CN102301197A - Heat exchanger - Google Patents
Heat exchanger Download PDFInfo
- Publication number
- CN102301197A CN102301197A CN201080005789XA CN201080005789A CN102301197A CN 102301197 A CN102301197 A CN 102301197A CN 201080005789X A CN201080005789X A CN 201080005789XA CN 201080005789 A CN201080005789 A CN 201080005789A CN 102301197 A CN102301197 A CN 102301197A
- Authority
- CN
- China
- Prior art keywords
- heat transfer
- transfer tube
- heat
- heat exchanger
- exchanger according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/0008—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one medium being in heat conductive contact with the conduits for the other medium
- F28D7/0016—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one medium being in heat conductive contact with the conduits for the other medium the conduits for one medium or the conduits for both media being bent
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H4/00—Fluid heaters characterised by the use of heat pumps
- F24H4/02—Water heaters
- F24H4/04—Storage heaters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/42—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being both outside and inside the tubular element
- F28F1/424—Means comprising outside portions integral with inside portions
- F28F1/426—Means comprising outside portions integral with inside portions the outside portions and the inside portions forming parts of complementary shape, e.g. concave and convex
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/06—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
- F28F13/12—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by creating turbulence, e.g. by stirring, by increasing the force of circulation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D2200/00—Heat sources or energy sources
- F24D2200/12—Heat pump
- F24D2200/123—Compression type heat pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2270/00—Thermal insulation; Thermal decoupling
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Geometry (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本发明提供一种热交换器,其具备传热管组,该传热管组中,用于使第一流体流动的多根第一传热管(3)和用于使与所述第一流体进行热交换的第二流体流动的多根第二传热管(4)以互相接触的状态交替排列。该传热管组在与第一传热管(3)和第二传热管(4)排列的Y方向正交的X方向上卷绕而形成为螺旋状。在各第一传热管(3)的外周面(31)的X方向的两侧沿第一传热管(3)的延伸方向设有多个凹部(3a),多个凹部(3a)在第一传热管(3)的内周面形成凸部。
The present invention provides a heat exchanger, which is equipped with a heat transfer tube group, in which a plurality of first heat transfer tubes (3) for making a first fluid flow and a plurality of first heat transfer tubes (3) for making the first fluid flow A plurality of second heat transfer tubes (4) through which the second fluid flows for heat exchange are alternately arranged in a state of mutual contact. The heat transfer tube group is wound in a helical shape in the X direction perpendicular to the Y direction in which the first heat transfer tubes (3) and the second heat transfer tubes (4) are arranged. On both sides of the outer peripheral surface (31) of each first heat transfer tube (3) in the X direction, a plurality of recesses (3a) are provided along the extension direction of the first heat transfer tube (3), and the plurality of recesses (3a) A convex portion is formed on the inner peripheral surface of the first heat transfer tube (3).
Description
技术领域 technical field
本发明涉及用于在第一流体与第二流体之间进行热交换的热交换器,尤其涉及适合于热泵式供热水机的热交换器。The present invention relates to a heat exchanger for exchanging heat between a first fluid and a second fluid, and more particularly to a heat exchanger suitable for a heat pump water heater.
背景技术 Background technique
在以往的热泵式供热水机、空调设备、地板下采暖装置等中,使用用于在两种流体(例如水和制冷剂、空气和制冷剂)之间进行热交换的热交换器。Conventional heat pump water heaters, air conditioners, underfloor heating devices, and the like use heat exchangers for exchanging heat between two fluids (for example, water and refrigerant, air and refrigerant).
例如,在专利文献1中公开有图10A及10B所示的热交换器10。该热交换器10中,用于供水流动的一根水用圆管11和用于供制冷剂流动的两根制冷剂用圆管12在整个长度上密接,且上述的圆管11、12形成为跑道卷绕形状。制冷剂用圆管12的外径设定为水用圆管11的外径的一半左右,两根制冷剂用圆管12配置在隔着水平线且从水用圆管11的中心相对于水平线成45度的位置。另外,在专利文献1的图4中记载有一种将形成为跑道卷绕形状的热交换器10隔着隔热片层叠而成的热交换器单元。For example,
专利文献1:日本特开2006-162204号公报Patent Document 1: Japanese Patent Laid-Open No. 2006-162204
若为专利文献1中公开的热交换器10那样使水用圆管11和制冷剂用圆管12在接触的状态下卷绕而成的结构,则能够以小的占有面积将它们的接触长度确保得较大。因此,与具有同程度的性能的其它结构的热交换器相比,能够小型化。然而,对该类型的热交换器还要求进一步的小型化。If the heat exchanger 10 disclosed in
发明内容 Contents of the invention
因此,本发明的目的在于提供一种能够进一步小型化的热交换器。Therefore, an object of the present invention is to provide a heat exchanger that can be further downsized.
即,本发明提供一种热交换器,其具备传热管组,该传热管组中,用于供第一流体流动的多根第一传热管和用于供与所述第一流体进行热交换的第二流体流动的多根第二传热管以互相接触的状态交替排列,该传热管组在与所述第一传热管和所述第二传热管并列的排列方向正交的正交方向上卷绕而形成为螺旋状,在所述第一传热管的各自的外周面的所述正交方向的两侧沿该第一传热管的延伸方向设置有多个凹部,所述多个凹部在该第一传热管的内周面形成凸部。That is, the present invention provides a heat exchanger including a heat transfer tube group in which a plurality of first heat transfer tubes for flowing a first fluid and a plurality of first heat transfer tubes for supplying and communicating with the first fluid are provided. A plurality of second heat transfer tubes through which the second fluid of heat exchange flows is arranged alternately in a state of contact with each other, and the heat transfer tube group is aligned in the direction parallel to the first heat transfer tubes and the second heat transfer tubes. wound in the orthogonal direction to form a helical shape, and a plurality of The recesses, the plurality of recesses form protrusions on the inner peripheral surface of the first heat transfer tube.
发明效果Invention effect
根据上述结构,由于构成螺旋状的传热管组的第一传热管及第二传热管都设置有多根,因此能够使用小尺寸的管作为上述的传热管。因此,能够缩小传热管组的最小的弯曲半径。并且,由于第一传热管及第二传热管在与传热管组卷绕的方向正交的方向上排列,因此能够将该列的宽度也抑制得较小。进而,由于第一传热管和第二传热管以互相接触的状态交替排列,因此若除了位于两端的传热管,则一方的传热管由另一方的传热管夹着。因此,能够较大地确保第一传热管与第二传热管的接触面积,从而能够相应地缩短第一传热管及第二传热管的全长。通过上述的结构,在本实施方式的热交换器中,与具有同程度的性能的以往的热交换器相比,能够实现进一步的小型化。According to the above structure, since the first heat transfer tubes and the second heat transfer tubes constituting the spiral heat transfer tube group are provided in plural, small-sized tubes can be used as the above-mentioned heat transfer tubes. Therefore, the minimum bending radius of the heat transfer tube group can be reduced. Furthermore, since the first heat transfer tubes and the second heat transfer tubes are arranged in a direction perpendicular to the direction in which the heat transfer tube group is wound, the width of the row can also be kept small. Furthermore, since the first heat transfer tubes and the second heat transfer tubes are alternately arranged in contact with each other, one heat transfer tube is sandwiched by the other heat transfer tube except for the heat transfer tubes located at both ends. Therefore, a large contact area between the first heat transfer tube and the second heat transfer tube can be ensured, and the total lengths of the first heat transfer tube and the second heat transfer tube can be shortened accordingly. With the above configuration, in the heat exchanger according to the present embodiment, it is possible to achieve further downsizing compared with a conventional heat exchanger having the same level of performance.
并且,在本发明中,在第一传热管的各自的外周面的与排列方向正交的方向的两侧,沿着第一传热管的延伸方向设置有凹部,该凹部在第一传热管的内周面形成凸部。因此,第一流体在第一传热管内与凸部碰撞的同时进行流动,从而第一流体的流动紊乱。由此,能够提高第一流体在面内的温度均匀性,能够提高第一流体与第二流体的热交换效率。由此,能够进一步小型化。Furthermore, in the present invention, on both sides of the outer peripheral surfaces of the first heat transfer tubes in the direction perpendicular to the arrangement direction, recesses are provided along the extending direction of the first heat transfer tubes, and the recesses are formed on the first heat transfer tubes. A convex portion is formed on the inner peripheral surface of the heat pipe. Therefore, the first fluid flows while colliding with the protrusions inside the first heat transfer tube, and the flow of the first fluid is disturbed. Thereby, the in-plane temperature uniformity of the first fluid can be improved, and the heat exchange efficiency between the first fluid and the second fluid can be improved. Thereby, further miniaturization is possible.
附图说明 Description of drawings
图1是表示本发明的一实施方式涉及的热交换器的俯视图。FIG. 1 is a plan view showing a heat exchanger according to one embodiment of the present invention.
图2是图1的主要部分放大图。FIG. 2 is an enlarged view of main parts of FIG. 1 .
图3是与图1的III-III线对应的主要部分放大剖视图。Fig. 3 is an enlarged cross-sectional view of main parts corresponding to line III-III in Fig. 1 .
图4是图1的热交换器的主要部分放大侧视图。Fig. 4 is an enlarged side view of main parts of the heat exchanger of Fig. 1 .
图5A是图4的VA-VA线剖视图,图5B是图4的VB-VB线剖视图。5A is a sectional view taken along line VA-VA in FIG. 4 , and FIG. 5B is a sectional view taken along line VB-VB in FIG. 4 .
图6A是表示第二传热管的凹部的最大深度与内周面附近的制冷剂的流速的关系的曲线图,图6B是表示第二传热管的凹部的最大深度与压力损失的关系的曲线图。6A is a graph showing the relationship between the maximum depth of the concave portion of the second heat transfer tube and the flow velocity of the refrigerant near the inner peripheral surface, and FIG. 6B is a graph showing the relationship between the maximum depth of the concave portion of the second heat transfer tube and the pressure loss. Graph.
图7是变形例的热交换器的主要部分放大侧视图。Fig. 7 is an enlarged side view of main parts of a heat exchanger according to a modified example.
图8是另一变形例的热交换器的主要部分放大侧视图。Fig. 8 is an enlarged side view of main parts of a heat exchanger according to another modification.
图9是包含图1所示的热交换器在内的热泵式供热水机的结构图。Fig. 9 is a block diagram of a heat pump water heater including the heat exchanger shown in Fig. 1 .
图10A是表示以往的热交换器的俯视图,图10B是图10A的XB-XB线剖视图。FIG. 10A is a plan view showing a conventional heat exchanger, and FIG. 10B is a cross-sectional view taken along line XB-XB in FIG. 10A .
具体实施方式 Detailed ways
以下,参照附图,详细地说明本发明的实施方式。需要说明的是,以下,举出在热泵式供热水机等设备中使用的用于在二氧化碳或替代弗利昂等制冷剂与水之间进行热交换的热交换器为例进行了说明,但本发明不局限于此,例如也能够适用于在水与水(热水)之间进行热交换用的热交换器,或者在热泵循环中的高温制冷剂与低温制冷剂之间进行热交换用的内部热交换器等。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In the following, a heat exchanger for exchanging heat between a refrigerant such as carbon dioxide or alternative freon and water used in a heat pump water heater or the like will be described as an example. However, the present invention is not limited thereto. For example, it can also be applied to a heat exchanger for heat exchange between water and water (hot water), or for heat exchange between a high-temperature refrigerant and a low-temperature refrigerant in a heat pump cycle. internal heat exchanger etc.
如图1~图3所示,本发明的一实施方式涉及的热交换器1具备形成为呈平坦的长方形板状那样的螺旋状的传热管组2。该传热管组2通过多根(图例中为4根)第一传热管3和多根(图例中为3根)第二传热管4以在大致整个长度上互相接触的状态接合并一体化而构成。并且,通过使比较低温的水(第一流体)在第一传热管3内流动,使比较高温的制冷剂(第二流体)在第二传热管4内流动,从而在水与制冷剂之间进行热交换而通过制冷剂将水加热。As shown in FIGS. 1 to 3 , a
第一传热管3及第二传热管4可以由铜、铜合金、SUS等具有良好的导热性的金属构成。作为第一传热管3及第二传热管4,适合使用圆形管。The first
如图3所示,第一传热管3和第二传热管4以互相接触的状态在与第一传热管3及第二传热管4的延伸方向(中心轴方向)正交的方向(图3中的上下方向)上交替排列成一列。在本实施方式中,第一传热管3和第二传热管4以它们的中心在同一直线上并列的方式排列。并且,相邻的第一传热管3与第二传热管4相互接合。As shown in FIG. 3 , the first
第一传热管3与第二传热管4的接合可以通过硬钎焊、软钎焊或导热性粘接剂等进行。若进行此种使用了接合剂的接合,则第一传热管3与第二传热管4的接合面积变大,能够较大地确保有效传热面积。需要说明的是,也可以通过例如热收缩管将第一传热管3和第二传热管4集中捆束而将第一传热管3和第二传热管4接合。The joining of the first
在此,优选第一传热管3的外径D1为第二传热管4的外径D2以上(D2≤D1)。本实施方式的第一传热管3的外径及壁厚比第二传热管4的外径及壁厚大。例如,在使用二氧化碳(CO2)作为制冷剂的情况下,第二传热管4的外径D2为5.0mm,第一传热管3的外径D1为6.0mm。Here, it is preferable that the outer diameter D 1 of the first
传热管组2在与第一传热管3和第二传热管4并列的排列方向(以下称为“Y方向”。)正交的正交方向(以下称为“X方向”。)上卷绕。具体而言,如图1所示,传热管组2形成为将直线部2a和平滑地弯曲大致90°的四个半圆弧状的弯曲部2b交替反复卷绕而得到的大致矩形的螺旋状。The heat
优选在传热管组2中相邻的外侧回绕部分与内侧回绕部分之间、即从外侧计算的第n(n为自然数)周的部分与第n+1周的部分之间形成有间隙S(参照图2及图3)。若形成有间隙S,则能够防止传热管组2中相邻的回绕部分彼此之间直接的热移动。需要说明的是,可以在传热管组2中相邻的外侧回绕部分与内侧回绕部分之间,在适当的部位配置例如铜管或树脂片等作为间隔件,来确保间隙S。或者可以在相邻的回绕部分彼此之间插入隔热材料。这样也能够得到与形成间隙S的情况同样的效果。Preferably, a gap S is formed between the adjacent outer winding part and the inner winding part in the heat
另外,如图2所示,优选传热管组2中的弯曲部2b的弯曲半径R整个恒定。若如此,则能够减少弯曲加工时使用的夹具的种类,使加工性变好。In addition, as shown in FIG. 2 , it is preferable that the bending radius R of the
在本实施方式中,水在第一传热管3中从传热管组2的螺旋状的外周侧朝向中心侧流动,制冷剂在第二传热管4中从传热管组2的螺旋状的中心侧朝向外周侧流动。若如此,则水和制冷剂形成对流,则有效地进行热交换。In this embodiment, water flows from the spiral outer peripheral side of the heat
具体而言,在传热管组2的螺旋状的中心侧配置有第一流出口构件6和第二流入口构件7,在传热管组2的螺旋状的外周侧配置有第一流入口构件5和第二流出口构件8。各构件5~8呈沿Y方向延伸的长方体状,且具有在长度方向的端面的一方(图1中描绘出的一方的端面)开口的内部空间51、61、71、81。并且,所有的第一传热管3的一端与第一流出口构件6的一侧面连接,所有的第一传热管3的另一端与第一流入口构件5的一侧面连接。另外,所有的第二传热管4的一端形成在第二流入口构件7的一侧面,所有的第二传热管4的另一端与第二流出口构件8的一侧面连接。即,第一流入口构件5形成将水向各第一传热管3内引导的水的流入口,第一流出口构件6形成将在各第一传热管3内流动的水集中排出的水的流出口。另外,第二流入口构件7形成将制冷剂向各第二传热管4内引导的制冷剂的流入口,第二流出口构件8形成将在各第二传热管4内流动的制冷剂集中排出的制冷剂的流出口。Specifically, the
并且,在本实施方式中,在图1所示的传热管组2的长边侧的直线部2a中的规定区域E1及短边侧的直线部2a中的规定区域E2形成有图4、图5A以及5B所示那样的多个凹部3a、4a。如此,在弯曲部2b的弯曲半径R小的情况下,优选在除了弯曲部2b以外的区域设置凹部3a、4a。若如此,则能够防止弯曲加工时的破损。在此,规定区域E1、E2可以与直线部2a的长度一致,也可以比其短。或者也可以随着朝向螺旋状的内侧而规定区域E1、E2的长度变短。另外,凹部3a、4a不需要在长边侧的直线部2a及短边侧的直线部2a这两方设置,可以仅设置在任一方。In addition, in this embodiment, the predetermined region E1 in the long side
具体而言,在规定区域E1、E2中,在各第一传热管3的外周面31中的X方向的两侧沿第一传热管3的延伸方向以规定的间距设置多个凹部3a,并且在各第二传热管4的外周面41中的X方向的两侧沿第二传热管4的延伸方向以规定的间距设置多个凹部4a。如图5A所示,设置在第一传热管3上的凹部3a在第一传热管3的内周面32形成凸部3b,如图5B所示,设置在第二传热管3上的凹部4a在第二传热管4的内周面42形成凸部4b。需要说明的是,凹部3a、4a设置在传热管3、4的外周面31、41中的X方向的两侧即可,不必一定位于传热管3、4的中心的正旁边。例如,凹部3a、4a可以设置在从传热管3、4的中心的正旁边的位置向图4中上侧或下侧偏移的位置上。Specifically, in the predetermined regions E1 and E2, a plurality of
在本实施方式中,在第一传热管3的外周面31中的X方向的一侧设置的凹部3a与在X方向的另一侧设置的凹部3a沿第一传热管3的延伸方向交替配置。同样地,在第二传热管4的外周面41中的X方向的一侧设置的凹部4a与在X方向的另一侧设置的凹部4a沿第二传热管4的延伸方向交替配置。并且,在本实施方式中,在第一传热管3设置的凹部3a及在第二传热管4设置的凹部4a成为在与第一传热管3或第二传热管4的延伸方向平行的方向上延伸的线状的凹坑。In this embodiment, the
例如,在使用二氧化碳作为制冷剂时,第二传热管4的凹部4a的间距在X方向的两侧都为10mm,长度为5.0mm,第一传热管3的凹部3a的间距在X方向的两侧都为10mm,长度为5.0mm。需要说明的是,所谓间距,是指在X方向的单侧中的相邻的凹部的中心间距离。另外,优选凹部3a、4a的最大深度(位于最深位置的最下点的深度)分别为传热管3、4的外径的5%以上且20%以下。For example, when using carbon dioxide as the refrigerant, the pitch of the
为了形成如此构成的传热管组2,例如,使直线状的第一传热管3及第二传热管4交替堆积,利用上述的方法将该堆积体接合后,通过冲压加工在传热管组2的左右两面形成凹部3a、4a。之后,在同一平面上进行弯曲加工以使得传热管组2呈大致矩形的螺旋状即可。或者,也可以将通过冲压加工等预先形成了凹部3a、4a的第一传热管3及第二传热管在同一平面上分别进行弯曲加工,以使得它们呈大致矩形的螺旋状,并将它们层叠。In order to form the heat
如以上说明所示,在本实施方式的热交换器1中,由于构成螺旋状的传热管组2的第一传热管3及第二传热管4都设置有多根,因此可以使用小尺寸的管作为上述的传热管。因此,能够减小传热管组2的最小的弯曲半径。并且,由于第一传热管3及第二传热管4在与传热管组2卷绕的方向正交的方向上排列,因此也能够将该列的宽度抑制得较小。并且,由于第一传热管3和第二传热管4以互相接触的状态交替排列,因此若除了位于两端的传热管,则一方的传热管由另一方的传热管夹着。因此,能够较大地确保第一传热管3与第二传热管4的接触面积,从而能够相应地缩短第一传热管3及第二传热管4的全长。通过上述的结构,在本实施方式的热交换器1中,与具有同程度的性能的以往的热交换器相比,能够实现进一步的小型化。As described above, in the
并且,在本实施方式的热交换器1中,在各第一传热管3的外周面31的X方向的两侧沿第一传热管3的延伸方向设置有凹部3a,该凹部3a在第一传热管3的内周面32形成凸部3b。因此,水在第一传热管3内与凸部3b碰撞并同时进行流动,从而水的流动紊乱。由此,能够提高水在面内的温度均匀性,能够提高水与制冷剂的热交换效率。由此,能够更加小型化。并且,凹部3a不设置在第一传热管3与第二传热管4接触的Y方向上,而设置在X方向上,因此能够在不增加上述的接触热阻力的情况下得到上述的效果。In addition, in the
在此,在本实施方式中,在用于使制冷剂流动的第二传热管4的外周面41的X方向的两侧沿第二传热管4的延伸方向设置有凹部4a,该凹部4a在第二传热管4的内周面42形成凸部4b,从而制冷剂在第二传热管4内与凸部4b碰撞并同时进行流动。即,制冷剂的流动也紊乱,因此能够进一步提高水与制冷剂的热交换效率。然而,也可以取代在外周面41设有凹部4a的圆形管,而使用在内周面设有多个槽的带槽管作为制冷剂用的第二传热管4。但是,由于这样的带槽管比较昂贵,因此像本实施方式的那样使用在外周面41设有凹部4a的圆形管时,能够抑制成本。Here, in the present embodiment, recesses 4 a are provided on both sides in the X direction of the outer
另外,在具有图10A及10B所示那样的跑道卷绕形状的、换言之在包含以互相对置的方式平行配置的一对直线状部分和为了将上述的直线状部分的端部彼此连结而弯曲成180°的一对半圆弧状部分在内的热交换器10中,在半圆弧状部分的外侧形成大致直角三角形形状的大的死区,这成为专有面积的增加的主要因素。与此相对,在本实施方式的热交换器1中,传热管组2形成为大致矩形的螺旋状,位于其角部的弯曲部2b的弯曲半径R恒定,因此与跑道卷绕形状比较,位于最外周的弯曲部2b的弯曲半径格外变小。因此,能够将在热交换器1的外侧形成的死区抑制得较小。当从另一方面观察该结构时,在本实施方式的结构中,与跑道卷绕形状不同,即使从螺旋状的外周侧朝向中心侧,弯曲部2b的弯曲半径也不变小。因此,能够将传热管组2配置到螺旋状的中心附近,由此能够使中心附近的死区变小。并且,由于弯曲部2b的弯曲半径R恒定,因此加工性也良好。10A and 10B have a runway winding shape, in other words, including a pair of linear parts arranged in parallel to face each other and the ends of the above-mentioned linear parts are bent to connect each other. In the heat exchanger 10 including a pair of semicircular portions at 180°, a large dead zone in the shape of a substantially right triangle is formed outside the semicircular portions, which is a factor of increasing the dedicated area. On the other hand, in the
并且,如上所述,可以使用小尺寸的管作为第一传热管3及第二传热管4,因此能够将形成为螺旋状的传热管组2的弯曲部2b的弯曲半径R抑制得较小,能够将因弯曲部2b而在热交换器1的外侧形成的大致直角三角形状的死区抑制得更加小。In addition, as described above, small-sized tubes can be used as the first
并且,在本实施方式中,在传热管组2的螺旋状的外周侧配置第一流入口构件5及第二流出口构件8,在传热管组2的螺旋状的中心侧配置第一流出口构件6及第二流入口构件7。换言之,比较低温的水在第一传热管3内从位于螺旋状的外周侧的另一端朝向位于螺旋状的中心侧的一端流动,比较高温的制冷剂在第二传热管4内从位于螺旋状的中心侧的一端朝向位于螺旋状的外周侧的另一端流动。即,当整体观察热交换器1时,水及制冷剂都以从热交换器1的周缘朝向中心而温度变高的方式流动,因此能够以小的面积配置向外部的散热量变多的高温部,能够更有效地抑制散热损失。并且,由于水的温度变高时,粘性降低,因此从压力损失的观点考虑,也优选水以随着朝向螺旋状的中心而温度变高的方式流动的结构。In addition, in this embodiment, the first inlet member 5 and the
需要说明的是,向制冷剂所流动的第二传热管4的内侧突出的凸部4b还具有以下的效果。制冷剂中通常混入有PAG(聚亚烷基乙二醇)等用于润滑压缩机等的油。因此,第二传热管4内的流动成为双层流,在第二传热管4的内周面42上形成油膜。为了维持高的热交换效率,优选油膜的厚度极其薄。凸部4b也有助于减小油膜的厚度。即,存在凸部4b时,内周面42附近的制冷剂的流速变大,由此在内周面42上流动的油膜与制冷剂的速度差增大。于是,很多的油被制冷剂从油膜的表面带走,油膜的厚度变薄。另一方面,当凸部4b的高度过高时,压力损失变大,热交换器1的性能降低。因此,优选适当设定凹部4a的最大深度而将凸部4b的高度保持在优选的范围内。In addition, the
例如,在图6A及6B中示出使用二氧化碳作为制冷剂时的对使第二传热管4的凹部4a的最大深度变化时的制冷剂的流动状态进行分析的结果。分析使用软件「FULENT6.3」,作为条件,制冷剂的质量流量为650kg/m2s,温度为60℃,压力为10MPa,制冷剂中的油浓度为1.0质量%。另外,在外径为5.0mm、内径为4.1mm的第二传热管4中以图4所示的形态在X方向的两侧都以10mm的间距配置长度为5.0mm的凹部4a。并且,对凹部4a的最大深度为0、0.4、0.5、0.6mm的情况分别进行计算。凹部4a的最大深度为0mm是未设置凹部4a的圆管的情况。For example, FIGS. 6A and 6B show the results of analyzing the flow state of the refrigerant when the maximum depth of the
如图6A所示,内周面42附近的制冷剂的流速在凹部4a的最大深度为0.4~0.5mm的范围内饱和。这意味着即使凹部4a的最大深度再继续加深,油膜厚度也不太会减小。另一方面,如图6B所示,压力损失在凹部4a的最大深度为0.4~0.5mm的范围内急剧增加。因此,优选凹部4a的最大深度为从上述范围略微向两侧变宽的0.3~0.6mm。As shown in FIG. 6A , the flow velocity of the refrigerant in the vicinity of the inner
上述那样的热交换器1适合使用于热泵式供热水机200。在图9示出包含本实施方式的热交换器1的热泵式供热水机200。该热泵式供热水机200具有热泵单元201和箱单元203。箱单元203具有由热泵单元201制作的储存热水的储热水箱202,储存在储热水箱202中的热水向供热水龙头204供给。热泵单元201具备压缩制冷剂的压缩机205、使制冷剂散热的散热器207、使制冷剂膨胀的膨胀阀209、使制冷剂蒸发的蒸发器211以及以该顺序将上述设备连接的制冷剂管213。并且,使用本实施方式的热交换器1作为散热器207。需要说明的是,在热泵单元201中,可以取代膨胀阀209,而使用能够回收制冷剂的膨胀能量的容积式膨胀机。The
本发明并未限定为上述实施方式,而能够进行各种变形。例如,第一传热管3及第二传热管4的根数及外径根据热交换器1所要求的性能或第一流体及第二流体的种类而适当选定即可。另外,传热管组2回绕的回绕数和螺旋状的大小也可以适当决定。The present invention is not limited to the above-described embodiments, and various modifications are possible. For example, the number and outer diameter of the first
并且,传热管组2不需要形成为大致矩形的螺旋状,例如,可以形成为圆形的螺旋状,或者也可以如图10A所示那样形成为跑道卷绕形状。但是,从上述那样的死区的观点出发,优选传热管组2形成为大致矩形的螺旋状。Furthermore, the heat
另外,在上述实施方式中,第一传热管3和第二传热管4以它们的中心在同一直线上并列的方式排列,但例如在第一传热管3的外径D1与第二传热管4的外径D2不同的情况下,第一传热管3与第二传热管4以与排列方向正交的正交方向的一侧的最外点在同一直线上并列的方式排列也可。在该情况下,第一传热管3与第二传热管4的中心排列成锯齿状。In addition, in the above-mentioned embodiment, the first
在上述实施方式中,在第一传热管3的外周面31中的X方向的一侧设置的凹部3a与在X方向的另一侧设置的凹部3a沿着第一传热管3的延伸方向交替配置,但它们也可以配置在X方向上的对置的位置上。但是,在凹部3a与第一传热管3的延伸方向平行的情况下,若采用这样的配置,则第一传热管3内宽度窄的部分变长,因此优选为上述实施方式那样的配置。该点对于在第二传热管4上设置的凹部4a也同样。In the above-described embodiment, the
并且,如图7所示,在各第一传热管3的外周面31中的X方向的两侧设置的凹部3a可以是沿相对于第一传热管3的延伸方向产生倾斜的方向延伸的线状的凹坑,在各第二传热管4的外周面41中的X方向的两侧设置的凹部4a可以是沿相对于第二传热管4的延伸方向产生倾斜的方向延伸的线状的凹坑。若为这样的凹部3a、4a,则能够在有效地搅拌水或制冷剂的同时使它们流动。尤其是在热交换器1用于图9所示的热泵式供热水机200时,在用于使制冷剂流动的第二传热管4上设置的凹部4a优选相对于第二传热管4的延伸方向倾斜。存在如下情况,即,制冷剂中混入对压缩机205进行润滑的油,该油相对较多地滞留在第二传热管4的底部而热交换效率降低。因此,若凹部4a倾斜,则能够搅拌制冷剂而抑制油的滞留。需要说明的是,在传热管3、4设置倾斜的凹部3a、4a时,X方向的一侧的凹部3a、4a和另一侧的凹部3a、4a可以如图7所示那样配置在X方向上的对置的位置,也可以如图8所示那样沿传热管3、4的延伸方向交替配置。And, as shown in FIG. 7, the
并且,也可以适当选择在第一传热管3上设置与延伸方向平行的凹部3a而在第二传热管4上设置相对于延伸方向倾斜的凹部4a、或在第一传热管3上设置的两侧的凹部3a交替配置而在第二传热管4上设置的两侧的凹部4a配置在对置的位置上等上述的形状及位置的组合。In addition, it is also possible to appropriately choose to provide a
另外,本发明的凹部不需要为线状的凹坑,只要在第一传热管或第二传热管的内周面形成凸部即可。例如,可以将第一传热管3及第二传热管4形成为沿X方向蜿蜒前进的波状,将其谷部作为凹部。即,本发明的凸部不需要使由第一传热管或第二传热管的内周面围成的空间的截面积变窄,也可以是在保持其截面积的状态下向内侧突出的部分。但是,从加工性的观点出发,优选本发明的凹部如上述实施方式那样是形成凸部3b的凹坑,尤其优选是沿规定方向延伸的线状的凹坑,其中该凸部3b使由第一传热管3或第二传热管4的内周面32、42围成的空间的截面积变窄。In addition, the recesses of the present invention do not need to be linear dimples, and it is only necessary to form protrusions on the inner peripheral surface of the first heat transfer tube or the second heat transfer tube. For example, the first
工业实用性Industrial Applicability
本发明的热交换器作为热泵的热交换器、尤其是作为热泵式供热水机用的热交换器有用。另外,本发明还能够适用于进行液体彼此或气体彼此的热交换用的热交换器。The heat exchanger of the present invention is useful as a heat exchanger for a heat pump, especially as a heat exchanger for a heat pump water heater. In addition, the present invention can also be applied to a heat exchanger for exchanging heat between liquids or between gases.
Claims (16)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009-024653 | 2009-02-05 | ||
JP2009024653 | 2009-02-05 | ||
PCT/JP2010/000267 WO2010089957A1 (en) | 2009-02-05 | 2010-01-19 | Heat exchanger |
Publications (2)
Publication Number | Publication Date |
---|---|
CN102301197A true CN102301197A (en) | 2011-12-28 |
CN102301197B CN102301197B (en) | 2014-07-23 |
Family
ID=42541870
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201080005789.XA Expired - Fee Related CN102301197B (en) | 2009-02-05 | 2010-01-19 | Heat exchanger |
Country Status (5)
Country | Link |
---|---|
US (1) | US20110284193A1 (en) |
EP (1) | EP2395308B1 (en) |
JP (1) | JP5394405B2 (en) |
CN (1) | CN102301197B (en) |
WO (1) | WO2010089957A1 (en) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103471430A (en) * | 2013-09-30 | 2013-12-25 | 赵炜 | Fin tube with bulges inside |
CN103528394A (en) * | 2013-09-27 | 2014-01-22 | 山东大学 | Arc-shaped sealing type finned tube radiator |
CN103542735A (en) * | 2013-09-27 | 2014-01-29 | 山东大学 | Enclosed arc finned tube radiator with partial smooth tubes |
CN103884211A (en) * | 2013-09-30 | 2014-06-25 | 赵炜 | Fin tube radiator with changing bump height |
CN103900401A (en) * | 2013-09-30 | 2014-07-02 | 赵炜 | A Finned Tube Radiator with Varying Protrusion Density |
CN103968702A (en) * | 2014-05-19 | 2014-08-06 | 山东大学 | Heat dissipation device of eight-angle prism shape |
CN104019687A (en) * | 2014-06-09 | 2014-09-03 | 赵炜 | Heat sink with heights of protrusions decreasing along main fins |
CN104048523A (en) * | 2014-06-09 | 2014-09-17 | 赵炜 | Radiator with reduced bulge height between fin root and fin top |
CN108151372A (en) * | 2017-12-28 | 2018-06-12 | 新昌县宏宇制冷有限公司 | A kind of Dual heat exchange evaporator |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5165740B2 (en) * | 2010-10-01 | 2013-03-21 | シャープ株式会社 | Heat exchange device and cooling chamber using the same |
US20150122459A1 (en) * | 2013-11-06 | 2015-05-07 | Carrier Corporation | Brazed heat exchanger design |
JP7254307B2 (en) * | 2020-03-04 | 2023-04-10 | 株式会社Kmct | heat transfer tube |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03279788A (en) * | 1990-03-27 | 1991-12-10 | Hitachi Cable Ltd | coiled heat exchanger |
CN1639531A (en) * | 2002-01-21 | 2005-07-13 | 罗狄亚聚酰胺中间体公司 | Coil for coolant circulation, method for making same and reactor comprising same |
JP2005233479A (en) * | 2004-02-18 | 2005-09-02 | Tokyo Radiator Mfg Co Ltd | Heat exchanger tube for heat exchanger |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2080626A (en) * | 1936-06-18 | 1937-05-18 | Oliver W Mojonnier | Tube |
JPS54128041A (en) * | 1978-03-28 | 1979-10-04 | Hitoshi Tatsumi | Evaporation system cooling heat exchanger |
SE441302B (en) * | 1980-05-27 | 1985-09-23 | Euroheat Ab | TREATMENT HEAD EXCHANGER WITH SPIRALLY INDEPENDED RODS IN A STACK |
JPH0734949B2 (en) * | 1992-11-06 | 1995-04-19 | 株式会社日立製作所 | Heat transfer tube manufacturing method |
SE517450C2 (en) * | 1999-06-18 | 2002-06-04 | Valeo Engine Cooling Ab | Fluid transport tubes and methods and apparatus for producing the same |
JP3768147B2 (en) * | 2001-11-09 | 2006-04-19 | 三洋電機株式会社 | Heat exchanger and heat pump water heater |
JP3949589B2 (en) * | 2003-01-24 | 2007-07-25 | 東芝キヤリア株式会社 | Heat pump water heater |
JP2004340455A (en) * | 2003-05-15 | 2004-12-02 | Taiheiyo Seiko Kk | Heat exchanger |
US6945320B2 (en) * | 2004-01-26 | 2005-09-20 | Lennox Manufacturing Inc. | Tubular heat exchanger with offset interior dimples |
JP2005221094A (en) * | 2004-02-03 | 2005-08-18 | Iwai Kikai Kogyo Co Ltd | Heat transfer pipe for heat exchanger |
JP2006162204A (en) | 2004-12-10 | 2006-06-22 | Mitsubishi Electric Corp | Heat exchanger for water heater |
CN100451531C (en) * | 2005-03-25 | 2009-01-14 | 清华大学 | Water heater heat exchange tube |
JP4699945B2 (en) * | 2006-06-09 | 2011-06-15 | 三菱電機株式会社 | Manufacturing method of spiral multistage heat exchanger and spiral multistage heat exchanger |
CN1924507A (en) * | 2006-09-08 | 2007-03-07 | 清华大学 | Helical groove heat exchange pipe for water heater |
JP4634357B2 (en) * | 2006-09-29 | 2011-02-16 | 三菱電機株式会社 | Heat pump water heater |
JP4983279B2 (en) * | 2007-02-01 | 2012-07-25 | パナソニック株式会社 | Manufacturing method of heat exchanger |
-
2010
- 2010-01-19 CN CN201080005789.XA patent/CN102301197B/en not_active Expired - Fee Related
- 2010-01-19 JP JP2010549372A patent/JP5394405B2/en not_active Expired - Fee Related
- 2010-01-19 US US13/147,743 patent/US20110284193A1/en not_active Abandoned
- 2010-01-19 WO PCT/JP2010/000267 patent/WO2010089957A1/en active Application Filing
- 2010-01-19 EP EP10738301.0A patent/EP2395308B1/en not_active Not-in-force
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03279788A (en) * | 1990-03-27 | 1991-12-10 | Hitachi Cable Ltd | coiled heat exchanger |
CN1639531A (en) * | 2002-01-21 | 2005-07-13 | 罗狄亚聚酰胺中间体公司 | Coil for coolant circulation, method for making same and reactor comprising same |
JP2005233479A (en) * | 2004-02-18 | 2005-09-02 | Tokyo Radiator Mfg Co Ltd | Heat exchanger tube for heat exchanger |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103542735B (en) * | 2013-09-27 | 2014-08-13 | 山东大学 | An arc type closed finned tube radiator with partially light pipe |
CN103528394A (en) * | 2013-09-27 | 2014-01-22 | 山东大学 | Arc-shaped sealing type finned tube radiator |
CN103542735A (en) * | 2013-09-27 | 2014-01-29 | 山东大学 | Enclosed arc finned tube radiator with partial smooth tubes |
CN103471430B (en) * | 2013-09-30 | 2014-05-21 | 赵炜 | Fin tube with bulges inside |
CN103884211A (en) * | 2013-09-30 | 2014-06-25 | 赵炜 | Fin tube radiator with changing bump height |
CN103900401A (en) * | 2013-09-30 | 2014-07-02 | 赵炜 | A Finned Tube Radiator with Varying Protrusion Density |
CN103471430A (en) * | 2013-09-30 | 2013-12-25 | 赵炜 | Fin tube with bulges inside |
CN103968702A (en) * | 2014-05-19 | 2014-08-06 | 山东大学 | Heat dissipation device of eight-angle prism shape |
CN103968702B (en) * | 2014-05-19 | 2015-02-25 | 山东大学 | Heat dissipation device of eight-angle prism shape |
CN104019687A (en) * | 2014-06-09 | 2014-09-03 | 赵炜 | Heat sink with heights of protrusions decreasing along main fins |
CN104048523A (en) * | 2014-06-09 | 2014-09-17 | 赵炜 | Radiator with reduced bulge height between fin root and fin top |
CN104019687B (en) * | 2014-06-09 | 2015-05-06 | 赵炜 | Heat sink with heights of protrusions decreasing along main fins |
CN104048523B (en) * | 2014-06-09 | 2015-05-06 | 赵炜 | Radiator with reduced bulge height between fin root and fin top |
CN108151372A (en) * | 2017-12-28 | 2018-06-12 | 新昌县宏宇制冷有限公司 | A kind of Dual heat exchange evaporator |
Also Published As
Publication number | Publication date |
---|---|
JPWO2010089957A1 (en) | 2012-08-09 |
CN102301197B (en) | 2014-07-23 |
US20110284193A1 (en) | 2011-11-24 |
EP2395308B1 (en) | 2018-10-24 |
EP2395308A1 (en) | 2011-12-14 |
WO2010089957A1 (en) | 2010-08-12 |
JP5394405B2 (en) | 2014-01-22 |
EP2395308A4 (en) | 2013-09-11 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102301197B (en) | Heat exchanger | |
US9791213B2 (en) | Heat exchanger | |
JP6594598B1 (en) | Plate type heat exchanger, heat pump device provided with plate type heat exchanger, and heat pump type heating hot water supply system provided with heat pump device | |
JP5206830B2 (en) | Heat exchanger | |
CN101929767B (en) | Heat exchanger and article storage device | |
CN209910459U (en) | Heat exchange double-layer sleeve | |
JP2009079781A (en) | Heat exchanger, heat pump water heater using the same, and heat pump air conditioner | |
JPWO2018216245A1 (en) | Plate heat exchanger and heat pump hot water supply system | |
JP2005133999A (en) | Heat pump water heater | |
JP2007170718A (en) | Heat exchanger | |
JP6826133B2 (en) | Heat exchanger and refrigeration cycle equipment | |
CN111556950A (en) | Heat Exchanger for Refrigerator | |
CN102918348B (en) | Heat exchanger and heat pump that uses same | |
JP2005201625A (en) | Heat exchanger and its manufacturing method | |
JP3906814B2 (en) | tube | |
JP2005249325A (en) | Heat exchanger and heat pump water heater using the same | |
JP2009243792A (en) | Heat exchanger | |
JP2006162204A (en) | Heat exchanger for water heater | |
JP5531103B2 (en) | Heat exchanger | |
JP2014040963A (en) | Water heat exchanger | |
JP6028473B2 (en) | Heat exchanger | |
JP2003314975A (en) | Heat exchanger | |
JP2003336990A (en) | Heat exchanger | |
JP2010261685A (en) | Heat exchanger | |
JP2009139026A (en) | Heat exchanger |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140723 Termination date: 20200119 |