CN102320211B - Special automatic carving machine for carving metallic sheathes - Google Patents
Special automatic carving machine for carving metallic sheathes Download PDFInfo
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- CN102320211B CN102320211B CN 201110226066 CN201110226066A CN102320211B CN 102320211 B CN102320211 B CN 102320211B CN 201110226066 CN201110226066 CN 201110226066 CN 201110226066 A CN201110226066 A CN 201110226066A CN 102320211 B CN102320211 B CN 102320211B
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Abstract
The invention relates to carving processing technology, in particular to a special full-automatic carving machine for carving metallic sheath parts. The carving machine comprises a metallic sheath feeding device, a metallic sheath conveying device, a metallic sheath material control system, a carving device and a support plate, wherein the metallic sheath feeding device mainly comprises a vibrating tray, a discharging track, a feeding cylinder and a base; the metallic sheath conveying device mainly comprises a chain transmission mechanism, a plurality of sliders and mold cores; the metallic sheath material control system mainly comprises an optical fiber sensor and a programmable logic controller; and the carving device mainly comprises a carving template mechanism and a pair of carving tracks. The invention aims to design the special automatic carving machine for carving the metallic sheathes. The carving machine can realize full-automatic carving of the metallic sheath parts. Compared with the prior art, the carving machine has the advantages of high degree of automation, high carving efficiency, low labor intensity and the like.
Description
Technical field
The present invention relates to the process technology of carving characters, particularly a kind ofly be exclusively used in the full-automatic carving machine that the metal cover parts is carved characters.
Background technology
In the flexible hose manufacturing process, metallic sheath is the essential part that is tightly connected of flexible hose.Simultaneously, for Product Identifying, carving characters as Product Identifying on metallic sheath is also commonly used and very reliable method.Just because of this, the quantity that metallic sheath is carved characters in the flexible pipe manufacturing industry is very huge, is the important process link that flexible pipe is made.
At present, the common method that metallic sheath is carved characters in production practices is to adopt pneumatic or Mechanical Driven is completed metallic sheath roll forming on the template of carving characters to carve characters.The manually feeding of this traditional processing method can only be processed a metallic sheath at every turn, and production efficiency is low, and labor strength is large, and easily goes out industrial accident.High production cost and the potential safety hazard of existence, these all make the method for manually carving characters can't satisfy the manufacturing development need of flexible pipe, so be badly in need of a kind of device of saving manpower, increasing efficient, are used for the processing of carving characters of metal cover parts.
Summary of the invention
The objective of the invention is to design a kind of automatic cutting plotter that metallic sheath is carved characters that is exclusively used in, it can be realized automatically the carving characters of metal cover parts, the problem such as the processing efficient of carving characters that solves the metal cover parts is low, and labor strength is large.
In order to achieve the above object, the present invention adopts following technical solution: a kind ofly be exclusively used in the automatic cutting plotter that metallic sheath is carved characters, it is characterized in that it comprises metallic sheath pay-off, metallic sheath conveying device, metallic sheath jacking control system, carving device and gripper shoe, wherein:
Described metallic sheath pay-off mainly is comprised of vibrating disk, discharging track, feeding cylinder and base, described discharging track one end is connected with described vibrating disk discharging opening, the other end is fixed on base, base and discharging rail connection are provided with the straight feeding track, and the feeding track axis is coaxial with the chain horizontal median axis; Described feeding cylinder is fixed on the road body of feeding track, and the piston rod of feeding cylinder is aligned on the straight feeding track.
Described metallic sheath conveying device mainly is comprised of chain drive, some slide blocks and core rod, described slide block is divided equally on the chain that is arranged in chain drive, the base of described slide block is connected with the pin that is connected in chain, described core rod is located at above slide block, and core rod rotates with slide block and connects.
described metallic sheath jacking control system mainly is comprised of Fibre Optical Sensor and Programmable Logic Controller, described Fibre Optical Sensor is arranged on gripper shoe right edge edge, the moment that core rod and straight feeding track coaxial position can be detected is satisfied in its installation site, described Fibre Optical Sensor signal output part connects the Programmable Logic Controller signal input part, described Programmable Logic Controller first signal output connects motor servo driver, the motor servo driver output connects the servomotor control end, described Programmable Logic Controller secondary signal output connects the solenoid control end of controlling the feeding cylinder action,
Described carving device mainly is comprised of carve characters template mechanism and a pair of track of carving characters, the described template mechanism of carving characters is comprised of knife rest and carver mould, the described cutting die of carving characters is fixed on the position concordant with core rod, knife rest bottom, the a pair of track of carving characters is arranged on above described gripper shoe, the rail groove direction is consistent with the driving chain direction of motion, described slide block and describedly carve characters track sliding movingly, described knife rest is fixed on a side carve characters track top, and the installation site is satisfied slide block metallic sheath on its core rod when carving characters track and contacted and roll and pass through with the cutting die of carving characters.
In order to adapt to carving characters and the compression of metallic sheath of different size metallic sheath, technical scheme of the present invention further arranges: be provided with metallic sheath and compress adjustable float mechanism on the described template mechanism of carving characters, described metallic sheath compresses adjustable float mechanism and is made of pressing plate seat, screw rod, spring and cover pressing plate, described pressing plate seat is fixed on knife rest, and described cover pressing plate utilizes the adjustable float structure that screw rod is connected with spring to be connected with the pressing plate seat.
Description of drawings
The present invention is described in more detail below in conjunction with drawings and Examples.
Fig. 1 is the present embodiment each several part textural association schematic diagram.
Fig. 2 is the present embodiment machine driving internal structure schematic diagram.
Fig. 3 is slide block and chain connection structure schematic diagram in the present embodiment.
Fig. 4 is carving device mounting connection structure schematic diagram in the present embodiment.
Fig. 5 is carving device structural representation in the present embodiment.
Fig. 6 is the present embodiment metallic sheath jacking control system schematic diagram.
The specific embodiment
As shown in Figure 1, the present embodiment comprises metallic sheath pay-off 2, metallic sheath conveying device 4, carving device 3, metallic sheath jacking control system, gripper shoe 5 and board 1, described metallic sheath conveying device 4 and carving device 3 are supported on gripper shoe 5, described gripper shoe 5 and metallic sheath pay-off 2 are supported on board 1, wherein:
As shown in Figure 2, described metallic sheath pay-off 2 mainly is comprised of vibrating disk 6, discharging track 7, feeding cylinder 9 and base 12, described discharging track 7 one ends are connected with described vibrating disk 6 discharging openings, the other end is fixed on base 12, base 12 is provided with straight feeding track 10 with discharging track 7 junctions, described feeding cylinder 9 is fixed on the road body of discharging track 7, and the piston rod of feeding cylinder is aligned on straight feeding track 10, and described base 12 is supported on board 1.
As shown in Figure 3, described metallic sheath conveying device 4 mainly is comprised of chain drive, slide block 13 and core rod 11, described slide block 13 has 15, divide equally on the chain 15 that is arranged in chain drive, the base of described slide block 13 is connected with the pin 16 that is connected in chain, described core rod 11 is located at slide block 13 tops, and core rod 11 rotates with slide block 13 and connects.
as shown in Figure 6, described metallic sheath jacking control system mainly is comprised of Fibre Optical Sensor 24 and Programmable Logic Controller 25, described Fibre Optical Sensor 24 is arranged on gripper shoe 5 right edge edges, the moment that core rod 11 and straight feeding track 10 coaxial positions can be detected is satisfied in its installation site, described Fibre Optical Sensor signal output part connects the Programmable Logic Controller signal input part, described Programmable Logic Controller 25 first signal outputs connect motor servo driver 26, motor servo driver 26 outputs connect the servomotor control end, described Programmable Logic Controller 25 secondary signal outputs connect magnetic valve 27 control ends of controlling feeding cylinder 9 actions.
When described Fibre Optical Sensor 24 detects core rod 11 with straight feeding track 10 coaxial position, Fibre Optical Sensor 24 produces semaphore and outputs to Programmable Logic Controller 25, two groups of signals of Programmable Logic Controller 25 outputs, first group of signal shuts down servomotor by motor servo driver 26, second group of signal output part has small time-delay than first signal, and its effect is by magnetic valve 27, feeding cylinder 9 piston rods to be released.After above-mentioned action was completed within the time that Programmable Logic Controller 25 is set, Programmable Logic Controller 25 sends reset signal to the secondary signal control end, and feeding cylinder 9 piston rods retreat and reset, afterwards, Programmable Logic Controller 25 sends reset signal to the first signal control end, and servomotor begins to rotate.
as Fig. 4, shown in Figure 5, described carving device 3 is mainly by the template mechanism of carving characters, metallic sheath compresses adjustable float mechanism and a pair of track 14 of carving characters forms, the described template mechanism of carving characters is comprised of knife rest 20 and the cutting die 21 of carving characters, the described cutting die 21 of carving characters is fixed on the position concordant with core rod, knife rest bottom, the a pair of track 14 of carving characters is arranged on above described fixed head 5, the rail groove direction is consistent with the driving chain direction of motion, described slide block 13 is slidably matched with the described track 14 of carving characters, described knife rest 20 is fixed on a side carve characters track top, the installation site is satisfied slide block 13 metallic sheath on its core rod when carving characters track and is contacted and roll and pass through with the cutting die 21 of carving characters.
Described metallic sheath compresses adjustable float mechanism and is made of pressing plate seat 18, screw rod 19, spring 22 and cover pressing plate 17, described pressing plate seat 18 is fixed on knife rest 20, and the adjustable float structure that described cover pressing plate 17 utilizes screw rod 19 to be connected with spring and consists of is connected with pressing plate seat 18.When carving characters, cover pressing plate 17 compresses metallic sheath 8 from upper, prevent metallic sheath play Shang Xia 8, impact is carved characters, and for same specification and the inconsistent metallic sheath 8 of height, the feasible elastic force that overcomes spring 22 are arranged a little, finely tune voluntarily, simultaneously, also can according to the metallic sheath 8 of different size, adjust the height of cover pressing plate 17 by adjusting screw(rod) 19.
during work, metallic sheath 8 parts that are placed in vibrating disk 6 are admitted to discharging track 7 after the selecting materials of vibrating disk, simultaneously, chain 15 in chain drive drives 15 slide blocks 13 mounted thereto and rotates counterclockwise, when the core rod 11 on each slide block 13 arrives straight feeding track 10 discharging opening correspondence position, the accurate start and stop of rhythm that servomotor in chain drive is set according to signal and the Programmable Logic Controller 25 of Fibre Optical Sensor 24 detections, guarantee that each slide block 13 is when straight feeding track 10 discharging openings pause, core rod 11 on it aligns straight feeding track 10 discharging openings, and core rod 11 is in coaxial position with straight feeding track 10.When slide block 13 is parked on straight feeding track 10 discharging opening, start feeding cylinder 9 metallic sheath 8 accurately is inserted in core rod 11, then chain 15 turns over certain distance and stops, and again gives next core rod 11 feeding.The core rod 11 that packages metallic sheath 8 is transferred chain 15 with slide block 13 and sends into the track 14 of carving characters, slide block 13 moves in the track 14 of carving characters, when through the carving characters during cutting die 21 of track 14 tops of carving characters, the metallic sheath 8 on core rod 11 with carve characters cutting die 21 rolls forming, complete and carve characters.When completing the rear slider 13 of carving characters and turn to left end to upper/lower positions with chain 15, metallic sheath 8 can fall into the rewinding case by blanking port 23 under action of gravitation.So, only need regularly to feed in raw material in vibrating disk, machine just can be completed the work of carving characters continuously, automatically.
In sum, the present invention compared with prior art has the following advantages:
1, simple in structure, be easy to processing and manufacturing.
2, automaticity is high.Due to metallic sheath self-feeding and conveying, jacking is controlled automatically, and automaticity is high.
3, carve characters smooth and easy, quality assurance.Compress adjustable float mechanism owing to being provided with metallic sheath, guaranteed the smooth and easy and quality that metallic sheath is carved characters.
4, the processing of carving characters of applicable different size metallic sheath.Because metallic sheath compresses adjustable float mechanism, the metallic sheath that can the be suitable for different size use of carving characters.
5, improve the processing efficient of carving characters, reduce labor strength.
6, energy consumption is low, and is safe and reliable.
Claims (2)
1. one kind is exclusively used in the automatic cutting plotter that metallic sheath is carved characters, and it is characterized in that it comprises metallic sheath pay-off (2), metallic sheath conveying device (4), metallic sheath jacking control system, carving device (3) and gripper shoe (5), wherein:
described metallic sheath pay-off (2) is mainly by vibrating disk (6), discharging track (7), feeding cylinder (9) and base (12) form, described discharging track (7) one ends are connected with described vibrating disk (6) discharging opening, the other end is fixed on base (12), base (12) is provided with straight feeding track (10) with discharging track (7) junction, described feeding cylinder (9) is fixed on the road body of discharging track (7), the piston rod of feeding cylinder is aligned on feeding track (10),
Described metallic sheath conveying device (4) mainly is comprised of chain drive, some slide blocks (13) and core rod (11), described slide block (13) is divided equally on the chain (15) that is arranged in chain drive, the base of described slide block (13) is connected with the pin (16) that is connected in chain, described core rod (11) is located at above slide block (13), and core rod (11) rotates with slide block (13) and connects;
described metallic sheath jacking control system mainly is comprised of Fibre Optical Sensor (24) and Programmable Logic Controller (25), described Fibre Optical Sensor (24) is arranged on gripper shoe (5) right edge edge, the moment that core rod (11) and straight feeding track (10) coaxial position can be detected is satisfied in its installation site, described Fibre Optical Sensor (24) signal output part connects Programmable Logic Controller (25) signal input part, described Programmable Logic Controller (25) first signal output connects motor servo driver (26), motor servo driver (26) output connects the servomotor control end, described Programmable Logic Controller (25) secondary signal output connects magnetic valve (27) control end of controlling feeding cylinder (9) action,
described carving device (3) mainly is comprised of carve characters template mechanism and a pair of track of carving characters (14), the described template mechanism of carving characters is comprised of knife rest (20) and the cutting die of carving characters (21), the described cutting die of carving characters (21) is fixed on the position concordant with core rod, knife rest bottom, the a pair of track of carving characters (14) is arranged on above described gripper shoe (5), the rail groove direction is consistent with the driving chain direction of motion, described slide block (13) is slidably matched with the described track of carving characters (14), described knife rest (20) is fixed on a side carve characters track top, the installation site is satisfied slide block (13) metallic sheath on its core rod when carving characters track and is contacted and roll and pass through with the cutting die of carving characters (21).
2. a kind of automatic cutting plotter that metallic sheath is carved characters that is exclusively used according to claim 1, it is characterized in that being provided with metallic sheath and compress adjustable float mechanism on the described template mechanism of carving characters, described metallic sheath compresses adjustable float mechanism by pressing plate seat (18), screw rod (19), spring (22) and cover pressing plate (17) consist of, described pressing plate seat (18) is fixed on knife rest (20), described cover pressing plate (17) utilizes screw rod (19) to be connected 22 with spring) the adjustable float structure that consists of is connected with pressing plate seat (18).
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CN 201110226066 CN102320211B (en) | 2011-08-06 | 2011-08-06 | Special automatic carving machine for carving metallic sheathes |
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CN102320211B true CN102320211B (en) | 2013-06-12 |
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CN102616069B (en) * | 2012-04-24 | 2016-08-03 | 吉安市盛泰金属制品有限公司 | Automatic stamping machine |
CN102649381B (en) * | 2012-05-14 | 2014-03-26 | 浙江工业大学 | Material self-adaptive digital engraving machine |
CN103204007B (en) * | 2013-04-17 | 2016-04-20 | 曹维新 | Steel-letter printer |
CN103395331B (en) * | 2013-07-30 | 2015-09-16 | 郝晓婷 | Change the automatically processing device of material profile and pattern |
CN105583632B (en) * | 2016-03-11 | 2017-10-24 | 温岭市科宇自动化设备有限公司 | Digital control typewriter |
CN106379097A (en) * | 2016-08-31 | 2017-02-08 | 安徽通宇电子股份有限公司 | Fully-automatic stepping engraving machine control system |
CN106274213B (en) * | 2016-09-27 | 2018-06-26 | 浙江铜加工研究院有限公司 | A kind of direct automatic stamping machine |
CN107520689B (en) * | 2017-10-10 | 2024-08-13 | 泉州华中科技大学智能制造研究院 | Automatic grinding machine for diamond tool bit |
CN108422199A (en) * | 2018-03-08 | 2018-08-21 | 浙江贯洲电气有限公司 | A kind of embossing cutting of switchgear electrical connector is carved characters integrated apparatus |
CN109515049B (en) * | 2018-11-16 | 2020-09-29 | 徐州晨科电子有限公司 | Conveying and engraving mechanism for electronic accessory machining assembly line and working method of conveying and engraving mechanism |
CN112829500A (en) * | 2021-03-04 | 2021-05-25 | 浙江福库工业科技有限公司 | Metal surface carving machine |
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IT8163387V0 (en) * | 1981-12-18 | 1981-12-18 | Lago G Dal Faimond | ENGRAVING DEVICE FOR ORNAMENTAL CONTINUOUS PROCESSING OF CHAIN AND / OR SIMILAR, APPLICABLE TO A SPINDLE OF A USUAL DIAMOND MACHINE. |
DE3437171A1 (en) * | 1984-10-10 | 1986-04-10 | Felten & Guilleaume GmbH, 5000 Köln | Apparatus for labelling, marking or writing on articles having a curved surface |
SE469421B (en) * | 1991-09-12 | 1993-07-05 | Autoengraving Ab | DEVICE WITH COMPUTER CONTROL ENGRAVING MACHINE |
WO2000038748A1 (en) * | 1998-12-29 | 2000-07-06 | Kimberly-Clark Worldwide, Inc. | Heat-activated adhesives |
JP2004098567A (en) * | 2002-09-11 | 2004-04-02 | Kyoei Technica Kk | Device and method for marking article |
CN101596825B (en) * | 2009-07-07 | 2011-11-09 | 南京飞燕活塞环股份有限公司 | Piston ring automatic cutting plotter |
CN101966791A (en) * | 2010-09-07 | 2011-02-09 | 苏州工业园区艺达精密机械有限公司 | Sliding character carving device |
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Denomination of invention: An automatic lettering machine specially used for metal sleeve lettering Effective date of registration: 20220623 Granted publication date: 20130612 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Wenzhou Lucheng Tengqiao small and micro franchise sub branch Pledgor: Zhejiang Dingbo Plumbing Manufacturing Co.,Ltd. Registration number: Y2022330001086 |
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