CN102329971B - Method for smelting copper magnesium alloy - Google Patents
Method for smelting copper magnesium alloy Download PDFInfo
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- CN102329971B CN102329971B CN 201110165422 CN201110165422A CN102329971B CN 102329971 B CN102329971 B CN 102329971B CN 201110165422 CN201110165422 CN 201110165422 CN 201110165422 A CN201110165422 A CN 201110165422A CN 102329971 B CN102329971 B CN 102329971B
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- copper
- magnesium
- cathode copper
- magnesium ingot
- smelting
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- 238000003723 Smelting Methods 0.000 title claims abstract description 32
- 229910000861 Mg alloy Inorganic materials 0.000 title claims abstract description 26
- OWXLRKWPEIAGAT-UHFFFAOYSA-N [Mg].[Cu] Chemical compound [Mg].[Cu] OWXLRKWPEIAGAT-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000011777 magnesium Substances 0.000 claims abstract description 54
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 53
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 53
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 48
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 239000010949 copper Substances 0.000 abstract description 6
- 229910052802 copper Inorganic materials 0.000 abstract description 5
- 239000000956 alloy Substances 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 abstract description 3
- 229910000881 Cu alloy Inorganic materials 0.000 abstract 1
- 238000010924 continuous production Methods 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 abstract 1
- 239000000203 mixture Substances 0.000 abstract 1
- 238000003825 pressing Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000007499 fusion processing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
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Abstract
The invention relates to a method for smelting copper magnesium alloy, which belongs to the technical field of electrical alloy materials and comprises the following process steps of: step 1, calculating the magnesium ingot weight required by each block of standard cathode copper according to the copper and magnesium alloy mixture ratio; step 2, plugging magnesium ingots with the circulated required weight into lifting lugs arranged at bottom of the cathode copper, tightly pressing the lifting lugs for fixation, and forming cathode copper and magnesium ingot combining elements; step 3, lifting the cathode copper and magnesium ingot combining elements, throwing the cathode copper and magnesium ingot combining elements into a smelting furnace, and fast sinking the combining elements into the bottom of the smelting furnace by the self weight of the cathode copper; and steps 4, heating the combining elements to 1050 to 1200 DEG C during smelting, smelting the cathode copper and magnesium ingot combining elements into copper magnesium alloy molten liquid, adding one block of cathode copper and magnesium ingot combining element at time intervals, and realizing the continuous production through the circulation in such a way. The method for smelting the copper magnesium alloy in the smelting furnace, the uniformity of magnesium elements in copper liquid is better, and the magnesium element content can be ensured.
Description
Technical field
The present invention relates to a kind of method of smelting copper magnesium alloy, be mainly used in the production of copper-magnesium alloy strand or osculatory, belong to electrical alloy material technology field.
Background technology
Copper-magnesium alloy is because the alloy strengthening effect, Prospect of Contact Wire Materials for Electrical Railway, carrier cable and the dropper made, its good corrosion resistance, physical strength is far above pure copper stranded wire, the current-carrying performance is good, overload capacity is large, Heat stability is good, high approximately 1.5 times of its single line strength ratio fine copper single line intensity, can live through load impact, working stability is reliable, and therefore long service life is widely used in Highspeed Catenary and uses as current-carrying alloyed contact line and carrier cable.
During in the past copper-magnesium alloy melting, in smelting furnace, add a cathode copper first, and then in smelting furnace, add magnesium ingot, so circulation is successively reinforced to satisfy the need of production of big-length copper-magnesium alloy blank, and added magnesium ingot weight calculates according to copper-magnesium alloy proportioning and standard cathode weight of copper.But because magnesium is a kind of very active metal; its fusing point, boiling point are lower, and density is low, and is very easily oxidized; therefore when in smelting furnace, adding magnesium ingot; magnesium ingot can produce splash phenomena as long as the copper liquid in the contact smelting furnace begins reaction, and its security is relatively poor; and magnesium is easy to volatilization; the Mg content of final copper-magnesium alloy is often on the low side, needs to add in addition magnesium ingot and replenishes, and causes the magnesium element content homogeneity of final product relatively poor.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, a kind of method of smelting copper magnesium alloy is provided, its whole process safety is reliable, and magnesium is not volatile in fusion process, and magnesium element content can be guaranteed, and the magnesium element content homogeneity of the finished product is better.
The object of the present invention is achieved like this: a kind of method of smelting copper magnesium alloy, and it comprises following processing step:
Step 1: calculate the every magnesium ingot weight that standard cathode copper is required according to the copper-magnesium alloy proportioning;
Step 2: the magnesium ingot that will calculate required weight is filled in the hanger of cathode copper bottom, and the compression hanger is fixed formation cathode copper and magnesium ingot conjunction;
Step 3: cathode copper and magnesium ingot conjunction are lifted, drop in the smelting furnace, utilize the own wt of cathode copper to make conjunction sink to rapidly the smelting furnace bottom;
Step 4: be heated to 1050 ~ 1200 ℃ during melting, cathode copper and magnesium ingot conjunction are smelted into the copper-magnesium alloy liquation, every certain interval of time adds a cathode copper and magnesium ingot conjunction, and so circulation realizes producing continuously.
Compared with prior art, the invention has the beneficial effects as follows:
The method of a kind of smelting copper magnesium alloy of the present invention, it is fixed in the magnesium ingot of required proportioning weight on the hanger of cathode copper bottom, then cathode copper is added in the smelting furnace with magnesium ingot, magnesium ingot can sink to the smelting furnace bottom, then by the electric convection effect in the smelting furnace copper magnesium elements is mixed in smelting furnace, and difficult generation of magnesium melting process splashed and volatilized, whole process safety is reliable, magnesium element content also can be guaranteed, its magnesium element content error can be controlled at ± 0.01% in.
Description of drawings
Fig. 1 is the structural representation of cathode copper and magnesium ingot conjunction among the present invention.
The schematic diagram of Fig. 2 to be the present invention add in smelting furnace cathode copper and magnesium ingot conjunction.
Wherein:
Magnesium ingot 3
Driving 4
Charging opening 5.
Embodiment
The present invention relates to a kind of method of smelting copper magnesium alloy, it comprises following processing step:
Step 1: calculate the every magnesium ingot weight that standard cathode copper is required according to the copper-magnesium alloy proportioning;
Step 2: the magnesium ingot 3 that will calculate required weight is filled in the hanger 2 of cathode copper 1 bottom, and it is fixing to compress hanger 2, forms cathode copper and magnesium ingot conjunction (such as Fig. 1);
Step 3: 4 cathode copper and magnesium ingot conjunction lifted by driving a vehicle, drop in the smelting furnace, utilize the own wt of cathode copper 1 to sink to rapidly smelting furnace bottom (such as Fig. 2);
Step 4: be heated to 1050 ~ 1200 ℃ during melting, cathode copper and magnesium ingot conjunction are smelted into the copper-magnesium alloy liquation, every interval certain hour adds a cathode copper and magnesium ingot conjunction, and so circulation realizes producing continuously, determines according to the production efficiency of blank pitch time.
Embodiment 1:
1, get cathode copper 24.75Kg, calculate required magnesium ingot weight 0.1375Kg according to the copper-magnesium alloy proportioning, the magnesium ingot of required weight is filled in the hanger of cathode copper bottom, and the compression hanger is fixed formation cathode copper and magnesium ingot conjunction.
2, lift by driving and the conjunction of unit clamp with cathode copper and magnesium ingot, drop in the smelting furnace, utilize the cathode copper own wt to sink to the smelting furnace bottom.
3, be heated to 1050 ~ 1200 ℃ during melting, cathode copper and magnesium ingot conjunction are smelted into the copper-magnesium alloy liquation, add a cathode copper and magnesium ingot conjunction according to the every certain interval of time of the production efficiency of blank, so circulation realizes producing continuously.
Claims (1)
1. the method for a smelting copper magnesium alloy is characterized in that its processing step is:
Step 1: calculate the every magnesium ingot weight that standard cathode copper is required according to the copper-magnesium alloy proportioning;
Step 2: the magnesium ingot that will calculate required weight is filled in the hanger of cathode copper bottom, and the compression hanger is fixed formation cathode copper and magnesium ingot conjunction;
Step 3: cathode copper and magnesium ingot conjunction are lifted, drop in the smelting furnace, utilize the own wt of cathode copper to make conjunction sink to rapidly the smelting furnace bottom;
Step 4: be heated to 1050 ~ 1200 ℃ during melting, cathode copper and magnesium ingot conjunction are smelted into the copper-magnesium alloy liquation, every certain interval of time adds a cathode copper and magnesium ingot conjunction, and so circulation realizes producing continuously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110165422 CN102329971B (en) | 2011-06-20 | 2011-06-20 | Method for smelting copper magnesium alloy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110165422 CN102329971B (en) | 2011-06-20 | 2011-06-20 | Method for smelting copper magnesium alloy |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102329971A CN102329971A (en) | 2012-01-25 |
| CN102329971B true CN102329971B (en) | 2013-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110165422 Active CN102329971B (en) | 2011-06-20 | 2011-06-20 | Method for smelting copper magnesium alloy |
Country Status (1)
| Country | Link |
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Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1210421C (en) * | 2002-08-28 | 2005-07-13 | 江阴市电工合金有限公司 | Copper-magnesium alloy strand production process thereof |
| CN101032929A (en) * | 2007-04-05 | 2007-09-12 | 辽宁金鑫环电缆有限公司 | Magnesium and copper alloy carrier cable for electrization railway burden transporting |
| CN101429670A (en) * | 2008-11-27 | 2009-05-13 | 东营方圆有色金属有限公司 | Cathode copper ultrasonic cleaning groove |
| CN101707084B (en) * | 2009-11-09 | 2011-09-21 | 江阴市电工合金有限公司 | Manufacturing method for copper-magnesium alloy stranded wire |
| CN101717871B (en) * | 2009-12-15 | 2011-03-16 | 北京有色金属研究总院 | Preparation method of copper and magnesium master alloy |
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2011
- 2011-06-20 CN CN 201110165422 patent/CN102329971B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN102329971A (en) | 2012-01-25 |
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Address after: 214423, No. 113 West Harbour Road, Zhouzhuang Town, Wuxi, Jiangsu, Jiangyin Patentee after: JIANGYIN ELECTRICAL ALLOY CO., LTD. Address before: 214423, No. 113 West Harbour Road, Zhouzhuang Town, Wuxi, Jiangsu, Jiangyin Patentee before: Jiangyin Electrical Alloy Co., Ltd. |