being destroyed. Figure 2a is a composite film with a thickness of 40 microns, while Figure 2b is the composite film after crimping. At the same time, we further studied the internal structure of the composite film. Figure 2c and d are the scanning electron micrographs of the top and side of the composite film, respectively. We can see that in the thin film obtained after slicing, the nozzles are all cut off, and the carbon nanotubes inside are still highly oriented. The density of carbon nanotubes can also be tuned by changing the synthesis parameters. In the present invention, the density of carbon nanotubes in the film is 10 11 /cm 2 .
扫描电镜照片也同时说明了碳纳米管和树脂之间有很好的相容性,碳纳米管被很精确地切断而没有被拉出来。由于复合薄膜中碳纳米管的高度取向性,碳纳米管展现出十分优秀的电学性质,垂直取向碳纳米管方向的电阻率为10-4 Ω•cm,而面电阻率为10-2 Ω•cm。特别重要的是,复合薄膜在弯曲形变的过程中电学性能基本没有变化。图3为复合薄膜弯折角度从0度到180摄氏度的电学性能的变化。另外,由于复合薄膜在5微米以下具有透明性,所以在光电领域可以作为柔性电极来应用。例如它可以取代染料敏化太阳能电池的铂电极,如果在5微米以下,可以取代ITO应用于有机太阳能电池。 The scanning electron microscope photos also show that there is good compatibility between the carbon nanotubes and the resin, and the carbon nanotubes are cut off precisely without being pulled out. Due to the high orientation of the carbon nanotubes in the composite film, the carbon nanotubes exhibit excellent electrical properties. The resistivity in the direction perpendicular to the aligned carbon nanotubes is 10 -4 Ω•cm, and the surface resistivity is 10 -2 Ω• cm. It is particularly important that the electrical properties of the composite film do not change substantially during bending deformation. Figure 3 shows the changes in the electrical properties of the composite film at a bending angle from 0°C to 180°C. In addition, since the composite film has transparency below 5 microns, it can be used as a flexible electrode in the field of optoelectronics. For example, it can replace platinum electrodes in dye-sensitized solar cells, and if it is below 5 microns, it can replace ITO in organic solar cells.
染料敏化太阳能电池的基本原理如下:在光照下,染料分子吸收太阳光能量,其电子跃迁至激发态;激发态电子不稳定,电子很快跃迁至较低能级的Ti02导带,此时染料被氧化;注入到Ti02导带的电子富集在导电基底上,并通过导电膜流向外电路对电极(取向碳纳米管薄膜),产生电流;染料分子处于氧化态,从电解质中得到电子并恢复成还原态(基态)得以再生;电解质I3-被来自Ti02导带、通过电极进入外电路、最终到达阴极的电子还原成I-。这样就完成了一个循环。这个激发.氧化.还原的再生循环周而复始的进行,就得到了持续的光电流。 The basic principle of dye-sensitized solar cells is as follows: under light, dye molecules absorb sunlight energy, and their electrons transition to an excited state; the excited state electrons are unstable, and the electrons quickly transition to the lower energy level of the Ti0 2 conduction band. When the dye is oxidized; the electrons injected into the conduction band of Ti0 2 are enriched on the conductive substrate, and flow to the external circuit counter electrode (aligned carbon nanotube film) through the conductive film to generate current; the dye molecule is in an oxidized state and is obtained from the electrolyte The electrons return to the reduced state (ground state) to be regenerated; the electrolyte I 3- is reduced to I - by the electrons from the conduction band of Ti0 2 , entering the external circuit through the electrode, and finally reaching the cathode. This completes a cycle. This excites. Oxidation. The regeneration cycle of reduction is carried out again and again, and a continuous photocurrent is obtained.
本发明中正是利用复合薄膜取代了传统对电极中的铂构建新型的染料敏化太阳能电池。图片1b展示了这种新型染料敏化太阳能电池的具体结构。FTO玻璃上丝网印刷上一层10微米的二氧化钛层作为工作电极,FTO上覆盖上复合薄膜作为对电极。以N719作为染料,最后通过Surlyn进行封装,然后注入电解液,并封装洞口。复合薄膜做成的电池具有很好的性能,因为开口的碳纳米管末端能够比碳纳米管侧壁更有效得催化I3-的还原。 In the present invention, the composite thin film is used to replace the platinum in the traditional counter electrode to construct a new type of dye-sensitized solar cell. Figure 1b shows the specific structure of this new dye-sensitized solar cell. A 10-micron titanium dioxide layer was screen-printed on the FTO glass as the working electrode, and the FTO was covered with a composite film as the counter electrode. With N719 as the dye, it is finally encapsulated by Surlyn, and then the electrolyte is injected and the hole is encapsulated. The battery made of the composite film has good performance, because the open ends of the carbon nanotubes can catalyze the reduction of I 3- more effectively than the side walls of the carbon nanotubes.
图4为不同厚度的垂直取向碳纳米管/聚合物复合薄膜作为对电极所构建的染料敏化太阳能电池在一个太阳光下测得的JV曲线。随着切片厚度的降低,开路电压基本没有变化,而短路电流和填充影子却在不断增大。 Fig. 4 is a JV curve measured under one sunlight of a dye-sensitized solar cell constructed with vertically aligned carbon nanotubes/polymer composite films of different thicknesses as a counter electrode. As the slice thickness decreases, the open circuit voltage basically does not change, while the short circuit current and filling shadow are increasing.
为了进一步了解短路电流和填充因子增大的原因,我们测试了电池在一个太阳光下的电化学阻抗谱,从图6中看到,在高频区域的第一个半圆随着复合薄膜厚度的减小而减小,而第一个半圆正是反映电子在对电极和电解液界面上的传输电阻,它的减小,导致了填充影子和短路电流的提高。 In order to further understand the reasons for the short-circuit current and the increase of the fill factor, we tested the electrochemical impedance spectrum of the battery under one sunlight. It can be seen from Figure 6 that the first semicircle in the high-frequency region increases with the thickness of the composite film Decrease and decrease, and the first semicircle just reflects the transmission resistance of electrons on the interface between the counter electrode and the electrolyte, and its decrease leads to the increase of filling shadow and short-circuit current.
图5d是不同厚度复合薄膜制备的电池的光电转化效率,很明显,效率随着薄膜厚度的降低而增高,现在电池在薄膜厚度为10微米的情况,效率可以到达2.77%,效率可以进一步通过减小薄膜的厚度来提高,同时我们还可以提高碳纳米管的密度,取向度,碳纳米管和聚合物的相容性和选择其他聚合物等方法来提高效率。 Figure 5d shows the photoelectric conversion efficiency of cells made of composite films with different thicknesses. Obviously, the efficiency increases with the decrease of the film thickness. Now, when the film thickness of the battery is 10 microns, the efficiency can reach 2.77%. The efficiency can be further reduced by reducing the At the same time, we can also increase the density of carbon nanotubes, the degree of orientation, the compatibility of carbon nanotubes and polymers, and select other polymers to improve efficiency.
附图说明 Description of drawings
图1,a为制备垂直取向碳纳米管/聚合物复合薄膜的示意图,b为应用复合薄膜之后染料敏化太阳能电池的结构示意图。 Figure 1, a is a schematic diagram of preparing a vertically aligned carbon nanotube/polymer composite film, and b is a schematic diagram of the structure of a dye-sensitized solar cell after applying the composite film.
图2,a和b分别为垂直取向碳纳米管/聚合物复合薄膜的平铺图和卷曲图,c为复合薄膜顶部的扫描电镜图,d为复合薄膜的侧面截面图。 Figure 2, a and b are the tiled and curled images of the vertically oriented carbon nanotube/polymer composite film, respectively, c is the SEM image of the top of the composite film, and d is the side cross-sectional view of the composite film.
图3为垂直取向碳纳米管/聚合物复合薄膜经过不同角度弯曲后,电学性能的变化。 Figure 3 shows the changes in electrical properties of the vertically aligned carbon nanotube/polymer composite film after being bent at different angles.
图4为不同厚度的垂直取向碳纳米管/聚合物复合薄膜作为对电极所构建的染料敏化太阳能电池在一个太阳光下测得的JV曲线。 Fig. 4 is a JV curve measured under one sunlight of a dye-sensitized solar cell constructed with vertically aligned carbon nanotubes/polymer composite films of different thicknesses as a counter electrode.
图5,不同厚度的垂直取向碳纳米管/聚合物复合薄膜作为对电极所构建的染料敏化太阳能电池在一个太阳光下测得各种参数的变化。a为开路电压,b为短路电流,c为填充因子,d为光电转化效率。 Fig. 5, the changes of various parameters of the dye-sensitized solar cell constructed by vertically aligned carbon nanotubes/polymer composite films with different thicknesses as the counter electrode were measured under one sunlight. a is the open circuit voltage, b is the short circuit current, c is the fill factor, and d is the photoelectric conversion efficiency.
图6,不同厚度的垂直取向碳纳米管/聚合物复合薄膜作为对电极所构建的染料敏化太阳能电池在一个太阳光下测得电化学阻抗谱。 Figure 6, the electrochemical impedance spectrum of a dye-sensitized solar cell constructed with vertically aligned carbon nanotubes/polymer composite films of different thicknesses as a counter electrode was measured under a single sunlight.
图7,高度取向碳纳米管阵列的扫描电镜截面图。 Figure 7, SEM sectional view of a highly aligned carbon nanotube array.
图8,单根碳纳米管的透射电镜图。 Figure 8, transmission electron microscope image of a single carbon nanotube.
具体实施方式 Detailed ways
1,取向碳纳米管阵列的合成[26]。 1. Synthesis of aligned carbon nanotube arrays [26].
垂直生长的碳纳米管阵列以Fe(1nm)/Al2O3(10nm)/SiO2/Si作为催化剂在管式炉的石英管中使用典型的化学气相沉积法来合成。催化剂中Al2O3位于硅片和Fe的中间,作为缓冲层,Fe作为催化剂,它们分别通过电子束蒸发镀膜仪在硅片上沉积一层纳米厚摄氏度的膜制备的。采用化学气相沉积法,用乙烯做碳源,氩气和氢气作为载气,在有氧化层Si基片上合成高摄氏度取向的碳纳米管阵列。合成的细节和纤维中碳管的自组装可参考已有文献报道。 Vertically grown carbon nanotube arrays were synthesized using a typical chemical vapor deposition method in a quartz tube of a tube furnace with Fe(1 nm)/Al 2 O 3 (10 nm)/SiO 2 /Si as catalyst. In the catalyst, Al 2 O 3 is located between the silicon wafer and Fe, as a buffer layer, and Fe as a catalyst, which are prepared by depositing a nanometer-thick film on a silicon wafer by an electron beam evaporation coating device. Using chemical vapor deposition method, ethylene is used as carbon source, argon and hydrogen are used as carrier gas, and high-degree Celsius-oriented carbon nanotube arrays are synthesized on Si substrates with oxide layers. The details of the synthesis and the self-assembly of carbon tubes in fibers can be referred to the existing literature reports.
2,复合薄膜的方法。 2. The method of composite film.
第一,包埋原液的配制 First, preparation of embedding stock solution
在经典的“EPON 812”配方基础上,增加了DT-2型增韧剂;配制的方法为:首先,配置溶液 A和溶液B:A液由环氧树脂和十二烯基丁二酸酐按体积比62:100的比例组成,B液由环氧树脂和甲基纳迪克酸酐按体积比100 :89的比例组成;配好的A液和B液在超声清洗器里面超声10-30分钟,使之均匀分散; On the basis of the classic "EPON 812" formula, DT-2 type toughening agent is added; the preparation method is as follows: first, configure solution A and solution B: solution A is composed of epoxy resin and dodecenyl succinic anhydride The volume ratio is 62:100. The B liquid is composed of epoxy resin and methyl nadic acid anhydride in a volume ratio of 100:89. The prepared A liquid and B liquid are ultrasonicated in the ultrasonic cleaner for 10-30 minutes. to disperse evenly;
然后将A液和B液以2:8的体积比混合,然后加入A液和B液总体积10%的增韧剂,最后加入总体积的1%~2%的固化促进剂2、4、6三(二甲氨基甲基)苯酚,超声10-30分钟,充分混合,得到包埋原液;
Then mix liquid A and liquid B at a volume ratio of 2:8, then add 10% of the total volume of liquid A and liquid B toughening agent, and finally add 1% to 2% of the total volume of curing
第二,环氧树脂的渗透 Second, the penetration of epoxy resin
首先,配试剂1、试剂2、试剂3和试剂4,试剂1按照丙酮:包埋原液=10:1至2:1的体积比配制,试剂2按照丙酮:包埋原液=2:1至1:2的体积比配制,试剂3按照丙酮:包埋原液=1:2至1:10的体积比配制,试剂4为纯的包埋原液;然后,将碳纳米管阵列浸入试剂1中,浸泡3-24小时,再转移入试剂2中,浸泡3-24小时,接着转移入试剂3中,浸泡3-24小时,最后转移入试剂4中,浸泡12-36小时;
First, prepare reagent 1,
第三,包埋固化 Third, embedding solidification
把在试剂4中浸泡后的样品放入合适的模具中,然后注入包埋原液,在聚合箱中常压下40-100摄氏度固化10-100小时,即可得到用环氧树脂包埋好的碳纳米管阵列;
Put the sample soaked in
第四,对包埋样品进行切片 Fourth, slice the embedded sample
对包埋好的样品用切片机进行切片,得到碳纳米管/聚合物复合薄膜,复合膜的厚度范围为50纳米到50微米。 The embedded sample is sliced with a microtome to obtain a carbon nanotube/polymer composite film, and the thickness of the composite film ranges from 50 nanometers to 50 microns.
3,对电极的制备。 3. Preparation of Counter Electrode.
得到复合薄膜后,然后是在附有碳纳米管薄膜的FTO玻璃基板表面滴加溶剂,待挥发掉后,复合薄膜和FTO玻璃之间通过范德华力紧密地连接在一起,并在120-200摄氏度下退火,最后得到含有碳纳米管/聚合物复合薄膜的对电极。 After the composite film is obtained, the solvent is dripped on the surface of the FTO glass substrate with the carbon nanotube film. After volatilization, the composite film and the FTO glass are tightly connected together by van der Waals force, and are heated at 120-200 degrees Celsius. and annealing at the bottom to finally obtain the counter electrode containing carbon nanotube/polymer composite film.
4,染料敏化太阳能电池的组装。 4. Assembly of dye-sensitized solar cells.
电池的工作电极是在FTO玻璃上使用丝网印刷法印刷上一层10微米厚的纳米晶二氧化钛层,然后在500摄氏度下煅烧30分钟并退火。然后在二氧化钛表面用50 mM/L的TiCl4水溶液在70摄氏度下处理30分钟,然后在空气中450摄氏度煅烧30分钟并退火,对二氧化钛层表面形貌进行优化。等工作电极温度降到120摄氏度时,把他们转移到0.5mM/L的N719染料溶液中浸泡,16小时后,取出吸附了大量染料的工作电极并用乙腈进行清洗。 The working electrode of the battery was printed with a 10-micron-thick layer of nanocrystalline titanium dioxide on FTO glass using a screen-printing method, followed by calcination at 500°C for 30 minutes and annealing. Then the titanium dioxide surface was treated with 50 mM/L TiCl 4 aqueous solution at 70 degrees Celsius for 30 minutes, then calcined at 450 degrees Celsius in air for 30 minutes and annealed to optimize the surface morphology of the titanium dioxide layer. When the temperature of the working electrodes dropped to 120 degrees Celsius, they were transferred to 0.5mM/L N719 dye solution for soaking. After 16 hours, the working electrodes with a large amount of dye absorbed were taken out and cleaned with acetonitrile.
最后工作电极和对电极通过一个环形衬底进行封装,封装压力为0.2MPa,温度为125摄氏度,电解液是通过对电极上的小孔中注入。最后使用微型盖玻片和衬底封住小孔,得到完整的电池。 Finally, the working electrode and the counter electrode are packaged through a ring-shaped substrate, the package pressure is 0.2 MPa, the temperature is 125 degrees Celsius, and the electrolyte is injected through the small hole on the counter electrode. Finally, a micro-coverslip and a substrate are used to seal the hole to obtain a complete cell.
碳纳米管的结构是通过透射电子电镜(TEM, JEOL JEM-2100F operated at 200 kV)来表征的,碳纳米管/聚合物复合薄膜的结构是通过扫描电子显微镜(SEM, Hitachi FE-SEM S-4800 operated at 1 kV)来表征的。太阳能电池的J-V曲线是通过在一个太阳光的强度下测得,所用太阳能模拟器是Oriel-94023型,带有Keithley 2400源表,和1000WXe灯。电池的交流阻抗谱是在一个太阳光下通过CHI 660a(中国上海)型电化学工作站测得。拉曼光谱是在Renishaw inVia Reflex仪器上测得,激发波长为514.5 nm,室温下激光的能量为20 mW。复合薄膜的透光率是在Shimadz UV-3150上测得。 The structure of carbon nanotubes was characterized by transmission electron microscopy (TEM, JEOL JEM-2100F operated at 200 kV), and the structure of carbon nanotubes/polymer composite films was characterized by scanning electron microscopy (SEM, Hitachi FE-SEM S-4800 operated at 1 kV) to characterize. The J-V curve of the solar cell is measured under the intensity of one sunlight. The solar simulator used is Oriel-94023 type, with Keithley 2400 source meter, and 1000WXe lamp. The AC impedance spectrum of the battery is obtained under a sunlight through CHI 660a (Shanghai, China) electrochemical workstation measured. The Raman spectrum was measured on a Renishaw inVia Reflex instrument with an excitation wavelength of 514.5 nm, the energy of the laser is 20 mW at room temperature. The light transmittance of the composite film is in Shimadz Measured on UV-3150.
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