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CN102344275A - Gypsum board and its preparation method - Google Patents

Gypsum board and its preparation method Download PDF

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Publication number
CN102344275A
CN102344275A CN201110190841XA CN201110190841A CN102344275A CN 102344275 A CN102344275 A CN 102344275A CN 201110190841X A CN201110190841X A CN 201110190841XA CN 201110190841 A CN201110190841 A CN 201110190841A CN 102344275 A CN102344275 A CN 102344275A
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CN
China
Prior art keywords
plasterboard
raw material
bamboo charcoal
preparation
terra alba
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201110190841XA
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Chinese (zh)
Inventor
郭兴忠
李文彦
孙赛
杨辉
樊先平
涂志龙
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ZHEJIANG BIYAN ENVIRONMENTAL PROTECTION MATERIAL CO Ltd
Original Assignee
ZHEJIANG BIYAN ENVIRONMENTAL PROTECTION MATERIAL CO Ltd
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Priority to CN201110190841XA priority Critical patent/CN102344275A/en
Publication of CN102344275A publication Critical patent/CN102344275A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a gypsum board composed of raw materials and a binder. The raw materials comprises by weight: 20-40% of bamboo charcoal and 60-80% of gypsum powder. And the binder accounts for 20-35% of the total weight of the raw materials. Meanwhile, the invention also provides a preparation method of the gypsum board. The method sequentially includes the steps of: 1) mixing the bamboo charcoal and gypsum powder and stirring the them for 1-12h so as to obtain the raw materials; 2) adding a TiO2 sol into the raw materials and mixing them for 1-4h, thus obtaining a mixture; 3) subjecting the mixture to high pressure molding, then curing and finally heat treatment, thus obtaining the gypsum board. The gypsum board provided in the invention has the functions of adsorption, far-infrared radiation and anion release, etc.

Description

Plasterboard and preparation method thereof
Technical field
The present invention relates to a kind of material of construction that is used for interior decoration and preparation method thereof, specifically, is a kind of plasterboard and preparation method thereof.
Background technology
Light weight, intensity are high, sound insulation is adiabatic because of having for plasterboard, prevent fires, be convenient to advantage such as processing is widely used in constructional ornamental material.And give its more function also in further developing; As having hygroscopic plasterboard: in application number 02135129.5 " a kind of Thistle board and working method thereof " through adding the activated carbon preparation; The contriver is with 82~90 parts of terra albas; 5~10 parts of gacs; 0.5~0.8 part of W-Gum; 0.3~0.5 part of paper fiber through stirring, moulding, cut, dry, cut edge, obtains meeting the plasterboard of GB/T9775-1999.At application number 200710139236.3 " a kind of Thistle board ", the contriver is with 40~50 parts of terra albas, 0.5~5 part of gac; 0.5~1 part of W-Gum, 0.4~0.8 part of paper fiber, 0.05~0.5 part of whipping agent; 26~28 parts in water through stirring, push, drying, obtains plasterboard.At application number 200810096806.X " active carbon inner wall paste and preparation method thereof ", through gac 0.25~65%, terra alba 35~75%, tackiness agent 2~23%; Water 8~40% makes plasterboard.At application number is that proportioning raw materials is 20~50 parts of solidifying agent terra albas, 20~80 parts of gacs, 10~50 parts of binding agents in 200810182650.7 " material for air purification and preparation method thereof and the artwork that makes or the decoration materials ".
Bamboo charcoal is the brand-new material that development in recent years is got up, and it not only has excellent characterization of adsorption, but also has functions such as radiation far infrared, release negative ion, electromagnetic shielding.Bamboo charcoal is applied to the concern that building materials have also received more and more people, is that 200510049855.4,200910153652.8,200910153653.2 priorities are respectively raw material complex functionality property ceramic tile with the bamboo charcoal like application number.At application number is to have reported preparation porcelain granules containing carbon and decorative material for wall surface in 200910100107.2,200910100625.4.Though the existing research of bamboo charcoal aspect building materials, its range of application still need be opened up.
Summary of the invention
The technical problem that the present invention will solve provides a kind of plasterboard that integrates absorption, radiation far infrared, release negative ion and preparation method thereof.
In order to solve the problems of the technologies described above, the present invention provides a kind of plasterboard, is made up of raw material and binding agent, and raw material is grouped into by the one-tenth of following weight content: 20~40% bamboo charcoals (bamboo charcoal powder) and 60~80% terra alba, binding agent accounts for 20~35% of raw material gross weight.
Improvement as plasterboard of the present invention: binding agent is 1~8% TiO for the solid phase weight content 2Colloidal sol.
Further improvement as plasterboard of the present invention: the particle diameter of bamboo charcoal is 20~45 μ m, and the particle diameter of terra alba is 150~250 μ m.
The present invention also provides the preparation method of above-mentioned plasterboard simultaneously, and raw material is grouped into by the one-tenth of following weight content: 20~40% bamboo charcoals (bamboo charcoal powder) and 60~80% terra alba, binding agent (TiO 2Colloidal sol) account for 20~35% of raw material gross weight; Carry out following steps successively:
1), bamboo charcoal mixed with terra alba stirs 1~12h, raw material;
2), in the resulting raw material of step 1), add TiO 2Colloidal sol mixes and stirs 1~4h; Get compound;
3), with step 2) the advanced horizontal high voltage moulding of the compound of gained, and then solidify last thermal treatment; Get plasterboard.
Improvement as the preparation method of plasterboard of the present invention: in the step 5): the pressure of high-pressure molding is 5~10Mpa; Said solidified temperature is 80~100 ℃, and the solidified time is 1~2h; Said heat treated temperature is 300~800 ℃, and heat treatment period is 1~3h.
In the present invention, the solid phase weight content is 1~8% TiO 2Colloidal sol can prepare according to " preparation and the photocatalysis performance of anatase octahedrite-rutile mixed crystal TiO2 colloidal sol " in 2008 " Rare Metals Materials and engineering " the 37th volume, published.
Plasterboard of the present invention, to be the contriver on the basis of the bamboo charcoal that studies for a long period of time, plasterboard material, bamboo charcoal powder and terra alba are carried out reasonably composite and get.Its advantage is: through the introducing of bamboo charcoal, and adopt rational grain size distribution to keep the pore passage structure of bamboo charcoal powder, make goods when having adsorptive power, also have the release negative ion, the far function of radiation.In addition, the introducing of TiO 2 sol is served as the normal temperature binding agent on the one hand, after thermal treatment, maintains good anatase crystal on the other hand, has given plasterboard certain photocatalysis characteristic.
The present invention; Through to the rational grain size distribution of raw material; Be filled in the micron order bamboo charcoal powder in the space of landplaster particle; The bamboo charcoal function is given full play to; And be the normal temperature binding agent with titanium dioxide; Prepare have absorption, radiation far infrared and discharge the plasterboard of negative ion, and it also has certain photocatalysis characteristic.
The present invention and above-mentioned disclosed prior art difference are:
One, in the above-mentioned prior art; Raw material has all used activated carbon, has realized that at present industrialized activated carbon is generally formed through charing and activation by non-renewable raw materials such as coal class, petroleum-type, timber etc., though adsorptivity is better; But its resource is non-renewable, and production cost is higher.It is raw material that the present invention adopts bamboo charcoal, and bamboo charcoal is by the direct charing gained of renewable resources bamboo wood, need not activation, and not only absorption property is good, and has the not available far-infrared radiation of activated carbon, discharges negative ion effect etc.Far-infrared engergy promotes the activation of human senility cell, accelerates blood circulation, improves the human internal environment.Discharge negative ion, neural, Ginseng Extract can relax.In addition, indoor, negative ion and airborne particulate matter bump against, and make it charged, and these charged particulate matter attached on wall, minute surface, the floor, reach the purpose that purifies air easily.Therefore bamboo charcoal is applied to the plasterboard material, many advantages are arranged.
Two, in the above-mentioned prior art, not open to raw material granularity in its technological process on the one hand, irrational granularity can the curing along with terra alba cause the duct of carbon is stopped up in the preparation process, makes it to lose water absorbability; On the other hand, plasterboard is not adsorbed maybe accordingly can characterize test with adsorptive power.
The contriver is in the invention process, and also find: the selection of the particle diameter of bamboo charcoal and the particle diameter of terra alba is very important, selects different particle diameters, and the performance of the plasterboard of gained has a lot of difference.Particle diameter is too big, the mechanical property meeting variation of plasterboard, even do not reach the GB requirement.Particle diameter is too little, then can cause the increase greatly of production cost, so the present invention chooses above-mentioned numerical value.
The plasterboard that the present invention produced reaches 90~170m through its specific surface area of test 2/ g discharges 800~1200/cm of negative ion 3, far-infrared radiation rate 87~91%.
The plasterboard that the 9.5mm that the present invention produced is thick, its longitudinal fracture load is 400~440N, the transverse breakage load is 160~190N, meets the requirement of GBT9775-2008 to breaking load.
The plasterboard that the present invention produced; Press GB 50325-2001 " civil building engineering indoor environmental pollution thing control standard ", GB/T 18204.26-2000 " method for determining formaldehyde in the public place air ", GB/T18204.25-2000 " ammonia measuring method in the public place air ", GB11737-89 " benzene, toluene and xylenes health test method-vapor-phase chromatography in the atmosphere of residential district " check, record its clearance 10~16%, to the clearance 11~19% of ammonia, to the clearance 10~20% of benzene to free formaldehyde.
Plasterboard of the present invention can be widely used in top ceiling, internal partition wall, body of wall cladding boards, acoustic panel, surface based laminate and the various decorative sheets etc. of various buildingss.
Embodiment
In following examples, the particle diameter of bamboo charcoal is 20~45 μ m, and the particle diameter of terra alba is 150~250 μ m.What part was represented is weight part.Room temperature refers to 5~30 ℃.
Embodiment 1, a kind of plasterboard, by the terra alba constitutive material of 20 parts bamboo charcoals and 80 parts, selecting 20 parts of solid phase weight contents for use is 4% TiO 2Colloidal sol is as binding agent; Carry out following steps successively:
1), stirs 12h with mixing under bamboo charcoal and the terra alba room temperature; Get raw material;
2), in the resulting raw material of step 1), add TiO 2Colloidal sol mixes under the room temperature and stirs 4h; Get compound;
3), with step 2) compound of gained is prior to the 10Mpa high-pressure molding, and then solidifies 2h down in 100 ℃, is warming up to 300 ℃ of thermal treatment 3h at last; Get plasterboard.
The plasterboard of gained reaches 90m through its specific surface area of test 2/ g discharges 800/cm of negative ion 3, far-infrared radiation rate 87%.To the clearance 11% of free formaldehyde, to the clearance 11% of ammonia, to the clearance 10% of benzene.9.5mm thick plasterboard, its longitudinal fracture load is 440N, and the transverse breakage load is 190N.
Embodiment 2, a kind of plasterboard, by the terra alba constitutive material of 30 parts bamboo charcoals and 70 parts, selecting 35 parts of solid phase weight contents for use is 6% TiO 2Colloidal sol is as binding agent; Carry out following steps successively:
1), stirs 8h with mixing under bamboo charcoal and the terra alba room temperature; Get raw material;
2), in the resulting raw material of step 1), add TiO 2Colloidal sol mixes under the room temperature and stirs 1h; Get compound;
3), with step 2) compound of gained is prior to the 10Mpa high-pressure molding, and then solidifies 2h down in 80 ℃, is warming up to 800 ℃ of thermal treatment 3h at last; Get plasterboard.
The plasterboard of gained reaches 110m through its specific surface area of test 2/ g discharges 900/cm of negative ion 3, far-infrared radiation rate 88%.To the clearance 13% of free formaldehyde, to the clearance 14% of ammonia, to the clearance 14% of benzene.9.5mm thick plasterboard, its longitudinal fracture load is 420N, and the transverse breakage load is 180N.
Embodiment 3, a kind of plasterboard, by the terra alba constitutive material of 35 parts bamboo charcoals and 65 parts, selecting 35 parts of solid phase weight contents for use is 2% TiO 2Colloidal sol is as binding agent; Carry out following steps successively:
1), stirs 12h with mixing under bamboo charcoal and the terra alba room temperature; Get raw material;
2), in the resulting raw material of step 1), add TiO 2Colloidal sol mixes under the room temperature and stirs 3h; Get compound;
3), with step 2) compound of gained is prior to the 5Mpa high-pressure molding, and then solidifies 1h down in 80 ℃, is warming up to 580 ℃ of thermal treatment 1h at last; Get plasterboard.
The plasterboard of gained reaches 120m through its specific surface area of test 2/ g discharges 1100/cm of negative ion 3, far-infrared radiation rate 90%.To the clearance 15% of free formaldehyde, to the clearance 17% of ammonia, to the clearance 18% of benzene.9.5mm thick plasterboard, its longitudinal fracture load is 410N, and the transverse breakage load is 170N.
Embodiment 4, a kind of plasterboard, by the terra alba constitutive material of 40 parts bamboo charcoals and 60 parts, selecting 35 parts of solid phase weight contents for use is 8% TiO 2Colloidal sol is as binding agent; Carry out following steps successively:
1), stirs 10h with mixing under bamboo charcoal powder and the terra alba room temperature; Get raw material;
2), in the resulting raw material of step 1), add TiO 2Colloidal sol mixes under the room temperature and stirs 2h; Get compound;
3), with step 2) compound of gained is prior to the 5Mpa high-pressure molding, and then solidifies 1h down in 80 ℃, is warming up to 450 ℃ of thermal treatment 3h at last; Get plasterboard.
The plasterboard of gained reaches 170m through its specific surface area of test 2/ g discharges 1200/cm of negative ion 3, far-infrared radiation rate 91%.To the clearance 16% of free formaldehyde, to the clearance 19% of ammonia, to the clearance 20% of benzene.9.5mm thick plasterboard, its longitudinal fracture load is 400N, and the transverse breakage load is 160N.
Comparative Examples 1, with 20 parts of solid phase weight contents 4% TiO 2Colloidal sol makes 19 parts water and 1 part W-Gum into, and all the other are with embodiment 1.
To TiO 2The photocatalysis characteristic of colloidal sol, the contriver is provided with above-mentioned and Comparative Examples 1 embodiment 1.Replacing 20 parts of solid phase weight contents among the embodiment 1 with the W-Gum of 19 parts water and 1 part in the test is 4% TiO 2Colloidal sol, all the other steps are all identical.
The plasterboard of gained, through testing: the performance of its specific surface area, release negative ion and far-infrared radiation rate is equal to embodiment 1 basically; To the clearance 8% of free formaldehyde, to the clearance 9% of ammonia, to the clearance 8% of benzene, all be lower than the clearance of embodiment 1 plasterboard to corresponding objectionable impurities, TiO is described 2The use of colloidal sol has given plasterboard certain photocatalysis characteristic, has increased its clearance to objectionable impurities.
9.5mm thick plasterboard, its longitudinal fracture load is 420N, and the transverse breakage load is 178N, also a little less than corresponding data of the present invention, illustrates that the mechanical property of plasterboard of the present invention is better.
Comparative Examples 2, change the particle diameter of the bamboo charcoal among the embodiment 1 into 50~80 μ m, the particle diameter of terra alba changes 400~500 μ m into.
The plasterboard that the 9.5mm of gained is thick, through detecting: its longitudinal fracture load is 400N, and the transverse breakage load is 165N.
At last, it is also to be noted that what more than enumerate only is several specific embodiments of the present invention.Obviously, the invention is not restricted to above embodiment, many distortion can also be arranged.All distortion that those of ordinary skill in the art can directly derive or associate from content disclosed by the invention all should be thought protection scope of the present invention.

Claims (5)

1. plasterboard, it is characterized in that: be made up of raw material and binding agent, said raw material is grouped into by the one-tenth of following weight content: 20~40% bamboo charcoals and 60~80% terra alba, said binding agent accounts for 20~35% of raw material gross weight.
2. plasterboard according to claim 1 is characterized in that: said binding agent is 1~8% TiO for the solid phase weight content 2Colloidal sol.
3. plasterboard according to claim 2 is characterized in that: the particle diameter of bamboo charcoal is 20~45 μ m, and the particle diameter of terra alba is 150~250 μ m.
4. like the preparation method of any one plasterboard in the claim 1~3, it is characterized in that carrying out successively following steps:
1), bamboo charcoal mixed with terra alba stirs 1~12h, raw material;
2), in the resulting raw material of step 1), add TiO 2Colloidal sol mixes and stirs 1~4h; Get compound;
3), with step 2) the advanced horizontal high voltage moulding of the compound of gained, and then solidify last thermal treatment; Get plasterboard.
5. the preparation method of plasterboard according to claim 4, it is characterized in that: in the said step 5): the pressure of high-pressure molding is 5~10Mpa; Said solidified temperature is 80~100 ℃, and the solidified time is 1~2h; Said heat treated temperature is 300~800 ℃, and heat treatment period is 1~3h.
CN201110190841XA 2011-07-08 2011-07-08 Gypsum board and its preparation method Pending CN102344275A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103936382A (en) * 2014-04-15 2014-07-23 三峡大学 Semi-hydrated gypsum with photocatalytic activity and application thereof
CN104355667A (en) * 2014-10-27 2015-02-18 浙江建设职业技术学院 Bamboo carbon fiber gypsum board and preparation method thereof
CN104725010A (en) * 2015-02-04 2015-06-24 贵州开磷集团股份有限公司 Semi-hydrated gypsum-substrate imitation-granite floor and preparation method thereof
CN108883990A (en) * 2016-03-14 2018-11-23 圣戈班普拉科公司 The method for being used to prepare plasterboard
CN113246573A (en) * 2021-02-04 2021-08-13 梦牌新材料(宣城)有限公司 Reinforced three-proofing gypsum board and preparation method thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011078708A1 (en) * 2009-12-24 2011-06-30 Carbon Credit Corporation New Zealand Limited Carbon plaster board

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011078708A1 (en) * 2009-12-24 2011-06-30 Carbon Credit Corporation New Zealand Limited Carbon plaster board

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103936382A (en) * 2014-04-15 2014-07-23 三峡大学 Semi-hydrated gypsum with photocatalytic activity and application thereof
CN103936382B (en) * 2014-04-15 2015-09-30 三峡大学 A kind of semi-hydrated gypsum and application with photocatalytic activity
CN104355667A (en) * 2014-10-27 2015-02-18 浙江建设职业技术学院 Bamboo carbon fiber gypsum board and preparation method thereof
CN104355667B (en) * 2014-10-27 2016-01-20 浙江建设职业技术学院 A kind of bamboo-carbon fibre plasterboard and preparation method thereof
CN104725010A (en) * 2015-02-04 2015-06-24 贵州开磷集团股份有限公司 Semi-hydrated gypsum-substrate imitation-granite floor and preparation method thereof
CN104725010B (en) * 2015-02-04 2017-01-11 贵州开磷磷石膏综合利用有限公司 Semi-hydrated gypsum-substrate imitation-granite floor and preparation method thereof
CN108883990A (en) * 2016-03-14 2018-11-23 圣戈班普拉科公司 The method for being used to prepare plasterboard
CN108883990B (en) * 2016-03-14 2021-07-20 圣戈班普拉科公司 Method for producing plasterboards
CN113246573A (en) * 2021-02-04 2021-08-13 梦牌新材料(宣城)有限公司 Reinforced three-proofing gypsum board and preparation method thereof
CN113246573B (en) * 2021-02-04 2024-02-27 泰山石膏(宣城)有限公司 Reinforced three-proofing gypsum board and preparation method thereof

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Application publication date: 20120208