CN102315786A - Single-circuit output flyback converter controlled in current mode - Google Patents
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Abstract
本发明涉及一种电流型控制的单路输出反激式变换器,它包括交流输入源,交流输入源经整流桥电路将直流电经输入滤波电容输入第一个缓冲电路内;第一个缓冲电路并联在变压器原边绕组,原边绕组连接开关管漏极,副边绕组分别连接输出整流二极管和第一个吸收电路的输入端,辅助绕组经芯片供电电路连接至控制芯片;输出整流二极管的输出端与第一个吸收电路的输出端并联后,经输出滤波电容连接至三端稳压电路;开关管源极与漏极之间并联第二个缓冲电路,栅极和源极分别经采样电阻连接控制芯片;控制芯片的补偿端连接隔离电路的输出端,隔离电路的输入端与输出滤波电容并联,隔离电路另一个输入端连接三端稳压电路,由三端稳压电路输出稳压直流电;三端稳压电路内设置有第二个吸收电路。
The invention relates to a single output flyback converter with current mode control, which includes an AC input source, and the AC input source inputs DC power into the first buffer circuit through an input filter capacitor through a rectifier bridge circuit; the first buffer circuit Connected in parallel to the primary winding of the transformer, the primary winding is connected to the drain of the switch tube, the secondary winding is respectively connected to the output rectifier diode and the input end of the first absorption circuit, the auxiliary winding is connected to the control chip through the chip power supply circuit; the output of the output rectifier diode After the terminal is connected in parallel with the output terminal of the first absorption circuit, it is connected to the three-terminal voltage stabilizing circuit through the output filter capacitor; the second buffer circuit is connected in parallel between the source and drain of the switch tube, and the gate and source are respectively passed through the sampling resistor Connect the control chip; the compensation terminal of the control chip is connected to the output terminal of the isolation circuit, the input terminal of the isolation circuit is connected in parallel with the output filter capacitor, and the other input terminal of the isolation circuit is connected to the three-terminal voltage regulator circuit, and the three-terminal voltage regulator circuit outputs regulated DC power ; There is a second absorbing circuit in the three-terminal voltage stabilizing circuit.
Description
技术领域 technical field
本发明涉及一种反激式变换器,特别是关于一种用于开关电源领域中的电流型控制的单路输出反激式变换器。The invention relates to a flyback converter, in particular to a single-output flyback converter used for current mode control in the field of switching power supplies.
背景技术 Background technique
目前,在直流电动机调速、蓄电池充电、开关电源等领域,特别是在电力牵引方面,如地铁、城市轻轨、电气机车、无轨电车、电瓶车、电铲车等电动车辆以往多采用变阻器来实现电动车的起动、调速和制动,存在耗电多、效率低、有级调速、运行平稳性差等问题。引入直流斩波器后,电动车辆均改用恒定直流电源(如蓄电池、不控整流电源)供电,可方便地实现无级调速、平稳运行,更重要的是比变阻器方式节电20%~30%,节能效果巨大。但是,采用线性电源需要庞大而笨重的变压器,所需的滤波电容的体积和重量也相当大,而且电压反馈电路工作在线性状态,调整管上有一定的电压降,在输出较大工作电流时会致使调整管的功耗太大,转换效率低,还要安装很大的散热片。而开关电源具备体积小、重量轻、电路结构简单、输出电压范围宽、可实现模块化等优点,但传统的开关电源依然存在换流效果不佳、电能质量不高的问题,如电网运行功率因数低、开关损耗和通态损耗过高、变压器漏感偏大且易产生间歇振荡、开关频率低、纹波较大、稳压稳流精度不够、谐波分量多、抗电磁干扰能力差及变压器高频噪声大等问题。此外,BUCK、BOOST、BUCK-BOOST、CUK、SPEIC、ZETA等非隔离型开关电源的抗干扰性能不佳、负载特性差。At present, in the fields of DC motor speed regulation, battery charging, switching power supply, etc., especially in electric traction, electric vehicles such as subways, urban light rails, electric locomotives, trolleybuses, battery cars, and electric forklifts used to use rheostats to realize electric power. The starting, speed regulation and braking of the car have problems such as high power consumption, low efficiency, stepped speed regulation, and poor running stability. After the introduction of DC chopper, electric vehicles are powered by constant DC power supply (such as battery, uncontrolled rectifier power supply), which can conveniently realize stepless speed regulation and stable operation, and more importantly, save electricity by 20% compared with rheostat. 30%, the energy saving effect is huge. However, the use of a linear power supply requires a huge and heavy transformer, and the volume and weight of the filter capacitor required are also quite large, and the voltage feedback circuit works in a linear state, and there is a certain voltage drop on the regulator tube. When outputting a large operating current It will cause the power consumption of the adjustment tube to be too large, the conversion efficiency is low, and a large heat sink must be installed. The switching power supply has the advantages of small size, light weight, simple circuit structure, wide output voltage range, and modularization, but the traditional switching power supply still has the problems of poor commutation effect and low power quality, such as grid operating power Low factor, high switching loss and on-state loss, large transformer leakage inductance and easy to produce intermittent oscillation, low switching frequency, large ripple, insufficient precision of voltage and current stabilization, many harmonic components, poor anti-electromagnetic interference ability and Transformer high-frequency noise and other problems. In addition, BUCK, BOOST, BUCK-BOOST, CUK, SPEIC, ZETA and other non-isolated switching power supplies have poor anti-interference performance and poor load characteristics.
发明内容 Contents of the invention
针对上述问题,本发明的目的是提供一种能有效抑制谐波、减小损耗、降低纹波、防止间歇振荡、提高稳压稳流精度、缓冲无功、降低电磁敏感性和电磁干扰,并能提高开关频率的电流型控制的单路输出反激式变换器。In view of the above problems, the purpose of the present invention is to provide a method that can effectively suppress harmonics, reduce losses, reduce ripples, prevent intermittent oscillations, improve the accuracy of voltage and current stabilization, buffer reactive power, reduce electromagnetic susceptibility and electromagnetic interference, and A single-output flyback converter with current-mode control that can increase switching frequency.
为实现上述目的,本发明采取以下技术方案:一种电流型控制的单路输出反激式变换器,其特征在于:它包括交流输入源、整流桥电路、输入滤波电容、第一个缓冲电路、变压器、开关管、输出整流二极管、第一个吸收电路、芯片供电电路、输出滤波电容、三端稳压电路、第二个缓冲电路、控制芯片、隔离电路和第二个吸收电路;所述交流输入源经所述整流桥电路将交流电转换成单向直流电后,经所述输入滤波电容将直流电内的谐波滤除后输入至所述第一个缓冲电路内;所述第一个缓冲电路并联在所述变压器的原边绕组,所述变压器的原边绕组还连接所述开关管的漏极,所述变压器的副边绕组分别连接所述输出整流二极管的输入端和第一个吸收电路的输入端,所述变压器的辅助绕组经所述芯片供电电路连接至所述控制芯片;所述输出整流二极管的输出端与所述第一个吸收电路的输出端并联后,经所述输出滤波电容连接至所述三端稳压电路输入端;所述开关管的源极与漏极之间并联所述第二个缓冲电路,且所述开关管的栅极和源极分别经一采样电阻连接至所述控制芯片;所述控制芯片的补偿端连接所述隔离电路的一个输出端,所述隔离电路的输入端与所述输出滤波电容并联,所述隔离电路的另一个输入端连接所述三端稳压电路输入端,由所述三端稳压电路输出稳压直流电;所述三端稳压电路内设置有用于降低所述三端稳压电路内开关损耗并抑制尖峰电压的所述第二个吸收电路。In order to achieve the above object, the present invention adopts the following technical solutions: a single output flyback converter with current mode control, characterized in that it includes an AC input source, a rectifier bridge circuit, an input filter capacitor, a first buffer circuit , transformer, switch tube, output rectifier diode, first absorbing circuit, chip power supply circuit, output filter capacitor, three-terminal voltage regulator circuit, second buffer circuit, control chip, isolation circuit and second absorbing circuit; After the AC input source converts AC power into unidirectional DC power through the rectifier bridge circuit, the harmonics in the DC power are filtered by the input filter capacitor and then input into the first buffer circuit; the first buffer The circuit is connected in parallel to the primary winding of the transformer, the primary winding of the transformer is also connected to the drain of the switching tube, and the secondary winding of the transformer is respectively connected to the input end of the output rectifier diode and the first absorption The input end of the circuit, the auxiliary winding of the transformer is connected to the control chip through the chip power supply circuit; after the output end of the output rectifier diode is connected in parallel with the output end of the first absorbing circuit, the output The filter capacitor is connected to the input terminal of the three-terminal voltage stabilizing circuit; the second buffer circuit is connected in parallel between the source and the drain of the switch tube, and the gate and source of the switch tube are respectively sampled The resistance is connected to the control chip; the compensation terminal of the control chip is connected to one output terminal of the isolation circuit, the input terminal of the isolation circuit is connected in parallel with the output filter capacitor, and the other input terminal of the isolation circuit is connected to The input end of the three-terminal voltage stabilizing circuit is output by the three-terminal voltage stabilizing circuit; the three-terminal voltage stabilizing circuit is provided with a device for reducing switching losses in the three-terminal voltage stabilizing circuit and suppressing peak voltage the second snubber circuit.
所述变压器采用隔离型变压器,其包括原边绕组、副边绕组和辅助绕组,所述变压器的磁心采用软磁磁性材料和夹心绕法,绕组采用多股线平行并绕方式排列,全部采用漆包线绕制,留有安全边距,所述副边绕组和辅助绕组之间设置有强化绝缘层;所述变压器的副边绕组并联一虚假负载,经虚假负载接所述输出整流二极管的正极。The transformer is an isolated transformer, which includes a primary winding, a secondary winding and an auxiliary winding. The magnetic core of the transformer is made of soft magnetic materials and a sandwich winding method, and the windings are arranged in parallel with multiple wires, all of which are enameled wire Winding with a safety margin, a reinforced insulation layer is provided between the secondary winding and the auxiliary winding; a dummy load is connected in parallel to the secondary winding of the transformer, and the anode of the output rectifier diode is connected through the dummy load.
各所述缓冲电路均采用RCD结构,各所述缓冲电路中的二极管采用型号为FR107的二极管。Each of the snubber circuits adopts an RCD structure, and the diodes in each of the snubber circuits are FR107 diodes.
所述控制芯片、开关管和隔离电路组成控制电路,所述控制芯片采用型号为UC3844的无功率开关的脉宽调制集成电路控制芯片。The control chip, the switch tube and the isolation circuit form a control circuit, and the control chip adopts a pulse width modulation integrated circuit control chip with a model number of UC3844 without a power switch.
所述开关管采用功率场效应晶体管,所述功率场效应晶体管上加设有散热器,所述功率场效应晶体管和散热器之间通过绝缘垫片和散热硅胶连接。The switch tube adopts a power field effect transistor, and a heat sink is added on the power field effect transistor, and the power field effect transistor and the heat sink are connected through insulating pads and heat dissipation silica gel.
所述三端稳压电路包括可调式精密并联稳压器和三个电阻,所述可调式精密并联稳压器的阳极依次并联第一个所述电阻和第二个所述电阻后连接所述输出滤波电容,第二个所述电阻另一端串联第二个所述电阻后接参考地;所述可调式精密并联稳压器的阴极连接所述隔离电路,所述可调式精密并联稳压器的阴极和参考地之间并联由电容和电阻组成的所述第二个吸收电路;可调式精密并联稳压器采用的型号为TL431。The three-terminal voltage stabilizing circuit includes an adjustable precision shunt regulator and three resistors, the anode of the adjustable precision shunt regulator is sequentially connected in parallel with the first resistor and the second resistor and then connected to the An output filter capacitor, the other end of the second resistor is connected in series with the second resistor and then connected to the reference ground; the cathode of the adjustable precision shunt regulator is connected to the isolation circuit, and the adjustable precision shunt regulator The second absorption circuit composed of a capacitor and a resistor is connected in parallel between the cathode and the reference ground; the model of the adjustable precision shunt regulator is TL431.
所述交流输入源采用由国际通用工频交流调压器提供的单相交流电源;所述隔离电路采用型号为TLP521-1的光耦隔离电路。The AC input source adopts a single-phase AC power supply provided by an international general industrial frequency AC voltage regulator; the isolation circuit adopts an optocoupler isolation circuit of model TLP521-1.
本发明由于采取以上技术方案,其具有以下优点:1、本发明由于交流输入源采用由国际通用工频交流调压器提供的输入单相交流电源,其电压大小可调,便于控制,且通过保险丝与后续整流桥电路连接,提高了整个电路的安全性能。而且整流桥电路采用一体式的整流桥,其结构简单、整流效果良好,且整流桥电路的输出端连接输入滤波电容,这样进一步消除了谐波。2、本发明由于输入滤波电容采用由极性电容和普通电容组成,极性电容和普通电容组成的无功功率缓冲环节和滤波环节具备储能和滤波的双重功能,构成低阻抗的电源内阻特性,将整流桥电路输出的直流电压钳在电源电压水平上,降低浪涌过电压,可使输出直流电压波形接近矩形。3、本发明由于采用在变压器原边绕组和开关管的源极和漏极两端分别并联有缓冲电路,缓冲电路可以实现功率器件和电感、电容等元件的软启动,降低关断损耗并吸收尖峰电流保护变压器和开关管等器件。4、本发明的变压器由于隔离变压器,这样相对的提高了本发明整体电路的安全性能。5、本发明采用的变压器相当于多个耦合电感,在原边绕组和副边绕组中不会同时有电流流过,不存在磁动势相互抵消的可能,并且反激式电路工作于电感电流断续导通模式,可大大减小绕组匝数和磁心的尺寸,大幅提高磁心的利用率。在变压器原边和辅助绕组正负输入电源线间均并有电容,可以为开关通断产生的干扰电流提供低阻抗的通路,从而减小差模传导干扰电压。6、本发明由于采用的反激式电路结构能大大减小了导体和屏蔽地之间的分布电容,从而减小了流过电源线与屏蔽地之间的共模传导电流;变压器辅助绕组接地,降低了由控制芯片、开关管和隔离电路组成的控制电路的电磁敏感性,极大地改善了本发明的电磁兼容性能。7、本发明由于变压器磁心采用软磁磁性材料和夹心绕法,绕组采用多股线平行并绕方式排列,全部用漆包线绕制,留有安全边距,且在副边绕组和辅助绕组间加有强化绝缘层,增大了耦合程度,极大地减小了气隙和漏感以及磁心损耗和线圈损耗。8、本发明采用的芯片供电电路经两级整流,提高了电压稳定性,并连接滤波电容,可以抚平电压纹波,进一步减少谐波分量,其中的电解电容还具有储能作用,可确保对控制芯片的持续稳定供电,同时限流电阻可以保护控制芯片,提高了电路的安全性能。此外,芯片供电电路与变压器辅助绕组并联,可改善变压器内的电位分布以调整其内部分布电容,改变噪声通路阻抗,实现共模噪声抑制。9、本发明采用在变压器副边绕组中增设有虚假负载,这样可以有效防止出现间歇振荡。10、本发明的开关管采用功率场效应晶体管,功率场效应晶体管还设置有散热器,基本解决了温度变化对稳压稳流精度的影响。11、本发明隔离电路采用光耦隔离电路,控制芯片和光耦隔离电路组合构成的电压反馈环可以确保对输入电压的波动、负载的波动以及元件参数的波动等都能通过调节控制端的电流来改变占空比而使输出电压值保持在一定的范围内。本发明可以广泛应用在中小功率场合,如直流电动机调速、蓄电池充电、开关电源等领域,特别是在电力牵引方面,如地铁、城市轻轨、电气机车、无轨电车、电瓶车、电铲车等电动车辆。The present invention has the following advantages due to the adoption of the above technical scheme: 1. The present invention adopts the input single-phase AC power supply provided by the international general power frequency AC voltage regulator because the AC input source is adjustable in voltage, which is convenient to control, and through The fuse is connected with the subsequent rectifier bridge circuit, which improves the safety performance of the whole circuit. Moreover, the rectifier bridge circuit adopts an integrated rectifier bridge, which has a simple structure and good rectification effect, and the output terminal of the rectifier bridge circuit is connected to an input filter capacitor, which further eliminates harmonics. 2. In the present invention, since the input filter capacitor is composed of polar capacitors and ordinary capacitors, the reactive power buffer link and filter link composed of polar capacitors and ordinary capacitors have dual functions of energy storage and filtering, forming a low-impedance power supply internal resistance Features, the DC voltage output by the rectifier bridge circuit is clamped at the power supply voltage level, the surge overvoltage is reduced, and the output DC voltage waveform is close to a rectangle. 3. Since the present invention adopts a snubber circuit connected in parallel with the source and drain of the primary winding of the transformer and the switch tube, the snubber circuit can realize the soft start of power devices, inductors, capacitors and other components, reduce the turn-off loss and absorb Peak current protection transformers and switching tubes and other devices. 4. The transformer of the present invention relatively improves the safety performance of the whole circuit of the present invention due to the isolation transformer. 5. The transformer used in the present invention is equivalent to a plurality of coupled inductors. There will be no current flowing in the primary winding and the secondary winding at the same time, and there is no possibility that the magnetomotive forces will cancel each other out. The continuous conduction mode can greatly reduce the number of winding turns and the size of the magnetic core, and greatly improve the utilization rate of the magnetic core. There is a capacitor between the primary side of the transformer and the positive and negative input power lines of the auxiliary winding, which can provide a low-impedance path for the interference current generated by the switch on and off, thereby reducing the differential mode conduction interference voltage. 6. Due to the flyback circuit structure adopted by the present invention, the distributed capacitance between the conductor and the shielding ground can be greatly reduced, thereby reducing the common-mode conduction current flowing between the power line and the shielding ground; the auxiliary winding of the transformer is grounded , reducing the electromagnetic susceptibility of the control circuit composed of the control chip, the switch tube and the isolation circuit, and greatly improving the electromagnetic compatibility performance of the present invention. 7. In the present invention, since the magnetic core of the transformer adopts soft magnetic materials and the sandwich winding method, the windings are arranged in parallel with multi-strand wires, all of which are wound with enameled wires, leaving a safety margin, and adding There is a reinforced insulation layer, which increases the degree of coupling, greatly reduces the air gap and leakage inductance, as well as core loss and coil loss. 8. The chip power supply circuit used in the present invention is rectified by two stages, which improves the voltage stability, and connects the filter capacitor, which can smooth the voltage ripple and further reduce the harmonic component. The electrolytic capacitor also has an energy storage function, which can ensure The continuous and stable power supply to the control chip, and the current limiting resistor can protect the control chip, which improves the safety performance of the circuit. In addition, the chip power supply circuit is connected in parallel with the auxiliary winding of the transformer, which can improve the potential distribution in the transformer to adjust its internal distributed capacitance, change the impedance of the noise path, and achieve common-mode noise suppression. 9. In the present invention, a false load is added to the secondary winding of the transformer, so that intermittent oscillation can be effectively prevented. 10. The switching tube of the present invention adopts a power field effect transistor, and the power field effect transistor is also provided with a heat sink, which basically solves the influence of temperature changes on the accuracy of voltage and current stabilization. 11. The isolation circuit of the present invention adopts an optocoupler isolation circuit, and the voltage feedback loop formed by the combination of the control chip and the optocoupler isolation circuit can ensure that the fluctuation of the input voltage, the fluctuation of the load, and the fluctuation of the component parameters can be changed by adjusting the current of the control terminal. The duty cycle keeps the output voltage within a certain range. The invention can be widely used in small and medium power occasions, such as DC motor speed regulation, battery charging, switching power supply and other fields, especially in the field of electric traction, such as subways, urban light rails, electric locomotives, trolleybuses, battery cars, electric forklifts and other electric traction. vehicle.
附图说明 Description of drawings
图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2是本发明的电流型控制的单路输出反激式变换器实现示意图;Fig. 2 is the implementation schematic diagram of the single output flyback converter of current mode control of the present invention;
图3是本发明的芯片供电电路结构示意图;Fig. 3 is a schematic structural diagram of a chip power supply circuit of the present invention;
图4是本发明的整流桥电路结构示意图;Fig. 4 is the schematic diagram of rectifier bridge circuit structure of the present invention;
图5是本发明的缓冲电路结构示意图,其中图5(a)、图5(b)为缓冲电路的两个RCD结构;Fig. 5 is a structural schematic diagram of the snubber circuit of the present invention, wherein Fig. 5 (a) and Fig. 5 (b) are two RCD structures of the snubber circuit;
图6是本发明的隔离电路结构示意图;Fig. 6 is a schematic structural diagram of an isolation circuit of the present invention;
图7是本发明的三端稳压电路结构示意图。Fig. 7 is a schematic structural diagram of the three-terminal voltage stabilizing circuit of the present invention.
具体实施方式 Detailed ways
下面结合附图和实施例对本发明进行详细的描述。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
如图1、图2所示,本发明包括交流输入源1、整流桥电路2、输入滤波电容3、第一个缓冲电路4、变压器5、开关管6、输出整流二极管7、第一个吸收电路8、芯片供电电路9、输出滤波电容10、三端稳压电路11、第二个缓冲电路12、控制芯片13、隔离电路14和第二个吸收电路15。As shown in Figures 1 and 2, the present invention includes an AC input source 1, a
交流输入源1经整流桥电路2将交流电转换成单向直流电后,经输入滤波电容3将直流电内的谐波滤除后输入至第一个缓冲电路4内。第一个缓冲电路4并联连接在变压器5的原边绕组,且变压器5的原边绕组还连接开关管6的漏极,变压器5的副边绕组分别连接输出整流二极管7的输入端和第一个吸收电路8的输入端,变压器5的辅助绕组经芯片供电电路9连接控制芯片13;输出整流二极管7的输出端与第一个吸收电路8的输出端并联后,经输出滤波电容10连接至三端稳压电路11输入端。开关管6的源极与漏极之间并联第二个缓冲电路12,且开关管6的栅极和源极分别经一采样电阻连接至控制芯片13。控制芯片13的补偿端连接隔离电路14的一个输出端,隔离电路14的输入端与输出滤波电容10并联,隔离电路14的另一个输入端连接三端稳压电路11输入端,由三端稳压电路11输出稳压直流电。其中,三端稳压电路11内设置有第二个吸收电路15,降低三端稳压电路11内开关损耗并抑制尖峰电压。After the AC input source 1 converts the AC power into unidirectional DC power through the
控制芯片13的引脚Vcc为集成块工作电源端,电压范围为8V~40V。变压器5辅助绕组感应电流经输出整流二极管7整流、输出滤波电容10滤波后,再经限流电阻输入控制芯片13的引脚Vcc,从而为控制芯片13提供驱动电源,启动控制芯片13正常工作。变压器5辅助绕组还并联含有补偿电容的芯片供电电路9(如图3所示),可使变压器5辅助绕组与补偿电容构成补偿网络,改善变压器5的结构和连接方式,调整变压器5内的电位分布,具体为抬高屏蔽层电位,以调整屏蔽层与副边的分布电容,改变噪声通路阻抗,实现共模噪声抑制;另一方面,在高频情况下,辅助线圈串联在副边回路中增大了副边的噪声回路阻抗,降低了传导发射。The pin Vcc of the
上述实施例中,交流输入源1采用单相交流电源,由国际通用工频交流调压器提供,其电压大小可调,便于控制,且通过保险丝与后续电路连接,能提高本发明整个电路的安全性能。In the above-mentioned embodiment, the AC input source 1 adopts a single-phase AC power supply, which is provided by an international general power frequency AC voltage regulator. safety performance.
上述各实施例中,如图4所示,整流桥电路2可以通过二极管的单向导通性能将电平在零点上下浮动的交流电转换成单向的直流电。本发明的整流桥电路2采用一体式的整流桥,将桥式整流的四个二极管封装在一起,只引出四个引脚,其中1、3两个引脚接交流电源,2、4两个引脚输出单向直流电。In the above-mentioned embodiments, as shown in FIG. 4 , the
上述各实施例中,如图2所示,输入滤波电容3由并联的极性电容C1和普通电容C2组成。极性电容C1和普通电容C2作为储能和滤波元件用作无功功率缓冲环节和滤波环节,构成低阻抗的电源内阻特性,将整流桥电路2输出的直流电压钳在电源电压水平上,降低浪涌过电压,可使输出直流电压波形接近矩形。In the above-mentioned embodiments, as shown in FIG. 2 , the
上述各实施例中,为保护变压器5和开关管6不受到尖峰电流的损害,在变压器5的原边绕组以及开关管6的源极和漏极之间分别并入了第一个缓冲电路6和第二个缓冲电路12,并且缓冲电路可以实现功率器件和电感、电容等元件的软启动。各缓冲电路均采用RCD结构(如图5所示),当功率场效应晶体管关断时若漏极和源极之间的电压Vds或者变压器原边和辅助绕组电压超过缓冲电路中电容两端的电压时,缓冲二极管导通,尖峰电流被RCD缓冲电路吸收从而削减了尖峰电。另外,缓冲电路还可以降低电力电子器件的关断损耗。第一个缓冲电路4和第二个缓冲电路12中的二极管采用型号为FR107的二极管,所有缓冲电路中的缓冲电容选择得都足够大,这样可以保证在一个开关周期内缓冲电容两端的电压没有显著变化。In the above-mentioned embodiments, in order to protect the transformer 5 and the
上述各实施例中,如图2所示,变压器5采用隔离型变压器,其包括原边绕组、副边绕组和辅助绕组,变压器5的磁心采用软磁磁性材料和夹心绕法,绕组采用多股线平行并绕方式排列,全部采用漆包线绕制,留有安全边距,且在副边绕组和辅助绕组之间设置有强化绝缘层,增大了耦合程度,极大地减小了气隙和漏感以及磁滞损耗、涡流损耗、剩余损耗等磁心损耗和直流电阻引起的损耗、高频交流损耗。变压器5的原边绕组和副边绕组绕组用于隔离,输入电流是从单相交流电源整流得到的高压直流,输出电流是从副边绕组绕组的高频脉冲电压整流滤波得到的稳压直流。而变压器5相当于多个耦合电感,在输入和输出绕组中不会同时有电流流过,不存在磁动势相互抵消的可能,其磁心的磁通密度取决于绕组中电流的大小。并且由于反激式电路工作于电感电流断续导通模式,可大大减小绕组匝数和磁心的尺寸,大幅提高磁心的利用率。在变压器5的原边绕组和辅助绕组正负输入电源线之间均并联有电容,可以为开关通断产生的干扰电流提供低阻抗的通路,从而减小差模传导干扰电压;另外,由于反激式电路的结构大大减小了导体和屏蔽地之间的分布电容,从而减小了流过电源线与屏蔽地之间的共模传导电流。变压器5的辅助绕组接地,降低了控制电路的电磁敏感性,这样可以较大地改善了开关电源的电磁兼容性能。变压器5每匝导线长度选取得尽可能小,并且原边的始端接功率场效应晶体管的漏极,减小了绕组的分布电容和相邻绕组的分布参数耦合程度,大大减小了变压器5的振铃噪声。变压器5的副边绕组中还可以并联一虚假负载R15,以防止负载开路,当电网电压最高时,可以保证脉冲宽度有一定的最小值而不致出现间歇振荡,其中最小的脉宽是由控制芯片13中振荡器的最小导通比决定的。In the above-mentioned embodiments, as shown in Figure 2, the transformer 5 adopts an isolated transformer, which includes a primary winding, a secondary winding and an auxiliary winding, the magnetic core of the transformer 5 adopts a soft magnetic material and a sandwich winding method, and the winding adopts a multi-strand winding. The wires are arranged parallel and wound in parallel, all of which are wound with enameled wires, leaving a safety margin, and a reinforced insulation layer is set between the secondary winding and the auxiliary winding, which increases the coupling degree and greatly reduces the air gap and leakage. Inductance and hysteresis loss, eddy current loss, residual loss and other core loss and loss caused by DC resistance, high-frequency AC loss. The primary winding and the secondary winding of the transformer 5 are used for isolation, the input current is a high-voltage direct current rectified from a single-phase AC power supply, and the output current is a regulated direct current obtained by rectifying and filtering the high-frequency pulse voltage of the secondary winding. The transformer 5 is equivalent to multiple coupled inductors, no current flows in the input and output windings at the same time, and there is no possibility of mutual cancellation of the magnetomotive forces, and the magnetic flux density of its magnetic core depends on the magnitude of the current in the windings. And because the flyback circuit works in the discontinuous conduction mode of the inductor current, the number of winding turns and the size of the magnetic core can be greatly reduced, and the utilization rate of the magnetic core can be greatly improved. Capacitors are connected in parallel between the primary winding of the transformer 5 and the positive and negative input power lines of the auxiliary winding, which can provide a low-impedance path for the interference current generated by the switch on and off, thereby reducing the differential mode conduction interference voltage; The structure of the excitation circuit greatly reduces the distributed capacitance between the conductor and the shielding ground, thereby reducing the common mode conduction current flowing between the power line and the shielding ground. The auxiliary winding of the transformer 5 is grounded, which reduces the electromagnetic susceptibility of the control circuit, which can greatly improve the electromagnetic compatibility performance of the switching power supply. The length of each turn of the wire in the transformer 5 is selected to be as small as possible, and the beginning of the primary side is connected to the drain of the power field effect transistor, which reduces the distributed capacitance of the winding and the coupling degree of the distributed parameters of the adjacent winding, and greatly reduces the power of the transformer 5. ringing noise. A dummy load R15 can also be connected in parallel to the secondary winding of the transformer 5 to prevent the load from opening. When the grid voltage is the highest, the pulse width can be guaranteed to have a certain minimum value without intermittent oscillation. The minimum pulse width is determined by the control chip The minimum conduction ratio of the oscillator in 13 is determined.
变压器5的副边绕组经虚假负载R15接输出整流二极管7的正极,利用输出整流二极管7的单向导通特性把变压器5的副边绕组输出的交流电转换成单方向的直流电;并在输出整流二极管7上并联由电阻R13和电容C11串联组成的第一个吸收电路8,降低输出整流二极管7的开关损耗并抑制可能出现在输出整流二极管7两端的尖峰电压。The secondary winding of the transformer 5 is connected to the anode of the output rectifying diode 7 through the dummy load R15, and the alternating current output by the secondary winding of the transformer 5 is converted into a unidirectional direct current by utilizing the unidirectional conduction characteristic of the output rectifying diode 7; 7 is connected in parallel with the first absorbing circuit 8 composed of resistor R13 and capacitor C11 in series to reduce the switching loss of the output rectifier diode 7 and suppress the peak voltage that may appear at both ends of the output rectifier diode 7 .
上述各实施例中,如图2所示,输出滤波电容10由极性电容C9和普通电容C10并联组成,输出整流二极管7的负极连接输出滤波电容10,输出滤波电容10可以进一步平滑输出整流二极管7输出的直流电压波形、稳定波形,减少谐波分量,优化输出特性,提高稳压稳流精度,其中极性电容C9还具备储能功能。极性电容C9和普通电容C10共同组成无功功率缓冲环节和滤波环节,具备低阻抗的电源内阻特性,从而将输出电压钳在变压器5的副边绕组绕组电压水平上,降低浪涌过电压,可使输出电压确定,其波形接近矩形。In the above-mentioned embodiments, as shown in FIG. 2, the
上述各实施例中,如图2所示,控制芯片13、开关管6和隔离电路14组成控制电路,其中控制芯片13采用型号为UC3844的无功率开关的PWM(脉宽调制)集成电路控制芯片。UC3844控制芯片13所需电源由现有技术中的多路可调输出稳压电源提供。控制电路采用的是峰值电流控制模式和功率场效应晶体管等电力电子器件,系统的稳定性得到增强,响应速度也得到加快,能够直接将干扰引起的电压波动反映给控制电路,对输入电压扰动的抵抗能力得到提高,改善了动态特性,并有限值过电流的能力。此外,电流环的快速响应速度还能够彻底消除单独的电压控制模式下,输出电压中由于输入交流电压整流后引起的100Hz低频纹波。电流型控制具有良好的线性调整率和快速输入输出动态响应,克服了电压型控制的增益变化问题,并且具有大信号特性,可使整个反馈环节优化为一阶电路,简化误差放大器的控制环补偿网络,大幅提高了稳定度并改善了频响,具有更大的增益带宽乘积。固有的逐个脉冲电流限制,简化了过载保护和短路保护,具有自动磁通平衡功能,当多电源单元并联时易于实现自动均流。In above-mentioned each embodiment, as shown in Figure 2,
由于控制芯片13驱动输出部分通过采样电阻R4、R7直接作用于开关管6的栅极和源极,其补偿端直接连接隔离电路14中的线性光耦输出端。当电流采样输入端电压大于1V时,将会关断PWM输出以便实现对系统的过流保护,本发明在最大峰值电流时采样电阻上的压降选择为0.7V。Since the drive output part of the
上述各实施例中,开关管6采用功率场效应晶体管,功率场效应晶体管上加设有散热器,功率场效应晶体管和散热器之间通过绝缘垫片和散热硅胶连接,这样可以解决温度变化对稳压稳流精度的影响。控制芯片13和隔离电路14组合构成的电压反馈环可以确保对输入电压的波动、负载的波动以及元件参数的波动等都能通过调节控制端的电流来改变占空比而使输出电压值保持在一定的范围内。In each of the above-mentioned embodiments, the switching
上述各实施例中,如图6所示,隔离电路14能实现控制电路和变压器5的电气隔离以及多个开关器件的电路驱动电路的隔离,使得电路具备更高的安全性能。本发明的隔离电路14采用型号为TLP521-1的光耦隔离电路,TLP521-1光耦隔离电路集隔离与驱动功能于一体,通过发光二极管可以将光信号转换成三极管的电信号,从而将控制电路发出的开关信号转换为可以使开关管开通和关断的信号,并直接与控制芯片13的补偿端连接构成光耦反馈环节来调节控制端的电流确保输出电压精度。在发光二极管的阳极串联一电阻R8后连接至输出滤波电容10的输入端,电阻R8可以保证光耦隔离电路工作在线性区。In the above embodiments, as shown in FIG. 6 , the
上述实施例中,如图7所示,三端稳压电路11包括可调式精密并联稳压器TL431、三个电阻R9、R11和R12,可调式精密并联稳压器TL431的阳极依次并联电阻R9和R11后连接输出滤波电容10,电阻R11另一端串联电阻R12后接参考地。隔离电路14中的发光二极管负极连接可调式精密并联稳压器TL431的阴极,可调式精密并联稳压器TL431的阴极和参考地之间并联由电容C12和电阻R10组成的第二个吸收电路15,降低可调式精密并联稳压器TL431开关损耗并抑制尖峰电压,并采用电容C13进一步优化波形。可调式精密并联稳压器TL431内部具有温度补偿系统和放大器,是具有较高精度的电压参考源和三端精密稳压器件,其参考极可输出2.5V基准电压。电阻R9可以保证至少有1mA的连续电流流入可调式精密并联稳压器TL431的输出引脚,从而保证可调式精密并联稳压器TL431正常工作。最后可调式精密并联稳压器TL431的参考地经电阻R11、R12接直流输出端口,并且可以通过调节电阻R11、R12的大小比例来控制直流输出的电压幅值。In the above embodiment, as shown in FIG. 7, the three-terminal voltage stabilizing circuit 11 includes an adjustable precision shunt voltage regulator TL431, three resistors R9, R11 and R12, and the anode of the adjustable precision shunt voltage regulator TL431 is sequentially connected in parallel with the resistor R9 The
上述各实施例仅用于说明本发明,各部件的结构和连接方式都是可以有所变化的,在本发明技术方案的基础上,凡根据本发明原理对个别部件的连接和结构进行的改进和等同变换,均不应排除在本发明的保护范围之外。The above-mentioned embodiments are only used to illustrate the present invention, and the structure and connection mode of each component can be changed. On the basis of the technical solution of the present invention, all improvements to the connection and structure of individual components according to the principles of the present invention and equivalent transformations shall not be excluded from the protection scope of the present invention.
Claims (10)
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Cited By (33)
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CN102629838A (en) * | 2012-01-18 | 2012-08-08 | 北京工业大学 | Portable high-voltage multiple-pulse ultrasonic wave transmitting device |
CN102664528A (en) * | 2012-04-23 | 2012-09-12 | 承德承信自动化工程有限公司 | Switch power supply |
CN102957132A (en) * | 2012-11-23 | 2013-03-06 | 广东易事特电源股份有限公司 | Uninterrupted power supply (UPS) battery low voltage discharge protection circuit with return difference |
CN103151930A (en) * | 2013-04-02 | 2013-06-12 | 上海新时达电气股份有限公司 | Switch power supply |
CN103200735A (en) * | 2013-03-06 | 2013-07-10 | 广州凯盛电子科技有限公司 | Light-emitting diode (LED) actuator preventing LED from flickering |
CN103199686A (en) * | 2013-03-29 | 2013-07-10 | 朱汝庆 | Switching power supply protective circuit |
CN103427612A (en) * | 2013-06-14 | 2013-12-04 | 深圳市振华微电子有限公司 | Low frequency ripple suppression circuit and DC/DC converter |
CN103944364A (en) * | 2014-04-08 | 2014-07-23 | 南京航空航天大学 | Absorption circuit of current source type converter of sequential series diodes |
CN104092370A (en) * | 2014-06-30 | 2014-10-08 | 北京控制工程研究所 | A self-excited Boost circuit |
CN104377950A (en) * | 2014-11-05 | 2015-02-25 | 深圳市汇川技术股份有限公司 | Starting circuit of power supply control chip |
CN104393657A (en) * | 2014-12-17 | 2015-03-04 | 苏沃智能科技江苏有限公司 | Intelligent power supply system in power wearable intelligent equipment and control method of intelligent power supply system |
CN104682707A (en) * | 2013-11-28 | 2015-06-03 | 深圳市海洋王照明工程有限公司 | Switching power supply for selectable output of voltage |
CN104838571A (en) * | 2012-10-17 | 2015-08-12 | 哈拉尔德·迪尔勒斯博格 | Flyback Converter Circuit |
CN105188241A (en) * | 2014-05-30 | 2015-12-23 | 湖北惠维科技股份有限公司 | Large-power HIG electronic ballast with excellent electromagnetic compatibility |
CN105634282A (en) * | 2014-10-29 | 2016-06-01 | 江苏绿扬电子仪器集团有限公司 | Offline inverter auxiliary power supply device |
CN106160070A (en) * | 2016-06-29 | 2016-11-23 | 无锡蕴能科技有限公司 | Intelligent charger for electric bicycle circuit |
CN106200708A (en) * | 2016-07-25 | 2016-12-07 | 成都东创精英科技有限公司 | A kind of ripple peak restrained type energy saving environmental protection controlling system |
CN106602537A (en) * | 2017-02-28 | 2017-04-26 | 深圳市华星光电技术有限公司 | Voltage absorption circuit |
CN106794776A (en) * | 2014-10-22 | 2017-05-31 | 三菱电机株式会社 | The auxiliary power unit of electric car |
CN107086790A (en) * | 2017-05-25 | 2017-08-22 | 深圳市格瑞普电子科技有限公司 | Inverse-excitation type switch power-supply |
CN107215745A (en) * | 2017-07-24 | 2017-09-29 | 教学客(北京)科技有限公司 | Electromagnetic buffer elevator and elevator monitoring system |
CN108199590A (en) * | 2017-12-29 | 2018-06-22 | 河南北瑞电子科技有限公司 | A kind of high frequency switch power |
CN108199585A (en) * | 2018-01-15 | 2018-06-22 | 深圳市三行技术有限公司 | A kind of driving power circuit |
CN108282090A (en) * | 2017-12-29 | 2018-07-13 | 河南北瑞电子科技有限公司 | A kind of flyback switch voltage-stabilized source |
CN108494262A (en) * | 2018-04-20 | 2018-09-04 | 丰县宏祥电子科技有限公司 | The special full isolation DC-DC converter of New-energy electric vehicle |
CN109639148A (en) * | 2018-12-05 | 2019-04-16 | 深圳市振源电气有限公司 | A kind of novel isolated power supply circuit |
CN110266299A (en) * | 2019-06-18 | 2019-09-20 | 麦歌恩电子(上海)有限公司 | Magnetic switch chip |
CN111049218A (en) * | 2019-12-20 | 2020-04-21 | 中国北方发动机研究所(天津) | Power supply module for expanding working power supply range of diesel engine electric control system |
CN111404382A (en) * | 2019-05-21 | 2020-07-10 | 镁蓝科技(上海)有限公司 | Switching power supply circuit |
CN115021546A (en) * | 2021-03-03 | 2022-09-06 | 威纶科技股份有限公司 | Start adjusting circuit and flyback power supply starting system |
CN115065228A (en) * | 2022-06-29 | 2022-09-16 | 江苏埃施朗电气有限公司 | Output sharing type industrial power supply |
CN115733369A (en) * | 2022-12-12 | 2023-03-03 | 苏州矩度电子科技有限公司 | High-voltage DCDC power supply |
CN119154684A (en) * | 2024-11-14 | 2024-12-17 | 鱼快创领智能科技(南京)有限公司 | AC220V-DC12V flyback switching power supply design |
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Cited By (47)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102629838A (en) * | 2012-01-18 | 2012-08-08 | 北京工业大学 | Portable high-voltage multiple-pulse ultrasonic wave transmitting device |
CN102664528A (en) * | 2012-04-23 | 2012-09-12 | 承德承信自动化工程有限公司 | Switch power supply |
CN102664528B (en) * | 2012-04-23 | 2016-12-14 | 承德承信自动化工程有限公司 | A kind of Switching Power Supply |
CN104838571A (en) * | 2012-10-17 | 2015-08-12 | 哈拉尔德·迪尔勒斯博格 | Flyback Converter Circuit |
CN104838571B (en) * | 2012-10-17 | 2017-07-21 | 哈拉尔德·迪尔勒斯博格 | Flyback converter circuit for operating very low input voltages |
CN102957132A (en) * | 2012-11-23 | 2013-03-06 | 广东易事特电源股份有限公司 | Uninterrupted power supply (UPS) battery low voltage discharge protection circuit with return difference |
CN102957132B (en) * | 2012-11-23 | 2015-01-21 | 广东易事特电源股份有限公司 | Uninterrupted power supply (UPS) battery low voltage discharge protection circuit with return difference |
CN103200735A (en) * | 2013-03-06 | 2013-07-10 | 广州凯盛电子科技有限公司 | Light-emitting diode (LED) actuator preventing LED from flickering |
CN103200735B (en) * | 2013-03-06 | 2015-04-15 | 广州凯盛电子科技有限公司 | Light-emitting diode (LED) actuator preventing LED from flickering |
CN103199686A (en) * | 2013-03-29 | 2013-07-10 | 朱汝庆 | Switching power supply protective circuit |
CN103151930A (en) * | 2013-04-02 | 2013-06-12 | 上海新时达电气股份有限公司 | Switch power supply |
CN103427612A (en) * | 2013-06-14 | 2013-12-04 | 深圳市振华微电子有限公司 | Low frequency ripple suppression circuit and DC/DC converter |
CN103427612B (en) * | 2013-06-14 | 2016-12-28 | 深圳市振华微电子有限公司 | Low-frequency ripple suppression circuit and DC/DC changer |
CN104682707A (en) * | 2013-11-28 | 2015-06-03 | 深圳市海洋王照明工程有限公司 | Switching power supply for selectable output of voltage |
CN103944364A (en) * | 2014-04-08 | 2014-07-23 | 南京航空航天大学 | Absorption circuit of current source type converter of sequential series diodes |
CN105188241A (en) * | 2014-05-30 | 2015-12-23 | 湖北惠维科技股份有限公司 | Large-power HIG electronic ballast with excellent electromagnetic compatibility |
CN104092370B (en) * | 2014-06-30 | 2016-06-01 | 北京控制工程研究所 | A kind of self-excited type Boost circuit |
CN104092370A (en) * | 2014-06-30 | 2014-10-08 | 北京控制工程研究所 | A self-excited Boost circuit |
CN106794776A (en) * | 2014-10-22 | 2017-05-31 | 三菱电机株式会社 | The auxiliary power unit of electric car |
CN106794776B (en) * | 2014-10-22 | 2019-04-02 | 三菱电机株式会社 | The auxiliary power unit of electric car |
CN105634282A (en) * | 2014-10-29 | 2016-06-01 | 江苏绿扬电子仪器集团有限公司 | Offline inverter auxiliary power supply device |
CN104377950B (en) * | 2014-11-05 | 2017-02-15 | 深圳市汇川技术股份有限公司 | Starting circuit of power supply control chip |
CN104377950A (en) * | 2014-11-05 | 2015-02-25 | 深圳市汇川技术股份有限公司 | Starting circuit of power supply control chip |
CN104393657A (en) * | 2014-12-17 | 2015-03-04 | 苏沃智能科技江苏有限公司 | Intelligent power supply system in power wearable intelligent equipment and control method of intelligent power supply system |
CN106160070B (en) * | 2016-06-29 | 2018-12-04 | 无锡蕴能科技有限公司 | Intelligent charger for electric bicycle circuit |
CN106160070A (en) * | 2016-06-29 | 2016-11-23 | 无锡蕴能科技有限公司 | Intelligent charger for electric bicycle circuit |
CN106200708A (en) * | 2016-07-25 | 2016-12-07 | 成都东创精英科技有限公司 | A kind of ripple peak restrained type energy saving environmental protection controlling system |
CN106602537A (en) * | 2017-02-28 | 2017-04-26 | 深圳市华星光电技术有限公司 | Voltage absorption circuit |
KR102328416B1 (en) | 2017-02-28 | 2021-11-17 | 티씨엘 차이나 스타 옵토일렉트로닉스 테크놀로지 컴퍼니 리미티드 | voltage absorption circuit |
KR20190128655A (en) * | 2017-02-28 | 2019-11-18 | 센젠 차이나 스타 옵토일렉트로닉스 테크놀로지 컴퍼니 리미티드 | Voltage absorption circuit |
CN107086790A (en) * | 2017-05-25 | 2017-08-22 | 深圳市格瑞普电子科技有限公司 | Inverse-excitation type switch power-supply |
CN107086790B (en) * | 2017-05-25 | 2023-08-11 | 深圳市格瑞普电子科技有限公司 | Flyback switching power supply |
CN107215745A (en) * | 2017-07-24 | 2017-09-29 | 教学客(北京)科技有限公司 | Electromagnetic buffer elevator and elevator monitoring system |
CN108282090A (en) * | 2017-12-29 | 2018-07-13 | 河南北瑞电子科技有限公司 | A kind of flyback switch voltage-stabilized source |
CN108199590A (en) * | 2017-12-29 | 2018-06-22 | 河南北瑞电子科技有限公司 | A kind of high frequency switch power |
CN108199585A (en) * | 2018-01-15 | 2018-06-22 | 深圳市三行技术有限公司 | A kind of driving power circuit |
CN108199585B (en) * | 2018-01-15 | 2024-06-04 | 深圳市三行技术有限公司 | Driving power supply circuit |
CN108494262A (en) * | 2018-04-20 | 2018-09-04 | 丰县宏祥电子科技有限公司 | The special full isolation DC-DC converter of New-energy electric vehicle |
CN109639148A (en) * | 2018-12-05 | 2019-04-16 | 深圳市振源电气有限公司 | A kind of novel isolated power supply circuit |
CN111404382A (en) * | 2019-05-21 | 2020-07-10 | 镁蓝科技(上海)有限公司 | Switching power supply circuit |
CN110266299A (en) * | 2019-06-18 | 2019-09-20 | 麦歌恩电子(上海)有限公司 | Magnetic switch chip |
CN111049218A (en) * | 2019-12-20 | 2020-04-21 | 中国北方发动机研究所(天津) | Power supply module for expanding working power supply range of diesel engine electric control system |
CN115021546A (en) * | 2021-03-03 | 2022-09-06 | 威纶科技股份有限公司 | Start adjusting circuit and flyback power supply starting system |
CN115065228A (en) * | 2022-06-29 | 2022-09-16 | 江苏埃施朗电气有限公司 | Output sharing type industrial power supply |
CN115065228B (en) * | 2022-06-29 | 2023-06-20 | 江苏埃施朗电气有限公司 | Output sharing type industrial power supply |
CN115733369A (en) * | 2022-12-12 | 2023-03-03 | 苏州矩度电子科技有限公司 | High-voltage DCDC power supply |
CN119154684A (en) * | 2024-11-14 | 2024-12-17 | 鱼快创领智能科技(南京)有限公司 | AC220V-DC12V flyback switching power supply design |
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Application publication date: 20120111 |