CN102311600A - Manufacturing method of superabsorbent resin - Google Patents
Manufacturing method of superabsorbent resin Download PDFInfo
- Publication number
- CN102311600A CN102311600A CN2010102225783A CN201010222578A CN102311600A CN 102311600 A CN102311600 A CN 102311600A CN 2010102225783 A CN2010102225783 A CN 2010102225783A CN 201010222578 A CN201010222578 A CN 201010222578A CN 102311600 A CN102311600 A CN 102311600A
- Authority
- CN
- China
- Prior art keywords
- superabsorbent resin
- weight
- compound
- group
- amino
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000011347 resin Substances 0.000 title claims abstract description 109
- 229920005989 resin Polymers 0.000 title claims abstract description 109
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000010521 absorption reaction Methods 0.000 claims abstract description 61
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 42
- 238000004132 cross linking Methods 0.000 claims description 29
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical group OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 27
- 239000000178 monomer Substances 0.000 claims description 26
- 150000001875 compounds Chemical class 0.000 claims description 23
- 238000006243 chemical reaction Methods 0.000 claims description 21
- 239000003431 cross linking reagent Substances 0.000 claims description 20
- 239000002245 particle Substances 0.000 claims description 20
- 239000007864 aqueous solution Substances 0.000 claims description 18
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 17
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 16
- -1 alkyl compound Chemical class 0.000 claims description 14
- 125000003277 amino group Chemical group 0.000 claims description 13
- 238000011282 treatment Methods 0.000 claims description 12
- 239000002253 acid Substances 0.000 claims description 10
- 238000010526 radical polymerization reaction Methods 0.000 claims description 9
- 239000000243 solution Substances 0.000 claims description 9
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 claims description 8
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 229940031723 1,2-octanediol Drugs 0.000 claims description 4
- JCBPETKZIGVZRE-UHFFFAOYSA-N 2-aminobutan-1-ol Chemical compound CCC(N)CO JCBPETKZIGVZRE-UHFFFAOYSA-N 0.000 claims description 4
- AEIJTFQOBWATKX-UHFFFAOYSA-N octane-1,2-diol Chemical compound CCCCCCC(O)CO AEIJTFQOBWATKX-UHFFFAOYSA-N 0.000 claims description 4
- 150000005846 sugar alcohols Polymers 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 239000002250 absorbent Substances 0.000 abstract description 20
- 230000002745 absorbent Effects 0.000 abstract description 20
- 230000000903 blocking effect Effects 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 18
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 239000007788 liquid Substances 0.000 description 14
- 238000006116 polymerization reaction Methods 0.000 description 11
- 239000000499 gel Substances 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
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- 239000002202 Polyethylene glycol Substances 0.000 description 8
- 239000000654 additive Substances 0.000 description 8
- 230000000996 additive effect Effects 0.000 description 8
- 229920001223 polyethylene glycol Polymers 0.000 description 8
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- 239000000017 hydrogel Substances 0.000 description 6
- 238000006386 neutralization reaction Methods 0.000 description 6
- 239000006096 absorbing agent Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 239000003999 initiator Substances 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
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- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 4
- 150000003254 radicals Chemical class 0.000 description 4
- 238000005979 thermal decomposition reaction Methods 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- 210000002700 urine Anatomy 0.000 description 4
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 description 3
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical class C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical group OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 3
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- 150000001412 amines Chemical class 0.000 description 3
- 125000002843 carboxylic acid group Chemical group 0.000 description 3
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- 238000010438 heat treatment Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000003505 polymerization initiator Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000012966 redox initiator Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 235000011121 sodium hydroxide Nutrition 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 229920003169 water-soluble polymer Polymers 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- PUGOMSLRUSTQGV-UHFFFAOYSA-N 2,3-di(prop-2-enoyloxy)propyl prop-2-enoate Chemical compound C=CC(=O)OCC(OC(=O)C=C)COC(=O)C=C PUGOMSLRUSTQGV-UHFFFAOYSA-N 0.000 description 2
- SEFYJVFBMNOLBK-UHFFFAOYSA-N 2-[2-[2-(oxiran-2-ylmethoxy)ethoxy]ethoxymethyl]oxirane Chemical compound C1OC1COCCOCCOCC1CO1 SEFYJVFBMNOLBK-UHFFFAOYSA-N 0.000 description 2
- VZMJQFZZUNSSNA-UHFFFAOYSA-N 2-methylpropane-1-sulfonic acid prop-2-en-1-amine Chemical compound NCC=C.CC(C)CS(O)(=O)=O VZMJQFZZUNSSNA-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
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- VVJKKWFAADXIJK-UHFFFAOYSA-N Allylamine Chemical compound NCC=C VVJKKWFAADXIJK-UHFFFAOYSA-N 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
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- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
- 229910052787 antimony Inorganic materials 0.000 description 2
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000008280 blood Substances 0.000 description 2
- 210000004369 blood Anatomy 0.000 description 2
- GPLRAVKSCUXZTP-UHFFFAOYSA-N diglycerol Chemical compound OCC(O)COCC(O)CO GPLRAVKSCUXZTP-UHFFFAOYSA-N 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Chemical compound CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 2
- 238000009920 food preservation Methods 0.000 description 2
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- 235000011187 glycerol Nutrition 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
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- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
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- ZIUHHBKFKCYYJD-UHFFFAOYSA-N n,n'-methylenebisacrylamide Chemical compound C=CC(=O)NCNC(=O)C=C ZIUHHBKFKCYYJD-UHFFFAOYSA-N 0.000 description 2
- 230000003472 neutralizing effect Effects 0.000 description 2
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- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
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- VKSWWACDZPRJAP-UHFFFAOYSA-N 1,3-dioxepan-2-one Chemical compound O=C1OCCCCO1 VKSWWACDZPRJAP-UHFFFAOYSA-N 0.000 description 1
- PQUXFUBNSYCQAL-UHFFFAOYSA-N 1-(2,3-difluorophenyl)ethanone Chemical compound CC(=O)C1=CC=CC(F)=C1F PQUXFUBNSYCQAL-UHFFFAOYSA-N 0.000 description 1
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- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 1
- 229940058020 2-amino-2-methyl-1-propanol Drugs 0.000 description 1
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- 238000010413 gardening Methods 0.000 description 1
- 150000002366 halogen compounds Chemical class 0.000 description 1
- GCXZDAKFJKCPGK-UHFFFAOYSA-N heptane-1,2-diol Chemical compound CCCCCC(O)CO GCXZDAKFJKCPGK-UHFFFAOYSA-N 0.000 description 1
- FHKSXSQHXQEMOK-UHFFFAOYSA-N hexane-1,2-diol Chemical compound CCCCC(O)CO FHKSXSQHXQEMOK-UHFFFAOYSA-N 0.000 description 1
- 229920001477 hydrophilic polymer Polymers 0.000 description 1
- 125000001165 hydrophobic group Chemical group 0.000 description 1
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- 230000002401 inhibitory effect Effects 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 239000011654 magnesium acetate Substances 0.000 description 1
- 235000011285 magnesium acetate Nutrition 0.000 description 1
- 229940069446 magnesium acetate Drugs 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
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- BONNRKLSQRLNHV-UHFFFAOYSA-N n-methylmethanamine;prop-2-enamide Chemical compound CNC.NC(=O)C=C BONNRKLSQRLNHV-UHFFFAOYSA-N 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- WCVRQHFDJLLWFE-UHFFFAOYSA-N pentane-1,2-diol Chemical compound CCCC(O)CO WCVRQHFDJLLWFE-UHFFFAOYSA-N 0.000 description 1
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- GTCCGKPBSJZVRZ-UHFFFAOYSA-N pentane-2,4-diol Chemical compound CC(O)CC(C)O GTCCGKPBSJZVRZ-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical group [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
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- 229910000028 potassium bicarbonate Inorganic materials 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 235000011181 potassium carbonates Nutrition 0.000 description 1
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 1
- 235000011118 potassium hydroxide Nutrition 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- QMYSMMPDTAOQQO-UHFFFAOYSA-N prop-2-enamide;trimethylazanium;chloride Chemical compound [Cl-].C[NH+](C)C.NC(=O)C=C QMYSMMPDTAOQQO-UHFFFAOYSA-N 0.000 description 1
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- 239000007870 radical polymerization initiator Substances 0.000 description 1
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- 239000012266 salt solution Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 229940047670 sodium acrylate Drugs 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
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- 239000011780 sodium chloride Substances 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- DHCDFWKWKRSZHF-UHFFFAOYSA-L thiosulfate(2-) Chemical compound [O-]S([S-])(=O)=O DHCDFWKWKRSZHF-UHFFFAOYSA-L 0.000 description 1
- VPYJNCGUESNPMV-UHFFFAOYSA-N triallylamine Chemical compound C=CCN(CC=C)CC=C VPYJNCGUESNPMV-UHFFFAOYSA-N 0.000 description 1
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Landscapes
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- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种高吸水性树脂的制造方法。The invention relates to a production method of superabsorbent resin.
背景技术 Background technique
高吸水性树脂广泛地运用于农业或园艺方面的水保持剂、建筑材料中的抗露珠凝结剂以及移除石油中水份的除水剂,或是电缆线中的外层防水包覆剂以及卫生用品如尿布、妇女卫生用品、抛弃式的擦巾等,尤其使用于尿布上最为大宗。Superabsorbent resins are widely used as water retaining agents in agriculture or gardening, anti-dew condensation agents in building materials, water removers for removing moisture from oil, or outer waterproof coating agents in cables and Sanitary products such as diapers, feminine hygiene products, disposable wipes, etc., are especially used in diapers.
超薄型尿布为目前主要的发展方向,由于超薄型尿布必须具备高密度的吸收层,此种吸收层中高吸水性树脂与纸浆纤维混合物就必须具备更高的吸收能力,为了充分利用吸收层储存液体的能力,所以液体在吸收层中的分布情形就变得十分重要。一般而言,吸收层中纸浆纤维的减少对液体在吸收层中的分布情况会有负面的影响。Ultra-thin diapers are currently the main development direction. Since ultra-thin diapers must have a high-density absorbent layer, the mixture of superabsorbent resin and pulp fibers in this absorbent layer must have higher absorption capacity. In order to make full use of the absorbent layer The ability to store liquid, so the distribution of liquid in the absorbent layer becomes very important. In general, the reduction of pulp fibers in the absorbent layer has a negative effect on the distribution of liquid in the absorbent layer.
当吸收层中的高吸水性树脂或纸浆纤维在吸收液体后,会由于迅速膨胀而造成高吸水性树脂与纸浆纤维的空隙空间或高吸水性树脂内的孔洞被封闭,因而抑制了液体的传导,导致之后的液体不能再穿透已经吸收液体而膨胀的区域,此一现象称的为胶体阻塞(Gel-blocking);当此一现象发生后,之后的液体不能再穿透吸收体,而向边缘流动,导致泄露的情况发生。When the superabsorbent resin or pulp fiber in the absorbent layer absorbs liquid, the void space between the superabsorbent resin and pulp fiber or the pores in the superabsorbent resin will be closed due to rapid expansion, thus inhibiting the conduction of the liquid , causing the subsequent liquid to no longer penetrate the area that has absorbed the liquid and swell, this phenomenon is called gel-blocking (Gel-blocking); when this phenomenon occurs, the subsequent liquid can no longer penetrate the absorber, edge flow, resulting in leakage.
此外,由于接近膨胀区域的高吸水性树脂发生了胶体阻塞的现象,其余的液体无法到达更深层的部份,使得吸收层储存液体的能力大幅降低。In addition, due to colloidal clogging of the superabsorbent resin near the swelling area, the rest of the liquid cannot reach the deeper part, so that the ability of the absorbent layer to store liquid is greatly reduced.
在本领域已知降低胶体阻塞的方法是改变高吸水性树脂的吸收速率(美国专利4,548,847号),该专利揭示使用所谓的阳离子螯合剂(CationicComplexing Agent)如:六偏磷酸钠、乙二胺四乙酸二钠盐或磷酸氢铵等水溶性化合物,与含有至少一个二价金属离子所形成的水凝胶体,以减低水凝胶体中的交联密度的方式,使高吸水性树脂更容易吸收液体。It is known in the art that the method of reducing colloid blocking is to change the absorption rate of superabsorbent resin (US Patent No. 4,548,847). The hydrogel formed by water-soluble compounds such as disodium acetate or ammonium hydrogen phosphate and containing at least one divalent metal ion can reduce the cross-link density in the hydrogel, making it easier for the superabsorbent resin to Absorb liquid.
EP 0631768A1提到了一种吸收体,该吸收体是利用不同粒径分布的高吸水性树脂(类型1的粒径范围为600-850um,类型2的粒径范围为小于250um),进一步产生具有不同吸收速度的吸收体,但其吸收速度的差异并不大。EP 0631768A1 mentioned an absorber, which uses superabsorbent resins with different particle size distributions (the particle size range of type 1 is 600-850um, and the particle size range of type 2 is less than 250um), which further produces different The absorption speed of the absorber, but the difference in the absorption speed is not large.
美国专利5,115,011号提到一种吸收血液及液体的吸收剂,该吸收剂使用了高吸水性树脂与具有磷酸基、亚硫酸根或硫酸根的卤素化合物的混合物。此类混合物称的为水溶性混合物,以流动粉末的状态存在于室温中,对生物体无害;将此混合物溶于不饱和单体进行聚合反应,可以提高液体的扩散速度。此专利亦提到使用具有铝、钙、镁的硫酸盐、醋酸盐或硝酸盐化合物与亚硫酸的单价金属盐或铵盐化合物以小于10重量%进行混合,可以降低胶体阻塞现象的发生。US Patent No. 5,115,011 mentions an absorbent for absorbing blood and liquid, which uses a mixture of a superabsorbent resin and a halogen compound having a phosphoric acid group, a sulfite group or a sulfate group. This type of mixture is called a water-soluble mixture, which exists in the state of flowing powder at room temperature and is harmless to organisms; dissolving this mixture in unsaturated monomers for polymerization can increase the diffusion speed of the liquid. This patent also mentions the use of aluminum, calcium, magnesium sulfate, acetate or nitrate compound mixed with sulfurous acid monovalent metal salt or ammonium salt compound in less than 10% by weight, which can reduce the occurrence of colloidal blocking phenomenon.
另外,美国专利5,578,318号使用具有羧酸基、磺酸基及磷酸基的水溶性阴离子化合物与价数至少为3价的多价金属,如:锑(Antimony)所制得的物质,也可以降低胶体阻塞现象的发生。In addition, U.S. Patent No. 5,578,318 uses water-soluble anionic compounds with carboxylic acid groups, sulfonic acid groups, and phosphoric acid groups and polyvalent metals with a valence of at least 3, such as antimony (Antimony). The occurrence of colloidal blocking phenomenon.
本发明拟解决的课题是,超薄型尿布必须具备高密度的吸收层,尤其是具有多层吸收层的吸收体预防胶体阻塞现象的发生,是一项十分重要的技术课题。解决此一课题的方法之一就是在高吸水性树脂吸收体中渗入可使高吸水性树脂吸水速度较慢的化合物,然而,上述美国专利方法均无法提供令人满意的慢速高吸水性树脂。The problem to be solved by the present invention is that ultra-thin diapers must have a high-density absorbing layer, especially an absorber with multiple absorbing layers to prevent colloid blocking, which is a very important technical problem. One of the methods to solve this problem is to infiltrate the superabsorbent resin into the superabsorbent resin absorber, which can make the superabsorbent resin absorb water slowly. However, the above-mentioned US patent methods cannot provide satisfactory slow superabsorbent resin. .
使用柠檬酸根或是硫酸根的多价金属盐溶液与高吸水性树脂混合,虽然可制得低吸收速度的高吸水性树脂,但是,由于必须经由二次加工才能获得使用,导致大幅降低生产效率提高制造成本(美国专利6,433,058、6,579,958号)。Mixing polyvalent metal salt solution of citrate or sulfate with superabsorbent resin can produce superabsorbent resin with low absorption rate, but the production efficiency is greatly reduced due to secondary processing. Increased manufacturing costs (US Patent Nos. 6,433,058, 6,579,958).
发明内容 Contents of the invention
本发明的目的在于提供一种高吸水性树脂的制造方法,以克服公知技术中存在的缺陷。The purpose of the present invention is to provide a manufacturing method of superabsorbent resin to overcome the defects in the known technology.
为实现上述目的,本发明提供的制造高吸水性树脂的方法,包括:In order to achieve the above object, the method for manufacturing superabsorbent resin provided by the present invention includes:
(i)于由含酸基单体水溶液的自由基聚合反应而生成具有内部交联结构的高吸水性树脂颗粒中;(i) in the superabsorbent resin particles with internal crosslinking structure generated by the free radical polymerization reaction of the acid group-containing monomer aqueous solution;
(ii)添加占树脂总量的0.001~10重量%的表面交联剂及占树脂总量的0.001~5重量%具有羟基或胺基的化合物以水混合的溶液与所述高吸水性树脂颗粒再混合进行表面交联反应涂覆处理为特征的制造方法。(ii) Adding 0.001 to 10% by weight of the total resin and a solution of a compound having a hydroxyl group or an amino group in an amount of 0.001 to 5% by weight of the total resin mixed with water and the superabsorbent resin particles A manufacturing method characterized by surface cross-linking reaction coating treatment by remixing.
所述的制造高吸水性树脂的方法,其中具有羟基或胺基的化合物通式为:The method for producing superabsorbent resin, wherein the general formula of the compound with hydroxyl or amine group is:
X-R-Y (1)X-R-Y (1)
式中,R表示碳原子数不小于4具有直链或支链的烷基化合物;In the formula, R represents an alkyl compound with a carbon number of not less than 4 and a straight or branched chain;
X、Y为胺基或羟基。X and Y are amino groups or hydroxyl groups.
所述的制造高吸水性树脂的方法,其中具有羟基或胺基的化合物选自1,4-丁二醇、1,4-丁二胺、2-胺基-1-丁醇或1,2-辛二醇。The method for producing a superabsorbent resin, wherein the compound having a hydroxyl group or an amino group is selected from 1,4-butanediol, 1,4-butanediamine, 2-amino-1-butanol or 1,2 - Octanediol.
所述的制造高吸水性树脂的方法,其中表面交联剂选自多元醇的乙二醇或碳酸亚烃酯的乙二醇碳酸脂。In the method for producing a superabsorbent resin, the surface crosslinking agent is selected from the group consisting of polyalcohol ethylene glycol and alkylene carbonate ethylene glycol carbonate.
所述的制造高吸水性树脂的方法,其中制成的高吸水性树脂的吸收速率指数(ARI)至少为5分钟。Said method of producing a superabsorbent resin, wherein the absorption rate index (ARI) of the produced superabsorbent resin is at least 5 minutes.
经由本发明所制造的高吸水性树脂,由于具有缓慢的吸收速度,以及在较高的压力下具有较高吸收倍率的特性,则经由本发明所制得的高吸水性树脂将能更适用于各种型式的卫生用、农业用及食品保鲜用的吸水用品。The superabsorbent resin produced by the present invention has the characteristics of slow absorption speed and high absorption rate under high pressure, so the superabsorbent resin produced by the present invention will be more suitable for use in Various types of absorbent products for hygiene, agriculture and food preservation.
具体实施方式 Detailed ways
本发明在高吸水性树脂的表面再作进一步表面交联反应处理,添加具有含胺基或羟基的化合物时能制得具有缓慢吸收水速度的高吸水性树脂,进而完成本发明。In the present invention, further surface crosslinking reaction treatment is performed on the surface of the superabsorbent resin, and a superabsorbent resin with a slow water absorption rate can be obtained when adding a compound containing an amino group or a hydroxyl group, and the present invention is further completed.
更进一步的说,由本发明所制造的高吸水性树脂对合成尿液具有缓慢的吸收速度,其合成尿液的吸收速率指数至少为5分钟。上述合成尿液的吸收速率指数(Absorption Rate Index,ARI)是指美国专利6,433,058号说明书第7页中所描述的ARI检验方法所测定的吸收速率指数。Furthermore, the superabsorbent resin produced by the present invention has a slow absorption rate for synthetic urine, and its synthetic urine absorption rate index is at least 5 minutes. The Absorption Rate Index (ARI) of the above-mentioned synthetic urine refers to the Absorption Rate Index measured by the ARI test method described on page 7 of US Patent No. 6,433,058 specification.
本发明的高吸水性树脂制造方法,至少包括:使中和率45摩尔百分比(mol%)至85mol%的含酸基单体水溶液,与聚合反应引发剂进行自由基聚合反应生成高吸水性树脂水凝胶体,此含酸基单体水溶液的单体选自丙烯酸或甲基丙烯酸或2-丙烯胺-2-甲基丙烷磺酸或上述群组的混合物。再将上述凝胶体剪切成为小水凝胶体后以温度100℃至250℃热风进行干燥、粉碎、筛选,制得高吸水性树脂(为本领域公知技术,制造高吸水性树脂的通常技术),再于此高吸水性树脂的表面进行表面交联反应处理。The method for producing a superabsorbent resin of the present invention at least includes: making an aqueous solution of an acid group-containing monomer with a neutralization rate of 45 mole percent (mol%) to 85 mol% undergo free radical polymerization with a polymerization initiator to generate a superabsorbent resin In the hydrogel, the monomers of the acid group-containing monomer aqueous solution are selected from acrylic acid or methacrylic acid or 2-propenylamine-2-methylpropanesulfonic acid or a mixture of the above groups. Then, the above-mentioned gel body is cut into a small hydrogel body, and then dried, pulverized, and screened with hot air at a temperature of 100°C to 250°C to obtain a superabsorbent resin (a well-known technology in the art, the usual process for producing a superabsorbent resin technology), and then carry out surface cross-linking reaction treatment on the surface of the superabsorbent resin.
本发明在此所提有别于现有技术共有的必要技术特征的一种具有缓慢吸收速度的高吸水性树脂及其制法,其技术方案的特征在于将上述以公知技术制成经表面交联处理的高吸水性树脂的表面再作进一步架桥(表面交联反应),即添加具有含胺基或羟基化合物去进行表面交联反应,此含胺基或羟基化合物的添加方式是可以:The present invention proposes a kind of superabsorbent resin with slow absorption speed and its preparation method which is different from the necessary technical features shared by the prior art. The surface of the treated superabsorbent resin is further bridged (surface cross-linking reaction), that is, adding a compound containing an amine group or a hydroxyl group to perform a surface cross-linking reaction. The addition method of the compound containing an amino group or a hydroxyl group can be:
(a)与表面交联剂水溶液混合后,涂覆于高吸水性树脂表面以进行表面交联反应;(a) After being mixed with an aqueous solution of a surface crosslinking agent, it is coated on the surface of a superabsorbent resin to carry out a surface crosslinking reaction;
(b)于添加表面交联处理前加入于高吸水性树脂表面进行表面交联处理;(b) before adding the surface cross-linking treatment, adding it to the surface of the super absorbent resin for surface cross-linking treatment;
(c)于添加表面交联处理后加入于高吸水性树脂等三种方式添加。(c) After adding the surface cross-linking treatment, add it to the super absorbent resin and add it in three ways.
制造高吸水性树脂所使用的水溶性不饱和单体,除丙烯酸外,尚可使用其它具有含酸基团不饱和双键的水溶性单体,如:甲基丙烯酸、马林酸、富马酸、2-丙烯胺-2-甲基丙烷磺酸、顺丁烯二酸、顺丁烯二酸酐、反丁烯二酸、反丁烯二酸酐等。单体的选用不限定只可使用一种,亦可合并多种单体一齐使用,亦可视情况需要添加具有不饱和双键其它亲水性的单体,如:丙烯酰胺、甲基丙烯酰胺、丙烯酸2-羧基乙酯、甲基丙烯酸2-羧基乙酯、丙烯酸甲酯、丙烯酸乙酯、二甲胺丙烯丙烯酰胺、氯化丙烯丙烯酰胺基三甲铵,但其添加量以不破坏高吸水性树脂的物性为原则。The water-soluble unsaturated monomers used in the manufacture of superabsorbent resins, in addition to acrylic acid, can also use other water-soluble monomers with unsaturated double bonds containing acid groups, such as: methacrylic acid, maleic acid, fumaric acid acid, 2-propenylamine-2-methylpropanesulfonic acid, maleic acid, maleic anhydride, fumaric acid, fumaric anhydride, etc. The selection of monomers is not limited to only one type, and multiple monomers can also be combined and used together. Other hydrophilic monomers with unsaturated double bonds can also be added according to the situation, such as: acrylamide, methacrylamide , 2-carboxyethyl acrylate, 2-carboxyethyl methacrylate, methyl acrylate, ethyl acrylate, dimethylamine acrylamide, acrylamide trimethylammonium chloride, but the amount added should not destroy the super absorbent The physical properties of the permanent resin are the principle.
在进行自由基聚合反应时,单体水溶液的浓度并没有特别的限制,但较佳浓度宜控制在重量百分比20重量%至55重量%之间,适当浓度为30重量%至45重量%之间。浓度控制在重量百分比20重量%以下时,聚合后的水凝胶太软且有黏性不利机械加工,添加浓度在重量百分比55重量%以上,接近饱和浓度,不易调配且反应太快反应热不易控制。不饱和单体水溶液的pH值最好控制不低于5.5,若pH低于5.5时,聚合后水凝胶体内残存单体含量过高,导致高吸水性树脂的物性不佳。When performing radical polymerization, the concentration of the aqueous monomer solution is not particularly limited, but the preferred concentration should be controlled between 20% by weight and 55% by weight, and the appropriate concentration is between 30% by weight and 45% by weight . When the concentration is controlled below 20% by weight, the polymerized hydrogel is too soft and viscous to be unfavorable for mechanical processing. The added concentration is above 55% by weight, which is close to the saturation concentration, and it is difficult to deploy and the reaction is too fast. The reaction heat is not easy control. The pH value of the unsaturated monomer aqueous solution is preferably controlled to not be lower than 5.5. If the pH is lower than 5.5, the residual monomer content in the hydrogel after polymerization is too high, resulting in poor physical properties of the superabsorbent resin.
在进行自由基聚合反应前,单体水溶液中亦可添加水溶性高分子化合物以降低成本,该些水溶性高分子化合物如:部份皂化或完全皂化的聚乙烯醇、聚乙二醇、聚丙烯酸、聚丙烯酰胺、淀粉或淀粉衍生物如甲基纤维素,丙烯酸甲基纤维素,乙基纤维素等聚合物;该些水溶性高分子化合物的分子量并不特别限定,其中较佳的水溶性高分子化合物为淀粉、部份皂化或完全皂化的聚乙烯醇等可单独或混合使用。高吸水性树脂含该些添加有水溶性高分子化合物的适当重量百分比为0至20重量%,以0至10重量%较佳,0至5重量%尤佳,添加剂量超过20重量%时会影响物性使物性变差。Before free radical polymerization, water-soluble polymer compounds can also be added to the monomer aqueous solution to reduce costs, such as: partially saponified or fully saponified polyvinyl alcohol, polyethylene glycol, polyethylene glycol, etc. Acrylic acid, polyacrylamide, starch or starch derivatives such as methyl cellulose, methyl cellulose acrylate, ethyl cellulose and other polymers; the molecular weight of these water-soluble polymers is not particularly limited, and the preferred water-soluble The permanent polymer compound is starch, partially saponified or fully saponified polyvinyl alcohol, etc., which can be used alone or in combination. The superabsorbent resin contains these water-soluble polymer compounds in an appropriate weight percentage of 0 to 20 weight%, preferably 0 to 10 weight%, especially 0 to 5 weight%. When the additive amount exceeds 20 weight%, it will Affects physical properties and deteriorates physical properties.
在进行自由基聚合反应前,应先添加自由基聚合反应交联剂于未反应单体溶液中,此自由基聚合反应交联剂可选用具有两个或两个以上不饱和双键的化合物,如:N,N’-双(2-丙烯基)胺、N,N’-次甲基双丙烯酰胺、N,N’-次甲基双甲基丙烯酰胺、丙烯酸丙烯酯、乙二醇二丙烯酸酯、聚乙二醇二丙烯酸酯、乙二醇二甲基丙烯酸酯、聚乙二醇二甲基丙烯酸酯、甘油三丙烯酸酯、甘油三甲基丙烯酸酯、甘油附加环氧乙烷的三丙烯酸酯或三甲基丙烯酸酯、三甲醇丙烷附加环氧乙烷的三丙烯酸酯或三甲基丙烯酸酯、三甲醇丙烷三甲基丙烯酸酯、三甲醇丙烷三丙烯酸酯、N,N,N-三(2-丙烯基)胺、二丙烯酸乙二醇酯、三丙烯酸聚氧乙烯甘油酯、三丙烯酸二乙基聚氧乙烯甘油酯、二丙烯三甘醇酯等。亦可选用具有两个或两个以上环氧基的化合物,如山梨醇聚缩水甘油醚、聚丙三醇聚缩水甘油醚、乙二醇二缩水甘油醚、二乙二醇二缩水甘油醚、聚乙二醇二缩水甘油醚、双丙三醇聚缩水甘油醚等。在进行自由基反应后就可使高吸水性树脂具有适当交联度,而使高吸水性树脂胶体有适当的加工性。Before free radical polymerization, a free radical polymerization crosslinking agent should be added to the unreacted monomer solution. The free radical polymerization crosslinking agent can be a compound with two or more unsaturated double bonds. Such as: N,N'-bis(2-propenyl)amine, N,N'-methine bisacrylamide, N,N'-methine bismethacrylamide, acrylate, ethylene glycol di Acrylates, Polyethylene glycol diacrylate, Polyethylene glycol dimethacrylate, Polyethylene glycol dimethacrylate, Glycerin triacrylate, Glycerin trimethacrylate, Glycerol with ethylene oxide added Acrylates or trimethacrylates, trimethylolpropane triacrylates or trimethacrylates with added ethylene oxide, trimethylolpropane trimethacrylate, trimethylolpropane triacrylate, N,N,N- Tris(2-propenyl)amine, ethylene glycol diacrylate, polyoxyethylene glycerol triacrylate, diethylpolyoxyethylene glycerol triacrylate, dipropylene triethylene glycol ester, and the like. Compounds with two or more epoxy groups can also be used, such as sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, poly Ethylene glycol diglycidyl ether, diglycerol polyglycidyl ether, etc. After the free radical reaction, the superabsorbent resin can have a proper degree of crosslinking, so that the colloid of the superabsorbent resin can have proper processability.
自由基聚合反应交联剂可单独使用或两种以上混合使用,其适当的添加剂量在重量百分比0.001重量%至5重量%之间(以反应物总固形份为基准),更适当的用量重量百分比在0.01重量%至3重量%之间。添加剂量在重量百分比0.001重量%以下,聚合后的水合体太软且有黏性不利机械加工,添加剂量在重量百分比5重量%以上,吸水性太低而降低树脂性能。The free radical polymerization reaction crosslinking agent can be used alone or in combination of two or more, and its appropriate additive amount is between 0.001% by weight and 5% by weight (based on the total solid content of the reactants), and the more appropriate amount is by weight The percentage is between 0.01% and 3% by weight. If the additive amount is less than 0.001% by weight, the polymerized hydrated body is too soft and viscous to be unfavorable for mechanical processing; if the additive amount is above 5% by weight, the water absorption is too low and the performance of the resin will be reduced.
含酸基单体的羧酸基是以中和剂控制成品的pH值,使其呈中性或微酸性,中和剂为周期表中碱金族或碱土族的氢氧化物或是碳酸化合物,如:氢氧化钠、氢氧化钾、碳酸钠、碳酸钾、碳酸氢钠、碳酸氢钾或氨类化合物。中和剂可单独使用或多种混合使用。含酸基单体的羧酸基部份中和成钠盐或钾盐或铵盐,中和浓度的摩尔百分比为45mol%至85mol%,宜为50mol%至75mol%。中和浓度摩尔百分比为45mol%以下时成品的pH值偏低,中和浓度摩尔百分比为85mol%以上时成品的pH值偏高,成品pH值非呈中性或微酸性时,若不慎与人体接触均不太适合,也较不安全。The carboxylic acid group of the acid group-containing monomer is used as a neutralizing agent to control the pH value of the finished product, making it neutral or slightly acidic. The neutralizing agent is the hydroxide or carbonate of the alkali metal group or alkaline earth group in the periodic table , such as: sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate or ammonia compounds. Neutralizers can be used alone or in combination. The carboxylic acid groups of the acid group-containing monomers are partially neutralized to form sodium salts, potassium salts or ammonium salts, and the molar percentage of the neutralization concentration is 45mol% to 85mol%, preferably 50mol% to 75mol%. When the molar percentage of neutralization concentration is below 45mol%, the pH value of the finished product is low; when the molar percentage of neutralization concentration is above 85mol%, the pH value of the finished product is high; Neither is suitable or safe for human contact.
制造高吸水性树脂的过程之一的预聚合反应,是由聚合引发剂的分解产生自由基开始。聚合引发剂可选用热分解型起始剂,适合的热分解型起始剂有过氧化物,如:过氧化氢、二-第三丁基过氧化物、过氧化酰胺或过硫酸盐(铵盐、碱金属盐)等,及偶氮化合物如:2.2’-偶氮基双(2-脒基丙烷)二盐酸盐、2.2’-偶氮基双(N,N-二伸甲基异丁脒)二盐酸盐;亦可使用还原剂使其成为氧化还原型起始剂,如:酸性亚硫酸盐、硫代硫酸盐、抗坏血酸或亚铁盐;或将氧化还原型起始剂和热分解型起始剂合并使用。首先,氧化还原起始剂是先进行反应产生自由基,当其自由基转移至单体上即引发聚合反应的进行,由于进行聚合反应时会释放出大量的热量而使温度升高,当温度到达热分解型起始剂的分解温度时,又会引发第二段热分解型起始剂的分解,而使整个聚合反应更臻于完全。一般自由基聚合反应起始剂适当用量为重量百分比0.001至10重量%(以中和丙烯酸盐重量为基准),更适当用量则在重量百分比0.1至5重量%之间,使用重量百分比0.001重量%以下时,反应太慢不利经济效益;使用重量百分比10重量%以上时反应太快,反应热不易控制且容易聚合过度而形成凝胶状固体。Pre-polymerization, one of the processes for producing superabsorbent resin, starts with free radicals generated by the decomposition of a polymerization initiator. Polymerization initiator can be selected thermal decomposition type starter, suitable thermal decomposition type initiator has peroxide, such as: hydrogen peroxide, two-tertiary butyl peroxide, peroxide amide or persulfate (ammonium Salt, alkali metal salt), etc., and azo compounds such as: 2.2'-Azobis(2-amidinopropane) dihydrochloride, 2.2'-Azobis(N,N-dimethylene iso butamidine) dihydrochloride; also can use reducing agent to make it redox initiator, such as: acid sulfite, thiosulfate, ascorbic acid or ferrous salt; or redox initiator and Combined use of pyrolytic initiators. First of all, the redox initiator is the first to react to generate free radicals. When the free radicals are transferred to the monomer, the polymerization reaction will be initiated. Because a large amount of heat will be released during the polymerization reaction, the temperature will rise. When the temperature When the decomposition temperature of the thermal decomposition type initiator is reached, the decomposition of the second stage thermal decomposition type initiator will be initiated, and the whole polymerization reaction will be more complete. Generally, the appropriate amount of free radical polymerization initiator is 0.001 to 10% by weight (based on the weight of the neutralized acrylate), and the more appropriate amount is between 0.1 and 5% by weight, and 0.001% by weight is used. When it is less than 10% by weight, the reaction is too slow, which is unfavorable to economic benefits; when the weight percentage is more than 10% by weight, the reaction is too fast, the heat of reaction is not easy to control, and it is easy to overpolymerize to form a gel-like solid.
本发明的聚合反应可于传统批次反应容器中,或于输送带式反应器上进行反应。反应所得的凝胶体,先利用绞碎机切成直径20mm以下的小凝胶体,直径10mm以下更佳,再进行筛选。The polymerization reaction of the present invention can be carried out in a conventional batch reactor or in a conveyor belt reactor. The gel body obtained by the reaction is first cut into small gel bodies with a diameter of less than 20mm by a grinder, preferably less than 10mm, and then screened.
筛选固定粒径的凝胶体直径以2.00mm以下为宜,以0.05mm至1.50mm间较佳。由于粒径0.05mm以下的凝胶体进行烘干、粉碎处理,易产生成品细粉量的提高,粒径2.00mm以上的凝胶体进行烘干,容易因为热传导效果不佳,导致成品的残存单体偏高,物性表现不佳;是故粒径大于2.00mm以上及小于0.05mm的凝胶体则重新送回反应器中进行再次反应、绞碎。The diameter of the gel with a fixed particle size screened is preferably less than 2.00 mm, preferably between 0.05 mm and 1.50 mm. Due to the drying and crushing of gels with a particle size of less than 0.05mm, the amount of fine powder in the finished product is likely to increase, and the drying of gels with a particle size of more than 2.00mm is likely to cause residual products due to poor heat conduction. The monomer is too high, and the physical properties are not good; therefore, the gel with a particle size of more than 2.00mm and less than 0.05mm is sent back to the reactor for further reaction and crushing.
烘干温度以温度100℃至180℃进行烘干为宜,烘干温度100℃以下,烘干时间太久不具经济效益,烘干温度180℃以上会使交联剂提早进行交联反应,后续的干燥过程因交联度过高而无法有效的去除残存单体,达到降低残存单体的效果。The drying temperature should be between 100°C and 180°C. If the drying temperature is below 100°C, it will not be economical if the drying time is too long. If the drying temperature is above 180°C, the crosslinking agent will undergo crosslinking reaction earlier. In the drying process, the residual monomer cannot be effectively removed due to the high cross-linking, so as to achieve the effect of reducing the residual monomer.
干燥后进行粉碎、筛选固定粒径,再进行表面交联剂涂覆处理。筛选固定粒径以0.05mm至1.00mm间为宜,以0.10mm至0.850mm间较佳。粒径0.05mm以下细粉使成品粉尘提高,粒径1.00mm以上粒子使成品吸水速率变慢。依据本发明,丙烯酸盐聚合物的颗粒大小分布越窄越好。After drying, it is crushed, screened to fix the particle size, and then coated with a surface cross-linking agent. The suitable particle size for screening is between 0.05mm and 1.00mm, preferably between 0.10mm and 0.850mm. Fine powder with a particle size below 0.05mm will increase the dust of the finished product, and particles with a particle size above 1.00mm will slow down the water absorption rate of the finished product. According to the invention, the particle size distribution of the acrylate polymer should be as narrow as possible.
高吸水性树脂为一种不溶解化的亲水性聚合体,树脂内部具有均匀性的架桥结构,一般为了改善质量,如提高吸收速率、提高胶体强度、提高抗结块性、液体渗透性都会在树脂的表面再作进一步架桥,此种表面交联处理,即利用具有能与酸基反应的多官能基交联剂,目前已有许多专利被公开如:分散高吸水性树脂与交联剂于有机溶剂中进行表面交联处理(JP-A-56-131608、JP-A-57-44627、JP-A-58-42602、JP-A58-117222),使用无机粉直接将交联剂与交联剂溶液混入高吸水性树脂处理(JP-A60-163956、JP-A-60-255814),添加交联剂后以蒸气处理(JP-A-1-113406),使用有机溶剂、水及多元醇进行表面处理(JP-A-1-292004、美国专利6346569号),使用有机溶液、水、醚(ether)化合物(JP-A-2-153903)等这些表面处理的方法虽能提高吸收速率,提高压力下吸水倍率,但将造成保持力下降过多的不良后果,降低了实际应用的性能。Superabsorbent resin is a kind of insoluble hydrophilic polymer. The resin has a uniform bridging structure inside. Generally, in order to improve the quality, such as improving the absorption rate, improving the colloid strength, improving the caking resistance, and liquid permeability The surface of the resin will be further bridged. This kind of surface crosslinking treatment uses a multifunctional crosslinking agent that can react with acid groups. At present, many patents have been published, such as: dispersing superabsorbent resin and crosslinking. The coupling agent is subjected to surface cross-linking treatment in an organic solvent (JP-A-56-131608, JP-A-57-44627, JP-A-58-42602, JP-A58-117222), and the cross-linked Agent and cross-linking agent solution are mixed into superabsorbent resin treatment (JP-A60-163956, JP-A-60-255814), after adding cross-linking agent, steam treatment (JP-A-1-113406), using organic solvent, Water and polyalcohol carry out surface treatment (JP-A-1-292004, U.S. Patent No. 6346569), although the method for using these surface treatments such as organic solution, water, ether (ether) compound (JP-A-2-153903) can Improve the absorption rate and increase the water absorption rate under pressure, but it will cause the adverse consequences of excessive reduction in holding power and reduce the performance of practical applications.
根据本发明,于表面处理时能同时进行反应的交联剂可为多元醇如:丙三醇、乙二醇、二乙二醇、三乙二醇、聚乙二醇、丙二醇等;或多元胺如:乙二胺、二乙二胺、三乙二胺;或具有两个或两个以上环氧基的化合物如:山梨醇聚缩水甘油醚、聚丙三醇聚缩水甘油醚、乙二醇二缩水甘油醚、二乙二醇二缩水甘油醚、聚乙二醇二缩水甘油醚、双丙三醇聚缩水甘油醚等;亦有碳酸亚烃酯如:乙二醇碳酸酯、4-甲基-1,3-二氧杂环戊烷-2-酮、4,5-二甲基-1,3-二氧杂环戊烷-2-酮、4,4-二甲基-1,3-二氧杂环戊烷-2-酮、4-乙基-1,3-二氧杂环戊烷-2-酮、1,3-二氧杂环己烷-2-酮、4,6-二甲基-1,3-二氧杂环己烷-2-酮或1,3-二氧杂环庚烷-2-酮等。According to the present invention, the cross-linking agent that can react simultaneously during surface treatment can be a polyhydric alcohol such as: glycerol, ethylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, propylene glycol, etc.; Amines such as: ethylenediamine, diethylenediamine, triethylenediamine; or compounds with two or more epoxy groups such as: sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, ethylene glycol Diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, diglycerol polyglycidyl ether, etc.; there are also alkylene carbonates such as: ethylene glycol carbonate, 4-methyl Base-1,3-dioxolane-2-one, 4,5-dimethyl-1,3-dioxolane-2-one, 4,4-dimethyl-1, 3-dioxolane-2-one, 4-ethyl-1,3-dioxolane-2-one, 1,3-dioxolane-2-one, 4, 6-Dimethyl-1,3-dioxan-2-one or 1,3-dioxepan-2-one, etc.
上述表面交联剂的用法可单独使用或两种以上混合使用。交联剂的适当添加剂量在重量百分比0.001重量%至10重量%之间(以反应物总固形份为基准),更适当的用量在0.005重量%至5重量%之间。交联剂添加剂量在重量百分比0.001重量%以下时无法显出效果,在重量百分比10重量%以上时,吸水性太低,降低树脂性能。The above-mentioned surface crosslinking agents can be used alone or in combination of two or more. The appropriate additive amount of the crosslinking agent is between 0.001% and 10% by weight (based on the total solid content of the reactants), and the more appropriate amount is between 0.005% and 5% by weight. When the amount of the crosslinking agent additive is less than 0.001% by weight, the effect cannot be exhibited, and when the amount of the crosslinking agent is more than 10% by weight, the water absorption is too low and the performance of the resin is reduced.
本发明表面交联剂在涂覆处理时的添加方式则是依据表面交联剂的种类,分成表面交联剂直接添加,或调成表面交联剂水溶液添加,或调成表面交联剂亲水性有机溶剂水溶液添加。亲水性有机溶剂为如甲醇、乙醇、丙醇、异丁醇、丙酮、甲醚、乙醚等没有特殊限制,只要可形成溶液即可,其中以甲醇、乙醇较佳(美国专利6849665号)。The method of adding the surface cross-linking agent of the present invention during the coating process is based on the type of the surface cross-linking agent. An aqueous organic solvent solution is added. Hydrophilic organic solvents such as methanol, ethanol, propanol, isobutanol, acetone, methyl ether, ether, etc. are not particularly limited as long as they can form a solution, among which methanol and ethanol are preferred (US Patent No. 6849665).
为充分显示本发明的特征优点,用的于本发明的具有含胺基或羟基化合物通式为:In order to fully demonstrate the characteristic advantages of the present invention, the general formula used for the present invention having amino or hydroxyl compounds is:
X-R-Y (1)X-R-Y (1)
式中;R表示碳原子数不小于4具有直链或支链的烷基(Alkyl)化合物;In the formula; R represents an alkyl (Alkyl) compound with a carbon number of not less than 4 and a straight or branched chain;
X、Y为胺基或羟基。X and Y are amino groups or hydroxyl groups.
就本发明而言,利用具有满足通式(1)的化合物与交联化合物的混合水溶液喷洒于高吸水性树脂进行交联反应,然经温度120℃至230℃热风处理,即可制成具有缓慢吸收速度的,在较高的压力下具有较高吸收倍率的高吸水性树脂为本发明的最大技术特征。用来制造合于上述步骤的高吸水性树脂并无特殊的限制,只要经由本发明的方法制造所得的高吸水性树脂,将能适用于各种型式的卫生用、农业用及食品保鲜用的吸水用品。As far as the present invention is concerned, the mixed aqueous solution of the compound satisfying the general formula (1) and the cross-linking compound is sprayed on the superabsorbent resin for cross-linking reaction, and then treated with hot air at a temperature of 120°C to 230°C to produce a The superabsorbent resin with slow absorption speed and high absorption ratio under relatively high pressure is the biggest technical feature of the present invention. The superabsorbent resin used to manufacture the above-mentioned steps is not particularly limited, as long as the superabsorbent resin produced by the method of the present invention can be applied to various types of hygienic, agricultural and food preservation products. Absorbents.
用于本发明具有含胺基或羟基的化合物为例如:1,2-丁二醇、1,3-丁二醇、1,4-丁二醇、1,2-戊二醇、1,4-戊二醇、1,5-戊二醇、2,4-戊二醇、1,2-己二醇、1,2-庚二醇、1,2-辛二醇、1,4-丁二胺、2-胺基-1-丁醇、2-胺基-1-戊醇、2-胺基-1-己醇、2-胺基-2-甲基-1-丙醇、2-胺基-3-甲基-1-丁醇、2-胺基-4-甲基-1-戊醇等。此含胺基或羟基化合物的用法可单独使用或两种以上混合使用其适当的添加剂量在重量百分比0.001重量%至5重量%之间(以反应物总固形份为基准),更为适当的用量在0.005重量%至3重量%之间。含胺基或羟基化合物的添加剂量,在重量百分比0.001重量%以下时无法显出效果,在重量百分比5重量%以上时,吸水性太低,降低树脂性能。Compounds having amino or hydroxyl groups used in the present invention are, for example: 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,2-pentanediol, 1,4 -Pentanediol, 1,5-pentanediol, 2,4-pentanediol, 1,2-hexanediol, 1,2-heptanediol, 1,2-octanediol, 1,4-butane Diamine, 2-amino-1-butanol, 2-amino-1-pentanol, 2-amino-1-hexanol, 2-amino-2-methyl-1-propanol, 2- Amino-3-methyl-1-butanol, 2-amino-4-methyl-1-pentanol and the like. The usage of this amine-containing or hydroxyl compound can be used alone or in combination of two or more. The amount used is between 0.005% and 3% by weight. When the amount of the additive containing amino group or hydroxyl compound is less than 0.001% by weight, the effect cannot be exhibited, and when the amount of the additive is more than 5% by weight, the water absorption is too low and the performance of the resin is reduced.
本发明制备具有缓慢吸收速度的高吸水性树脂的方法,是以公知制法制成的高吸水性树脂表面,再作进一步架桥(表面交联反应),即添加涂覆具有含胺基或羟基化合物于高吸水性树脂颗粒上进行表面交联反应,此含胺基或羟基化合物的添加方式是以:The method of the present invention for preparing a superabsorbent resin with a slow absorption rate is based on the surface of the superabsorbent resin prepared by a known method, and then further bridging (surface cross-linking reaction), that is, adding and coating with amine-containing or Hydroxyl compounds undergo surface cross-linking reaction on superabsorbent resin particles, and the addition of amino or hydroxyl compounds is as follows:
(a)与表面交联水溶液混合后,涂覆于高吸水性树脂表面以进行表面交联反应;(a) After being mixed with the surface crosslinking aqueous solution, it is coated on the surface of the superabsorbent resin to carry out the surface crosslinking reaction;
(b)于添加表面交联剂处理前加入于高吸水性树脂表面进行表面交联处理;或(b) before adding the surface cross-linking agent to the surface of the super absorbent resin for surface cross-linking treatment; or
(c)于添加表面交联剂处理后再加入于高吸水性树脂等三种方式添加。(c) After adding the surface cross-linking agent and then adding it to the super absorbent resin.
本发明提供的粉状、不溶于水,可吸收水液或尿液及血液的高吸水性树脂,具有缓慢的吸收速度,且在较高的压力下具有较高吸收倍率特性。其制造方法至少包括:The powdery, water-insoluble, superabsorbent resin capable of absorbing water, urine and blood has slow absorption speed and high absorption rate under relatively high pressure. Its manufacturing method includes at least:
(a)使用一种含有丙烯酸(盐)与/或丙烯酰胺(盐)的水溶性不饱和单体,中和比率在45至85摩尔%的范围内,不饱和单体水溶液的浓度在20至55重量%的范围进行聚合反应;(a) Using a water-soluble unsaturated monomer containing acrylic acid (salt) and/or acrylamide (salt), the neutralization ratio is in the range of 45 to 85 mol%, and the concentration of the unsaturated monomer aqueous solution is in the range of 20 to The scope of 55% by weight carries out polymerization reaction;
(b)反应后生成的凝胶体切碎,在温度100℃至180℃范围的热风干燥、粉碎、筛选;(b) The gel body generated after the reaction is chopped, dried, pulverized and screened with hot air at a temperature ranging from 100°C to 180°C;
(c)将筛选出的高吸水性树脂以交联化合物与含胺基或羟基化合物的混合水溶液再进行表面交联涂覆处理;及(c) subjecting the screened superabsorbent resin to a mixed aqueous solution of a crosslinking compound and an amino- or hydroxyl-containing compound for surface crosslinking coating; and
(d)温度120℃至230℃加热处理。(d) Heat treatment at a temperature of 120°C to 230°C.
上述特征,是利用含胺基或羟基化合物与高吸水性树脂进行表面交联聚合反应,当表面交联聚合反应完成,高吸水性树脂的表面即会产生疏水基团,以此达到降低吸收速度的结果,并且在高压力下具有较高吸收倍率的功效特性。The above feature is the use of amino or hydroxyl compounds to carry out surface cross-linking polymerization with superabsorbent resin. When the surface cross-linking polymerization is completed, hydrophobic groups will be generated on the surface of superabsorbent resin to reduce the absorption rate. , and has the efficacy characteristics of higher absorption rate under high pressure.
就本发明而言,经由本发明所制造的高吸水性树脂,由于具有缓慢的吸收速度,以及在较高的压力下具有较高吸收倍率的特性,则经由本发明所制得的高吸水性树脂将能更适用于各种型式的卫生用、农业用及食品保鲜用的吸水用品。As far as the present invention is concerned, the superabsorbent resin produced by the present invention has the characteristics of slow absorption rate and high absorption rate under high pressure, and the superabsorbent resin produced by the present invention The resin will be more suitable for various types of hygienic, agricultural and food-preserving water-absorbing articles.
为显示本发明的高吸水性树脂的压力下吸水倍率,本发明的保持力是利用茶袋试验法测定,并以五次量测结果,去除最高值以及最低值后取平均值,将0.2g的高吸水性树脂装在茶袋里,并浸泡于0.9%的NaCl水溶液20分钟,然后将此浸泡后的茶袋置于离心机中离心(直径23cm、转速1400rpm)三分钟后秤重。所得的数值先减去未充填高吸水性树脂的空白组茶袋重(以相同步骤操作)再除以聚合物重即得保持力数值。In order to show the water absorption rate under pressure of the superabsorbent resin of the present invention, the holding power of the present invention is measured by the tea bag test method, and the average value is obtained after removing the highest value and the lowest value from five measurement results, and the 0.2g The superabsorbent resin was packed in a tea bag and soaked in 0.9% NaCl aqueous solution for 20 minutes, then the soaked tea bag was placed in a centrifuge (diameter 23 cm, rotating speed 1400 rpm) for three minutes and then weighed. The obtained value first subtracts the weight of the tea bag of the blank group not filled with superabsorbent resin (operate in the same procedure) and then divides it by the weight of the polymer to obtain the holding force value.
本发明的高吸水性树脂的压力下吸水倍率,是利用受压吸收重(压力负荷:20g/cm2及49g/cm2)来测定,受压吸收量是根据欧洲专利0339461A号说明书第7页中所描述的方法;即将初始重量的高吸水性树脂放在依据有筛底纹部的圆柱体中,对粉体加以20g/cm2及49g/cm2的压力,接着将此圆柱体置于吸收性需求测试器上,让此高吸水性树脂吸收0.9%的氯化钠水溶液一小时,再将测吸水重量将所得数值除以高吸水性树脂的重量,即得受压吸收重数值。The water absorption rate under pressure of the superabsorbent resin of the present invention is measured by the pressure absorption weight (pressure load: 20g/cm 2 and 49g/cm 2 ), and the pressure absorption is based on page 7 of the specification of European Patent No. 0339461A The method described in ; that is, the initial weight of the super absorbent resin is placed in a cylinder with a sieve shading, and a pressure of 20g/cm 2 and 49g/cm 2 is applied to the powder, and then the cylinder is placed in the Let the superabsorbent resin absorb 0.9% sodium chloride aqueous solution for one hour on the absorbency demand tester, and then divide the measured water absorption weight by the weight of the superabsorbent resin to obtain the weight value under pressure.
以下以参考例及实施例,详细说明本发明;但本发明范围不受这些实施例所限制。The present invention is described in detail below with reference examples and examples; however, the scope of the present invention is not limited by these examples.
参考例:(本领域公知技术,高吸水性树脂制造方法)Reference example: (well-known technology in the art, superabsorbent resin production method)
1)取48%氢氧化钠水溶液218.7g缓慢加入于置有270g丙烯酸及291.6g的水的500c.c圆锥瓶中,氢氧化钠/丙烯酸的滴加比率在0.85至0.95范围内,滴加时间为2小时,并保持瓶内中和反应系统的温度在20℃至40℃范围内;此时得单体浓度42重量%水溶液,其中70mol%(摩尔比)的丙烯酸部份中和成为丙烯酸钠。1) Take 218.7g of 48% sodium hydroxide aqueous solution and slowly add it to a 500c.c conical flask with 270g of acrylic acid and 291.6g of water. The dropping ratio of sodium hydroxide/acrylic acid is in the range of 0.85 to 0.95. For 2 hours, and keep the temperature of the neutralization reaction system in the bottle within the range of 20°C to 40°C; at this time, an aqueous solution with a monomer concentration of 42% by weight is obtained, in which 70mol% (molar ratio) of acrylic acid is partially neutralized to become sodium acrylate .
2)添加入0.414g的N,N’-次甲基双丙烯酰胺于水溶性不饱和单体溶液中,温度维持于20℃左右。2) Add 0.414g of N,N'-methylenebisacrylamide into the water-soluble unsaturated monomer solution, and keep the temperature at about 20°C.
3)再加入0.144g双氧水,1.8g亚硫酸氢钠及1.8g过硫酸铵起始剂进行聚合反应。3) Add 0.144g of hydrogen peroxide, 1.8g of sodium bisulfite and 1.8g of ammonium persulfate initiator to carry out polymerization reaction.
4)将反应生成的凝胶体以切式粉碎机切碎,并筛选出粒径大小为2mm直径以下的凝胶体。4) The gel body generated by the reaction is chopped with a cutting mill, and the gel body whose particle size is less than 2 mm in diameter is screened out.
5)再以130℃温度干燥2小时后利用0.1mm~0.85mm固定粒径筛网筛选,得粉状高吸水性树脂。测定得保持力为41.9g/g,20g/cm2压力下吸水倍率6.5g/g,49g/cm2压力下吸水倍率6.2g/g。5) After drying at 130° C. for 2 hours, sieve through a sieve with a fixed particle size of 0.1 mm to 0.85 mm to obtain a powdery superabsorbent resin. The measured retention force is 41.9g/g, the water absorption capacity under 20g/cm 2 pressure is 6.5g/g, and the water absorption capacity under 49g/cm 2 pressure is 6.2g/g.
实施例一:Embodiment one:
秤取参考例所制得的高吸水性树脂100g,加入乙二醇、1,4-丁二醇(台湾塑料公司制造)及甲醇1/1/0.5混合的水溶液2.5g,以150℃温度加热处理1小时,冷却后,即得高性能高吸水性树脂。测定得保持力为31.9g/g,20g/cm2压力下吸水倍率28.7g/g,49g/cm2压力下吸水倍率19.2g/g,ARI值为8分钟。Weigh 100 g of the superabsorbent resin prepared in the reference example, add 2.5 g of an aqueous solution mixed with ethylene glycol, 1,4-butanediol (manufactured by Taiwan Plastics Corporation) and methanol 1/1/0.5, and heat at 150°C Treat for 1 hour, and after cooling, high-performance superabsorbent resin can be obtained. The measured holding power is 31.9g/g, the water absorption capacity under 20g/ cm2 pressure is 28.7g/g, the water absorption rate under 49g/ cm2 pressure is 19.2g/g, and the ARI value is 8 minutes.
实施例二Embodiment two
重复实施例一,但以180℃温度加热处理10分钟,其余同实施例一,得高性能高吸水性树脂。测定得保持力为32.7g/g,20g/cm2压力下吸水倍率28.1g/g,49g/cm2压力下吸水倍率18.5g/g,ARI值为9.5分钟。Repeat Example 1, but heat treatment at 180° C. for 10 minutes, and the rest is the same as Example 1 to obtain a high-performance superabsorbent resin. The measured holding power is 32.7g/g, the water absorption capacity under 20g/ cm2 pressure is 28.1g/g, the water absorption rate under 49g/ cm2 pressure is 18.5g/g, and the ARI value is 9.5 minutes.
实施例三Embodiment three
重复实施例一,但使用1,4-丁二胺(Fluka公司制造,商名号:32790)替代1,4-丁二醇,其余同实施例一,得高性能高吸水性树脂。测定得保持力为32.5g/g,20g/cm2压力下吸水倍率28.9g/g,49g/cm2压力下吸水倍率19.4g/g,ARI值为8.4分钟。Repeat Example 1, but use 1,4-butanediamine (manufactured by Fluka, trade name: 32790) instead of 1,4-butanediol, and the rest are the same as Example 1 to obtain a high-performance superabsorbent resin. The measured holding power is 32.5g/g, the water absorption capacity under 20g/ cm2 pressure is 28.9g/g, the water absorption rate under 49g/ cm2 pressure is 19.4g/g, and the ARI value is 8.4 minutes.
实施例四Embodiment Four
重复实施例三,但以190℃温度加热处理10分钟,其余同实施例三,可得高性能高吸水性树脂。测定得保持力为32.1g/g,20g/cm2压力下吸水倍率29.4g/g,49g/cm2压力下吸水倍率19.1g/g,ARI值为9.6分钟。Repeat Example 3, but heat treatment at 190° C. for 10 minutes, and the rest are the same as Example 3 to obtain a high-performance superabsorbent resin. The measured retention force was 32.1g/g, the water absorption rate under 20g/ cm2 pressure was 29.4g/g, the water absorption rate under 49g/ cm2 pressure was 19.1g/g, and the ARI value was 9.6 minutes.
实施例五Embodiment five
重复实施例一,但使用2-胺基-1-丁醇(Fluka公司制造,商名号:7176)替代1,4-丁二醇,其余同实施例一,得高性能高吸水性树脂。测定得保持力为31.5g/g,20g/cm2压力下吸水倍率28.2g/g,49g/cm2压力下吸水倍率18.3g/g,ARI值为15.7分钟。Repeat Example 1, but use 2-amino-1-butanol (manufactured by Fluka Company, trade name: 7176) instead of 1,4-butanediol, and the rest are the same as Example 1 to obtain a high-performance superabsorbent resin. The measured holding power is 31.5g/g, the water absorption capacity under 20g/ cm2 pressure is 28.2g/g, the water absorption rate under 49g/ cm2 pressure is 18.3g/g, and the ARI value is 15.7 minutes.
实施例六Embodiment six
重复实施例一,但使用1,2-辛二醇(Sigma-Aldrich公司制造,商名号:213705)替代1,4-丁二醇,其余同实施例一,得高性能高吸水性树脂。测定得保持力为31.1g/g,20g/cm2压力下吸水倍率29.5g/g,49g/cm2压力下吸水倍率18.9g/g,ARI值为23.5分钟。Repeat Example 1, but use 1,2-octanediol (manufactured by Sigma-Aldrich, trade name: 213705) instead of 1,4-butanediol, and the rest are the same as Example 1 to obtain a high-performance superabsorbent resin. The measured holding power is 31.1g/g, the water absorption capacity under 20g/ cm2 pressure is 29.5g/g, the water absorption rate under 49g/ cm2 pressure is 18.9g/g, and the ARI value is 23.5 minutes.
实施例七Embodiment seven
重复实施例一,但使用乙二醇碳酸酯替代乙二醇,其余同实施例一,得高性能高吸水性树脂。测定得保持力为32.7g/g,20g/cm2压力下吸水倍率29.1g/g,49g/cm2压力下吸水倍率19.4g/g,ARI值为10.4分钟。Repeat Example 1, but use ethylene glycol carbonate instead of ethylene glycol, and the rest are the same as Example 1 to obtain a high-performance superabsorbent resin. The measured holding power was 32.7g/g, the water absorption capacity under 20g/ cm2 pressure was 29.1g/g, the water absorption rate under 49g/ cm2 pressure was 19.4g/g, and the ARI value was 10.4 minutes.
实施例八Embodiment Eight
重复实施例六,但使用乙二醇碳酸酯替代乙二醇,其余同实施例六,得高性能高吸水性树脂。测定得保持力为32.2g/g,20g/cm2压力下吸水倍率29.4g/g,49g/cm2压力下吸水倍率19.5g/g,ARI值为26.7分钟。Repeat Example 6, but use ethylene glycol carbonate instead of ethylene glycol, and the rest are the same as Example 6 to obtain a high-performance superabsorbent resin. The measured holding power is 32.2g/g, the water absorption capacity under 20g/ cm2 pressure is 29.4g/g, the water absorption rate under 49g/ cm2 pressure is 19.5g/g, and the ARI value is 26.7 minutes.
比较例一Comparative example one
重复实施例一,但乙二醇和甲醇1/0.5混合的水溶液1.5g,不添加1,4-丁二醇,其余同实施例一,得高性能高吸水性树脂。测定得保持力为32.5g/g,20g/cm2压力下吸水倍率29.1g/g,49g/cm2压力下吸水倍率19.4g/g,ARI值为1.3分钟。Repeat Example 1, but 1.5 g of the aqueous solution of 1/0.5 mixture of ethylene glycol and methanol, without adding 1,4-butanediol, and the rest are the same as Example 1 to obtain a high-performance superabsorbent resin. The measured holding power is 32.5g/g, the water absorption capacity under 20g/ cm2 pressure is 29.1g/g, the water absorption rate under 49g/ cm2 pressure is 19.4g/g, and the ARI value is 1.3 minutes.
比较例二Comparative example two
重复比较例一,乙二醇和甲醇1/0.5混合的水溶液2.5g,其余同比较例一,得高性能高吸水性树脂。测定得保持力为32.9g/g,20g/cm2压力下吸水倍率28.7g/g,49g/cm2压力下吸水倍率19.8g/g,ARI值为1.6分钟。Repeat Comparative Example 1, 2.5 g of the aqueous solution mixed with ethylene glycol and methanol 1/0.5, and the rest are the same as Comparative Example 1 to obtain a high-performance superabsorbent resin. The measured holding power is 32.9g/g, the water absorption capacity under 20g/ cm2 pressure is 28.7g/g, the water absorption rate under 49g/ cm2 pressure is 19.8g/g, and the ARI value is 1.6 minutes.
比较例三Comparative example three
重复比较例二,但以乙二醇碳酸酯替代乙二醇,其余同比较例二,得高性能高吸水性树脂。测定得保持力为32.1g/g,20g/cm2压力下吸水倍率29.4g/g,49g/cm2压力下吸水倍率19.5g/g,ARI值为1.1分钟。Repeat Comparative Example 2, but replace ethylene glycol with ethylene glycol carbonate, and the rest are the same as Comparative Example 2 to obtain a high-performance superabsorbent resin. The measured holding power is 32.1g/g, the water absorption capacity under 20g/ cm2 pressure is 29.4g/g, the water absorption rate under 49g/ cm2 pressure is 19.5g/g, and the ARI value is 1.1 minutes.
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Application publication date: 20120111 |