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CN102344188B - Permanent magnet composite filter screen grid - Google Patents

Permanent magnet composite filter screen grid Download PDF

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Publication number
CN102344188B
CN102344188B CN2011101791567A CN201110179156A CN102344188B CN 102344188 B CN102344188 B CN 102344188B CN 2011101791567 A CN2011101791567 A CN 2011101791567A CN 201110179156 A CN201110179156 A CN 201110179156A CN 102344188 B CN102344188 B CN 102344188B
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permanent magnet
grid
filter
filter screen
composite filter
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CN102344188A (en
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强光初
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Jiangsu Baoyu New Material Technology Co.,Ltd.
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WUXI GUANGXU NEW MATERIAL TECHNOLOGY Co Ltd
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Abstract

永磁体复合滤网格栅,包括支架、永磁体格栅和滤网,永磁体格栅和滤网平行设置在支架上,永磁体格栅由永磁体过滤棒采用并排的方式构成,每支永磁体过滤棒相隔的距离为5~15cm,滤网为20~80目的金属网或尼龙网,永磁体过滤棒包括外套管及其内部分段的永磁体棒,各段永磁体棒之间由普通钢管段隔离及连接,在外套管的两个端面分别由铁片封闭,本永磁体复合滤网格栅在插入污水处理通道时,滤网平面和格栅平面与地面要倾斜成75度角。本发明结构简单,制造容易,成本低廉,处理效率高。

Figure 201110179156

The permanent magnet composite filter grid includes a bracket, a permanent magnet grid and a filter screen. The permanent magnet grid and the filter screen are arranged in parallel on the bracket. The permanent magnet grid is composed of permanent magnet filter rods in a side-by-side manner. The distance between the magnet filter rods is 5~15cm, and the filter screen is 20~80 mesh metal mesh or nylon mesh. The permanent magnet filter rods include the outer sleeve and the permanent magnet rods in the inner segments. The permanent magnet rods in each segment are separated by ordinary The steel pipe section is isolated and connected, and the two end faces of the outer casing are respectively closed by iron sheets. When the permanent magnet composite filter grid is inserted into the sewage treatment channel, the screen plane and the grid plane should be inclined at an angle of 75 degrees to the ground. The invention has the advantages of simple structure, easy manufacture, low cost and high processing efficiency.

Figure 201110179156

Description

永磁体复合滤网格栅Permanent magnet compound filter grid

本发明涉及污水处理领域,具体涉及一种用于污水处理的永磁体复合滤网格栅。 The invention relates to the field of sewage treatment, in particular to a permanent magnet composite filter grid for sewage treatment.

背景技术 Background technique

钢铁制造和金属材料加工行业都必须对金属表面进行除锈,常用的除锈方法有高压水射流除锈法、喷沙除锈法、激光除锈法、酸洗脱脂除锈法、碱洗脱脂除锈法、加热处理法、超声波脱脂除锈法等,不论那一种表面除锈方法,都会产生大量的铁锈、粉尘、油脂等杂质,如果不处理含有这些杂质的废液,时间一长,液体会发臭、变黑。传统的分离除锈杂质的方法有过滤法、沉淀法、旋流分离法等,其中沉淀法耗时比较长,沉淀塔的体积大,设备投资价格高;过滤法一方面需要消耗大量的过滤材料,由于铁锈颗粒比较小,容易堵塞过滤材料,滤材的更换频率高,间接影响了生产,另一方面需要铺设管道、阀门、控制器、水泵或者鼓风机等设备,设备投资和管理费用较大。 Both iron and steel manufacturing and metal material processing industries must derust metal surfaces. Commonly used derusting methods include high-pressure water jet derusting method, sandblasting derusting method, laser derusting method, acid washing degreasing derusting method, alkali degreasing method Rust removal method, heat treatment method, ultrasonic degreasing and rust removal method, etc., regardless of the surface rust removal method, a large amount of impurities such as rust, dust, grease, etc. will be produced. If the waste liquid containing these impurities is not treated, over time, Liquid will stink and turn black. The traditional methods of separating and removing rust impurities include filtration, precipitation, and cyclone separation. Among them, the precipitation method takes a long time, the volume of the precipitation tower is large, and the equipment investment price is high; on the one hand, the filtration method needs to consume a large amount of filter materials. , because the rust particles are relatively small, it is easy to block the filter material, and the replacement frequency of the filter material is high, which indirectly affects the production. On the other hand, equipment such as pipelines, valves, controllers, water pumps or blowers need to be laid, and equipment investment and management costs are relatively large.

格栅是污水处理过程中常用的装置,它的作用是拦截去除较大的固体物质,对后续工艺中的污水泵起保护作用,防止工艺管路堵塞。目前市场上应用于水处理的格栅主要有金属网的粗格栅和细格栅,单纯使用格栅只能过滤掉粒径较大的杂质,对于金属材料加工行业的污水中颗粒较小的杂质无法去除。 The grille is a commonly used device in the sewage treatment process. Its function is to intercept and remove larger solid matter, protect the sewage pump in the subsequent process, and prevent the blockage of the process pipeline. At present, the grids used in water treatment on the market mainly include coarse grids and fine grids of metal mesh. The simple use of grids can only filter out impurities with large particle sizes. Impurities cannot be removed.

发明内容 Contents of the invention

针对现有技术的上述问题,本申请人提供了一种永磁体复合滤网格栅,将永磁体格栅和金属网或尼龙网结合起来过滤含有铁磁性杂质的污水。本发明结构简单,制造容易,成本低廉,处理效率高。 To solve the above-mentioned problems in the prior art, the applicant provides a permanent magnet composite filter grid, which combines the permanent magnet grid with metal mesh or nylon mesh to filter sewage containing ferromagnetic impurities. The invention has the advantages of simple structure, easy manufacture, low cost and high processing efficiency.

本发明的技术方案如下:  Technical scheme of the present invention is as follows:

永磁体复合滤网格栅,包括支架、滤网和永磁体格栅,所述永磁体格栅和滤网平行设置在支架上,其中滤网设置在支架的外侧,永磁体格栅设置在滤网的内侧;所述永磁体格栅由永磁体过滤棒采用并排的方式装置于支架上组成;所述永磁体过滤棒包括外套管及安装于外套管内分段的永磁体棒,各段永磁体棒之间由普通钢管段隔离及连接,在外套管的两个端面分别由铁片封闭,并采用密封圈密封。 The permanent magnet composite filter grid includes a bracket, a filter screen and a permanent magnet grid. The permanent magnet grid and the filter screen are arranged on the support in parallel, wherein the filter screen is arranged on the outside of the bracket, and the permanent magnet grid is arranged on the filter. The inner side of the net; the permanent magnet grid is composed of permanent magnet filter rods arranged side by side on the support; the permanent magnet filter rod includes an outer casing and a segmented permanent magnet rod installed in the outer casing, each section of permanent magnet The rods are isolated and connected by ordinary steel pipe sections, and the two end faces of the outer casing are respectively closed by iron sheets and sealed by sealing rings.

所述滤网为20~80目的尼龙网。 The filter screen is a 20-80 mesh nylon mesh.

所述滤网为20~80目的金属网。 The filter screen is a 20-80 mesh metal mesh.

所述永磁体格栅的永磁体过滤棒之间的间距为5~15cm。 The distance between the permanent magnet filter rods of the permanent magnet grid is 5-15cm.

所述外套管为不锈钢钢管。 The outer casing is a stainless steel pipe.

所述分段的永磁体棒的段数为4~29段。 The number of segments of the segmented permanent magnet rods is 4 to 29 segments.

所述普通钢管段的长度为8~10mm、直径为6~30mm。 The length of the ordinary steel pipe section is 8-10 mm, and the diameter is 6-30 mm.

所述分段的永磁体棒分别为钕铁硼永磁体,所述钕铁硼永磁体的长度为20~100mm、直径为6~30mm。 The segmented permanent magnet rods are NdFeB permanent magnets respectively, and the NdFeB permanent magnets have a length of 20-100mm and a diameter of 6-30mm.

所述永磁体过滤棒外套管的其中一个铁片封闭端面焊接有吊环。 A suspension ring is welded to one of the closed end faces of the iron sheet of the outer casing of the permanent magnet filter rod.

将永磁体复合滤网格栅插入污水处理通道时,所述滤网平面以及永磁体格栅平面与污水流向分别倾斜成75度角。 When the permanent magnet composite filter grid is inserted into the sewage treatment channel, the plane of the filter screen and the plane of the permanent magnet grid are respectively inclined at an angle of 75 degrees to the flow direction of the sewage.

本发明有益的技术效果在于: The beneficial technical effects of the present invention are:

      (1)本发明的永磁体过滤棒采用不锈钢钢管为外套管有以下原因:一是由于在对金属除锈的过程中,废液或者粉尘中pH值变化比较大,特别是酸洗或碱洗除锈法,会对钕铁硼永磁材料产生严重的腐蚀,因此本发明将永磁体包裹在不锈钢管内,可以保护永磁体材料。二是由于钕铁硼永磁材料的磁性比较强,高达8000~10000高斯,被吸附的磁性杂质很难清除,采用套管式结构装置可以将杂质吸附在外套管上,在需要清渣的时候,只需要把不锈钢永磁体拔出,外套管失去磁性以后,杂质会迅速去除。 (1) The permanent magnet filter rod of the present invention adopts stainless steel pipe as the outer casing for the following reasons: one is because the pH value in the waste liquid or dust changes greatly during the process of metal derusting, especially pickling or alkali cleaning The derusting method will cause serious corrosion to the NdFeB permanent magnet material, so the present invention wraps the permanent magnet in a stainless steel tube to protect the permanent magnet material. Second, due to the relatively strong magnetism of NdFeB permanent magnet materials, as high as 8,000 to 10,000 Gauss, the adsorbed magnetic impurities are difficult to remove. The sleeve-type structural device can adsorb impurities on the outer sleeve, and when the slag needs to be removed , You only need to pull out the stainless steel permanent magnet, and the impurities will be removed quickly after the outer casing loses its magnetism.

(2)本发明的分段的永磁体棒在位于外套管两端连接有铁片,是为了防止因氩弧焊焊接不彻底引起的气爆、渗流现象。 (2) The segmented permanent magnet rods of the present invention are connected with iron sheets at both ends of the outer casing to prevent gas explosion and seepage caused by incomplete argon arc welding.

(3)本发明的永磁体格栅不仅能利用永磁体的磁性将污水中的磁性杂质吸附,而且由于许多杂质如油、灰尘等,有的具有一定粘度,有的物质本身是负离子状态,因此永磁体格栅同样能吸附以上物质。 (3) The permanent magnet grid of the present invention can not only use the magnetism of the permanent magnet to absorb the magnetic impurities in the sewage, but also because many impurities such as oil, dust, etc., some have a certain viscosity, and some substances themselves are in the state of negative ions, so The permanent magnet grid can also absorb the above substances.

(4)本发明的滤网可以过滤非铁磁性的杂质,使污水中的绝大部分颗粒较大的杂质先由滤网除去,然后再由永磁体格栅进行第二次杂质截留。 (4) The filter screen of the present invention can filter non-ferromagnetic impurities, so that most of the impurities with large particles in the sewage are removed by the filter screen first, and then the impurities are intercepted for the second time by the permanent magnet grid.

(5)将永磁体复合滤网格栅插入污水处理通道时,所述滤网平面以及永磁体格栅平面与污水流向分别倾斜成75度角,使滤网过滤掉的杂质可以在水流的冲击下滑到滤网的底端,有利于清理杂质。 (5) When the permanent magnet composite filter grid is inserted into the sewage treatment channel, the plane of the filter screen and the plane of the permanent magnet grid are inclined at an angle of 75 degrees to the direction of the sewage flow, so that the impurities filtered out by the filter screen can be eliminated under the impact of the water flow. Sliding down to the bottom of the filter screen is beneficial to clean up impurities.

附图说明 Description of drawings

图1为本永磁体复合滤网格栅中永磁体过滤棒的主视图,图中:1、外套管;2、永磁体棒;3、普通钢管;4、密封圈;5、铁片。 Fig. 1 is the front view of the permanent magnet filter rod in the permanent magnet composite filter grid, in the figure: 1, outer casing; 2, permanent magnet rod; 3, ordinary steel pipe; 4, sealing ring; 5, iron sheet.

图2为本永磁体复合滤网格栅中永磁体过滤棒的左视图,图中:1、外套管;4、密封圈;5、铁片。 Fig. 2 is the left view of the permanent magnet filter rod in the permanent magnet composite filter grid, in the figure: 1, outer sleeve; 4, sealing ring; 5, iron sheet.

图3为本永磁体复合滤网格栅的正视图。图中:1、外套管;6、吊环;7、滤网;8、支架。 Fig. 3 is a front view of the permanent magnet composite filter grid. In the figure: 1, the outer casing; 6, the suspension ring; 7, the filter screen; 8, the bracket.

图4为本永磁体复合滤网格栅的左视图。图中:1、外套管;6、吊环;7、滤网;8、支架。 Fig. 4 is a left view of the permanent magnet composite filter grid. In the figure: 1, the outer casing; 6, the suspension ring; 7, the filter screen; 8, the bracket.

图5为本永磁体复合滤网格栅的俯视图。图中:1、外套管;4、密封圈;5、铁片;6、吊环;7、滤网;8、支架;9、支架孔。 Fig. 5 is a top view of the permanent magnet composite filter grid. In the figure: 1. Outer casing; 4. Seal ring; 5. Iron sheet; 6. Hanging ring; 7. Filter screen; 8. Bracket; 9. Bracket hole.

具体实施方法Specific implementation method

如图1~5所示,永磁体复合滤网格栅,包括支架8、滤网7和永磁体格栅,永磁体格栅和滤网7平行设置在支架8上,其中滤网7设置在支架8的外侧,永磁体格栅设置在滤网7的内侧;所述永磁体格栅由永磁体过滤棒采用并排的方式装置于支架上组成;所述永磁体过滤棒包括外套管1及安装于外套管内分段的永磁体棒2,各段永磁体棒2之间由普通钢管段3隔离及连接,在外套管1的两个端面分别由铁片5封闭,并采用密封圈4密封。 As shown in Figures 1 to 5, the permanent magnet composite filter grid includes a bracket 8, a filter screen 7 and a permanent magnet grid, and the permanent magnet grid and the filter screen 7 are arranged in parallel on the bracket 8, and the filter screen 7 is arranged on the On the outside of the support 8, the permanent magnet grid is arranged on the inner side of the filter screen 7; the permanent magnet grid is formed on the support in a side-by-side manner by the permanent magnet filter rod; the permanent magnet filter rod includes an outer sleeve 1 and an installation The segmented permanent magnet rods 2 in the outer casing are isolated and connected by ordinary steel pipe segments 3 between each segment of the permanent magnet rods 2 , and the two end faces of the outer casing 1 are respectively sealed by iron sheets 5 and sealed by sealing rings 4 .

其中,滤网7为60目的尼龙网;永磁体格栅的永磁体过滤棒之间的间距为8cm;外套管1为SUS316L不锈钢钢管;分段的永磁体棒2的段数为10段;普通钢管段3的长度为10mm、直径为20mm;分段的永磁体棒分别为钕铁硼永磁体,钕铁硼永磁体的长度为30mm、直径为20mm;永磁体过滤棒外套管1的其中一个铁片5的封闭端面焊接有吊环6。 Wherein, the filter screen 7 is a 60-purpose nylon mesh; the spacing between the permanent magnet filter rods of the permanent magnet grid is 8cm; the outer sleeve 1 is a SUS316L stainless steel steel pipe; the segment number of the segmented permanent magnet rod 2 is 10 sections; ordinary steel pipe Section 3 has a length of 10mm and a diameter of 20mm; the segmented permanent magnet rods are respectively NdFeB permanent magnets, and the length of the NdFeB permanent magnets is 30mm and a diameter of 20mm; The closed end face of the piece 5 is welded with a suspension ring 6 .

使用时,将永磁体复合滤网格栅插入污水处理通道时,使滤网的那一面朝向水流流来的方向,大部分杂质被滤网截留,通过滤网后,剩余杂质中的磁性杂质被永磁体格栅截留,过滤效率很高。滤网平面以及永磁体格栅平面与污水流向分别倾斜成75度角,这样设置可以使滤网过滤掉的杂质在水流的冲击下滑到滤网的底端,有利于清理杂质。  When in use, when inserting the permanent magnet composite filter grid into the sewage treatment channel, make the side of the filter screen face the direction of water flow, most of the impurities are intercepted by the filter screen, and after passing through the filter screen, the magnetic impurities in the remaining impurities are eliminated. The permanent magnet grid traps, and the filtration efficiency is very high. The plane of the filter screen and the plane of the permanent magnet grille are inclined at an angle of 75 degrees to the sewage flow direction. This setting can make the impurities filtered by the filter screen slide down to the bottom of the filter screen under the impact of the water flow, which is conducive to cleaning up impurities. the

Claims (10)

1.永磁体复合滤网格栅,其特征在于:包括支架、滤网和永磁体格栅,所述永磁体格栅和滤网平行设置在支架上,其中滤网设置在支架的外侧,永磁体格栅设置在滤网的内侧;所述永磁体格栅由永磁体过滤棒采用并排的方式装置于支架上组成;所述永磁体过滤棒包括外套管及安装于外套管内分段的永磁体棒,各段永磁体棒之间由普通钢管段隔离及连接,在外套管的两个端面分别由铁片封闭,并采用密封圈密封。 1. Permanent magnet compound filter grid, it is characterized in that: comprise support, filter screen and permanent magnet grid, described permanent magnet grid and filter screen are arranged on the support in parallel, wherein filter screen is arranged on the outside of support, permanent The magnet grid is arranged on the inner side of the filter screen; the permanent magnet grid is composed of permanent magnet filter rods arranged side by side on the bracket; the permanent magnet filter rod includes an outer sleeve and a segmented permanent magnet installed in the outer sleeve Each segment of the permanent magnet rod is isolated and connected by ordinary steel pipe segments, and the two end faces of the outer casing are respectively closed by iron sheets and sealed by sealing rings. 2.根据权利要求1所述的一种永磁体复合滤网格栅,其特征在于所述滤网为20~80目的尼龙网。 2. A kind of permanent magnet composite filter grid according to claim 1, characterized in that the filter screen is a 20-80 mesh nylon mesh. 3.根据权利要求1所述的一种永磁体复合滤网格栅,其特征在于所述滤网为20~80目的金属网。 3. A permanent magnet composite filter grid according to claim 1, characterized in that the filter screen is a 20-80 mesh metal mesh. 4.根据权利要求1所述的一种永磁体复合滤网格栅,其特征在于所述永磁体格栅的永磁体过滤棒之间的间距为5~15cm。 4. A kind of permanent magnet composite filter grid according to claim 1, characterized in that the spacing between the permanent magnet filter rods of the permanent magnet grid is 5 to 15 cm. 5.根据权利要求1所述的一种永磁体复合滤网格栅,其特征在于所述外套管为不锈钢钢管。 5. A permanent magnet composite filter grid according to claim 1, characterized in that the outer sleeve is a stainless steel pipe. 6. 根据权利要求1所述的一种永磁体复合滤网格栅,其特征在于所述分段的永磁体棒的段数为4~29段。 6. A kind of permanent magnet composite filter grid according to claim 1, characterized in that the number of segments of the segmented permanent magnet rods is 4 to 29 segments. 7.根据权利要求1所述的一种永磁体复合滤网格栅,其特征在于所述普通钢管段的长度为8~10mm、直径为6~30mm。 7. A permanent magnet composite filter grid according to claim 1, characterized in that the length of the ordinary steel pipe section is 8-10mm and the diameter is 6-30mm. 8.根据权利要求6所述的一种永磁体复合滤网格栅,其特征在于所述分段的永磁体棒分别为钕铁硼永磁体,所述钕铁硼永磁体的长度为20~100mm、直径为6~30mm。 8. A kind of permanent magnet composite filter grid according to claim 6, wherein the permanent magnet bars of the sections are respectively neodymium-iron-boron permanent magnets, and the length of the neodymium-iron-boron permanent magnets is 20 ~ 100mm, diameter 6~30mm. 9.根据权利要求1所述的一种永磁体复合滤网格栅,其特征在于在所述永磁体过滤棒外套管的其中一个铁片封闭端面焊接有吊环。 9. A permanent magnet composite filter grid according to claim 1, characterized in that a suspension ring is welded to one of the closed end faces of the iron sheet of the outer sleeve of the permanent magnet filter rod. 10.根据权利要求1所述的一种永磁体复合滤网格栅,其特征在于将其插入污水处理通道时,所述滤网平面以及永磁体格栅平面与污水流向分别倾斜成75度角。 10. A permanent magnet composite filter grid according to claim 1, characterized in that when it is inserted into the sewage treatment channel, the plane of the filter screen and the plane of the permanent magnet grid and the sewage flow direction are respectively inclined at an angle of 75 degrees .
CN2011101791567A 2011-06-29 2011-06-29 Permanent magnet composite filter screen grid Active CN102344188B (en)

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CN102344188B true CN102344188B (en) 2012-11-28

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CN105198051B (en) * 2015-10-15 2018-07-31 苏州大学 A kind of squirrel-cage magnetization wetting system
CN111570085A (en) * 2020-06-19 2020-08-25 中国电子科技集团公司第九研究所 Powder collecting device for laser through hole process of ferrite substrate
CN113060891A (en) * 2021-03-30 2021-07-02 宁波磁性材料应用技术创新中心有限公司 Heavy metal filtering device and using method thereof

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CN2175755Y (en) * 1993-06-30 1994-08-31 太原化学工业公司供销铁运公司劳动服务公司磁性材料厂 High efficiency liquid magnetizing device
CN2251555Y (en) * 1995-12-01 1997-04-09 申宝恒 Grille plate type magnetic device
CN202131140U (en) * 2011-06-29 2012-02-01 无锡光旭新材料科技有限公司 Permanent-magnet combined filter screen grate

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