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CN102320407B - WPC pallet - Google Patents

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Publication number
CN102320407B
CN102320407B CN 201110264275 CN201110264275A CN102320407B CN 102320407 B CN102320407 B CN 102320407B CN 201110264275 CN201110264275 CN 201110264275 CN 201110264275 A CN201110264275 A CN 201110264275A CN 102320407 B CN102320407 B CN 102320407B
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longitudinal beam
wood
plates
stringer
plastic
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CN 201110264275
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CN102320407A (en
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陆佳平
周志强
王艳菊
洪雪琴
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Jiangnan University
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Jiangnan University
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Abstract

The invention relates to a wood-plastic tray, which is characterized by comprising at least three parallel longitudinal beam plates; at least three axisymmetric cushion blocks are arranged below each longitudinal beam plate; at least five top paving plates are axisymmetrically arranged on the top surfaces of the longitudinal beam plates; the length directions of the top paving plates and the length directions of the longitudinal beam plates are orthogonally arranged; the outer outlines of the cross section main bodies of the longitudinal beam plates are rectangular; two rows of T-shaped grooves are respectively and axisymmetrically arranged on upper and lower surfaces of the longitudinal beam plates; and the longitudinal beam plates are connected with the top paving plates and the cushion blocks through connecting pieces for the T-shaped grooves. According to the wood-plastic tray disclosed by the invention, a novel green environment-friendly wood-plastic material is used; a structural profile is adopted; on the premise of ensuring the performance requirements of the tray, the integral weight is reduced, and the production cost is reduced; because the T-shaped grooves are arranged on the longitudinal beam plates, the top paving plates and the cushion blocks are assembled, disassembled, adjusted and maintained flexibly; the tray is convenient to assemble and disassemble; the installation efficiency is increased; simultaneously, the tray is convenient to maintain and recycle; and the resources can be saved.

Description

木塑托盘WPC pallet

技术领域 technical field

本发明涉及一种货物运输及物流用托盘,尤其是涉及一种木塑托盘。 The invention relates to a pallet for cargo transportation and logistics, in particular to a wood-plastic pallet.

背景技术 Background technique

托盘是连接运输、仓储、包装、装卸之间的关键要素,是现代物流产业中最为基本的搬运工具,托盘在商品的流通领域中具有极其重要的作用。目前,在托盘材料使用方面,木制托盘占托盘总量的85%左右,每年木制托盘制造要消耗大量木材,造成森林资源的锐减,塑料或纸质托盘则存在成本和性能上的一定限制。而以热塑性塑料与木粉、植物秸秆粉、植物种壳等木质粉料成型制造的木塑材料,是一种可回收利用的全新绿色环保产品,也是一种生态洁净的复合材料,有助于保护环境、节约资源。因此,环保型木塑材料托盘正成为发展趋势。 Pallets are the key elements connecting transportation, storage, packaging, loading and unloading, and are the most basic handling tools in the modern logistics industry. Pallets play an extremely important role in the field of commodity circulation. At present, in terms of the use of pallet materials, wooden pallets account for about 85% of the total pallets. The manufacture of wooden pallets consumes a large amount of wood every year, resulting in a sharp decrease in forest resources. Plastic or paper pallets have a certain cost and performance. limit. The wood-plastic material made of thermoplastics and wood powder, plant straw powder, plant seed shells and other wood powders is a new green and environmentally friendly product that can be recycled, and it is also an ecologically clean composite material that helps Protect the environment and save resources. Therefore, environmentally friendly wood-plastic material pallets are becoming a development trend.

现有的木塑托盘通常由木塑材料制成的顶部铺板及截面呈“工”字形的纵梁板连接构成,木塑托盘多为双向进叉,不能满足四向进叉工况要求,给货物的装卸带来不便,而且重量偏大,生产成本较高;同时现有的木塑托盘一般为钉接或粘接装配,生产工艺复杂,劳动强度大,装拆困难,对于局部损坏的木塑托盘难以修复后再利用,不利于资源的回收利用。  Existing wood-plastic pallets are usually composed of top planks made of wood-plastic materials and longitudinal beams with "I"-shaped cross-sections. Most of the wood-plastic pallets are two-way entry forks, which cannot meet the requirements of four-way entry forks. The loading and unloading of the goods is inconvenient, and the weight is too large, and the production cost is high; at the same time, the existing wood-plastic pallets are generally assembled by nailing or bonding, the production process is complicated, the labor intensity is high, and the assembly and disassembly are difficult. Plastic trays are difficult to repair and reuse, which is not conducive to the recycling of resources. the

发明内容 Contents of the invention

本申请人针对上述的问题,进行了研究改进,提供一种木塑托盘,在保证性能要求的前提下,减小整体重量,降低生产成本,方便装拆,提高安装效率,同时方便维修和回收再利用,节约资源。 In view of the above problems, the applicant has carried out research and improvement to provide a wood-plastic pallet, which can reduce the overall weight, reduce production costs, facilitate assembly and disassembly, improve installation efficiency, and facilitate maintenance and recycling under the premise of ensuring performance requirements. Reuse and save resources.

为了解决上述技术问题,本发明采用如下的技术方案: In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:

一种木塑托盘,包括至少3根平行设置的纵梁板,每根所述纵梁板下设有至少3个轴对称设置的垫块,至少5根顶部铺板轴对称设置在所述纵梁板的顶面上,所述顶部铺板的长度方向与所述纵梁板的长度方向正交设置;所述纵梁板横截面主体外轮廓为矩形,所述纵梁板上下两面轴对称设置有各两排T型槽,所述纵梁板通过T型槽用联接件连接所述顶部铺板及所述垫块;所述顶部铺板、纵梁板及垫块均由木塑材料制成。 A wood-plastic pallet, comprising at least 3 longitudinal beam plates arranged in parallel, at least 3 axially symmetrical pads are arranged under each of the longitudinal beam plates, and at least 5 top planks are axially symmetrically arranged on the longitudinal beams On the top surface of the board, the length direction of the top plank is set perpendicularly to the length direction of the stringer board; There are two rows of T-shaped slots, and the longitudinal beam boards are connected to the top decking board and the cushion blocks by connecting pieces through the T-shaped slots; the top decking boards, stringer boards, and padding blocks are all made of wood-plastic materials.

进一步的: further:

所述纵梁板中部设有沿长度方向的减重孔。 The middle part of the stringer plate is provided with lightening holes along the length direction.

所述纵梁板的减重孔中设有加强筋。 Reinforcing ribs are provided in the lightening holes of the stringer plates.

所述加强筋的厚度由中心向两端逐渐变厚。 The thickness of the reinforcing rib gradually becomes thicker from the center to both ends.

所述顶部铺板横截面主体外轮廓为矩形,所述顶部铺板的顶面上设有两排轴对称设置的凹槽,用于连接所述纵梁板的安装孔设置在所述凹槽中。 The outer contour of the main body of the cross-section of the top plank is rectangular, and two rows of axially symmetrical grooves are arranged on the top surface of the top plank, and the mounting holes for connecting the stringer plates are arranged in the grooves.

所述凹槽的横截面呈矩形或梯形。 The cross section of the groove is rectangular or trapezoidal.

所述顶部铺板的背面的中部设有沿长度方向的减重槽。 The middle part of the back of the top plank is provided with a weight-reducing groove along the length direction.

所述垫块呈矩形框结构,中部设有加强筋,所述垫块的顶面设有用于连接所述纵梁板的安装孔。 The spacer has a rectangular frame structure, and the middle part is provided with reinforcing ribs, and the top surface of the spacer is provided with mounting holes for connecting the stringer plates.

本发明的技术效果在于: Technical effect of the present invention is:

本发明的一种木塑托盘,使用新型绿色环保木塑材料并采用结构型材,使托盘在保证性能要求的前提下,减小整体重量,降低生产成本;纵梁板上采用T型槽结构,可实现顶部铺板及垫块的灵活组装、拆卸、调整和维护,方便托盘的装拆,提高安装效率,同时方便维修及回收再利用,节约资源。  A wood-plastic tray of the present invention uses new green and environmentally friendly wood-plastic materials and adopts structural profiles, so that the overall weight of the tray can be reduced and the production cost can be reduced under the premise of ensuring the performance requirements; It can realize the flexible assembly, disassembly, adjustment and maintenance of top decking and pads, facilitate the assembly and disassembly of pallets, improve installation efficiency, and facilitate maintenance and recycling, saving resources. the

附图说明 Description of drawings

图1为本发明的三维结构示意图。 Fig. 1 is a schematic diagram of a three-dimensional structure of the present invention.

图2为纵梁板与垫块的联接示意图。 Figure 2 is a schematic diagram of the connection between the stringer plate and the pad.

图3为纵梁板与顶部铺板的联接示意图。 Figure 3 is a schematic diagram of the connection between the stringer plate and the top deck.

图4为顶部铺板的横截面示意图。 Figure 4 is a schematic cross-sectional view of the top decking.

图5为纵梁板的横截面结构示意图。 Fig. 5 is a schematic diagram of the cross-sectional structure of the stringer plate.

图6为垫块的三维结构示意图。 Fig. 6 is a schematic diagram of the three-dimensional structure of the spacer.

具体实施方式 Detailed ways

下面结合附图对本发明的具体实施方式作进一步详细的说明。 The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.

如图1~6所示,木塑托盘包括3根平行设置的纵梁板2,纵梁板2的横截面主体外轮廓为矩形,纵梁板2上下两面轴对称设置有各两排T型槽4,T型槽4贯通纵梁板2的整个长度,纵梁板2中部设有沿长度方向的减重孔201,纵梁板2的减重孔201中设有加强筋202,加强筋202的厚度由中心向两端逐渐变厚,减重孔201呈矩形,也可为其他形状,减重孔201可减轻纵梁板2重量,减少材料的使用,并通过加强筋202保证纵梁板2的强度。每根纵梁板2下设有3个轴对称设置的垫块3,垫块3呈矩形框结构,中部设有加强筋301,垫块3的顶面设有用于连接纵梁板2的安装孔302。7根顶部铺板1轴对称设置在纵梁板2的顶面上,顶部铺板1的长度方向与纵梁板2的长度方向正交设置,顶部铺板1横截面主体外轮廓为矩形,顶部铺板1的顶面上设有两排轴对称设置的凹槽101,凹槽101贯通顶部铺板1的整个长度,凹槽101的横截面呈矩形或梯形,用于连接纵梁板2的安装孔102设置在凹槽101中,顶部铺板1的背面的中部设有沿长度方向的减重槽103,凹槽101既可减轻重量,减少材料的使用,又可使安装螺栓螺母不会突出顶部铺板1的上表面,减重槽103可在保证顶部铺板1强度的条件下,可减轻顶部铺板1重量,减少材料的使用。纵梁板2通过T型槽4用螺栓5及螺母6连接顶部铺板1及垫块3(如图1、2、3)。 As shown in Figures 1 to 6, the wood-plastic pallet includes three longitudinal beams 2 arranged in parallel. The main outer contour of the cross-section of the longitudinal beams 2 is rectangular. Groove 4 and T-shaped groove 4 run through the entire length of the longitudinal beam plate 2, and the middle part of the longitudinal beam plate 2 is provided with a lightening hole 201 along the length direction. The thickness of 202 gradually becomes thicker from the center to both ends, and the weight-reducing hole 201 is rectangular, and can also be other shapes. Strength of plate 2. There are three axisymmetrically arranged pads 3 under each stringer plate 2. The pads 3 have a rectangular frame structure, with reinforcing ribs 301 in the middle. Holes 302. Seven top decking boards 1 are axisymmetrically arranged on the top surface of the stringer board 2, the length direction of the top decking board 1 is perpendicular to the length direction of the stringer board 2, and the outer contour of the main body of the cross section of the top boarding board 1 is rectangular. The top surface of the top plank 1 is provided with two rows of axisymmetrically arranged grooves 101, the grooves 101 run through the entire length of the top plank 1, the cross section of the grooves 101 is rectangular or trapezoidal, and are used to connect the installation of the stringer plate 2 The hole 102 is set in the groove 101, and the middle part of the back of the top plank 1 is provided with a weight-reducing groove 103 along the length direction. The groove 101 can not only reduce the weight, reduce the use of materials, but also prevent the installation bolts and nuts from protruding from the top. On the upper surface of the plank 1 , the weight-reducing groove 103 can reduce the weight of the top plank 1 and reduce the use of materials under the condition of ensuring the strength of the top plank 1 . The stringer plate 2 connects the top plank 1 and the spacer 3 with bolts 5 and nuts 6 through the T-shaped slot 4 (as shown in Figures 1, 2, and 3).

在本发明中顶部铺板1、纵梁板2和垫块3均由木塑材料制成,由木塑原料成型制成用作顶部铺板1、纵梁板2和垫块3的型材,其横截面结构如图4、5、6,所用的顶部铺板1、纵梁板2和垫块3数量可根据设计要求确定,通常需要至少3根平行设置的纵梁板2,每根纵梁板2下设有至少3个轴对称设置的垫块3,至少5根顶部铺板1轴对称设置在纵梁板2的顶面上。 In the present invention, the top plank 1, the stringer plate 2 and the spacer 3 are all made of wood-plastic material, and the profile used as the top plank 1, the stringer plate 2 and the spacer 3 is made by molding the wood-plastic raw material. The cross-sectional structures are shown in Figures 4, 5 and 6. The number of top planks 1, longitudinal beams 2 and pads 3 used can be determined according to the design requirements. Usually, at least 3 longitudinal beams 2 are required in parallel, and each longitudinal beam 2 There are at least three axisymmetrically arranged pads 3 below, and at least five top planks 1 are axisymmetrically arranged on the top surface of the stringer board 2 .

在制作木塑托盘时,以托盘规格尺寸要求将型材裁切成预定长度和数量的托盘结构件,即顶部铺板1、纵梁板2和垫块3,再在顶部铺板1和垫块3上分别加工安装孔102及安装孔302。 When making wood-plastic pallets, the profile is cut into predetermined length and quantity of pallet structural parts according to the pallet specification and size, that is, the top plank 1, the stringer plate 2 and the spacer 3, and then on the top plank 1 and the spacer 3 The mounting hole 102 and the mounting hole 302 are processed separately.

木塑托盘组装工艺遵循从下到上的原则,如图2,首先将纵梁板2与垫块3进行组装,具体方式为先取一件纵梁板2,沿纵梁板2下面的T型槽4内放置三组螺栓,每组螺栓有四个螺栓5,取三个垫块3,将螺栓5导入对应垫块3上的安装孔302后,用螺母6拧入螺栓5,再沿T型槽方向将三个垫块3安装到位并紧固,完成一个纵梁板2与垫块3的组件安装;进一步,将顶部铺板1与3个上述组件进行正交组装,最终构成木塑托盘(见图1),具体方式为先取三个纵梁板2与垫块3的组件并平行放置,沿每个纵梁板上面的T型槽4内放置七组螺栓,每组螺栓包括4个螺栓5并对应每件顶部铺板1,取七件顶部铺板1,将螺栓5导入对应顶部铺板上的安装孔102后,在凹槽101内用螺母6拧入螺栓5,将每组联接件及顶部铺板1移到要求的位置后,逐个拧紧所有的螺栓螺母,完成整个木塑托盘的安装(见图1)。由图1可以看到,本发明木塑托盘四个侧面的下方均具有进叉空间,可实现四向进叉物流工况,方便货物的装卸,物流适应性好。 The wood-plastic pallet assembly process follows the principle from bottom to top, as shown in Figure 2, first assemble the stringer plate 2 and the spacer 3, the specific method is to first take a stringer plate 2, and follow the T-shaped underside of the stringer plate 2 Three groups of bolts are placed in the groove 4, and each group of bolts has four bolts 5. Take three pads 3, and after the bolts 5 are introduced into the mounting holes 302 on the corresponding pads 3, screw the bolts 5 with the nuts 6, and then Install and fasten the three pads 3 in the groove direction to complete the assembly of a stringer plate 2 and the pads 3; further, assemble the top plank 1 and the three above-mentioned components orthogonally to form a wood-plastic pallet (see Figure 1), the specific method is to first take three assemblies of stringer plates 2 and pads 3 and place them in parallel, and place seven sets of bolts along the T-shaped groove 4 on each stringer plate, each set of bolts includes 4 The bolts 5 correspond to each piece of top decking 1. Take seven top deckings 1, insert the bolts 5 into the mounting holes 102 on the corresponding top decking, screw the bolts 5 with nuts 6 in the groove 101, and connect each set of connectors and After the top plank 1 is moved to the required position, tighten all the bolts and nuts one by one to complete the installation of the entire wood-plastic pallet (see Figure 1). It can be seen from Fig. 1 that the wood-plastic pallet of the present invention has fork-in space under the four sides, which can realize the four-way in-fork logistics condition, facilitate the loading and unloading of goods, and have good logistics adaptability.

由于本发明的托盘结构中,纵梁板2中设置T型槽结构,在联接件未紧固状态时,可方便地调整顶部铺板1、垫块3的安装位置,或增减顶部铺板或垫块的安装数量,以适应不同承载特点、性能要求及包装产品等的应用要求,拓宽了托盘的应用范围。  Because in the pallet structure of the present invention, the T-shaped groove structure is arranged in the longitudinal beam plate 2, when the connecting parts are not fastened, the installation positions of the top plank 1 and the spacer 3 can be adjusted conveniently, or the top plank or pad can be increased or decreased. The number of blocks installed can adapt to the application requirements of different bearing characteristics, performance requirements and packaging products, which broadens the application range of pallets. the

Claims (6)

1.一种木塑托盘,其特征在于:包括至少3根平行设置的纵梁板,每根所述纵梁板下设有至少3个轴对称设置的垫块,至少5根顶部铺板轴对称设置在所述纵梁板的顶面上,所述顶部铺板的长度方向与所述纵梁板的长度方向正交设置;所述纵梁板横截面主体外轮廓为矩形,所述纵梁板上下两面轴对称设置有各两排T型槽,所述纵梁板通过T型槽用联接件连接所述顶部铺板及所述垫块;所述顶部铺板、纵梁板及垫块均由木塑材料制成。 1. A wood-plastic pallet, characterized in that: it comprises at least 3 longitudinal beam plates arranged in parallel, each of the longitudinal beam plates is provided with at least 3 axisymmetric pads, and at least 5 top planks are axially symmetrical It is arranged on the top surface of the stringer plate, and the length direction of the top deck is perpendicular to the length direction of the stringer plate; the outer profile of the main body of the longitudinal beam plate is rectangular, and the longitudinal beam plate There are two rows of T-shaped grooves arranged symmetrically on the upper and lower sides, and the longitudinal beam boards are connected to the top plank and the cushion blocks through T-shaped grooves; the top plank, longitudinal beam plates and cushion blocks are all made of wood Made of plastic material. 2.按照权利要求1所述的木塑托盘,其特征在于:所述纵梁板中部设有沿长度方向的减重孔。 2. The wood-plastic pallet according to claim 1, characterized in that: the middle part of the stringer plate is provided with a weight-reducing hole along the length direction. 3.按照权利要求2所述的木塑托盘,其特征在于:所述纵梁板的减重孔中设有加强筋。 3. The wood-plastic pallet according to claim 2, characterized in that: reinforcing ribs are provided in the weight-reducing holes of the stringer boards. 4.按照权利要求1所述的木塑托盘,其特征在于:所述顶部铺板横截面主体外轮廓为矩形,所述顶部铺板的顶面上设有两排轴对称设置的凹槽,用于连接所述纵梁板的安装孔设置在所述凹槽中。 4. The wood-plastic pallet according to claim 1, characterized in that: the outer contour of the main body of the cross-section of the top plank is rectangular, and the top surface of the top plank is provided with two rows of axisymmetrically arranged grooves for Mounting holes for connecting the stringer plates are provided in the grooves. 5.按照权利要求4所述的木塑托盘,其特征在于:所述凹槽的横截面呈矩形或梯形。 5. The wood-plastic pallet according to claim 4, wherein the cross-section of the groove is rectangular or trapezoidal. 6.按照权利要求1所述的木塑托盘,其特征在于:所述垫块呈矩形框结构,中部设有加强筋,所述垫块的顶面设有用于连接所述纵梁板的安装孔。 6. The wood-plastic pallet according to claim 1, characterized in that: the spacer has a rectangular frame structure, the middle part is provided with reinforcing ribs, and the top surface of the spacer is provided with a mounting bracket for connecting the longitudinal beam plate. hole.
CN 201110264275 2011-09-08 2011-09-08 WPC pallet Expired - Fee Related CN102320407B (en)

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CN102320407A CN102320407A (en) 2012-01-18
CN102320407B true CN102320407B (en) 2013-05-29

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CN103587780A (en) * 2013-11-06 2014-02-19 余显本 Combined tray capable of being disassembled and assembled repeatedly
CN104369419A (en) * 2014-11-18 2015-02-25 孙国宏 Paper tray of gluing machine
US9776762B2 (en) * 2016-01-06 2017-10-03 Chep Technology Pty Limited Pallet with extruded composite support blocks and associated methods of making the same
CN106741218A (en) * 2016-11-21 2017-05-31 云南昆钢新型复合材料开发有限公司 A kind of automobile container
CN106628499A (en) * 2016-12-02 2017-05-10 天津市吉利光大包装有限公司 Removable wooden plastic tray
CN113148381A (en) * 2021-04-09 2021-07-23 湖北声荣再生资源利用有限公司 Cable tray
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