CN102320407B - WPC pallet - Google Patents
WPC pallet Download PDFInfo
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- CN102320407B CN102320407B CN 201110264275 CN201110264275A CN102320407B CN 102320407 B CN102320407 B CN 102320407B CN 201110264275 CN201110264275 CN 201110264275 CN 201110264275 A CN201110264275 A CN 201110264275A CN 102320407 B CN102320407 B CN 102320407B
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- longitudinal beam
- wood
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- stringer
- plastic
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Abstract
Description
技术领域 technical field
本发明涉及一种货物运输及物流用托盘,尤其是涉及一种木塑托盘。 The invention relates to a pallet for cargo transportation and logistics, in particular to a wood-plastic pallet.
背景技术 Background technique
托盘是连接运输、仓储、包装、装卸之间的关键要素,是现代物流产业中最为基本的搬运工具,托盘在商品的流通领域中具有极其重要的作用。目前,在托盘材料使用方面,木制托盘占托盘总量的85%左右,每年木制托盘制造要消耗大量木材,造成森林资源的锐减,塑料或纸质托盘则存在成本和性能上的一定限制。而以热塑性塑料与木粉、植物秸秆粉、植物种壳等木质粉料成型制造的木塑材料,是一种可回收利用的全新绿色环保产品,也是一种生态洁净的复合材料,有助于保护环境、节约资源。因此,环保型木塑材料托盘正成为发展趋势。 Pallets are the key elements connecting transportation, storage, packaging, loading and unloading, and are the most basic handling tools in the modern logistics industry. Pallets play an extremely important role in the field of commodity circulation. At present, in terms of the use of pallet materials, wooden pallets account for about 85% of the total pallets. The manufacture of wooden pallets consumes a large amount of wood every year, resulting in a sharp decrease in forest resources. Plastic or paper pallets have a certain cost and performance. limit. The wood-plastic material made of thermoplastics and wood powder, plant straw powder, plant seed shells and other wood powders is a new green and environmentally friendly product that can be recycled, and it is also an ecologically clean composite material that helps Protect the environment and save resources. Therefore, environmentally friendly wood-plastic material pallets are becoming a development trend.
现有的木塑托盘通常由木塑材料制成的顶部铺板及截面呈“工”字形的纵梁板连接构成,木塑托盘多为双向进叉,不能满足四向进叉工况要求,给货物的装卸带来不便,而且重量偏大,生产成本较高;同时现有的木塑托盘一般为钉接或粘接装配,生产工艺复杂,劳动强度大,装拆困难,对于局部损坏的木塑托盘难以修复后再利用,不利于资源的回收利用。 Existing wood-plastic pallets are usually composed of top planks made of wood-plastic materials and longitudinal beams with "I"-shaped cross-sections. Most of the wood-plastic pallets are two-way entry forks, which cannot meet the requirements of four-way entry forks. The loading and unloading of the goods is inconvenient, and the weight is too large, and the production cost is high; at the same time, the existing wood-plastic pallets are generally assembled by nailing or bonding, the production process is complicated, the labor intensity is high, and the assembly and disassembly are difficult. Plastic trays are difficult to repair and reuse, which is not conducive to the recycling of resources. the
发明内容 Contents of the invention
本申请人针对上述的问题,进行了研究改进,提供一种木塑托盘,在保证性能要求的前提下,减小整体重量,降低生产成本,方便装拆,提高安装效率,同时方便维修和回收再利用,节约资源。 In view of the above problems, the applicant has carried out research and improvement to provide a wood-plastic pallet, which can reduce the overall weight, reduce production costs, facilitate assembly and disassembly, improve installation efficiency, and facilitate maintenance and recycling under the premise of ensuring performance requirements. Reuse and save resources.
为了解决上述技术问题,本发明采用如下的技术方案: In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种木塑托盘,包括至少3根平行设置的纵梁板,每根所述纵梁板下设有至少3个轴对称设置的垫块,至少5根顶部铺板轴对称设置在所述纵梁板的顶面上,所述顶部铺板的长度方向与所述纵梁板的长度方向正交设置;所述纵梁板横截面主体外轮廓为矩形,所述纵梁板上下两面轴对称设置有各两排T型槽,所述纵梁板通过T型槽用联接件连接所述顶部铺板及所述垫块;所述顶部铺板、纵梁板及垫块均由木塑材料制成。 A wood-plastic pallet, comprising at least 3 longitudinal beam plates arranged in parallel, at least 3 axially symmetrical pads are arranged under each of the longitudinal beam plates, and at least 5 top planks are axially symmetrically arranged on the longitudinal beams On the top surface of the board, the length direction of the top plank is set perpendicularly to the length direction of the stringer board; There are two rows of T-shaped slots, and the longitudinal beam boards are connected to the top decking board and the cushion blocks by connecting pieces through the T-shaped slots; the top decking boards, stringer boards, and padding blocks are all made of wood-plastic materials.
进一步的: further:
所述纵梁板中部设有沿长度方向的减重孔。 The middle part of the stringer plate is provided with lightening holes along the length direction.
所述纵梁板的减重孔中设有加强筋。 Reinforcing ribs are provided in the lightening holes of the stringer plates.
所述加强筋的厚度由中心向两端逐渐变厚。 The thickness of the reinforcing rib gradually becomes thicker from the center to both ends.
所述顶部铺板横截面主体外轮廓为矩形,所述顶部铺板的顶面上设有两排轴对称设置的凹槽,用于连接所述纵梁板的安装孔设置在所述凹槽中。 The outer contour of the main body of the cross-section of the top plank is rectangular, and two rows of axially symmetrical grooves are arranged on the top surface of the top plank, and the mounting holes for connecting the stringer plates are arranged in the grooves.
所述凹槽的横截面呈矩形或梯形。 The cross section of the groove is rectangular or trapezoidal.
所述顶部铺板的背面的中部设有沿长度方向的减重槽。 The middle part of the back of the top plank is provided with a weight-reducing groove along the length direction.
所述垫块呈矩形框结构,中部设有加强筋,所述垫块的顶面设有用于连接所述纵梁板的安装孔。 The spacer has a rectangular frame structure, and the middle part is provided with reinforcing ribs, and the top surface of the spacer is provided with mounting holes for connecting the stringer plates.
本发明的技术效果在于: Technical effect of the present invention is:
本发明的一种木塑托盘,使用新型绿色环保木塑材料并采用结构型材,使托盘在保证性能要求的前提下,减小整体重量,降低生产成本;纵梁板上采用T型槽结构,可实现顶部铺板及垫块的灵活组装、拆卸、调整和维护,方便托盘的装拆,提高安装效率,同时方便维修及回收再利用,节约资源。 A wood-plastic tray of the present invention uses new green and environmentally friendly wood-plastic materials and adopts structural profiles, so that the overall weight of the tray can be reduced and the production cost can be reduced under the premise of ensuring the performance requirements; It can realize the flexible assembly, disassembly, adjustment and maintenance of top decking and pads, facilitate the assembly and disassembly of pallets, improve installation efficiency, and facilitate maintenance and recycling, saving resources. the
附图说明 Description of drawings
图1为本发明的三维结构示意图。 Fig. 1 is a schematic diagram of a three-dimensional structure of the present invention.
图2为纵梁板与垫块的联接示意图。 Figure 2 is a schematic diagram of the connection between the stringer plate and the pad.
图3为纵梁板与顶部铺板的联接示意图。 Figure 3 is a schematic diagram of the connection between the stringer plate and the top deck.
图4为顶部铺板的横截面示意图。 Figure 4 is a schematic cross-sectional view of the top decking.
图5为纵梁板的横截面结构示意图。 Fig. 5 is a schematic diagram of the cross-sectional structure of the stringer plate.
图6为垫块的三维结构示意图。 Fig. 6 is a schematic diagram of the three-dimensional structure of the spacer.
具体实施方式 Detailed ways
下面结合附图对本发明的具体实施方式作进一步详细的说明。 The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.
如图1~6所示,木塑托盘包括3根平行设置的纵梁板2,纵梁板2的横截面主体外轮廓为矩形,纵梁板2上下两面轴对称设置有各两排T型槽4,T型槽4贯通纵梁板2的整个长度,纵梁板2中部设有沿长度方向的减重孔201,纵梁板2的减重孔201中设有加强筋202,加强筋202的厚度由中心向两端逐渐变厚,减重孔201呈矩形,也可为其他形状,减重孔201可减轻纵梁板2重量,减少材料的使用,并通过加强筋202保证纵梁板2的强度。每根纵梁板2下设有3个轴对称设置的垫块3,垫块3呈矩形框结构,中部设有加强筋301,垫块3的顶面设有用于连接纵梁板2的安装孔302。7根顶部铺板1轴对称设置在纵梁板2的顶面上,顶部铺板1的长度方向与纵梁板2的长度方向正交设置,顶部铺板1横截面主体外轮廓为矩形,顶部铺板1的顶面上设有两排轴对称设置的凹槽101,凹槽101贯通顶部铺板1的整个长度,凹槽101的横截面呈矩形或梯形,用于连接纵梁板2的安装孔102设置在凹槽101中,顶部铺板1的背面的中部设有沿长度方向的减重槽103,凹槽101既可减轻重量,减少材料的使用,又可使安装螺栓螺母不会突出顶部铺板1的上表面,减重槽103可在保证顶部铺板1强度的条件下,可减轻顶部铺板1重量,减少材料的使用。纵梁板2通过T型槽4用螺栓5及螺母6连接顶部铺板1及垫块3(如图1、2、3)。
As shown in Figures 1 to 6, the wood-plastic pallet includes three
在本发明中顶部铺板1、纵梁板2和垫块3均由木塑材料制成,由木塑原料成型制成用作顶部铺板1、纵梁板2和垫块3的型材,其横截面结构如图4、5、6,所用的顶部铺板1、纵梁板2和垫块3数量可根据设计要求确定,通常需要至少3根平行设置的纵梁板2,每根纵梁板2下设有至少3个轴对称设置的垫块3,至少5根顶部铺板1轴对称设置在纵梁板2的顶面上。
In the present invention, the
在制作木塑托盘时,以托盘规格尺寸要求将型材裁切成预定长度和数量的托盘结构件,即顶部铺板1、纵梁板2和垫块3,再在顶部铺板1和垫块3上分别加工安装孔102及安装孔302。
When making wood-plastic pallets, the profile is cut into predetermined length and quantity of pallet structural parts according to the pallet specification and size, that is, the
木塑托盘组装工艺遵循从下到上的原则,如图2,首先将纵梁板2与垫块3进行组装,具体方式为先取一件纵梁板2,沿纵梁板2下面的T型槽4内放置三组螺栓,每组螺栓有四个螺栓5,取三个垫块3,将螺栓5导入对应垫块3上的安装孔302后,用螺母6拧入螺栓5,再沿T型槽方向将三个垫块3安装到位并紧固,完成一个纵梁板2与垫块3的组件安装;进一步,将顶部铺板1与3个上述组件进行正交组装,最终构成木塑托盘(见图1),具体方式为先取三个纵梁板2与垫块3的组件并平行放置,沿每个纵梁板上面的T型槽4内放置七组螺栓,每组螺栓包括4个螺栓5并对应每件顶部铺板1,取七件顶部铺板1,将螺栓5导入对应顶部铺板上的安装孔102后,在凹槽101内用螺母6拧入螺栓5,将每组联接件及顶部铺板1移到要求的位置后,逐个拧紧所有的螺栓螺母,完成整个木塑托盘的安装(见图1)。由图1可以看到,本发明木塑托盘四个侧面的下方均具有进叉空间,可实现四向进叉物流工况,方便货物的装卸,物流适应性好。
The wood-plastic pallet assembly process follows the principle from bottom to top, as shown in Figure 2, first assemble the
由于本发明的托盘结构中,纵梁板2中设置T型槽结构,在联接件未紧固状态时,可方便地调整顶部铺板1、垫块3的安装位置,或增减顶部铺板或垫块的安装数量,以适应不同承载特点、性能要求及包装产品等的应用要求,拓宽了托盘的应用范围。
Because in the pallet structure of the present invention, the T-shaped groove structure is arranged in the
Claims (6)
Priority Applications (1)
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CN 201110264275 CN102320407B (en) | 2011-09-08 | 2011-09-08 | WPC pallet |
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CN 201110264275 CN102320407B (en) | 2011-09-08 | 2011-09-08 | WPC pallet |
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CN102320407A CN102320407A (en) | 2012-01-18 |
CN102320407B true CN102320407B (en) | 2013-05-29 |
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CN 201110264275 Expired - Fee Related CN102320407B (en) | 2011-09-08 | 2011-09-08 | WPC pallet |
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Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102616428A (en) * | 2012-04-01 | 2012-08-01 | 南京赛旺科技发展有限公司 | Top plank of combined type wood-plastic tray |
CN103587780A (en) * | 2013-11-06 | 2014-02-19 | 余显本 | Combined tray capable of being disassembled and assembled repeatedly |
CN104369419A (en) * | 2014-11-18 | 2015-02-25 | 孙国宏 | Paper tray of gluing machine |
US9776762B2 (en) * | 2016-01-06 | 2017-10-03 | Chep Technology Pty Limited | Pallet with extruded composite support blocks and associated methods of making the same |
CN106741218A (en) * | 2016-11-21 | 2017-05-31 | 云南昆钢新型复合材料开发有限公司 | A kind of automobile container |
CN106628499A (en) * | 2016-12-02 | 2017-05-10 | 天津市吉利光大包装有限公司 | Removable wooden plastic tray |
CN113148381A (en) * | 2021-04-09 | 2021-07-23 | 湖北声荣再生资源利用有限公司 | Cable tray |
CN119190592B (en) * | 2024-11-25 | 2025-03-18 | 烟台佳美包装有限公司 | Decomposable multifunctional wooden tray |
Citations (4)
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CN2853653Y (en) * | 2005-12-07 | 2007-01-03 | 深圳市奥瑞蜂窝技术产业有限公司 | Grill type vertical corrugated board pallet |
CN201154788Y (en) * | 2008-01-31 | 2008-11-26 | 张玉军 | WPC-Blister Composite Shipping Pallet |
CN201390430Y (en) * | 2009-04-09 | 2010-01-27 | 江苏金汇模压科技有限公司 | WPC pallet |
FR2951705A1 (en) * | 2009-10-22 | 2011-04-29 | Cartonnages Ramade | Load transport pallet, has side rail forming trapezoid with left lateral double wall, double ceiling, right lateral double wall, interior consolidation and lateral stabilization diagonal and base, where plate is fixed on ceiling of rail |
-
2011
- 2011-09-08 CN CN 201110264275 patent/CN102320407B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2853653Y (en) * | 2005-12-07 | 2007-01-03 | 深圳市奥瑞蜂窝技术产业有限公司 | Grill type vertical corrugated board pallet |
CN201154788Y (en) * | 2008-01-31 | 2008-11-26 | 张玉军 | WPC-Blister Composite Shipping Pallet |
CN201390430Y (en) * | 2009-04-09 | 2010-01-27 | 江苏金汇模压科技有限公司 | WPC pallet |
FR2951705A1 (en) * | 2009-10-22 | 2011-04-29 | Cartonnages Ramade | Load transport pallet, has side rail forming trapezoid with left lateral double wall, double ceiling, right lateral double wall, interior consolidation and lateral stabilization diagonal and base, where plate is fixed on ceiling of rail |
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