CN102311864B - Cutting fluid special for NC machine tools - Google Patents
Cutting fluid special for NC machine tools Download PDFInfo
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- CN102311864B CN102311864B CN 201110224479 CN201110224479A CN102311864B CN 102311864 B CN102311864 B CN 102311864B CN 201110224479 CN201110224479 CN 201110224479 CN 201110224479 A CN201110224479 A CN 201110224479A CN 102311864 B CN102311864 B CN 102311864B
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- machine tools
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- 239000002173 cutting fluid Substances 0.000 title claims abstract description 23
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 claims abstract description 14
- -1 polyoxyethylene nonylphenol Polymers 0.000 claims abstract description 14
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000003208 petroleum Substances 0.000 claims abstract description 9
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 235000013162 Cocos nucifera Nutrition 0.000 claims abstract description 7
- 244000060011 Cocos nucifera Species 0.000 claims abstract description 7
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims abstract description 7
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000004327 boric acid Substances 0.000 claims abstract description 7
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 7
- 239000000194 fatty acid Substances 0.000 claims abstract description 7
- 229930195729 fatty acid Natural products 0.000 claims abstract description 7
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 7
- 238000002360 preparation method Methods 0.000 claims abstract description 7
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 claims abstract description 7
- 239000004299 sodium benzoate Substances 0.000 claims abstract description 7
- 235000010234 sodium benzoate Nutrition 0.000 claims abstract description 7
- 239000010729 system oil Substances 0.000 claims abstract 2
- 239000000203 mixture Substances 0.000 claims description 15
- 239000000243 solution Substances 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 9
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- 229910052708 sodium Inorganic materials 0.000 claims description 8
- 239000011734 sodium Substances 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 7
- 239000007864 aqueous solution Substances 0.000 claims description 6
- 239000013530 defoamer Substances 0.000 claims description 6
- 229960004418 trolamine Drugs 0.000 claims description 6
- 239000003921 oil Substances 0.000 claims description 5
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical group OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 claims description 4
- 229920001296 polysiloxane Polymers 0.000 claims description 4
- 239000012263 liquid product Substances 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 11
- 238000001816 cooling Methods 0.000 abstract description 5
- 238000004140 cleaning Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 abstract description 2
- 230000000844 anti-bacterial effect Effects 0.000 abstract 1
- 239000002518 antifoaming agent Substances 0.000 abstract 1
- 239000003899 bactericide agent Substances 0.000 abstract 1
- 239000007769 metal material Substances 0.000 abstract 1
- 239000002994 raw material Substances 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 238000003754 machining Methods 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003913 materials processing Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 208000019901 Anxiety disease Diseases 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000005069 Extreme pressure additive Substances 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000036506 anxiety Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000009972 noncorrosive effect Effects 0.000 description 1
- 238000012019 product validation Methods 0.000 description 1
- 230000001835 salubrious effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 235000010288 sodium nitrite Nutrition 0.000 description 1
- 230000000638 stimulation Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Landscapes
- Lubricants (AREA)
Abstract
The invention discloses a cutting fluid special for NC machine tools and a preparation method thereof. Raw materials of the cutting fluid provided by the invention comprises the following components of: by weight, 140-160 parts of total loss system oil, 110-130 parts of petroleum sulfonate, 20-40 parts of polyoxyethylene nonylphenol ether phosphoric acid ester, 70-90 parts of cocoanut fatty acid diethanolamide, 10-30 parts of dibutyl phthalate, 70-90 parts of triethanolamine, 20-40 parts of boric acid, 10-30 parts of sebacic acid, 5-15 parts of sodium benzoate, 50-70 parts of a bactericide, 360-380 parts of water and 1-3 parts of an antifoaming agent. The cutting fluid prepared in the invention has long service life as well as good cleaning performance, antirust property, lubricity and cooling performance, and is widely used for various processing technologies and metal material processing; in addition, the preparation method of the cutting fluid is simple and is convenient to operate.
Description
Technical field
The present invention relates to metal cutting processing oil tech field, specifically a kind of cutting fluid special for NC machine tools and preparation method thereof.
Background technology
Cutting fluid is exactly a kind of hybrid lubricant that is used for lubrication and cooling machining tool and processing component in metal cutting process, it is injected into process zone and plays lubricated, cooling and cleanup action, to take away the heat that produces in the processing, alleviate friction and tool loss, scrap fallaway, to satisfy specific processing request, the course of processing is carried out smoothly.Machine tool industry is the tap of equipment manufacture, to be related to national economy and most advanced and sophisticated basic industry and the strategic industry of building of national defence, along with the development of numerically-controlled machine towards specialization, miniaturization, precise treatment and high speed, numerically-controlled machine is as complicated and accurate machine, adopt diversified transmission mechanism, according to the requirement of kind, Working environment and the precision of equipment the correlated performance of cutting fluid there is different requirements, presents numerically-controlled machine to the proprietary characteristics of cutting fluid.By the use of cutting fluid, can significantly reduce the cutting energy consumption, reduce cutting temperature, improve cutting-tool's used life, guarantee Workpiece Machining Accuracy and surface quality, improve working (machining) efficiency, reach best economical effectiveness.
Summary of the invention
The invention provides a kind of cutting fluid special for NC machine tools, overcome the deficiencies in the prior art part, this cutting fluid has fine oilness stability, rust-preventing characteristic, cooling, is widely used in various complete processings and various metals materials processing, and the preparation method is simple, and is easy to operate.
Technical scheme content of the present invention:
A kind of cutting fluid special for NC machine tools, each feed composition are by weight than being: the total loss system is with oily 140-160, petroleum sodium sulfonate 110-130, phenolic ether phosphoric acid ester 20-40, cocoanut fatty acid diethanolamide 70-90, dibutyl phthalate 10-30, trolamine 70-90, boric acid 20-40, sebacic acid 10-30, Sodium Benzoate 5-15, sterilant 50-70, water 360-380, defoamer 1-3.
The total loss system uses oily with grease separation with N5 total loss system; Petroleum sodium sulfonate is petroleum sodium sulfonate T702; The phenolic ether phosphoric acid ester is selected phenolic ether phosphoric acid ester TXP-10; Sterilant is selected phenylformic acid; Defoamer is selected polysiloxane.
The preparation method of cutting fluid special for NC machine tools:
(1), water 368kg, Sodium Benzoate 10kg, sterilant 60kg mix and blend were got transparent aqueous solution I in 25-35 minute;
(2), trolamine 80kg, boric acid 30kg, sebacic acid 20kg are stirred and heated to 90-100 ℃, be incubated 15-25 minute, get clear solution II;
(3), transparent aqueous solution I is added among the clear solution II while stirring, finish rear restir 10-15 minute solution III;
(4), with 150kgN5 total loss system with oil, 120kgT702,30kgTXP-10,80kg cocoanut fatty acid diethanolamide, 20kg dibutyl phthalate mix and blend 25-35 minute, get transparent fluid IV;
(5), rapid stirring limit, transparent fluid IV limit is added in the solution III gradually, finished restir 1 hour, then rapid stirring limit in limit adds the 2kg defoamer, finishes restir 1 hour, gets the transparent thick liquid product of red-brown.
According to client's special requirement can the various extreme-pressure additives of corresponding adding, inhibiter etc. is with its properties of further improvement.
Advantage of the present invention:
(1), long service life;
(2), have good cleaning performance, machining tool, parts are totally salubrious;
(3), have splendid rust-preventing characteristic, make workpiece non-corrosive in the operation transmittance process, the lathe non-corroding is dangerous, overcomes " black weekend " phenomenon;
(4), have good oilness, the smooth finish of workpiece can improve, and higher feed and feeding rate can be provided, and improves the surface smoothness of workpiece; Improve to greatest extent the products production working (machining) efficiency, reduce the kinetic equation loss of machine tool, can effectively prolong the work-ing life of cutter and lathe;
(5), have a good cooling, guarantee that cutter and workpiece are without the anxiety of burn;
(6), easy to use, described cutting fluid is waterborne liquid, adds easily and nonflammable; Stable performance is not easy rotten and the generation peculiar smell, can use according to different processing situation dilutions, and the Integrated using cost is lower;
(7), cutting fluid of the present invention do not contain Sodium Nitrite, antimicrbial power is strong, good stability is without bad stimulation, harmless to skin, mainly is applicable to cutting and the grinding of steel, cast iron, aluminium, unit or central fluid supply all can.
Product application
Cutting fluid of the present invention belongs to the multi-usage cutting fluid, is widely used in various complete processings and various metals materials processing, applicable lathe, numerically-controlled machine, machining center, machine tool; Be applicable to the complete processings such as cutting, grinding; Suitable metal comprises ferrous metal, aluminium and alloy etc., satisfies the multiple types of users service requirements.
Embodiment
A kind of cutting fluid special for NC machine tools, each feed composition are by weight than being: N5 total loss system is with oily 140-160, T702 petroleum sodium sulfonate 110-130, TXP-10 phenolic ether phosphoric acid ester 20-40, cocoanut fatty acid diethanolamide 70-90, dibutyl phthalate 10-30, trolamine 70-90, boric acid 20-40, sebacic acid 10-30, Sodium Benzoate 5-15, phenylformic acid 50-70, water 360-380, polysiloxane 1-3.
The preparation method of cutting fluid special for NC machine tools:
(1), water 368kg, Sodium Benzoate 10kg, phenylformic acid 60kg mix and blend were got transparent aqueous solution I in 25-35 minute;
(2), trolamine 80kg, boric acid 30kg, sebacic acid 20kg are stirred and heated to 90-100 ℃, be incubated 15-25 minute, get clear solution II;
(3), transparent aqueous solution I is added among the clear solution II while stirring, finish rear restir 10-15 minute solution III;
(4), with 150kgN5 total loss system with oil, 120kgT702,30kgTXP-10,80kg cocoanut fatty acid diethanolamide, 20kg dibutyl phthalate mix and blend 25-35 minute, get transparent fluid IV;
(5), rapid stirring limit, transparent fluid IV limit is added in the solution III gradually, finished restir 1 hour, then rapid stirring limit in limit adds the 2kg polysiloxane, finishes restir 1 hour, gets the transparent thick liquid product of red-brown.
Product Validation:
Proportion (25 ℃): 1.094;
PH value (25 ℃) 9.2;
Boiling point: 100 ℃;
Flash-point: boiling and flash burn not;
Stability: (temperature can be lower than-10 ℃) keeps stable under general storage requirement, if freeze, only need thaw before using gets final product, and the activeconstituents of this product has thermostability, and can not volatilize;
Dispersed: as can to disperse in any ratio at water-based system;
Rustless property: 0 grade of cast iron filing (DIN50014)
Corrosive nature: steel disc 24H, copper sheet 8H, aluminium flake 4H qualified (GB6144-85)
Surface tension: less than 40dyn/cm.
Claims (2)
1. cutting fluid special for NC machine tools, it is characterized in that: each feed composition is by weight than being: the total loss system is with oily 140-160, petroleum sodium sulfonate 110-130, phenolic ether phosphoric acid ester 20-40, cocoanut fatty acid diethanolamide 70-90, dibutyl phthalate 10-30, trolamine 70-90, boric acid 20-40, sebacic acid 10-30, Sodium Benzoate 5-15, sterilant 50-70, water 360-380, defoamer 1-3; Described total loss system oil is N5 total loss system with oil; Described petroleum sodium sulfonate is petroleum sodium sulfonate T702; Described phenolic ether phosphoric acid ester is phenolic ether phosphoric acid ester TXP-10; Described sterilant is phenylformic acid; Described defoamer is selected polysiloxane defoamers.
2. the preparation method of cutting fluid special for NC machine tools according to claim 1 is characterized in that: may further comprise the steps:
(1), by weight than water, Sodium Benzoate, sterilant mix and blend were got transparent aqueous solution I in 25-35 minute;
(2), by weight than trolamine, boric acid, sebacic acid are stirred and heated to 90-100 ℃, be incubated 15-25 minute, get clear solution II;
(3), transparent aqueous solution I is added among the clear solution II while stirring, finish rear restir 10-15 minute solution III;
(4), by weight than with the total loss system with oil, petroleum sodium sulfonate, phenolic ether phosphoric acid ester, cocoanut fatty acid diethanolamide, dibutyl phthalate mix and blend 25-35 minute, get transparent fluid IV;
(5), rapid stirring limit, transparent fluid IV limit is added in the solution III gradually, finished restir 1 hour, then rapid stirring limit in limit adds defoamer, finishes restir 1 hour, gets the transparent thick liquid product of red-brown.
Priority Applications (1)
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CN 201110224479 CN102311864B (en) | 2011-08-05 | 2011-08-05 | Cutting fluid special for NC machine tools |
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CN 201110224479 CN102311864B (en) | 2011-08-05 | 2011-08-05 | Cutting fluid special for NC machine tools |
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CN102311864A CN102311864A (en) | 2012-01-11 |
CN102311864B true CN102311864B (en) | 2013-04-03 |
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Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103242946B (en) * | 2013-05-06 | 2014-10-08 | 长沙好的机电科技有限公司 | Formula and preparation technology of machine tool working solution |
CN103409203B (en) * | 2013-07-23 | 2015-01-21 | 吴江市震宇缝制设备有限公司 | Metal lubricating oil and preparation method thereof |
CN103484229B (en) * | 2013-09-26 | 2015-08-05 | 无锡阳工机械制造有限公司 | A kind of non-foam aqueous cutting fluid |
CN104560344A (en) * | 2014-10-09 | 2015-04-29 | 金寨县宏拓机电有限责任公司 | Lubricant and preparation method thereof |
CN105219507A (en) * | 2015-10-15 | 2016-01-06 | 安徽中天石化股份有限公司 | A kind of anticorrosive emulsified oil and preparation method thereof |
CN105296112A (en) * | 2015-11-18 | 2016-02-03 | 苏州市宝玛数控设备有限公司 | Micro-emulsification cutting fluid preparation method |
CN106433928A (en) * | 2016-09-21 | 2017-02-22 | 广西大学 | Environment-friendly aluminum and aluminum alloy cutting fluid composition |
CN106520340A (en) * | 2016-11-04 | 2017-03-22 | 广西大学 | Manganese alloy cutting process lubricant composition |
CN106544134A (en) * | 2016-11-04 | 2017-03-29 | 广西大学 | A kind of basis brass alloy cutting technology lubricant compositions |
CN106833848A (en) * | 2017-02-07 | 2017-06-13 | 和县隆盛精密机械有限公司 | One kind is applied to Digit Control Machine Tool cutting with lubricator and preparation method thereof |
CN108264957A (en) * | 2018-01-16 | 2018-07-10 | 郑州正赢石化有限公司 | Boring liquid |
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US6010986A (en) * | 1998-07-31 | 2000-01-04 | The Lubrizol Corporation | Alcohol borate esters to improve bearing corrosion in engine oils |
CN1730633A (en) * | 2005-08-09 | 2006-02-08 | 启东尤希路化学工业有限公司 | Hard water resistant water-soluble cutting solution |
CN100999691A (en) * | 2006-12-27 | 2007-07-18 | 江苏科技大学 | Rust-proof cutting fluid |
CN101230306A (en) * | 2007-01-24 | 2008-07-30 | 沈阳工业大学 | A kind of preparation method of cutting fluid |
-
2011
- 2011-08-05 CN CN 201110224479 patent/CN102311864B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6010986A (en) * | 1998-07-31 | 2000-01-04 | The Lubrizol Corporation | Alcohol borate esters to improve bearing corrosion in engine oils |
CN1730633A (en) * | 2005-08-09 | 2006-02-08 | 启东尤希路化学工业有限公司 | Hard water resistant water-soluble cutting solution |
CN100999691A (en) * | 2006-12-27 | 2007-07-18 | 江苏科技大学 | Rust-proof cutting fluid |
CN101230306A (en) * | 2007-01-24 | 2008-07-30 | 沈阳工业大学 | A kind of preparation method of cutting fluid |
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