[go: up one dir, main page]

CN102311864B - Cutting fluid special for NC machine tools - Google Patents

Cutting fluid special for NC machine tools Download PDF

Info

Publication number
CN102311864B
CN102311864B CN 201110224479 CN201110224479A CN102311864B CN 102311864 B CN102311864 B CN 102311864B CN 201110224479 CN201110224479 CN 201110224479 CN 201110224479 A CN201110224479 A CN 201110224479A CN 102311864 B CN102311864 B CN 102311864B
Authority
CN
China
Prior art keywords
parts
cutting fluid
minute
total loss
machine tools
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201110224479
Other languages
Chinese (zh)
Other versions
CN102311864A (en
Inventor
高晓谋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anqing Zhongtian Petroleum Chemical Industry Co Ltd
Original Assignee
Anqing Zhongtian Petroleum Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anqing Zhongtian Petroleum Chemical Industry Co Ltd filed Critical Anqing Zhongtian Petroleum Chemical Industry Co Ltd
Priority to CN 201110224479 priority Critical patent/CN102311864B/en
Publication of CN102311864A publication Critical patent/CN102311864A/en
Application granted granted Critical
Publication of CN102311864B publication Critical patent/CN102311864B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Lubricants (AREA)

Abstract

The invention discloses a cutting fluid special for NC machine tools and a preparation method thereof. Raw materials of the cutting fluid provided by the invention comprises the following components of: by weight, 140-160 parts of total loss system oil, 110-130 parts of petroleum sulfonate, 20-40 parts of polyoxyethylene nonylphenol ether phosphoric acid ester, 70-90 parts of cocoanut fatty acid diethanolamide, 10-30 parts of dibutyl phthalate, 70-90 parts of triethanolamine, 20-40 parts of boric acid, 10-30 parts of sebacic acid, 5-15 parts of sodium benzoate, 50-70 parts of a bactericide, 360-380 parts of water and 1-3 parts of an antifoaming agent. The cutting fluid prepared in the invention has long service life as well as good cleaning performance, antirust property, lubricity and cooling performance, and is widely used for various processing technologies and metal material processing; in addition, the preparation method of the cutting fluid is simple and is convenient to operate.

Description

A kind of cutting fluid special for NC machine tools
Technical field
The present invention relates to metal cutting processing oil tech field, specifically a kind of cutting fluid special for NC machine tools and preparation method thereof.
Background technology
Cutting fluid is exactly a kind of hybrid lubricant that is used for lubrication and cooling machining tool and processing component in metal cutting process, it is injected into process zone and plays lubricated, cooling and cleanup action, to take away the heat that produces in the processing, alleviate friction and tool loss, scrap fallaway, to satisfy specific processing request, the course of processing is carried out smoothly.Machine tool industry is the tap of equipment manufacture, to be related to national economy and most advanced and sophisticated basic industry and the strategic industry of building of national defence, along with the development of numerically-controlled machine towards specialization, miniaturization, precise treatment and high speed, numerically-controlled machine is as complicated and accurate machine, adopt diversified transmission mechanism, according to the requirement of kind, Working environment and the precision of equipment the correlated performance of cutting fluid there is different requirements, presents numerically-controlled machine to the proprietary characteristics of cutting fluid.By the use of cutting fluid, can significantly reduce the cutting energy consumption, reduce cutting temperature, improve cutting-tool's used life, guarantee Workpiece Machining Accuracy and surface quality, improve working (machining) efficiency, reach best economical effectiveness.
Summary of the invention
The invention provides a kind of cutting fluid special for NC machine tools, overcome the deficiencies in the prior art part, this cutting fluid has fine oilness stability, rust-preventing characteristic, cooling, is widely used in various complete processings and various metals materials processing, and the preparation method is simple, and is easy to operate.
Technical scheme content of the present invention:
A kind of cutting fluid special for NC machine tools, each feed composition are by weight than being: the total loss system is with oily 140-160, petroleum sodium sulfonate 110-130, phenolic ether phosphoric acid ester 20-40, cocoanut fatty acid diethanolamide 70-90, dibutyl phthalate 10-30, trolamine 70-90, boric acid 20-40, sebacic acid 10-30, Sodium Benzoate 5-15, sterilant 50-70, water 360-380, defoamer 1-3.
The total loss system uses oily with grease separation with N5 total loss system; Petroleum sodium sulfonate is petroleum sodium sulfonate T702; The phenolic ether phosphoric acid ester is selected phenolic ether phosphoric acid ester TXP-10; Sterilant is selected phenylformic acid; Defoamer is selected polysiloxane.
The preparation method of cutting fluid special for NC machine tools:
(1), water 368kg, Sodium Benzoate 10kg, sterilant 60kg mix and blend were got transparent aqueous solution I in 25-35 minute;
(2), trolamine 80kg, boric acid 30kg, sebacic acid 20kg are stirred and heated to 90-100 ℃, be incubated 15-25 minute, get clear solution II;
(3), transparent aqueous solution I is added among the clear solution II while stirring, finish rear restir 10-15 minute solution III;
(4), with 150kgN5 total loss system with oil, 120kgT702,30kgTXP-10,80kg cocoanut fatty acid diethanolamide, 20kg dibutyl phthalate mix and blend 25-35 minute, get transparent fluid IV;
(5), rapid stirring limit, transparent fluid IV limit is added in the solution III gradually, finished restir 1 hour, then rapid stirring limit in limit adds the 2kg defoamer, finishes restir 1 hour, gets the transparent thick liquid product of red-brown.
According to client's special requirement can the various extreme-pressure additives of corresponding adding, inhibiter etc. is with its properties of further improvement.
Advantage of the present invention:
(1), long service life;
(2), have good cleaning performance, machining tool, parts are totally salubrious;
(3), have splendid rust-preventing characteristic, make workpiece non-corrosive in the operation transmittance process, the lathe non-corroding is dangerous, overcomes " black weekend " phenomenon;
(4), have good oilness, the smooth finish of workpiece can improve, and higher feed and feeding rate can be provided, and improves the surface smoothness of workpiece; Improve to greatest extent the products production working (machining) efficiency, reduce the kinetic equation loss of machine tool, can effectively prolong the work-ing life of cutter and lathe;
(5), have a good cooling, guarantee that cutter and workpiece are without the anxiety of burn;
(6), easy to use, described cutting fluid is waterborne liquid, adds easily and nonflammable; Stable performance is not easy rotten and the generation peculiar smell, can use according to different processing situation dilutions, and the Integrated using cost is lower;
(7), cutting fluid of the present invention do not contain Sodium Nitrite, antimicrbial power is strong, good stability is without bad stimulation, harmless to skin, mainly is applicable to cutting and the grinding of steel, cast iron, aluminium, unit or central fluid supply all can.
Product application
Cutting fluid of the present invention belongs to the multi-usage cutting fluid, is widely used in various complete processings and various metals materials processing, applicable lathe, numerically-controlled machine, machining center, machine tool; Be applicable to the complete processings such as cutting, grinding; Suitable metal comprises ferrous metal, aluminium and alloy etc., satisfies the multiple types of users service requirements.
Embodiment
A kind of cutting fluid special for NC machine tools, each feed composition are by weight than being: N5 total loss system is with oily 140-160, T702 petroleum sodium sulfonate 110-130, TXP-10 phenolic ether phosphoric acid ester 20-40, cocoanut fatty acid diethanolamide 70-90, dibutyl phthalate 10-30, trolamine 70-90, boric acid 20-40, sebacic acid 10-30, Sodium Benzoate 5-15, phenylformic acid 50-70, water 360-380, polysiloxane 1-3.
The preparation method of cutting fluid special for NC machine tools:
(1), water 368kg, Sodium Benzoate 10kg, phenylformic acid 60kg mix and blend were got transparent aqueous solution I in 25-35 minute;
(2), trolamine 80kg, boric acid 30kg, sebacic acid 20kg are stirred and heated to 90-100 ℃, be incubated 15-25 minute, get clear solution II;
(3), transparent aqueous solution I is added among the clear solution II while stirring, finish rear restir 10-15 minute solution III;
(4), with 150kgN5 total loss system with oil, 120kgT702,30kgTXP-10,80kg cocoanut fatty acid diethanolamide, 20kg dibutyl phthalate mix and blend 25-35 minute, get transparent fluid IV;
(5), rapid stirring limit, transparent fluid IV limit is added in the solution III gradually, finished restir 1 hour, then rapid stirring limit in limit adds the 2kg polysiloxane, finishes restir 1 hour, gets the transparent thick liquid product of red-brown.
Product Validation:
Proportion (25 ℃): 1.094;
PH value (25 ℃) 9.2;
Boiling point: 100 ℃;
Flash-point: boiling and flash burn not;
Stability: (temperature can be lower than-10 ℃) keeps stable under general storage requirement, if freeze, only need thaw before using gets final product, and the activeconstituents of this product has thermostability, and can not volatilize;
Dispersed: as can to disperse in any ratio at water-based system;
Rustless property: 0 grade of cast iron filing (DIN50014)
Corrosive nature: steel disc 24H, copper sheet 8H, aluminium flake 4H qualified (GB6144-85)
Surface tension: less than 40dyn/cm.

Claims (2)

1. cutting fluid special for NC machine tools, it is characterized in that: each feed composition is by weight than being: the total loss system is with oily 140-160, petroleum sodium sulfonate 110-130, phenolic ether phosphoric acid ester 20-40, cocoanut fatty acid diethanolamide 70-90, dibutyl phthalate 10-30, trolamine 70-90, boric acid 20-40, sebacic acid 10-30, Sodium Benzoate 5-15, sterilant 50-70, water 360-380, defoamer 1-3; Described total loss system oil is N5 total loss system with oil; Described petroleum sodium sulfonate is petroleum sodium sulfonate T702; Described phenolic ether phosphoric acid ester is phenolic ether phosphoric acid ester TXP-10; Described sterilant is phenylformic acid; Described defoamer is selected polysiloxane defoamers.
2. the preparation method of cutting fluid special for NC machine tools according to claim 1 is characterized in that: may further comprise the steps:
(1), by weight than water, Sodium Benzoate, sterilant mix and blend were got transparent aqueous solution I in 25-35 minute;
(2), by weight than trolamine, boric acid, sebacic acid are stirred and heated to 90-100 ℃, be incubated 15-25 minute, get clear solution II;
(3), transparent aqueous solution I is added among the clear solution II while stirring, finish rear restir 10-15 minute solution III;
(4), by weight than with the total loss system with oil, petroleum sodium sulfonate, phenolic ether phosphoric acid ester, cocoanut fatty acid diethanolamide, dibutyl phthalate mix and blend 25-35 minute, get transparent fluid IV;
(5), rapid stirring limit, transparent fluid IV limit is added in the solution III gradually, finished restir 1 hour, then rapid stirring limit in limit adds defoamer, finishes restir 1 hour, gets the transparent thick liquid product of red-brown.
CN 201110224479 2011-08-05 2011-08-05 Cutting fluid special for NC machine tools Expired - Fee Related CN102311864B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201110224479 CN102311864B (en) 2011-08-05 2011-08-05 Cutting fluid special for NC machine tools

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201110224479 CN102311864B (en) 2011-08-05 2011-08-05 Cutting fluid special for NC machine tools

Publications (2)

Publication Number Publication Date
CN102311864A CN102311864A (en) 2012-01-11
CN102311864B true CN102311864B (en) 2013-04-03

Family

ID=45425437

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201110224479 Expired - Fee Related CN102311864B (en) 2011-08-05 2011-08-05 Cutting fluid special for NC machine tools

Country Status (1)

Country Link
CN (1) CN102311864B (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103242946B (en) * 2013-05-06 2014-10-08 长沙好的机电科技有限公司 Formula and preparation technology of machine tool working solution
CN103409203B (en) * 2013-07-23 2015-01-21 吴江市震宇缝制设备有限公司 Metal lubricating oil and preparation method thereof
CN103484229B (en) * 2013-09-26 2015-08-05 无锡阳工机械制造有限公司 A kind of non-foam aqueous cutting fluid
CN104560344A (en) * 2014-10-09 2015-04-29 金寨县宏拓机电有限责任公司 Lubricant and preparation method thereof
CN105219507A (en) * 2015-10-15 2016-01-06 安徽中天石化股份有限公司 A kind of anticorrosive emulsified oil and preparation method thereof
CN105296112A (en) * 2015-11-18 2016-02-03 苏州市宝玛数控设备有限公司 Micro-emulsification cutting fluid preparation method
CN106433928A (en) * 2016-09-21 2017-02-22 广西大学 Environment-friendly aluminum and aluminum alloy cutting fluid composition
CN106520340A (en) * 2016-11-04 2017-03-22 广西大学 Manganese alloy cutting process lubricant composition
CN106544134A (en) * 2016-11-04 2017-03-29 广西大学 A kind of basis brass alloy cutting technology lubricant compositions
CN106833848A (en) * 2017-02-07 2017-06-13 和县隆盛精密机械有限公司 One kind is applied to Digit Control Machine Tool cutting with lubricator and preparation method thereof
CN108264957A (en) * 2018-01-16 2018-07-10 郑州正赢石化有限公司 Boring liquid

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6010986A (en) * 1998-07-31 2000-01-04 The Lubrizol Corporation Alcohol borate esters to improve bearing corrosion in engine oils
CN1730633A (en) * 2005-08-09 2006-02-08 启东尤希路化学工业有限公司 Hard water resistant water-soluble cutting solution
CN100999691A (en) * 2006-12-27 2007-07-18 江苏科技大学 Rust-proof cutting fluid
CN101230306A (en) * 2007-01-24 2008-07-30 沈阳工业大学 A kind of preparation method of cutting fluid

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6010986A (en) * 1998-07-31 2000-01-04 The Lubrizol Corporation Alcohol borate esters to improve bearing corrosion in engine oils
CN1730633A (en) * 2005-08-09 2006-02-08 启东尤希路化学工业有限公司 Hard water resistant water-soluble cutting solution
CN100999691A (en) * 2006-12-27 2007-07-18 江苏科技大学 Rust-proof cutting fluid
CN101230306A (en) * 2007-01-24 2008-07-30 沈阳工业大学 A kind of preparation method of cutting fluid

Also Published As

Publication number Publication date
CN102311864A (en) 2012-01-11

Similar Documents

Publication Publication Date Title
CN102311864B (en) Cutting fluid special for NC machine tools
CN101550376B (en) Lubricating antirust water-based cutting fluid
CN100485018C (en) Rust-proof cutting fluid
CN105154187A (en) Emulsified liquid capable of replacing oil products and preparation method of emulsified liquid
CN104277902A (en) Heavy-load metal machining total synthesis cutting fluid as well as preparation method and application thereof
CN102585986B (en) Water-soluble grinding fluid
CN104450130A (en) Metal cutting liquid and preparation method thereof
CN107603724B (en) Graphene synergistic emission-free environment-friendly water-based cutting fluid and preparation method thereof
CN105524688A (en) Extreme pressure cutting oil used for achieving performance stability in metal processing and preparation method thereof
CN101914411B (en) Anti-rust cutting fluid and preparation method thereof
CN115651744B (en) Environment-friendly microemulsion cutting fluid
CN111662773A (en) Long-acting total-synthesis magnesium alloy cutting fluid and processing method
CN104004579A (en) Rust-proof cooling solution of processing center
CN102766518B (en) Ultrahigh hard water resistant fully-synthesized magnesium alloy cutting fluid, preparation method and use method
CN112481011A (en) Multipurpose fully-synthetic cutting fluid for processing neodymium-iron-boron material and preparation method thereof
CN103555392A (en) Ionic liquid-containing micro-emulsified metal cutting fluid, and preparation method and application thereof
CN102757853B (en) Metal cutting fluid with high extreme pressure resistance
CN104711106A (en) Novel cutting fluid capable of effectively reducing abrasion of titanium alloy high-speed cutting tool
CN104004578A (en) Special cutting fluid for aluminum alloys
CN103820197B (en) A kind of complete synthesis metal working fluid
CN103450997B (en) A kind of long-life semi-synthetic metal working fluid of rust-proof type microemulsion
CN103834460B (en) Emulsification-type metal extreme pressure rust-proof cutting fluid as well as preparation method and application thereof
CN107446669A (en) Anticorrosive emulsified oil
CN103351914A (en) Water-based cutting fluid
CN102703188A (en) Environment-friendly microemulsion cutting fluid without corrosion to machine tools

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130403

Termination date: 20150805

EXPY Termination of patent right or utility model