CN102320148A - Method for manufacturing plastic box - Google Patents
Method for manufacturing plastic box Download PDFInfo
- Publication number
- CN102320148A CN102320148A CN2011101477461A CN201110147746A CN102320148A CN 102320148 A CN102320148 A CN 102320148A CN 2011101477461 A CN2011101477461 A CN 2011101477461A CN 201110147746 A CN201110147746 A CN 201110147746A CN 102320148 A CN102320148 A CN 102320148A
- Authority
- CN
- China
- Prior art keywords
- plastic
- casing
- foamed plastic
- manufacturing approach
- foamed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004033 plastic Substances 0.000 title claims abstract description 106
- 229920003023 plastic Polymers 0.000 title claims abstract description 106
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 9
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 239000002245 particle Substances 0.000 claims abstract description 11
- 239000004743 Polypropylene Substances 0.000 claims description 8
- 229920001155 polypropylene Polymers 0.000 claims description 8
- -1 polypropylene Polymers 0.000 claims description 7
- 238000005470 impregnation Methods 0.000 claims description 6
- 238000005187 foaming Methods 0.000 claims description 5
- 239000012798 spherical particle Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 239000004568 cement Substances 0.000 claims 10
- 238000011084 recovery Methods 0.000 claims 5
- 239000000758 substrate Substances 0.000 description 6
- 238000004806 packaging method and process Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/143—Feedstock the feedstock being recycled material, e.g. plastics
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
技术领域 technical field
本发明是涉及一种塑胶箱体的制造方法,特别是涉及一种可节省成本的塑胶箱体的制造方法。The invention relates to a manufacturing method of a plastic box, in particular to a cost-saving manufacturing method of a plastic box.
背景技术 Background technique
随着半导体及显示器产业技术的发展,平面显示器已广泛地应用于日常生活上。在平面显示器的制造过程中,由于玻璃基板容易在运送过程中损坏而无法使用,因此显示器产业对于玻璃基板无论在包装或运输上的要求都较为严格。With the development of semiconductor and display industry technologies, flat panel displays have been widely used in daily life. In the manufacturing process of flat panel displays, since glass substrates are easily damaged during transportation and cannot be used, the display industry has strict requirements on glass substrates in terms of packaging and transportation.
然而,随着现今平面显示器的尺寸多样化,厂商必须响应各种不同尺寸的基板而开模制作多种不同尺寸的基板包装箱体。如此一来,不但增加基板包装箱体的模具的开模成本,还会在这些基板包装箱体的库存管理上造成相当大的负担。而且,这些箱体一般是由塑胶材料所制成,若任意丢弃将会引起环保问题。However, with the diversification of the size of the current flat panel display, manufacturers must open molds to manufacture substrate packaging boxes of various sizes in response to the substrates of various sizes. In this way, it not only increases the mold opening cost of the substrate packaging box, but also causes a considerable burden on the inventory management of these substrate packaging boxes. Moreover, these boxes are generally made of plastic materials, which will cause environmental problems if discarded arbitrarily.
发明内容 Contents of the invention
有鉴于此,本发明的目的就是提供一种塑胶箱体的制造方法,其可将报废的塑胶箱体回收再利用,以节省塑胶箱体的制作成本,并符合环保潮流。In view of this, the object of the present invention is to provide a method for manufacturing a plastic box, which can recycle the discarded plastic box to save the production cost of the plastic box and conform to the trend of environmental protection.
本发明提出一种塑胶箱体的制造方法,包括先提供回收发泡塑料,接着将该回收发泡塑料与已含浸的新塑料混合成箱体原料。其中,回收发泡塑料的粒径与已含浸的新塑料的粒径相近。之后,再提供高温与高压,以使该箱体原料成型为塑胶箱体。The invention proposes a manufacturing method of a plastic box body, which includes firstly providing recycled foamed plastics, and then mixing the recycled foamed plastics with impregnated new plastics to form box body raw materials. Among them, the particle size of the recycled foamed plastic is similar to that of the new impregnated plastic. Afterwards, high temperature and high pressure are provided to form the box raw material into a plastic box.
在本发明的一实施例中,上述的回收发泡塑料在箱体原料中所占的比例介于10%至50%之间。In an embodiment of the present invention, the proportion of the above-mentioned recycled foamed plastic in the raw material of the box body is between 10% and 50%.
在本发明的一实施例中,上述的回收发泡塑料在箱体原料中所占的比例为15%。In an embodiment of the present invention, the proportion of the above-mentioned recycled foamed plastics in the raw materials of the box is 15%.
在本发明的一实施例中,上述的回收发泡塑料包括发泡聚丙烯(expandedpolypropylene,EPP),且上述已含浸的新塑料包括已含浸的聚丙烯(polypropylene,PP)。In an embodiment of the present invention, the recycled foamed plastic includes expanded polypropylene (EPP), and the impregnated virgin plastic includes impregnated polypropylene (PP).
在本发明的一实施例中,提供上述回收发泡塑料的方法,该方法包括先提供报废的发泡塑胶制品,然后再粉碎该报废的发泡塑胶制品,以作为该回收发泡塑料。In an embodiment of the present invention, the above method for recycling foamed plastics is provided, the method includes firstly providing scrapped foamed plastic products, and then crushing the scrapped foamed plastic products as the recycled foamed plastics.
在本发明的一实施例中,上述的报废的发泡塑胶制品被粉碎为球型颗粒。In an embodiment of the present invention, the scrapped foamed plastic products mentioned above are crushed into spherical particles.
在本发明的一实施例中,上述的回收发泡塑料的粒径为3.5厘米。In an embodiment of the present invention, the above-mentioned recycled foamed plastics have a particle size of 3.5 cm.
在本发明的一实施例中,上述的回收发泡塑料为经过二次发泡的塑料。In an embodiment of the present invention, the above-mentioned recycled foamed plastics are secondary foamed plastics.
在本发明的一实施例中,上述的已含浸的新塑料为经过一次发泡的塑料。In an embodiment of the present invention, the impregnated new plastic is a plastic that has undergone primary foaming.
本发明是将报废的塑胶箱体回收再利用,以使其成为塑胶箱体的原料之一。因此,本发明不但可降低塑胶箱体的制作成本,还可以重新再利用报废的塑胶制品,以避免这些报废的塑胶制品对环境造成污染。The invention recycles the scrapped plastic boxes to be used as one of the raw materials of the plastic boxes. Therefore, the present invention can not only reduce the manufacturing cost of the plastic box, but also can reuse the scrapped plastic products to avoid the environmental pollution caused by these scrapped plastic products.
为使本发明的上述和其它目的、特征和优点能更明显易懂,下文特列举优选的实施例,并结合所附的附图,在下面进行详细地说明。In order to make the above and other objects, features and advantages of the present invention more comprehensible, preferred embodiments are enumerated below and described in detail below in conjunction with the accompanying drawings.
附图说明 Description of drawings
图1为本发明的一实施例中塑胶箱体的制造步骤的流程图。FIG. 1 is a flow chart of the manufacturing steps of the plastic box in an embodiment of the present invention.
其中,附图标记说明如下:Wherein, the reference signs are explained as follows:
102~106:步骤102~106: Steps
具体实施方式 Detailed ways
图1为本发明的一实施例中塑胶箱体的制造步骤的流程图。请参照图1,首先如步骤S102所述,提供回收发泡塑料。详细来说,该回收发泡塑料例如是将报废的发泡塑胶制品粉碎而得。以本实施例来说,其例如是利用适当的机械设备将报废的发泡聚丙烯(expanded polypropylene,EPP)塑胶箱体粉碎,以获得上述的回收发泡塑料。也就是说,此处所述的回收发泡塑料为经过二次发泡后的塑料。值得一提的是,本实施例例如是将报废的发泡聚丙烯塑胶箱体粉碎成球型颗粒,但本发明不限于此。FIG. 1 is a flow chart of the manufacturing steps of the plastic box in an embodiment of the present invention. Please refer to FIG. 1, first, as described in step S102, recycled foamed plastics are provided. Specifically, the recycled foamed plastic is obtained by crushing waste foamed plastic products, for example. Taking this embodiment as an example, it is, for example, using appropriate mechanical equipment to crush scrapped expanded polypropylene (EPP) plastic boxes to obtain the above-mentioned recycled expanded plastics. That is to say, the recycled foamed plastics mentioned here are plastics after secondary foaming. It is worth mentioning that in this embodiment, for example, scrapped foamed polypropylene plastic boxes are crushed into spherical particles, but the invention is not limited thereto.
接着,如步骤S104所述,将该回收发泡塑料与已含浸的新塑料混合成箱体原料。其中,该回收发泡塑料的粒径与已含浸的新塑料的粒径相近。也就是说,在粉碎报废的塑胶箱体时,视后续所使用的已含浸的新塑料的粒径来决定报废的塑胶箱体的粉碎程度。本实施例所使用的已含浸的新塑料的粒径例如是3.5厘米,因此,在前一步骤中,报废的塑胶箱体例如是被粉碎为粒径近似于3.5厘米的回收发泡塑料。Next, as described in step S104, the recycled foamed plastic is mixed with the impregnated new plastic to form a box body raw material. Wherein, the particle size of the recycled foamed plastic is similar to that of the impregnated virgin plastic. That is to say, when crushing the discarded plastic case, the degree of crushing of the discarded plastic case depends on the particle size of the impregnated new plastic to be used subsequently. The particle size of the impregnated new plastic used in this embodiment is, for example, 3.5 cm. Therefore, in the previous step, the discarded plastic boxes are, for example, crushed into recycled foamed plastics with a particle size of approximately 3.5 cm.
此外,本发明所述的已含浸的新塑料例如是已依序经过一次发泡及含浸过程的塑料,且其材质例如是聚丙烯。In addition, the impregnated new plastic in the present invention is, for example, a plastic that has undergone a foaming and impregnation process in sequence, and its material is, for example, polypropylene.
特别的是,在本实施例的箱体原料中,回收发泡塑料所占的比例约为10%至50%,且优选为15%。已含浸的新塑料所占的比例则介于50%至90%之间,且优选为85%。In particular, in the raw material of the box body in this embodiment, the proportion of recycled foamed plastic is about 10% to 50%, and preferably 15%. The proportion of impregnated virgin plastic is then between 50% and 90%, and preferably 85%.
最后,如步骤S106所述,提供高温及高压,以使箱体原料成型为塑胶箱体。在步骤S106中,本实施例所使用的方法及制造过程条件及参数均与常见的塑胶箱体的制造过程相同,此处不再赘述。Finally, as described in step S106 , high temperature and high pressure are provided to form the raw material of the box body into a plastic box body. In step S106, the method used in this embodiment, the conditions and parameters of the manufacturing process are the same as the common manufacturing process of plastic boxes, and will not be repeated here.
综上所述,本发明是将报废的塑胶箱体回收再利用,以使其成为塑胶箱体的原料之一。因此,本发明不但可降低塑胶箱体的制作成本,还可以重新再利用报废的塑胶箱体,以避免这些报废的塑胶箱体造成库存管理上的困扰。To sum up, the present invention recycles the discarded plastic boxes so that they become one of the raw materials of the plastic boxes. Therefore, the present invention can not only reduce the production cost of the plastic box, but also can reuse the scrapped plastic box, so as to avoid the problems in inventory management caused by these scrapped plastic boxes.
而且,本发明将报废的塑胶箱体粉碎至与原先预定用以制作塑胶箱体的已含浸的新塑料的粒径大小相同,且形状可为球型的颗粒,因此,回收塑料与已含浸的新塑料之间可具有良好的结合度,进而使得所制作出的塑胶箱体具有符合需求的强度。Moreover, the present invention crushes the discarded plastic box to the same particle size as the impregnated new plastic originally intended to make the plastic box, and the shape can be spherical particles. Therefore, the reclaimed plastic and the impregnated The new plastics can have a good degree of bonding, so that the manufactured plastic box has the required strength.
虽然本发明已通过优选实施例披露如上,然而这些实施例并非用以限定本发明,本领域的技术人员在不脱离本发明的精神和范围内可对本发明进行修改和变型,因此,本发明的保护范围应当以后附的权利要求所限定的范围为准。Although the present invention has been disclosed above through preferred embodiments, these embodiments are not intended to limit the present invention, and those skilled in the art can modify and change the present invention without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection shall prevail as defined by the appended claims.
Claims (9)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW100112068A TW201241050A (en) | 2011-04-07 | 2011-04-07 | Manufacturing method of plastic box |
TW100112068 | 2011-04-07 |
Publications (1)
Publication Number | Publication Date |
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CN102320148A true CN102320148A (en) | 2012-01-18 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2011101477461A Pending CN102320148A (en) | 2011-04-07 | 2011-05-30 | Method for manufacturing plastic box |
Country Status (2)
Country | Link |
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CN (1) | CN102320148A (en) |
TW (1) | TW201241050A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104943187A (en) * | 2015-07-01 | 2015-09-30 | 陈建新 | Manufacturing method of composite type high polymer material sound box body and mould equipment |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5736585A (en) * | 1995-06-29 | 1998-04-07 | Merck Patent Gesellschaft Mit Beschrankter Haftung | Moldings for packaging, and process for the production thereof |
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2011
- 2011-04-07 TW TW100112068A patent/TW201241050A/en unknown
- 2011-05-30 CN CN2011101477461A patent/CN102320148A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5736585A (en) * | 1995-06-29 | 1998-04-07 | Merck Patent Gesellschaft Mit Beschrankter Haftung | Moldings for packaging, and process for the production thereof |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104943187A (en) * | 2015-07-01 | 2015-09-30 | 陈建新 | Manufacturing method of composite type high polymer material sound box body and mould equipment |
Also Published As
Publication number | Publication date |
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TW201241050A (en) | 2012-10-16 |
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Application publication date: 20120118 |