CN102331048B - A composite air-water dual heat source heat pump type electric vehicle air conditioning system - Google Patents
A composite air-water dual heat source heat pump type electric vehicle air conditioning system Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 89
- 238000004378 air conditioning Methods 0.000 title claims abstract description 87
- 230000009977 dual effect Effects 0.000 title abstract description 52
- 239000002131 composite material Substances 0.000 title abstract description 46
- 239000002918 waste heat Substances 0.000 claims abstract description 105
- 238000001816 cooling Methods 0.000 claims abstract description 70
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- 238000007599 discharging Methods 0.000 claims 1
- 238000005485 electric heating Methods 0.000 abstract description 2
- 239000003507 refrigerant Substances 0.000 description 39
- 238000010257 thawing Methods 0.000 description 27
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
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Abstract
本发明提供一种复合式气-水双热源热泵型电动汽车空调系统,其特征在于:所述空调系统包括由直流电机驱动的车用全封闭变频式空调压缩机、车外复合式气-水双热源利用装置、车内双换热装置、储液干燥器、气液分离器、低压节流阀、压缩机降温增效混气系统、动力电机余热回收系统、系统模式切换装置等。本发明的电动汽车空调系统用于解决目前开发的电动汽车空调系统在室外温度过低时无法正常制热和制冷系统与电加热相互配合运行的电动汽车空调系统模式耗电量过大的突出问题。
The invention provides a composite air-water dual heat source heat pump air-conditioning system for electric vehicles, which is characterized in that: the air-conditioning system includes a vehicle-used fully enclosed variable-frequency air-conditioning compressor driven by a DC motor, an external composite air-water Dual heat source utilization device, dual heat exchange device in the car, liquid storage dryer, gas-liquid separator, low-pressure throttle valve, compressor cooling and efficiency mixing system, power motor waste heat recovery system, system mode switching device, etc. The electric vehicle air-conditioning system of the present invention is used to solve the outstanding problem that the current electric vehicle air-conditioning system cannot normally heat and operate in cooperation with the electric heating system when the outdoor temperature is too low. .
Description
技术领域 technical field
本发明涉及一种电动汽车空调系统,具体说是涉及一种复合式气-水双热源热泵型电动汽车空调系统。 The present invention relates to an electric vehicle air conditioning system, in particular to a composite air-water dual heat source heat pump type electric vehicle air conditioning system.
背景技术 Background technique
随着电动汽车技术的发展,电动汽车空调对其发展的制约性也越来越大,其原因在于:由于缺少了内燃发动机,冬季制热受到很大的制约。目前开发的电动汽车空调系统在室外环境温度过低时会引起压缩机排气温度过高,使其无法在低温供热时正常运行,故基本上采用制冷系统与电加热相互配合运行的系统模式,从而大大增加了冬季供热时的耗电量,严重影响了电动汽车在北方地区的应用与普及。 With the development of electric vehicle technology, electric vehicle air conditioners are becoming more and more restrictive to its development. The reason is that heating in winter is greatly restricted due to the lack of internal combustion engines. The currently developed air-conditioning system for electric vehicles will cause the exhaust temperature of the compressor to be too high when the outdoor ambient temperature is too low, making it unable to operate normally during low-temperature heating. Therefore, the system mode of the refrigeration system and electric heating is basically used to cooperate , thereby greatly increasing the power consumption during heating in winter, seriously affecting the application and popularization of electric vehicles in the northern region.
发明内容 Contents of the invention
本发明的发明目的在于提供一种复合式气-水双热源热泵型电动汽车空调系统,以解决目前开发的电动汽车空调系统在室外温度过低时无法正常制热和制冷系统与电加热相互配合运行的电动汽车空调系统模式耗电量过大的突出问题。 The purpose of the present invention is to provide a composite air-water dual heat source heat pump type electric vehicle air conditioning system to solve the problem that the currently developed electric vehicle air conditioning system cannot normally heat and refrigerate when the outdoor temperature is too low. The outstanding problem of excessive power consumption in the running electric vehicle air conditioning system mode.
本发明的目的可通过下述技术措施来实现: The purpose of the present invention can be achieved through the following technical measures:
本发明的复合式气-水双热源热泵型电动汽车空调系统包括由直流电机驱动的车用全封闭变频式空调压缩机、车外复合式气-水双热源利用装置、车内双换热装置、储液干燥器、低压节流阀、气液分离器、系统模式切换装置、压缩机降温增效混气系统以及动力电机余热回收系统等。其中所述车用全封闭变频式空调压缩机由压缩机壳体、电动机、静涡旋体、动涡旋体及降温增效混气系统构成。所述压缩机降温增效混气系统由压缩机内置降温增效混气机构和压缩机外部混气处理与控制装置组成;所述压缩机内置降温增效混气机构由压缩机内置混气孔、压缩机内置混气孔连接通道以及与压缩机内置混气孔连接通道另一端连接并固定在压缩机壳体上的外置快速接头组成,并分为低压混气机构、中压混气机构、高压混气机构三种形式;所述低压混气机构的压缩机内置混气孔开设在压缩机吸气腔对应的机壳部分或通过快速三通接头与压缩机吸气管连接、所述中压混气机构的压缩机内置混气孔开设在压缩机静涡旋体与第一压缩腔对应部分的相应位置、所述高压混气机构的压缩机内置混气孔开设在压缩机静涡旋体与第二压缩腔对应部分的相应位置;所述压缩机外部混气处理与控制装置由混气节流阀、混气换热器、混气止回阀、压缩机混气接口外部连接管组成,其中混气节流阀为电子膨胀阀、热力膨胀阀、毛细管或节流短管中的任意一种节流降压装置;混气换热器为异径套管式、间隔板式、箱管式或壳管式换热器中的任意一种;所述动力电机余热回收系统由车外复合式气-水双热源利用装置、电机余热水冷却装置、电机冷却水泵、第一、二、三电机余热循环控制阀、第一、二空气-电机余热辅助热源两介质换热器及连接管道组成。所述系统模式切换装置由功能控制阀、第一、二、三、四单向阀、混气控制阀、混气换热器旁通阀、除霜旁通阀、第一空调风道控制阀和第二空调风道控制阀组成(可实现汽车空调系统对电动汽车车内的制冷、普通制热、低温制热、车窗除霜/除雾和车外低温热源换热器表面除霜五种工作模式切换)。 The compound air-water dual heat source heat pump air-conditioning system for electric vehicles of the present invention includes a fully enclosed variable-frequency air-conditioning compressor for a vehicle driven by a DC motor, a composite air-water dual heat source utilization device outside the vehicle, and a double heat exchange device inside the vehicle. , liquid storage dryer, low-pressure throttle valve, gas-liquid separator, system mode switching device, compressor cooling and efficiency mixing system, and power motor waste heat recovery system, etc. The fully enclosed frequency conversion air conditioner compressor for vehicles is composed of a compressor housing, a motor, a fixed scroll, a movable scroll, and a cooling and efficiency mixing system. The air-mixing system for cooling and increasing efficiency of the compressor is composed of a built-in air-cooling and increasing-efficiency air-mixing mechanism of the compressor and an external air-mixing processing and control device of the compressor; The compressor built-in gas mixing hole connection channel and the external quick connector connected to the other end of the compressor built-in gas mixing hole connection channel and fixed on the compressor shell are divided into low-pressure gas mixing mechanism, medium-pressure gas mixing mechanism, high-pressure gas mixing mechanism There are three types of gas mechanism; the built-in gas mixing hole of the compressor of the low-pressure gas mixing mechanism is opened in the corresponding casing part of the compressor suction chamber or connected with the compressor suction pipe through a quick three-way joint, and the medium-pressure gas mixing mechanism The built-in gas mixing hole of the compressor of the mechanism is opened at the corresponding position of the fixed scroll body of the compressor and the corresponding part of the first compression chamber, and the built-in gas mixing hole of the compressor of the high-pressure gas mixing mechanism is opened at the fixed scroll body of the compressor and the second compression chamber. The corresponding position of the corresponding part of the cavity; the external gas mixing treatment and control device of the compressor is composed of a gas mixing throttle valve, a gas mixing heat exchanger, a gas mixing check valve, and an external connecting pipe of the gas mixing interface of the compressor, wherein the gas mixing throttle The valve is any kind of throttling and pressure-reducing device among electronic expansion valve, thermal expansion valve, capillary tube or short throttle tube; the gas-mixing heat exchanger is of different-diameter casing type, spacer plate type, box-tube type or shell-and-tube type. Any one of the heaters; the power motor waste heat recovery system consists of an external composite air-water dual heat source utilization device, a motor waste water cooling device, a motor cooling water pump, and the first, second and third motor waste heat cycle control valves 1. The first and second air-motor waste heat auxiliary heat sources are composed of two medium heat exchangers and connecting pipes. The system mode switching device is composed of a function control valve, a first, a second, a third, a fourth one-way valve, a gas mixing control valve, a gas mixing heat exchanger bypass valve, a defrosting bypass valve, a first air conditioning air duct control valve It is composed of the second air-conditioning air duct control valve (which can realize the cooling, ordinary heating, low-temperature heating, window defrosting/defrosting and surface defrosting of the external low-temperature heat source heat exchanger of the electric vehicle by the automotive air-conditioning system. working mode switching).
所述车用全封闭变频式空调压缩机出口通过功能控制阀以及相应连接管路分别与车外复合式气-水双热源利用装置、车内双换热装置的空气-热泵工质两介质换热器、气液分离器相应接口连接;所述气液分离器出口接入车用全封闭变频式空调压缩机吸气口;所述车外复合式气-水双热源换热装置的另一接口接第一单向阀出口和第二单向阀入口,第二单向阀出口接储液干燥器和第四单向阀出口,储液干燥器出口分别与混气控制阀的入口、混气换热器旁通阀的入口以及混气换热器的第一入口连接,混气换热器旁通阀出口和混气换热器第一出口接低压节流阀入口和除霜旁通阀入口,低压节流阀出口接第一单向阀入口和第三单向阀入口,除霜旁通阀出口接第一单向阀入口和第三单向阀入口,第三单向阀出口接车内双换热装置的空气-热泵工质两介质换热器入口和第四单向阀入口;所述混气控制阀出口接混气节流阀入口,混气节流阀出口接混气换热器第二入口,混气换热器第二出口接混气止回阀入口,混气止回阀出口接车用全封闭变频式空调压缩机混气口;所述车内双换热装置由第一空气-电机余热辅助热源两介质换热器和空气-热泵工质两介质换热器组合安装在车内风道中,组合方式为第一空气-电机余热辅助热源两介质换热器置于空气-热泵工质两介质换热器出风口一侧;第一空调风道控制阀安装在车内空调风道的出风口处(能够实现除霜/雾出风口和车内出风口的相互切换);第二空调风道控制阀安装在车内空调风道的进风口处(能够实现车内、车外进风的相互切换)。 The outlet of the fully enclosed variable frequency air conditioner compressor for vehicles is exchanged with the air-heat pump working medium of the composite air-water dual heat source utilization device outside the vehicle and the dual heat exchange device inside the vehicle through a functional control valve and corresponding connecting pipelines. The heater and the gas-liquid separator are connected to corresponding interfaces; the outlet of the gas-liquid separator is connected to the suction port of the fully enclosed frequency conversion air-conditioning compressor for vehicles; The interface is connected to the outlet of the first one-way valve and the inlet of the second one-way valve, the outlet of the second one-way valve is connected to the outlet of the liquid storage drier and the outlet of the fourth one-way valve, and the outlet of the liquid storage drier is connected to the inlet and the mixing chamber of the gas mixing control valve respectively. The inlet of the bypass valve of the gas heat exchanger is connected to the first inlet of the gas-mixing heat exchanger, and the outlet of the bypass valve of the gas-mixing heat exchanger and the first outlet of the gas-mixing heat exchanger are connected to the inlet of the low-pressure throttle valve and the defrosting bypass The inlet of the valve, the outlet of the low-pressure throttle valve are connected to the inlet of the first check valve and the inlet of the third check valve, the outlet of the defrosting bypass valve is connected to the inlet of the first check valve and the inlet of the third check valve, and the outlet of the third check valve It is connected to the inlet of the air-heat pump working fluid two-medium heat exchanger of the double heat exchange device in the car and the inlet of the fourth one-way valve; the outlet of the mixed gas control valve is connected to the inlet of the mixed gas throttle valve, and the outlet of the mixed gas throttle valve is connected to the mixed gas exchanger The second inlet of the heater, the second outlet of the gas-mixing heat exchanger are connected to the inlet of the gas-mixing check valve, and the outlet of the gas-mixing check valve is connected to the gas-mixing port of the fully enclosed frequency conversion air conditioner compressor for vehicles; the double heat exchange device in the vehicle is composed of The first air-motor waste heat auxiliary heat source two-medium heat exchanger and the air-heat pump working fluid two-medium heat exchanger are installed in the air duct in the vehicle in combination. The first air-motor waste heat auxiliary heat source two-medium heat exchanger is placed The side of the air outlet of the air-heat pump working medium two-medium heat exchanger; the first air-conditioning air duct control valve is installed at the air outlet of the air-conditioning air duct in the car (can realize the mutual switching between the defrosting/fog air outlet and the air outlet in the car ); the second air-conditioning duct control valve is installed at the air inlet of the air-conditioning duct in the car (can realize the mutual switching of the air intake inside and outside the car).
本发明所述的由直流电机驱动的车用全封闭变频式空调压缩机为活塞式、涡旋式、三角转子式压缩机中的任意一种,且所述的车用全封闭变频式空调压缩机与直流电机封闭在同一密闭壳体内。 The fully enclosed variable frequency air conditioner compressor for vehicles driven by a DC motor in the present invention is any one of piston type, scroll type, and triangular rotor type compressors, and the fully enclosed variable frequency air conditioner compressor for vehicles is The motor and the DC motor are enclosed in the same airtight casing.
更具体说,本发明从系统组成结构上可分为主循环系统和混气循环系统,其中主循环系统特征为:直流电机驱动的车用全封闭变频式空调压缩机出口接功能控制阀,功能控制阀接车外复合式气-水双热源利用装置的接口,车外复合式气-水双热源利用装置的另一接口接第一单向阀出口和第二单向阀入口,第二单向阀出口接储液干燥器和第四单向阀出口,储液干燥器出口接混气换热器第一入口和混气换热器旁通阀入口,混气换热器第一出口接低压节流阀入口,混气换热器旁通阀出口接低压节流阀入口和除霜旁通阀入口,低压节流阀出口接第一单向阀入口和第三单向阀入口,除霜旁通阀出口接第一单向阀入口和第三单向阀入口,第三单向阀出口接车内双换热装置的空气-热泵工质两介质换热器入口,车内双换热装置的空气-热泵工质两介质换热器出口接功能控制阀,功能控制阀接气液分离器入口,气液分离器出口接直流电机驱动的车用全封闭变频式空调压缩机吸气口。 More specifically, the present invention can be divided into a main circulation system and a mixed gas circulation system in terms of system composition and structure, wherein the main circulation system is characterized by: the outlet of a fully enclosed variable frequency air conditioner compressor for vehicles driven by a DC motor is connected to a functional control valve, and the function The control valve is connected to the interface of the composite air-water dual heat source utilization device outside the vehicle, and the other interface of the composite air-water dual heat source utilization device outside the vehicle is connected to the outlet of the first check valve and the inlet of the second check valve, and the second check valve The outlet of the direction valve is connected to the outlet of the liquid storage drier and the fourth one-way valve, the outlet of the liquid storage drier is connected to the first inlet of the gas mixing heat exchanger and the inlet of the bypass valve of the gas mixing heat exchanger, and the first outlet of the gas mixing heat exchanger is connected to The inlet of the low-pressure throttle valve, the outlet of the bypass valve of the air-mixing heat exchanger are connected to the inlet of the low-pressure throttle valve and the inlet of the defrosting bypass valve, and the outlet of the low-pressure throttle valve is connected to the inlet of the first check valve and the inlet of the third check valve. The outlet of the frost bypass valve is connected to the inlet of the first one-way valve and the inlet of the third one-way valve, and the outlet of the third one-way valve is connected to the inlet of the air-heat pump working medium two-medium heat exchanger of the double heat exchange device in the car, and the double heat exchanger in the car The outlet of the air-heat pump working fluid two-medium heat exchanger of the heating device is connected to the function control valve, the function control valve is connected to the inlet of the gas-liquid separator, and the outlet of the gas-liquid separator is connected to the suction of the fully enclosed inverter air conditioner compressor for vehicles driven by a DC motor mouth.
混气循环系统特征为:直流电机驱动的车用全封闭变频式空调压缩机出口接功能控制阀,功能控制阀接车外复合式气-水双热源换热装置的接口,车外复合式气-水双热源换热装置的另一接口接第一单向阀出口和第二单向阀入口,第二单向阀出口接储液干燥器和第四单向阀出口,储液干燥器出口接混气控制阀入口,混气控制阀出口接混气节流阀入口,混气节流阀出口接混气换热器第二入口,混气换热器第二出口接混气止回阀入口,混气止回阀出口接直流电机驱动的车用全封闭变频式空调压缩机混气口。 The characteristics of the air-mixing circulation system are: the outlet of the fully enclosed variable-frequency air-conditioning compressor driven by a DC motor is connected to the function control valve, the function control valve is connected to the interface of the composite air-water dual heat source heat exchange device outside the vehicle, and the composite gas-water heat exchange device outside the vehicle is -The other interface of the water double heat source heat exchange device is connected to the outlet of the first one-way valve and the inlet of the second one-way valve, the outlet of the second one-way valve is connected to the outlet of the liquid storage drier and the outlet of the fourth one-way valve, and the outlet of the liquid storage drier Connect to the inlet of the mixed gas control valve, the outlet of the mixed gas control valve to the inlet of the mixed gas throttle valve, the outlet of the mixed gas throttle valve to the second inlet of the mixed gas heat exchanger, the second outlet of the mixed gas heat exchanger to the inlet of the mixed gas check valve, The air-mixing check valve outlet is connected to the air-mixing port of the fully-enclosed variable-frequency air-conditioning compressor for vehicles driven by a DC motor.
气-水双热源利用系统特征为:电机余热冷却装置的出口接电机冷却水泵进口,电机冷却水泵出口分别接第一余热回收控制阀进口、第二余热回收控制阀进口和第三余热回收控制阀进口,第一余热回收控制阀出口接设置在车内空调风道中并安装在车内双换热装置出风口一侧的第一空气-电机余热辅助热源两介质换热器的进口,第一空气-电机余热辅助热源两介质换热器的出口接电机余热冷却装置进口,第二余热回收控制阀出口接车外复合式气-水双热源换热装置的电机余热辅助热源通道进口,第三余热回收控制阀出口接车外复合式气-水双热源换热装置进风口一侧的第二空气-电机余热辅助热源两介质换热器进口,车外复合式气-水双热源换热装置的电机余热辅助热源通道出口、第二空气-电机余热辅助热源两介质换热器的出口接电机余热冷却装置的进口。 The characteristics of the air-water dual heat source utilization system are: the outlet of the motor waste heat cooling device is connected to the inlet of the motor cooling water pump, and the outlet of the motor cooling water pump is respectively connected to the inlet of the first waste heat recovery control valve, the second waste heat recovery control valve inlet and the third waste heat The inlet of the recovery control valve and the outlet of the first waste heat recovery control valve are connected to the inlet of the two-medium heat exchanger of the first air-motor waste heat auxiliary heat source installed in the air-conditioning duct in the car and installed on the side of the air outlet of the double heat exchange device in the car , the outlet of the first air-motor waste heat auxiliary heat source two-medium heat exchanger is connected to the motor waste heat cooling device inlet, and the second waste heat recovery control valve outlet is connected to the motor waste heat auxiliary heat source channel of the composite air-water dual heat source heat exchange device outside the vehicle Inlet, the outlet of the third waste heat recovery control valve is connected to the second air-motor waste heat auxiliary heat source two-medium heat exchanger inlet on the side of the air inlet of the composite air-water dual heat source heat exchange device outside the vehicle, and the composite air-water outside the vehicle The outlet of the motor waste heat auxiliary heat source channel of the dual heat source heat exchange device, the outlet of the second air-motor waste heat auxiliary heat source two-medium heat exchanger is connected to the inlet of the motor waste heat cooling device.
所述的系统模式切换装置通过功能控制阀能实现车用全封闭变频式空调压缩机出口与车外复合式气-水双热源换热装置的接口连接、车用全封闭变频式空调压缩机出口与车内双换热装置的空气-热泵工质两介质换热器接口连接、气液分离器入口与车外复合式气-水双热源换热装置的另一接口连接、气液分离器入口与车内双换热装置的空气-热泵工质两介质换热器另一接口连接的相互切换。混气控制阀能够实现储液干燥器出口与混气回路相连。第一单向阀、第二单向阀、第三单向阀、第四单向阀能够实现对电动汽车制冷、普通制热、低温制热、车窗除霜/除雾和车外低温热源换热器表面除霜五种系统模式共用制冷管路与设备;混气换热器旁通阀能够对混气换热器实现旁通;除霜旁通阀能够对低压节流阀实现旁通;第一空调风道控制阀能够实现除霜/雾出风口和车内出风口的相互切换、第二空调风道控制阀能够实现车内、车外进风的相互切换。 The system mode switching device can realize the interface connection between the outlet of the fully enclosed variable frequency air conditioner compressor for vehicles and the composite air-water dual heat source heat exchange device outside the vehicle, and the outlet of the fully enclosed variable frequency air conditioner compressor for vehicles through the function control valve. It is connected with the interface of the air-heat pump working fluid two-medium heat exchanger of the dual heat exchange device inside the vehicle, the inlet of the gas-liquid separator is connected with the other interface of the composite air-water dual heat source heat exchange device outside the vehicle, and the inlet of the gas-liquid separator Mutual switching for connection with the other interface of the air-heat pump working fluid two-medium heat exchanger of the double heat exchange device inside the vehicle. The gas mixing control valve can realize the connection between the outlet of the liquid storage drier and the gas mixing circuit. The first one-way valve, the second one-way valve, the third one-way valve, and the fourth one-way valve can realize electric vehicle cooling, ordinary heating, low-temperature heating, window defrosting/defogging and low-temperature heat sources outside the car The five system modes of defrosting on the surface of the heat exchanger share the refrigeration pipeline and equipment; the bypass valve of the mixed gas heat exchanger can bypass the mixed gas heat exchanger; the defrosting bypass valve can realize the bypass of the low pressure throttle valve ; The first air-conditioning air duct control valve can realize the mutual switching between the defrosting/fog air outlet and the air outlet inside the car, and the second air-conditioning air duct control valve can realize the mutual switching between the air inlet inside the car and the air outside the car.
本发明采用混气装置来解决常规汽车空调系统在室外温度过低时无法正常运行的问题。压缩机降温增效混气系统由压缩机内置降温增效混气机构和压缩机外部混气处理与控制装置组成;所述压缩机内置降温增效混气机构由压缩机内置混气孔、压缩机内置混气孔连接通道以及与压缩机内置混气孔连接通道另一端连接并固定在压缩机壳体上的外置快速接头组成,并分为低压混气机构、中压混气机构、高压混气机构三种形式;混气换热器可分为异径套管式、间隔板式、箱管式和壳管式等。混气节流阀可采用电子膨胀阀、热力膨胀阀、毛细管或节流短管中的任意一种节流降压装置。混气止回阀能够实现混气量的最大化,增强混气效果。 The invention adopts the gas mixing device to solve the problem that the conventional automobile air-conditioning system cannot operate normally when the outdoor temperature is too low. The air-mixing system for cooling and increasing efficiency of the compressor is composed of a built-in air-cooling and increasing-efficiency mixing mechanism of the compressor and an external air-mixing processing and control device of the compressor; The built-in gas mixing hole connection channel and the external quick joint connected to the other end of the compressor built-in gas mixing hole connection channel and fixed on the compressor shell are divided into low pressure gas mixing mechanism, medium pressure gas mixing mechanism and high pressure gas mixing mechanism There are three types; the gas-mixing heat exchanger can be divided into different-diameter casing type, spacer plate type, box-and-tube type and shell-and-tube type, etc. The air-mixing throttle valve can adopt any throttling and pressure-reducing device among electronic expansion valve, thermal expansion valve, capillary tube or short throttle tube. The air mixing check valve can maximize the air mixing volume and enhance the air mixing effect.
混气循环原理如下,制冷剂液体从冷凝器流出后分为两路,一路进入主循环,经过混气换热器换热,经低压节流阀后进入蒸发器,最后被压缩机吸气口吸入;另一路进入混气循环,经过混气节流阀后进入混气换热器换热,冷却主循环制冷剂后变为气态,最后由压缩机混气接口进入压缩机。其原理在于:通过混气回路向压缩机某中间位置或吸气位置补入一定量的某一中间压力的制冷剂气体,以达到将压缩机的排气温度从Te’降低为Te的目的,并可一定程度地增加压缩机的排气量,从而提高了热泵循环的总制热量;同时经过混气换热器主路的高压制冷剂液体由Tf冷却为Tg,使得增加了从室外低温空气热源的吸热量,从而提高热泵系统的运行效率和可靠性(参见图14)。 The principle of the gas-mixing cycle is as follows. After the refrigerant liquid flows out of the condenser, it is divided into two paths, one of which enters the main cycle, passes through the gas-mixing heat exchanger for heat exchange, enters the evaporator after passing through the low-pressure throttle valve, and is finally absorbed by the suction port of the compressor. Inhalation; the other way enters the gas mixing cycle, passes through the gas mixing throttle valve and enters the gas mixing heat exchanger for heat exchange, cools the refrigerant in the main cycle and becomes gaseous, and finally enters the compressor through the gas mixing interface of the compressor. The principle is: add a certain amount of refrigerant gas of a certain intermediate pressure to a certain intermediate position or suction position of the compressor through the gas mixing circuit, so as to reduce the discharge temperature of the compressor from T e ' to T e purpose, and can increase the displacement of the compressor to a certain extent, thereby increasing the total heating capacity of the heat pump cycle; at the same time, the high-pressure refrigerant liquid passing through the main circuit of the gas-mixing heat exchanger is cooled from T f to T g , which increases the Absorb heat from the outdoor low temperature air heat source, thereby improving the operating efficiency and reliability of the heat pump system (see Figure 14).
本发明中所述的动力电机余热回收系统由车外复合式气-水双热源换热装置、电机余热水冷却装置、电机冷却水泵、第一、二、三电机余热循环控制阀、第一、二空气-电机余热辅助热源两介质换热器及连接管道组成。 The power motor waste heat recovery system described in the present invention consists of an external composite air-water dual heat source heat exchange device, a motor waste water cooling device, a motor cooling water pump, the first, second and third motor waste heat cycle control valves, the first , Two air-motor waste heat auxiliary heat source, two medium heat exchangers and connecting pipes.
本发明中所述的电机余热水冷却装置包括作为电机外壳的封闭式水套内壳、封闭式水套外壳和连接在封闭式水套内外壳之间的冷却水道隔板,在封闭式水套内壳内壁上设置有构成冷却风道的若干轴向直肋,在由若干轴向直肋内端面构成的环腔内安装直流电机,在电机轴的一轴端安装有内置气冷风机,并由轴向直肋和内置气冷风机共同构成电机内置气冷机构。 The motor waste water cooling device described in the present invention includes a closed water jacket inner shell as a motor shell, a closed water jacket outer shell, and a cooling water channel partition connected between the closed water jacket inner shell. The inner wall of the sleeve inner shell is provided with a number of axial straight ribs forming a cooling air passage, a DC motor is installed in the ring cavity formed by the inner end faces of several axial straight ribs, and a built-in air cooling fan is installed at one end of the motor shaft. And the built-in air-cooling mechanism of the motor is composed of the axial straight ribs and the built-in air-cooling fan.
本发明中所述的由直流电机驱动的车用全封闭变频式空调压缩机为活塞式、涡旋式、三角转子式压缩机中的任意一种,且所述的车用全封闭变频式空调压缩机与直流电机封闭在同一密闭壳体内。 The fully enclosed variable frequency air conditioner compressor for vehicles driven by a DC motor described in the present invention is any one of piston type, scroll type, and triangular rotor compressors, and the fully enclosed variable frequency air conditioner for vehicles The compressor and the DC motor are enclosed in the same airtight casing.
本发明中所述车外复合式气-水双热源利用装置为一体式结构;车内双换热装置为组合式的分级加热装置;所述一体式车外复合式气-水双热源利用装置为翅片-圆管套管式、层叠片管套管式或平行流扁管套管式换热器中的任意一种,且均具有热泵工质、电机余热辅助热源与低温空气热源三个介质通道。所述车内双换热装置由空气-热泵工质两介质换热器和空气-电机余热辅助热源两介质换热器组合安装而成。所述空气-热泵工质两介质换热器和空气-电机余热辅助热源两介质换热器均可分为管翅式换热器、层叠式换热器和平行流式换热器等形式。 The composite air-water dual heat source utilization device outside the vehicle described in the present invention has an integrated structure; the double heat exchange device inside the vehicle is a combined hierarchical heating device; the integrated composite air-water dual heat source utilization device outside the vehicle It is any one of finned-round tube-in-tube heat exchanger, laminated tube-in-tube heat exchanger or parallel-flow flat tube-in-tube heat exchanger, and all have three heat pump working fluid, motor waste heat auxiliary heat source and low-temperature air heat source media channel. The double heat exchange device inside the car is composed of an air-heat pump working fluid two-medium heat exchanger and an air-motor waste heat auxiliary heat source two-medium heat exchanger. The air-heat pump working medium two-medium heat exchanger and the air-motor waste heat auxiliary heat source two-medium heat exchanger can be divided into tube-fin heat exchangers, stacked heat exchangers and parallel flow heat exchangers.
本发明中所述的管翅式两介质换热器是由铜质或铝质圆管套上铝翅片组成,圆管内部构成电机余热辅助热源或热泵工质介质通道,圆管外表面与翅片构成低温空气热源介质通道; The tube-fin type two-medium heat exchanger described in the present invention is composed of a copper or aluminum round tube covered with aluminum fins. The inside of the round tube forms an auxiliary heat source for the waste heat of the motor or a medium passage for the heat pump working fluid. The outer surface of the round tube and the The fins constitute the low-temperature air heat source medium channel;
本发明中所述的层叠式两介质换热器是由多个单元层叠而成,每个单元由两片大小、形状相同的铝板(为平面或波纹面的任一种形式)叠在一起形成电机余热辅助热源或热泵工质介质通道,每两个热源通道之间由蛇形散热铝带形成低温空气热源通道。 The stacked two-medium heat exchanger described in the present invention is formed by stacking multiple units, and each unit is formed by stacking two aluminum plates (in any form of plane or corrugated surface) of the same size and shape. The waste heat of the motor assists the heat source or the heat pump medium channel, and the low-temperature air heat source channel is formed by a serpentine heat dissipation aluminum belt between every two heat source channels.
本发明中所述的平行流式两介质换热器是由两个圆筒集流管、两个圆筒集流管间安装的多个平行铝制内肋扁管、铝制内肋扁管间安装的波形散热翅片及连接管组成。所述铝制内肋扁管为扁管内壁装有多个肋片,构成多个微通道。圆筒集流管内部和铝制内肋扁管内部微通道构成电机余热辅助热源或热泵工质介质通道,铝制内肋扁管外表面与波形散热翅片构成低温空气热源通道。 The parallel-flow two-medium heat exchanger described in the present invention is composed of two cylindrical headers, a plurality of parallel aluminum inner rib flat tubes and aluminum inner rib flat tubes installed between the two cylindrical headers. It consists of corrugated cooling fins and connecting pipes installed between them. The inner ribbed aluminum flat tube is provided with a plurality of fins on the inner wall of the flat tube to form a plurality of microchannels. The interior of the cylindrical header and the microchannels inside the aluminum inner ribbed flat tube form the motor waste heat auxiliary heat source or the heat pump medium channel, and the outer surface of the aluminum inner ribbed flat tube and the corrugated heat dissipation fins form the low temperature air heat source channel.
本发明中所述翅片-圆管套管式车外双热源换热装置由两根不同管径的圆管套装在一起,即小管径内管穿装在大管径外管的管腔中,大管径外管的外壁套有翅片,并由小管径内管的管腔构成辅助热源通道、大管径外管的外表面与翅片构成低温空气热源通道、内管与外管之间的环形空间构成热泵工质通道。 The fin-round tube casing type heat exchange device with dual heat sources outside the vehicle described in the present invention is assembled by two round tubes with different diameters, that is, the inner tube with a small diameter is installed in the lumen of the outer tube with a large diameter. Among them, the outer wall of the large-diameter outer tube is covered with fins, and the lumen of the small-diameter inner tube forms an auxiliary heat source channel, the outer surface of the large-diameter outer tube and the fins form a low-temperature air heat source channel, and the inner tube and the outer tube form an auxiliary heat source channel. The annular space between the tubes constitutes the heat pump working medium channel.
本发明中所述层叠片管套管式车外双热源换热装置是由多个外带蛇形散热铝带的片管套管单元层叠而成,每个单元由两个铝板(为平面或波纹面的任一种形式)焊接成的形状相同的大小片管套装在一起,小片管内形成辅助热源介质通道,大小片管之间形成热泵工质通道、大片管外表面与蛇形散热铝带构成低温空气热源介质通道。 In the present invention, the laminated sheet-tube casing type heat exchange device with dual heat sources outside the vehicle is composed of a plurality of sheet-tube casing units with serpentine heat-dissipating aluminum strips. Each unit consists of two aluminum plates (either flat or Any form of corrugated surface) Welded tubes of the same size and size are set together, the small tube forms an auxiliary heat source medium channel, the large and small tubes form a heat pump working medium channel, the outer surface of the large tube and the serpentine heat dissipation aluminum strip Constitute the low-temperature air heat source medium channel.
本发明中所述平行流扁管套管式车外双热源换热装置由两个圆筒集流套管、两个圆筒集流套管间安装的多组平行布置的平行流扁管套管、平行流扁管套管之间的波形散热翅片及连接管组成;所述圆筒集流套管由两根不同管径的圆管套装在一起,即小管径内管穿装在大管径外管的管腔中,小管径内管的管腔构成辅助热源通道、内管与外管之间的环形空间构成热泵工质通道。所述平行流扁管套管由两个形状相同、横截面积不同的铝制扁管套装在一起,横截面积小的内扁管穿装在横截面积大的外扁管的管腔中。其中所述内扁管内部装有多个肋片,构成多个微通道,并形成辅助热源介质通道;内外扁管间的环型空间设有多个肋片,构成多个微通道,并形成热泵工质通道;外扁管外表面与波形散热翅片形成低温空气热源介质通道。 本发明的有益效果如下: In the present invention, the parallel-flow flat tube casing type heat exchange device with dual heat sources outside the vehicle is composed of two cylindrical collector sleeves and multiple sets of parallel-arranged parallel-flow flat tube sleeves installed between the two cylindrical collector sleeves. Tube, parallel flow flat tube casing between the corrugated cooling fins and connecting pipes; the cylindrical collector sleeve is set together by two round tubes with different diameters, that is, the small diameter inner tube is worn on the In the lumen of the large-diameter outer tube, the lumen of the small-diameter inner tube forms an auxiliary heat source channel, and the annular space between the inner tube and the outer tube forms a heat pump working medium channel. The parallel flow flat tube casing is made of two aluminum flat tubes with the same shape and different cross-sectional areas, and the inner flat tube with a small cross-sectional area is inserted into the lumen of the outer flat tube with a large cross-sectional area . The inner flat tube is equipped with a plurality of ribs to form a plurality of microchannels and form an auxiliary heat source medium channel; the annular space between the inner and outer flat tubes is provided with a plurality of ribs to form a plurality of microchannels and form a Heat pump working medium channel; the outer surface of the outer flat tube and the corrugated cooling fins form a low-temperature air heat source medium channel. The beneficial effects of the present invention are as follows:
本发明提供的一种复合热源热泵型电动汽车热泵空调系统,通过设置的压缩机降温增效混气系统、车用电机余热回收系统以及车外复合式气-水双热源利用装置,可显著降低热泵空调低温运行时压缩机的排气温度,提高系统运行的可靠性,同时可大大提高该空调系统的供热能力和供热效率,降低电动汽车空调冬季供热时的耗电量。经对本发明提供的一种复合热源热泵型电动汽车热泵空调系统初步实验研究所得数据表明:在室外温度为-10℃时的超低温供热工况下,使压缩机的排气温度降低至70℃以下,空调系统的供热系数高达2.5以上,并可实现气-水复合热源热泵冬季室外超低温环境温度下不间断供热的同时,进行低温空气热源侧的同步高效除霜,可较好地解决热泵型电动汽车空调低温工况运行时压缩机的排气温度过高、制热量明显不足、车外低温热源换热器表面除霜困难等三个亟待解决的关键技术难题。本发明对加快电动汽车的普及与应用具有重要意义,为电动汽车在北方地区的发展提供了空调技术支持。 The present invention provides a composite heat source heat pump type electric vehicle heat pump air-conditioning system, which can significantly reduce the temperature of the air-conditioning system by setting up a compressor cooling and efficiency-enhancing gas mixing system, a vehicle motor waste heat recovery system, and a composite air-water dual heat source utilization device outside the vehicle. When the heat pump air conditioner operates at low temperature, the exhaust temperature of the compressor improves the reliability of the system operation, and at the same time greatly improves the heating capacity and efficiency of the air conditioning system, and reduces the power consumption of the electric vehicle air conditioner during heating in winter. The data obtained from the preliminary experimental research on a compound heat source heat pump type electric vehicle heat pump air-conditioning system provided by the present invention show that: under the ultra-low temperature heating condition when the outdoor temperature is -10°C, the exhaust temperature of the compressor is reduced to 70°C Below, the heating coefficient of the air-conditioning system is as high as 2.5 or more, and it can realize the uninterrupted heating of the air-water composite heat source heat pump in winter at an outdoor ultra-low temperature, and at the same time perform synchronous and efficient defrosting on the low-temperature air heat source side, which can be better solved There are three key technical problems that need to be solved urgently when the air conditioner of heat pump electric vehicles is running at low temperature, the exhaust temperature of the compressor is too high, the heating capacity is obviously insufficient, and the surface of the external low-temperature heat source heat exchanger is difficult to defrost. The invention has great significance for accelerating the popularization and application of electric vehicles, and provides air-conditioning technical support for the development of electric vehicles in northern regions.
附图说明 Description of drawings
图1为本发明结构原理图。 Fig. 1 is a structural schematic diagram of the present invention.
图2为管翅式换热器。 Figure 2 is a tube-fin heat exchanger.
图3为层叠式换热器。 Figure 3 is a laminated heat exchanger.
图4是图3的剖视图。 FIG. 4 is a sectional view of FIG. 3 .
图5为平行流式换热器。 Figure 5 is a parallel flow heat exchanger.
图6是图5的剖视图。 FIG. 6 is a sectional view of FIG. 5 .
图7是图5的俯视图。 FIG. 7 is a top view of FIG. 5 .
图8为翅片-圆管套管式车外复合式气-水双热源利用装置。 Figure 8 is a fin-round tube casing type composite air-water dual heat source utilization device outside the vehicle.
图9为层叠片管套管式车外复合式气-水双热源利用装置。 Figure 9 is a composite air-water dual heat source utilization device outside the vehicle of the laminated sheet-tube-in-tube type.
图10是图9的剖视图。 FIG. 10 is a sectional view of FIG. 9 .
图11为平行流扁管套管式车外复合式气-水双热源利用装置。 Figure 11 is a parallel-flow flat tube-in-pipe composite air-water dual heat source utilization device outside the vehicle.
图12是图11的剖视图。 FIG. 12 is a sectional view of FIG. 11 .
图13是图11的俯视图。 FIG. 13 is a top view of FIG. 11 .
图14为本发明混气原理图。 Fig. 14 is a schematic diagram of the gas mixing principle of the present invention.
图15为本发明混气装置中混气口一种结构图。 Fig. 15 is a structure diagram of the gas mixing port in the gas mixing device of the present invention.
图16为本发明混气装置中混气口第二种结构图。 Fig. 16 is a second structure diagram of the gas mixing port in the gas mixing device of the present invention.
图17为本发明混气装置中混气口第三种结构图。 Fig. 17 is a third structure diagram of the gas mixing port in the gas mixing device of the present invention.
图18为本发明混气装置中混气口第四种结构图。 Fig. 18 is a fourth structure diagram of the gas mixing port in the gas mixing device of the present invention.
图19为本发明中所述的电机余热水冷却装置结构图。 Fig. 19 is a structural diagram of the motor waste water cooling device described in the present invention.
图20是图19的侧视图。 FIG. 20 is a side view of FIG. 19 .
图21、图22、图23、图24、图25是本发明的各个工作模式流程图。 Fig. 21, Fig. 22, Fig. 23, Fig. 24 and Fig. 25 are flow charts of various working modes of the present invention.
图中序号:1是车用全封闭变频式空调压缩机、2-1是功能控制阀、2-2至2-5是单向阀、2-6是混气控制阀、2-7是混气换热器旁通阀、2-8是除霜旁通阀、2-9和2-10是车内空调风道控制阀、3是车外复合式气-水双热源利用装置、4是储液干燥器、5-1是混气节流阀、5-2是混气换热器、5-3是混气止回阀、6是低压节流阀、7是车内双换热装置、8是气液分离器、9-1是电机余热水冷却装置、9-2是电机冷却水泵、9-3至9-5是电机余热循环控制阀、9-6是车外电机余热散热器、9-7是车内电机余热散热器、10是翅片、11是蛇形散热铝带、12是圆筒集流管、13是隔片、14是内管、15是环形空间、16是外管、17是小管径圆筒集流管、18是大管径圆筒集流管、20是封闭式水套内壳、21是封闭式水套外壳、22是冷却水道隔板、23是轴向直肋、24是内置气冷风机、25是压缩机内置混气孔、26是压缩机内置混气孔连接通道、27是与压缩机内置混气孔连接通道另一端连接并固定在压缩机壳体上的外置快速接头、28是压缩机壳体、29是电动机、30是压缩机静涡旋体、31是压缩机动涡旋体、32是压缩机吸气快速接头、33是压缩机排气快速接头。 Serial numbers in the figure: 1 is the fully enclosed variable frequency air conditioner compressor for vehicles, 2-1 is the function control valve, 2-2 to 2-5 are the one-way valves, 2-6 is the mixed gas control valve, 2-7 is the mixed gas control valve. The air heat exchanger bypass valve, 2-8 is the defrosting bypass valve, 2-9 and 2-10 are the air-conditioning air duct control valves inside the car, 3 is the composite air-water dual heat source utilization device outside the car, 4 is Liquid storage dryer, 5-1 is the gas mixing throttle valve, 5-2 is the gas mixing heat exchanger, 5-3 is the gas mixing check valve, 6 is the low pressure throttle valve, 7 is the double heat exchange device in the car, 8 is the gas-liquid separator, 9-1 is the motor waste water cooling device, 9-2 is the motor cooling water pump, 9-3 to 9-5 is the motor waste heat circulation control valve, 9-6 is the motor waste heat radiator outside the vehicle , 9-7 is the waste heat radiator of the motor in the car, 10 is the fin, 11 is the serpentine heat dissipation aluminum strip, 12 is the cylindrical collector, 13 is the spacer, 14 is the inner pipe, 15 is the annular space, 16 is Outer pipe, 17 is a small-diameter cylindrical collector, 18 is a large-diameter cylindrical collector, 20 is a closed water jacket inner shell, 21 is a closed water jacket shell, 22 is a cooling water channel partition, 23 is the axial straight rib, 24 is the built-in air-cooling fan, 25 is the built-in air mixing hole of the compressor, 26 is the connecting channel of the built-in air mixing hole of the compressor, and 27 is connected with the other end of the connecting channel of the built-in air mixing hole of the compressor and fixed on the compressor shell The external quick joint on the body, 28 is the compressor shell, 29 is the motor, 30 is the static scroll body of the compressor, 31 is the movable scroll body of the compressor, 32 is the suction quick joint of the compressor, 33 is the compressor exhaust Gas quick connector.
具体实施方式 Detailed ways
本发明以下将结合实施例(附图)作进一步描述,但并不限制本发明。 The present invention will be further described below in conjunction with embodiment (accompanying drawing), but does not limit the present invention.
如图1所示,本发明的复合式气-水双热源热泵型电动汽车空调系统,其特征在于:所述空调系统包括由直流电机驱动的车用全封闭变频式空调压缩机1、车外复合式气-水双热源利用装置3、车内双换热装置7、储液干燥器4、气液分离器8、低压节流阀6、压缩机降温增效混气系统、动力电机余热回收系统、系统模式切换装置等。所述车外复合式气-水双热源利用装置3为一体式结构;车内双换热装置7为组合式的分级加热装置;所述一体式车外复合式气-水双热源利用装置为翅片-圆管套管式、层叠片管套管式或平行流扁管套管式换热器中的任意一种,且均具有热泵工质、电机余热辅助热源与低温空气热源三个介质通道。所述车内双换热装置由空气-热泵工质两介质换热器和空气-电机余热辅助热源两介质换热器组合安装而成。所述空气-热泵工质两介质换热器和空气-电机余热辅助热源两介质换热器均可分为管翅式换热器、层叠式换热器和平行流式换热器等形式。所述系统模式切换装置由功能控制阀2-1、混气控制阀2-6、混气换热器旁通阀2-7、除霜旁通阀2-8、第一、二、三、四单向阀2-2、2-3、2-4、2-5、第一空调风道控制阀2-9和第二空调风道控制阀2-10组成;所述车用全封闭变频式空调压缩机由压缩机壳体28、电动机29、静涡旋体30、动涡旋体31及降温增效混气系统构成。压缩机壳体28设有压缩机吸气快速接头32和压缩机排气快速接头33;所述压缩机降温增效混气系统由压缩机内置降温增效混气机构和压缩机外部混气处理与控制装置组成;所述压缩机内置降温增效混气机构由压缩机内置混气孔25、压缩机内置混气孔连接通道26以及与压缩机内置混气孔连接通道另一端连接并固定在压缩机壳体上的外置快速接头27组成,并分为低压混气机构、中压混气机构、高压混气机构三种形式;所述低压混气机构的压缩机内置混气孔25开设在压缩机吸气腔对应的机壳部分或通过快速三通接头与压缩机吸气管连接、所述中压混气机构的压缩机内置混气孔25开设在压缩机静涡旋体30与第一压缩腔对应部分的相应位置、所述高压混气机构的压缩机内置混气孔25开设在压缩机静涡旋体30与第二压缩腔对应部分的相应位置;所述压缩机外部混气处理与控制装置由混气节流阀5-1、混气换热器5-2、混气止回阀5-3、压缩机混气接口外部连接管组成;所述车用全封闭变频式空调压缩机1出口通过功能控制阀2-1以及相应连接管路分别与车外复合式气-水双热源利用装置3、车内双换热装置7、气液分离器8相应接口连接;所述气液分离器8出口接入车用全封闭变频式空调压缩机1吸气口;所述车外复合式气-水双热源利用装置3另一接口接第一单向阀2-2出口和第二单向阀2-3入口,第二单向阀2-3出口接储液干燥器4和第四单向阀2-5出口,储液干燥器4出口分别与混气控制阀2-6的入口、混气换热器旁通阀2-7的入口以及混气换热器5-2的第一入口连接,混气换热器旁通阀2-7出口和混气换热器5-2第一出口接低压节流阀6入口和除霜旁通阀2-8入口,低压节流阀6出口接第一单向阀2-2入口和第三单向阀2-4入口,除霜旁通阀2-8出口接第一单向阀2-2入口和第三单向阀2-4入口,第三单向阀2-4出口接车内双换热装置7入口和第四单向阀2-5入口;所述混气控制阀2-6出口接混气节流阀5-1入口,混气节流阀5-1出口接混气换热器5-2第二入口,混气换热器5-2第二出口接混气止回阀5-3入口,混气止回阀5-3出口接车用全封闭变频式空调压缩机混气口;第一空调风道控制阀2-9安装在车内空调风道的出风口处;第二空调风道控制阀2-10安装在车内空调风道的进风口处;所述动力电机余热回收系统包括车外复合式气-水双热源利用装置3、电机余热水冷却装置9-1、电机冷却水泵9-2、第一空气-电机余热辅助热源两介质换热器9-7、第二空气-电机余热辅助热源两介质换热器9-6、由第一电机余热循环控制阀9-3、第二电机余热循环控制阀9-4和第三电机余热循环控制阀9-5构成的余热回收控制装置;其中所述电机余热水冷却装置9-1的出口接电机冷却水泵9-2进口,电机冷却水泵9-2出口分别接第一余热回收控制阀9-3进口、第二余热回收控制阀9-4进口和第三余热回收控制阀9-5进口,第一余热回收控制阀9-3出口接设置在车内空调风道中并安装在车内双换热装置7出风口一侧的第一空气-电机余热辅助热源两介质换热器9-7的进口,第一空气-电机余热辅助热源两介质换热器9-7出口接电机余热水冷却装置9-1进口,第二余热回收控制阀9-4出口接车外复合式气-水双热源利用装置3的相应接口,第三余热回收控制阀9-5出口接第二空气-电机余热辅助热源两介质换热器9-6进口,第二空气-电机余热辅助热源两介质换热器9-6出口分别接车外复合式气-水双热源利用装置3相应接口和电机余热水冷却装置9-1进口。
As shown in Fig. 1, the composite air-water dual heat source heat pump type electric vehicle air conditioning system of the present invention is characterized in that: the air conditioning system includes a fully enclosed variable frequency air conditioner compressor 1 for vehicles driven by a DC motor, an external Composite gas-water dual heat
所述车内双换热源装置7由第一空气-电机余热辅助热源两介质换热器9-7和空气-热泵工质两介质换热器组合安装在车内风道中,组合方式为第一空气-电机余热辅助热源两介质换热器9-7置于空气-热泵工质两介质换热器出风口一侧;第一空调风道控制阀2-9安装在车内空调风道的出风口处(能够实现除霜/雾出风口和车内出风口的相互切换);第二空调风道控制阀2-10安装在车内空调风道的进风口处(能够实现车内、车外进风的相互切换)。
The dual heat
本发明中所述的动力电机余热回收系统由车外复合式气-水双热源利用装置3、电机余热水冷却装置9-1、电机冷却水泵9-2、第一、二、三电机余热循环控制阀9-3、9-4、9-5、第一、二空气-电机余热辅助热源两介质换热器9-7、9-6及连接管道组成。
The power motor waste heat recovery system described in the present invention consists of an external composite air-water dual heat
如图2所示,所述管翅式两介质换热器是由铜质或铝质圆管套上铝翅片10组成,圆管内部构成辅助热源或热泵工质介质通道,圆管外表面与翅片构成低温空气热源介质通道。
As shown in Figure 2, the tube-fin two-medium heat exchanger is composed of a copper or aluminum round tube covered with
如图3、图4所示,所述层叠式两介质换热器是由多个单元层叠而成,每个单元由两片大小、形状相同的铝板(为平面或波纹面的任一种形式)叠在一起形成辅助热源或热泵工质介质通道,每两个融霜辅助热源或热泵工质介质通道之间由蛇形散热铝带11形成低温空气热源介质通道。
As shown in Figure 3 and Figure 4, the stacked two-medium heat exchanger is formed by stacking multiple units, and each unit is composed of two aluminum plates of the same size and shape (any form of flat or corrugated surface) ) are stacked together to form an auxiliary heat source or heat pump working medium channel, and a serpentine heat
如图5、图6、图7所示,所述平行流式两介质换热器是由两个圆筒集流管12、两个圆筒集流管12间安装的多个平行铝制内肋扁管、铝制内肋扁管间安装的波形散热翅片及连接管组成。所述铝制内肋扁管为扁管内壁装有多个肋片,构成多个微通道。圆筒集流管内部和铝制内肋扁管内部微通道构成融霜辅助热源或热泵工质介质通道,铝制内肋扁管外表面与波形散热翅片构成低温空气热源介质通道。
As shown in Fig. 5, Fig. 6 and Fig. 7, the parallel-flow two-medium heat exchanger is composed of two
如图8所示,所述翅片-圆管套管式车外复合式气-水双热源利用装置由两根不同管径的圆管套装在一起,即小管径内管穿装在大管径外管的管腔中,大管径外管的外壁套有翅片,并由小管径内管的管腔构成辅助热源通道、大管径外管的外表面与翅片构成低温空气热源通道、内管与外管之间的环形空间构成热泵工质通道。 As shown in Figure 8, the finned-round tube casing type composite air-water dual heat source utilization device outside the vehicle is set together by two round tubes with different diameters, that is, the inner tube with a small diameter is worn on the large In the lumen of the outer tube with a large diameter, the outer wall of the outer tube with a large diameter is covered with fins, and the lumen of the inner tube with a small diameter forms an auxiliary heat source channel, and the outer surface of the outer tube with a large diameter and the fins form a low-temperature air The heat source channel, the annular space between the inner tube and the outer tube constitute the heat pump working medium channel.
如图9、图10所示,所述层叠片管套管式车外复合式气-水双热源利用装置是由多个外带蛇形散热铝带的片管套管单元层叠而成,每个单元由两个铝板(为平面或波纹面的任一种形式)焊接成的形状相同的大小片管套装在一起,小片管内形成辅助热源介质通道,大小片管之间形成热泵工质通道、大片管外表面与蛇形散热铝带构成低温空气热源介质通道。 As shown in Fig. 9 and Fig. 10, the laminated sheet-tube sleeve-type composite air-water dual heat source utilization device outside the vehicle is formed by stacking a plurality of sheet-tube sleeve units with serpentine heat-dissipating aluminum strips. The first unit consists of two aluminum plates (any form of flat or corrugated surface) welded together with the same shape and size of the tube set together, the auxiliary heat source medium channel is formed in the small tube, and the heat pump working fluid channel is formed between the large and small tubes. The outer surface of the large tube and the serpentine heat-dissipating aluminum strip form a low-temperature air heat source medium channel.
如图11、图12、图13所示,所述平行流扁管套管式车外复合式气-水双热源利用装置由两个圆筒集流套管、两个圆筒集流套管间安装的多组平行布置的平行流扁管套管、平行流扁管套管之间的波形散热翅片及连接管组成;所述圆筒集流套管由两根不同管径的圆管套装在一起,即小管径内管穿装在大管径外管的管腔中,小管径内管的管腔构成辅助热源通道、内管与外管之间的环形空间构成热泵工质通道。所述平行流扁管套管由两个形状相同、横截面积不同的铝制扁管套装在一起,横截面积小的内扁管穿装在横截面积大的外扁管的管腔中。其中所述内扁管内部装有多个肋片,构成多个微通道,并形成辅助热源介质通道;内外扁管间的环型空间设有多个肋片,构成多个微通道,并形成热泵工质通道;外扁管外表面与波形散热翅片形成低温空气热源介质通道。 As shown in Fig. 11, Fig. 12 and Fig. 13, the parallel-flow flat tube casing type external composite gas-water dual heat source utilization device consists of two cylindrical collecting sleeves and two cylindrical collecting sleeves. It is composed of multiple groups of parallel flow flat tube casings installed in parallel, corrugated cooling fins and connecting pipes between the parallel flow flat tube casings; the cylindrical collector casing is composed of two round tubes with different diameters Set together, that is, the small-diameter inner tube is worn in the lumen of the large-diameter outer tube, the lumen of the small-diameter inner tube forms the auxiliary heat source channel, and the annular space between the inner tube and the outer tube constitutes the heat pump working fluid aisle. The parallel flow flat tube casing is made of two aluminum flat tubes with the same shape and different cross-sectional areas, and the inner flat tube with a small cross-sectional area is inserted into the lumen of the outer flat tube with a large cross-sectional area . The inner flat tube is equipped with a plurality of ribs to form a plurality of microchannels and form an auxiliary heat source medium channel; the annular space between the inner and outer flat tubes is provided with a plurality of ribs to form a plurality of microchannels and form a Heat pump working medium channel; the outer surface of the outer flat tube and the corrugated cooling fins form a low-temperature air heat source medium channel.
混气循环(如图14所示),制冷剂液体从冷凝器流出后分为两路,一路进入主循环,经过混气换热器换热,经低压节流阀后进入蒸发器,最后被压缩机吸气口吸入;另一路进入混气循环,经过混气节流阀后进入混气换热器换热,冷却主循环制冷剂后变为气态,最后由压缩机混气接口进入压缩机。其原理在于:通过混气回路向压缩机某中间位置或吸气位置补入一定量的某一中间压力的制冷剂气体,以达到将压缩机的排气温度从Te’降低为Te的目的,并可一定程度地增加压缩机的排气量,从而提高了热泵循环的总制热量;同时经过混气换热器主路的高压制冷剂液体由Tf冷却为Tg,使得增加了从室外低温空气热源的吸热量,从而提高热泵系统的运行效率和可靠性。 Mixed gas cycle (as shown in Figure 14), the refrigerant liquid flows out from the condenser and is divided into two paths, one of which enters the main cycle, passes through the mixed gas heat exchanger for heat exchange, enters the evaporator after passing through the low-pressure throttle valve, and is finally The suction port of the compressor is inhaled; the other path enters the mixed gas cycle, passes through the mixed gas throttle valve and enters the mixed gas heat exchanger for heat exchange, cools the main cycle refrigerant and becomes gaseous, and finally enters the compressor through the compressor mixed gas interface. The principle is: add a certain amount of refrigerant gas of a certain intermediate pressure to a certain intermediate position or suction position of the compressor through the gas mixing circuit, so as to reduce the discharge temperature of the compressor from T e ' to T e purpose, and can increase the displacement of the compressor to a certain extent, thereby increasing the total heating capacity of the heat pump cycle; at the same time, the high-pressure refrigerant liquid passing through the main circuit of the gas-mixing heat exchanger is cooled from T f to T g , which increases the Absorb heat from the outdoor low-temperature air heat source, thereby improving the operating efficiency and reliability of the heat pump system.
如图15、图16、图17、图18所示,本发明中所述车用全封闭变频式空调压缩机由压缩机壳体28、电动机29、静涡旋体30、动涡旋体31及降温增效混气系统构成。压缩机壳体28设有压缩机吸气快速接头32和压缩机排气快速接头33。压缩机降温增效混气系统由压缩机内置降温增效混气机构和压缩机外部混气处理与控制装置组成;所述压缩机内置降温增效混气机构由压缩机内置混气孔25、压缩机内置混气孔连接通道26以及与压缩机内置混气孔连接通道另一端连接并固定在压缩机壳体上的外置快速接头27组成,并分为低压混气机构、中压混气机构、高压混气机构三种形式;所述低压混气(如图15、16),热泵工质进入压缩机吸气腔与过热蒸汽进行混合。压缩机混气孔可开设在压缩机吸气管上或通过快速三通接头与压缩机吸气管连接,使低压混气先与压缩机吸气混合后再经压缩机吸气口进入压缩机吸气腔。所述中压混气(如图17),热泵工质进入压缩机动静涡旋体形成的中间压力腔与已经压缩至中间压力的过热蒸汽进行混合。压缩机内置混气孔25开设在压缩机静涡旋体30与第一压缩腔对应部分的相应位置并通过压缩机内置混气孔连接通道26与固定在压缩机排气腔壳体上的外置快速接头27连接。所述高压混气(如图18),热泵工质进入压缩机动静涡旋体形成的高压力腔与已经压缩至高压力的过热蒸汽进行混合。压缩机内置混气孔25开设在压缩机静涡旋体30与第二压缩腔对应部分的相应位置并通过压缩机内置混气孔连接通道26与固定在压缩机排气腔壳体上的外置快速接头27连接。所述压缩机外部混气处理与控制装置由混气节流阀5-1、混气换热器5-2、混气止回阀5-3、压缩机混气接口外部连接管组成;
As shown in Fig. 15, Fig. 16, Fig. 17 and Fig. 18, the fully enclosed variable frequency air conditioner compressor for vehicles in the present invention consists of a
本发明中所述混气节流阀5-1为电子膨胀阀、热力膨胀阀、毛细管或节流短管中的任意一种节流降压装置;所述混气换热器5-2为异径套管式、间隔板式、箱管式或壳管式换热器中的任意一种。 The air-mixing throttle valve 5-1 in the present invention is any throttling and pressure-reducing device in an electronic expansion valve, a thermal expansion valve, a capillary tube or a short throttle tube; the air-mixing heat exchanger 5-2 is a different Any one of the tube-in-diameter, spacer plate, box-and-tube or shell-and-tube heat exchangers.
本发明中所述的由直流电机驱动的车用全封闭变频式空调压缩机1为活塞式、涡旋式、三角转子式压缩机中的任意一种,且所述的车用全封闭变频式空调压缩机1与直流电机封闭在同一密闭壳体内。 The fully enclosed variable frequency air conditioner compressor 1 for vehicles driven by a DC motor described in the present invention is any one of piston type, scroll type, and triangular rotor type compressors, and the fully enclosed variable frequency air conditioner compressor 1 for vehicles is The air conditioner compressor 1 and the DC motor are enclosed in the same airtight housing.
如图19、图20所示,所述电机余热水冷却装置9-1包括作为电机外壳的封闭式水套内壳20、封闭式水套外壳21和连接在封闭式水套内外壳之间的冷却水道隔板22,在封闭式水套内壳20内壁上设置有构成冷却风道的若干轴向直肋23,在由若干轴向直肋23内端面构成的环腔内安装直流电机,在电机轴的一轴端安装有内置气冷风机24,并由轴向直肋23和内置气冷风机24共同构成电机内置气冷机构。
As shown in Figure 19 and Figure 20, the motor waste water cooling device 9-1 includes a closed water jacket
本发明以下将结合图21、22、23、24、25分别对各个工作模式进行描述: The present invention will describe each working mode respectively below in conjunction with Fig. 21, 22, 23, 24, 25:
如图21所示,当空调系统处于制冷模式时,制冷剂经车用全封闭变频式空调压缩机1压缩成高温高压的制冷剂蒸气,该蒸气经功能控制阀2-1进入车外复合式气-水双热源利用装置3热泵工质通道散热后变成高温高压的液态制冷剂,空气温度升高后排出室外。高温高压液态制冷剂通过干燥过滤器4,经过干燥、过滤后流进低压节流阀6。经低压节流阀节流,状态发生急剧变化,变成低温低压的液态制冷剂。低温低压液态制冷剂在车内双换热装置7的空气-热泵工质两介质换热器内进行蒸发,低温低压的液态制冷剂变成低温低压的气态制冷剂,从而使空气温度降低后送向室内。低温低压的气态制冷剂经过功能控制阀2-1后,返回到车用全封闭变频式空调压缩机1。这样周而复始的循环就实现了空调系统的制冷功能。此时,混气换热器旁通阀2-7开启;混气控制阀2-6、除霜旁通阀2-8及第一、二电机余热循环控制阀9-3和9-4关闭,第三电机余热循环控制阀9-5开启。电机余热冷却水从电机余热水冷却装置9-1流出后依次经过电机冷却水泵9-2、第三电机余热循环控制阀9-5、第二空气-电机余热辅助热源两介质换热器9-6,再回到电机余热水冷却装置9-1。
As shown in Figure 21, when the air-conditioning system is in cooling mode, the refrigerant is compressed into high-temperature and high-pressure refrigerant vapor through the fully enclosed variable-frequency air-conditioning compressor 1 for the vehicle, and the vapor enters the composite air conditioner outside the vehicle through the function control valve 2-1. The gas-water dual heat
如图22所示,当空调系统处于普通制热模式时,制冷剂经车用全封闭变频式空调压缩机1压缩成高温高压的制冷剂蒸气,该蒸气经功能控制阀2-1进入车内双换热装置7热泵工质通道散热后变成高温高压的液态制冷剂,从而使空气温度升高。高温高压液态制冷剂通过干燥过滤器4,经过干燥、过滤后流进低压节流阀6。经低压节流阀节流,状态发生急剧变化,变成低温低压的液态制冷剂。低温低压液态制冷剂在车外复合式气-水双热源利用装置3内进行蒸发,低温低压的液态制冷剂变成低温低压的气态制冷剂。低温低压的气态制冷剂经过功能控制阀2-1后,返回到车用全封闭变频式空调压缩机1。这样周而复始的循环就实现了空调系统的制热功能。此时,混气控制阀2-6、除霜旁通阀2-8关闭,混气换热器旁通阀2-7、第一、二电机余热循环控制阀9-3和9-4开启、第三电机余热循环控制阀9-5关闭。电机余热冷却水从电机余热水冷却装置9-1流出经过电机冷却水泵9-2后分为两路,一路依次经过第一电机余热循环控制阀9-3、车内双换热装置7的第一空气-电机余热辅助热源两介质换热器9-7后回到电机余热水冷却装置9-1;另一路依次经过第二电机余热循环控制阀9-4、车外复合式气-水双热源利用装置3后回到电机余热水冷却装置9-1。
As shown in Figure 22, when the air-conditioning system is in the normal heating mode, the refrigerant is compressed into high-temperature and high-pressure refrigerant vapor through the fully enclosed variable-frequency air-conditioning compressor 1 for vehicles, and the vapor enters the vehicle through the function control valve 2-1 The working medium channel of the double
如图23所示,当室外温度为超低温环境温度时,空调系统处于制热混气模式:混气控制阀2-6开启。制冷剂经车用全封闭变频式空调压缩机1排气口排出,依次经过车内双换热装置7、单向阀2-5、储液干燥器4、混气换热器5-2、低压节流阀6、单向阀2-2、车外复合式气-水双热源利用装置3、气液分离器8后,被车用全封闭变频式空调压缩机1从吸气口吸入;另一路制冷剂经车用全封闭变频式空调压缩机1排气口排出,依次经过车内双换热装置7、单向阀2-5、储液干燥器4、混气控制阀2-6、混气节流阀5-1、混气换热器5-2、混气止回阀5-3后,从车用全封闭变频式空调压缩机混气口进入车用全封闭变频式空调压缩机1。此时,混气换热器旁通阀2-7、除霜旁通阀2-8关闭,第一、二电机余热循环控制阀9-3和9-4开启,第三电机余热循环控制阀9-5关闭。电机余热冷却水从电机余热水冷却装置9-1流出经过电机冷却水泵9-2后分为两路,一路依次经过第一电机余热循环控制阀9-3、车内双换热装置7的第一空气-电机余热辅助热源两介质换热器9-7后回到电机余热水冷却装置9-1;另一路依次经过第二电机余热循环控制阀9-4、车外复合式气-水双热源利用装置3后回到电机余热水冷却装置9-1。
As shown in Figure 23, when the outdoor temperature is an ultra-low ambient temperature, the air-conditioning system is in the heating air-mixing mode: the air-mixing control valve 2-6 is opened. The refrigerant is discharged through the exhaust port of the fully enclosed inverter air conditioner compressor 1 for vehicles, and then passes through the double
如图24所示,当空调系统处于车窗车窗除霜/除雾时,制冷剂经车用全封闭变频式空调压缩机1排气口排出,依次经过车外复合式气-水双热源利用装置3、单向阀2-3、储液干燥器4、混气换热器旁通阀2-7、低压节流阀6、单向阀2-4、车内双换热装置7、气液分离器8后,被车用全封闭变频式空调压缩机1从吸气口吸入。此时混气控制阀2-6关闭;混气换热器旁通阀2-7、除霜旁通阀2-8、第一、二电机余热循环控制阀9-3和9-4开启,电机余热循环控制阀9-5关闭。电机余热冷却水从电机余热水冷却装置9-1流出经过电机冷却水泵9-2后分为两路,一路依次经过第一电机余热循环控制阀9-3、车内双换热装置7的第一空气-电机余热辅助热源两介质换热器9-7后回到电机余热水冷却装置9-1;另一路依次经过第二电机余热循环控制阀9-4、车外复合式气-水双热源利用装置3后回到电机余热水冷却装置9-1。通过调节车内空调控制阀2-9,使热空气喷射到车窗上即可给车窗除霜/除雾。
As shown in Figure 24, when the air-conditioning system is in the window defrosting/defogging mode, the refrigerant is discharged through the exhaust port of the fully enclosed variable-frequency air-conditioning compressor 1 for the vehicle, and then passes through the composite air-water dual heat source outside the vehicle in turn.
如图25所示,当空调系统处于车外复合式气-水双热源利用装置除霜时,制冷剂经车用全封闭变频式空调压缩机1压缩成高温高压的制冷剂蒸气,该蒸气经功能控制阀2-1进入车内双换热装置7热泵工质通道散热后变成高温高压的液态制冷剂,从而使空气温度升高。而辅助热源的运行,使空气温度得到进一步的提高。高温高压液态制冷剂通过干燥过滤器4,经过干燥、过滤后流进低压节流阀6。经低压节流阀节流,状态发生急剧变化,变成低温低压的液态制冷剂。低温低压液态制冷剂在车外复合式气-水双热源利用装置3内进行蒸发,低温低压的液态制冷剂变成低温低压的气态制冷剂。低温低压的气态制冷剂经过功能控制阀2-1后,返回到车用全封闭变频式空调压缩机1。此时混气控制阀2-6关闭;混气换热器旁通阀2-7、除霜旁通阀2-8、第一、二电机余热循环控制阀9-3和9-4开启,第三电机余热循环控制阀9-5关闭。电机余热冷却水从电机余热水冷却装置9-1流出经过电机冷却水泵9-2后分为两路,一路依次经过第一电机余热循环控制阀9-3、车内双换热装置7的第一空气-电机余热辅助热源两介质换热器9-7后回到电机余热水冷却装置9-1;另一路依次经过第二电机余热循环控制阀9-4、车外复合式气-水双热源利用装置3后回到电机余热水冷却装置9-1。根据一体式车外复合式气-水双热源利用装置3的结构特点,辅助热源可以先对制冷剂加热以提高其温度,再进一步的加热低温空气来达到除霜的目的。
As shown in Figure 25, when the air-conditioning system is in the defrosting of the composite air-water dual heat source utilization device outside the vehicle, the refrigerant is compressed into a high-temperature and high-pressure refrigerant vapor by the fully enclosed variable-frequency air-conditioning compressor 1 for the vehicle, and the vapor is passed through The function control valve 2-1 enters the double
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JP6458079B2 (en) * | 2017-05-19 | 2019-01-23 | 本田技研工業株式会社 | Air conditioner |
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CN108725137A (en) * | 2018-08-01 | 2018-11-02 | 苏州赛普瑞新能源汽车空调有限公司 | A kind of heat exchange module of new-energy automobile |
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