CN102298067A - Full-automatic on-line monitoring system of COD (chemical oxygen demand) and monitoring method thereof - Google Patents
Full-automatic on-line monitoring system of COD (chemical oxygen demand) and monitoring method thereof Download PDFInfo
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Abstract
本发明涉及一种COD全自动在线监测系统及其监测方法。监测系统包括监测控制装置及与之相连的电动注射器、光学定量装置、多通转接器和反应池,电动注射器和光学定量装置之间、光学定量装置和反应池之间均连接有换气管,多通转接器和光学定量装置、反应池、待测溶液输入管、标准溶液输入管、空白溶液输入管、去离子水输入管和废液排出管相连,反应池中设有通过导线和监测控制装置相连的工作电极、辅助电极和参比电极。监测方法为:测量不同浓度标准溶液的电流变化值,由监测控制装置自动作出标准曲线△Ic-C,测得待测溶液的电流变化值△Ix,由监测控制装置从标准曲线上找出对应的COD值并显示。本发明测量精确,无污染,智能化程度高。
The invention relates to a COD automatic on-line monitoring system and a monitoring method thereof. The monitoring system includes a monitoring control device and an electric injector connected to it, an optical quantitative device, a multi-way adapter and a reaction pool. There are ventilation tubes connected between the electric injector and the optical quantitative device, and between the optical quantitative device and the reaction pool. The through adapter is connected with the optical quantitative device, the reaction pool, the input tube of the solution to be tested, the input tube of the standard solution, the input tube of the blank solution, the input tube of deionized water and the waste liquid discharge tube. Working electrode, auxiliary electrode and reference electrode connected to the device. The monitoring method is: measure the current change value of the standard solution with different concentrations, and the standard curve △I c -C is automatically drawn by the monitoring control device, and the current change value △I x of the solution to be tested is measured, and the monitoring control device finds the current change value from the standard curve. Get the corresponding COD value and display it. The invention has the advantages of accurate measurement, no pollution and high intelligence.
Description
技术领域 technical field
本发明涉及一种水质监测装置,尤其涉及一种利用气压差自动进样、自动绘制标准曲线△Ic-C、自动获取待测水样的COD值的COD全自动在线监测系统及其监测方法。 The present invention relates to a water quality monitoring device, in particular to a COD full-automatic online monitoring system and monitoring method thereof, which utilize air pressure difference to automatically inject samples, automatically draw a standard curve △I c -C, and automatically obtain the COD value of the water sample to be tested .
背景技术 Background technique
化学需氧量(COD)是指在强酸和加热条件下,用强氧化剂处理水样时消耗氧化剂的量,以O2(mg/L)表示,它反映了水中受还原性物质(主要是有机物)污染的程度,是评价水体污染程度的综合性指标,同时也是水质监测的重要参数之一。为了有效遏制水体环境的日益恶化,我国在“九五”、“十五”、“十一五”规划中都制定了COD污染总量排放的控制目标。 Chemical oxygen demand (COD) refers to the amount of oxidant consumed when a strong oxidant is used to treat water samples under strong acid and heating conditions, expressed in O 2 (mg/L), which reflects the reduction of substances in water (mainly organic matter) ) pollution degree is a comprehensive index to evaluate the degree of water pollution, and it is also one of the important parameters for water quality monitoring. In order to effectively curb the deteriorating environment of water bodies, my country has formulated control targets for the total discharge of COD pollution in the "Ninth Five-Year Plan", "Tenth Five-Year Plan" and "Eleventh Five-Year Plan".
现行COD监测的方法有如下几种:(1)国家规定的标准法(GB11914-89,EPA410.4),该法先以重铬酸钾溶液高温消解回流氧化有机水样,再以化学滴定定量间接计算出COD值。此法分析时间过长,消解和滴定总耗时达2h,反应过程消耗大量的硫酸,毒性较大的硫酸汞和氧化剂重铬酸钾以及昂贵的硫酸银,成本高且二次污染严重。(2)臭氧氧化法测COD,臭氧在水体中能通过环加成、亲电、亲核直接氧化并部分通过分解产生的羟基间接氧化有机物。由于臭氧本身对有机物的氧化具有选择性,所以该法在难降解的有机废水的监测中受到了限制。(3)可见或紫外分光光度法,该法通过测量有机物在特定波长下的紫外吸光度检测有机物的总量。对特定废水需先确定最适合的紫外吸收波长,局限性很大,操作相当麻烦。(4)光电催化氧化法,紫外光照射半导体TiO2膜电极产生电子和空穴,光生空穴有很高的氧化还原电位,能氧化大多数有机污染物,电荷的传递通过光电流的形式表现出来,通过检测电流或电量得到相应的COD值。该法光生电子和空穴容易复合,光催化效率低,只在紫外光区有响应,对太阳光利用率低,在实际应用中有一定的局限性。(5)电化学氧化法,利用直接电解或电催化氧化,使难生化降解的有机物转化为可生化降解的有机物,最终矿化成CO2和H2O2,通过考察氧化过程中电化学参数的变化量与COD的相关性进行快速在线检测。近些年来出现了PbO2电极氧化法,Cu电极氧化法。PbO2电极不耐氯离子腐蚀,寿命短;铅离子可能溶出造成二次污染;连续高偏压下工作电极必须再生,高电位再生更加缩短电极寿命。 The current COD monitoring methods are as follows: (1) The national standard method (GB11914-89, EPA410.4), this method first digests and refluxes the organic water sample with potassium dichromate solution at high temperature, and then quantitatively The COD value is calculated indirectly. The analysis time of this method is too long, and the total time for digestion and titration is up to 2 hours. The reaction process consumes a large amount of sulfuric acid, toxic mercury sulfate, potassium dichromate as an oxidant, and expensive silver sulfate, resulting in high cost and serious secondary pollution. (2) Ozone oxidation method is used to measure COD. Ozone can directly oxidize organic matter through cycloaddition, electrophile, and nucleophile in water, and partially oxidize organic matter indirectly through hydroxyl groups generated by decomposition. Because ozone itself is selective to the oxidation of organic matter, this method is limited in the monitoring of refractory organic wastewater. (3) Visible or ultraviolet spectrophotometry, which detects the total amount of organic substances by measuring the ultraviolet absorbance of organic substances at specific wavelengths. For specific wastewater, it is necessary to determine the most suitable ultraviolet absorption wavelength, which has great limitations and is quite troublesome to operate. (4) Photoelectric catalytic oxidation method, ultraviolet light irradiates the semiconductor TiO 2 film electrode to generate electrons and holes. The photogenerated holes have a high redox potential and can oxidize most organic pollutants. The transfer of charges is expressed in the form of photocurrent Come out, get the corresponding COD value by detecting the current or electricity. This method is easy to recombine photogenerated electrons and holes, has low photocatalytic efficiency, only responds in the ultraviolet region, and has low utilization rate of sunlight, which has certain limitations in practical applications. (5) Electrochemical oxidation method, using direct electrolysis or electrocatalytic oxidation to convert refractory organic matter into biodegradable organic matter, and finally mineralized into CO 2 and H 2 O 2 , by investigating the electrochemical parameters in the oxidation process The correlation between the amount of change and COD is quickly detected online. In recent years, PbO2 electrode oxidation method and Cu electrode oxidation method have appeared. The PbO 2 electrode is not resistant to chloride ion corrosion, and its life is short; lead ions may dissolve and cause secondary pollution; the working electrode must be regenerated under continuous high bias voltage, and high potential regeneration shortens the life of the electrode even more.
申请号为200510023445.2、名称为“化学需氧量电化学分析仪”的专利申请文件公开了一种由流动注射进样系统、分析检测装置和数据处理系统组成的COD电化学分析仪,采用三电极电化学系统,工作电极为纳米氧化物修饰电极。该仪器检测装置密封不严容易漏液,存在氧化物中的金属溶出造成二次污染的风险,灵敏度低。 The patent application document with the application number 200510023445.2 and the name "Chemical Oxygen Demand Electrochemical Analyzer" discloses a COD electrochemical analyzer consisting of a flow injection sampling system, an analysis and detection device and a data processing system. In the electrochemical system, the working electrode is a nano-oxide modified electrode. The detection device of this instrument is not tightly sealed and is prone to liquid leakage, and there is a risk of secondary pollution caused by metal dissolution in oxides, and the sensitivity is low.
申请号为200810010232.X、名称为“一种基于流动注射进样的水中化学需氧量测量装置和方法”的专利申请文件,简化了测量步骤,缩短了测量时间,解决了PbO2电极不耐氯离子腐蚀,寿命短的问题,但需要与电化学工作站等仪器联用,不能自动稀释、清洗,无法在线检测。 The patent application document with the application number 200810010232.X and the title "A Device and Method for Measuring Chemical Oxygen Demand in Water Based on Flow Injection Sampling" simplifies the measurement steps, shortens the measurement time, and solves the problem of PbO 2 electrode intolerance. Chloride ion corrosion and short service life, but it needs to be used in conjunction with electrochemical workstations and other instruments, and cannot be automatically diluted and cleaned, and cannot be detected online.
发明内容 Contents of the invention
本发明主要解决原有化学需氧量测量装置在检测过程中存在二次污染,灵敏度低,不能自动稀释、清洗,无法自动在线检测的技术问题;提供一种响应时间短、信号稳定、样品溶液用量小、检测限低、灵敏度高、线性范围宽的COD全自动在线监测系统及其监测方法,该方法在检测过程中不使用任何有毒有害物质,检测后也不产生二次污染,环境友好,而且稀释、清洗、监测操作全部自动化,只需点击相应按键,测量完毕COD值会直接显示在显示屏上,不用人工进行任何换算。 The invention mainly solves the technical problems that the original chemical oxygen demand measuring device has secondary pollution in the detection process, low sensitivity, cannot be automatically diluted and cleaned, and cannot be automatically detected online; it provides a sample solution with short response time, stable signal A COD automatic online monitoring system with small dosage, low detection limit, high sensitivity, and wide linear range and its monitoring method. The method does not use any toxic and harmful substances in the detection process, and does not produce secondary pollution after detection. It is environmentally friendly. Moreover, the dilution, cleaning, and monitoring operations are all automated. Just click the corresponding button, and the COD value will be directly displayed on the display screen after the measurement, without any manual conversion.
本发明另一目的是提供一种COD全自动在线监测系统及其监测方法,其利用BDD作为工作电极,电极使用寿命长,响应时间短,灵敏感度高,检测限低,检测范围大,适用于各种污水和水体的COD检测。 Another object of the present invention is to provide a COD automatic online monitoring system and its monitoring method, which uses BDD as the working electrode, has long service life, short response time, high sensitivity, low detection limit and large detection range, and is suitable for COD detection of various sewage and water bodies.
本发明又一目的是提供一种COD全自动在线监测系统及其监测方法,其通过光学定量装置对每次进入反应池的溶液进行精确定量,避免由溶液体积不一带来的测量误差,确保COD监测更加精确。 Another object of the present invention is to provide a COD automatic online monitoring system and monitoring method thereof, which accurately quantifies the solution entering the reaction pool each time through an optical quantitative device, avoids measurement errors caused by different volumes of solutions, and ensures COD Monitoring is more precise.
本发明的上述技术问题主要是通过下述技术方案得以解决的:本发明的COD全自动在线监测系统,包括电动注射器、光学定量装置、多通转接器、反应池和监测控制装置,所述的电动注射器和光学定量装置之间、光学定量装置和反应池之间均连接有换气管,所述的多通转接器上连接有待测溶液输入管、标准溶液输入管、空白溶液输入管、去离子水输入管和废液排出管,多通转接器还分别通过管路和所述的光学定量装置、所述的反应池连通,所述的反应池中设有工作电极、辅助电极和参比电极,工作电极、辅助电极和参比电极通过导线和所述的监测控制装置相连,监测控制装置还分别和所述的电动注射器、光学定量装置、多通转接器电连接。监测控制装置是一台软硬件结合的智能化设备,其控制着电动注射器、光学定量装置和多通转接器的工作状态。在监测控制装置的控制下,电动注射器通过换气管抽取光学定量装置内的气体,相应管路里的溶液通过多通转接器进入光学定量装置,由光学定量装置对溶液进行定量,当溶液到达定量值,光学定量装置将信号发送给监测控制装置,监测控制装置再发信号给电动注射器,由电动注射器通过换气管再把气体压入光学定量装置内,溶液再由光学定量装置通过多通转接器进入反应池,这时,监测控制装置在工作电极上施加电压,将溶液中的有机物氧化成二氧化碳和水,产生的电流信号返回给监测控制装置,经监测控制装置的处理显示出COD值,测完后,溶液再从反应池经多通转接器从废液管排出。整个操作过程全部自动化,工作人员只需点击监测控制装置显示屏上的“标定”、“测量”等字样即可,测量完毕COD的值会直接显示在显示屏上,不用人工进行任何的换算,实现溶液COD的自动在线检测,智能化程度高。从电极到溶液,以及整个测量过程,没有任何有毒有害物质添加及生成,环境友好,不存在污染和二次污染问题。 The above-mentioned technical problems of the present invention are mainly solved by the following technical solutions: the COD automatic online monitoring system of the present invention includes an electric injector, an optical quantitative device, a multi-way adapter, a reaction pool and a monitoring control device, the A gas exchange tube is connected between the electric injector and the optical quantitative device, between the optical quantitative device and the reaction pool, and the multi-way adapter is connected with a test solution input tube, a standard solution input tube, a blank solution input tube, The deionized water input pipe and the waste liquid discharge pipe, and the multi-way adapter are also communicated with the optical quantification device and the reaction pool through pipelines, and the reaction pool is provided with a working electrode, an auxiliary electrode and The reference electrode, the working electrode, the auxiliary electrode and the reference electrode are connected to the monitoring and control device through wires, and the monitoring and control device is also electrically connected to the electric injector, the optical quantitative device and the multi-way adapter respectively. The monitoring and control device is an intelligent device combining software and hardware, which controls the working status of the electric injector, optical quantitative device and multi-way adapter. Under the control of the monitoring and control device, the electric injector extracts the gas in the optical quantitative device through the ventilation tube, and the solution in the corresponding pipeline enters the optical quantitative device through the multi-way adapter, and the optical quantitative device quantifies the solution. When the solution reaches Quantitative value, the optical quantitative device sends a signal to the monitoring and control device, and the monitoring and control device sends a signal to the electric injector, and the electric injector passes the gas exchange tube and then presses the gas into the optical quantitative device, and the solution is passed by the optical quantitative device through the multi-pass transfer. At this time, the monitoring and control device applies a voltage on the working electrode to oxidize the organic matter in the solution into carbon dioxide and water, and the generated current signal is returned to the monitoring and control device, and the COD value is displayed after being processed by the monitoring and control device. After the measurement, the solution is discharged from the reaction pool through the multi-way adapter and the waste liquid pipe. The entire operation process is fully automated, and the staff only need to click the words "calibration" and "measurement" on the display screen of the monitoring and control device. After the measurement, the COD value will be directly displayed on the display screen without any manual conversion. Realize the automatic online detection of solution COD, with a high degree of intelligence. From the electrode to the solution, and the entire measurement process, no toxic and harmful substances are added and generated, and the environment is friendly, and there is no pollution and secondary pollution.
作为优选,所述的电动注射器一端设有电机、另一端连接有所述的换气管,电动注射器内设有活塞,活塞上连接有一内设空腔的柱体,柱体的另一端的端面设有一个螺纹孔,螺纹孔和一螺杆相连,螺杆再和所述的电机的转轴相连,所述的电机和所述的监测控制装置电连接。监测控制装置控制电机的转动,电机通过螺杆将圆周运动转化为直线运动,带动活塞的上、下移动,从而改变光学定量装置内的气压,实现溶液的抽取和排出。 As a preference, one end of the electric injector is provided with a motor, the other end is connected with the ventilation tube, the electric injector is provided with a piston, the piston is connected with a cylinder with a cavity inside, and the end surface of the other end of the cylinder is provided with There is a threaded hole, and the threaded hole is connected with a screw rod, and the screw rod is connected with the rotating shaft of the motor, and the motor is electrically connected with the monitoring and control device. The monitoring and control device controls the rotation of the motor, and the motor converts circular motion into linear motion through the screw, driving the piston to move up and down, thereby changing the air pressure in the optical quantitative device to realize the extraction and discharge of the solution.
作为优选,所述的电动注射器的内壁上设有一条卡槽,所述的柱体连接螺杆的一端的侧面设有一个卡位件,卡位件的头部卡在所述的卡槽内,所述的柱体上设有一个挡光片,所述的电动注射器的侧壁设有一个和所述的挡光片匹配的光电开关,所述的光电开关和所述的监测控制装置电连接。活塞上下移动时,卡位件沿着卡槽移动,起到定位及支撑作用,使得活塞的移动更加稳定。当活塞下移时,一旦挡光片挡住光电开关的光源,光电开关即发送信号给监测控制装置,监测控制装置则发出信号给电机,使活塞停止下移或往上移动,对活塞的下移行程起到限位作用。因为一般活塞所在的腔体由精密玻璃管制成,从而可避免活塞的超限移动引起的玻璃管的损坏。 As a preference, a locking groove is provided on the inner wall of the electric injector, and a locking member is provided on the side of one end of the connecting screw of the cylinder, and the head of the locking member is locked in the locking groove. A light blocking sheet is provided on the cylinder, and a photoelectric switch matching the light blocking sheet is provided on the side wall of the electric injector, and the photoelectric switch is electrically connected to the monitoring control device . When the piston moves up and down, the clamping member moves along the clamping groove to play a positioning and supporting role, making the movement of the piston more stable. When the piston moves down, once the light blocking sheet blocks the light source of the photoelectric switch, the photoelectric switch sends a signal to the monitoring and control device, and the monitoring and control device sends a signal to the motor to stop the piston from moving down or up. The process acts as a limiter. Because the cavity where the general piston is located is made of a precision glass tube, damage to the glass tube caused by the overrunning of the piston can be avoided.
作为优选,所述的光电定量装置包括一容器及设于容器上的三通电磁阀,容器通过管路和所述的多通转接器相连,三通电磁阀分别通过换气管和电动注射器、反应池相连,容器侧壁上相对地设有发射器和接收器,所述的发射器、接收器及三通电磁阀分别和所述的监测控制装置电连接。这个容器一般为玻璃管,由于玻璃管中液体和玻璃是浸润的,在表面张力的作用下表面积要趋于最小就会向下凹,所以形成了凹液面。由于光在不同介质传播会产生折射和反射,使得发射和接收的光强发生变化。在有液体或者空管状况下,侧面的入射光线入射时,折射角等于入射角等于0°,光线不发生折射,仅有少量发射反射,入射光几乎等于出射光;在入射光线碰到凹液面时,由于凹液面对光线的折射和反射,使得出射光减少,这个信号由监测控制装置接收后,经过运算处理,监测控制装置再发出信号给电机及三通电磁阀,停止溶液的抽取,就实现精确地定量液体了。通过两组发射器和接收器,可以将每次进入反应池的液体精确地定量,保证每次定量误差在0.1%以内,避免由溶液体积不一致带来的测量误差。 As a preference, the photoelectric quantitative device includes a container and a three-way solenoid valve arranged on the container. The container is connected to the multi-way adapter through a pipeline, and the three-way solenoid valve is respectively connected through the ventilation tube and the electric injector, The reaction pools are connected, and a transmitter and a receiver are oppositely arranged on the side wall of the container, and the transmitter, the receiver and the three-way electromagnetic valve are respectively electrically connected with the monitoring and control device. This container is generally a glass tube. Since the liquid and glass in the glass tube are infiltrated, the surface area will tend to be the smallest under the action of surface tension and will be concave downward, so a meniscus is formed. Due to the refraction and reflection of light propagating in different media, the intensity of emitted and received light changes. In the case of liquid or empty pipe, when the incident light from the side is incident, the refraction angle is equal to the incident angle equal to 0°, the light does not refract, only a small amount of reflection is emitted, and the incident light is almost equal to the outgoing light; when the incident light hits the concave liquid When the surface is surfaced, due to the refraction and reflection of the light on the concave liquid surface, the outgoing light is reduced. After the signal is received by the monitoring and control device, after calculation and processing, the monitoring and control device sends a signal to the motor and the three-way solenoid valve to stop the extraction of the solution. , to achieve accurate quantitative liquid. Through two sets of transmitters and receivers, the liquid entering the reaction pool can be accurately quantified each time, ensuring that the quantitative error of each time is within 0.1%, and avoiding the measurement error caused by the inconsistent volume of the solution.
作为优选,所述的多通转接器上设有若干电磁阀,所述的电磁阀和所述的监测控制装置电连接。监测控制装置控制多通转接器上多个电磁阀的开闭,从而可根据需要实现抽取哪路管路的溶液及溶液的流向。 Preferably, the multi-way adapter is provided with several solenoid valves, and the solenoid valves are electrically connected to the monitoring and control device. The monitoring and control device controls the opening and closing of multiple electromagnetic valves on the multi-way adapter, so that the solution of which pipeline is extracted and the flow direction of the solution can be realized according to needs.
作为优选,所述的待测溶液输入管和多通转接器之间连接有预处理系统。预处理系统主要是一些过滤设备,过滤待测溶液中的大颗粒杂质及悬浮物,避免污染严重的污水含有的一些大颗粒的杂质进入管路造成管路堵塞,并且减少了一些杂质对测量的干扰以及对反应池和电极的污染。 Preferably, a pretreatment system is connected between the input pipe of the solution to be tested and the multi-way adapter. The pretreatment system is mainly some filtering equipment to filter the large particles of impurities and suspended solids in the solution to be tested, so as to prevent some large particles of impurities contained in the heavily polluted sewage from entering the pipeline and causing pipeline blockage, and reduce the impact of some impurities on the measurement. Interference and contamination of the reaction cell and electrodes.
作为优选,所述的反应池的底部设有搅拌器,搅拌器和所述的监测控制装置电连接,所述的工作电极为BDD膜电极。当待测溶液或标准溶液进入反应池后,监测控制装置发出信号启动搅拌器,避免反应过程中溶液浓度不均产生的误差,使测量更精确。BDD膜电极就是掺硼金刚石薄膜电极,作为工作电极,面积为0.2-0.5cm2,金属铂片为辅助电极,银/氯化银电极为参比电极。BDD膜电极具有良好的导电性,很宽的电化学窗口,很低的背景电流,很高的化学稳定性,以及不易被有机物吸附所污染,这些优良特性使其非常适用于有机污染物的电化学分析。另外,BDD膜电极具有很高的机械强度和耐腐蚀性,作为电极材料,其还具有很高的析氧电位,这意味着处理污水时可以得到更稳定的运行效果和更高的电流效率,BDD膜电极使用寿命长,响应时间短,灵敏度高,检测限低,检测范围大。 Preferably, a stirrer is provided at the bottom of the reaction pool, the stirrer is electrically connected to the monitoring and control device, and the working electrode is a BDD membrane electrode. When the solution to be tested or the standard solution enters the reaction pool, the monitoring and control device sends a signal to start the stirrer, so as to avoid the error caused by the uneven concentration of the solution during the reaction process and make the measurement more accurate. The BDD film electrode is a boron-doped diamond film electrode. It is used as a working electrode with an area of 0.2-0.5cm 2 . The metal platinum sheet is used as an auxiliary electrode, and the silver/silver chloride electrode is used as a reference electrode. BDD membrane electrode has good electrical conductivity, wide electrochemical window, low background current, high chemical stability, and is not easily polluted by organic adsorption. These excellent characteristics make it very suitable for the electrodeposition of organic pollutants. Chemical analysis. In addition, the BDD membrane electrode has high mechanical strength and corrosion resistance. As an electrode material, it also has a high oxygen evolution potential, which means that more stable operation effects and higher current efficiency can be obtained when treating sewage. BDD membrane electrode has long service life, short response time, high sensitivity, low detection limit and large detection range.
作为优选,所述的监测控制装置包括单片机及与单片机相连的电机驱动电路、电极控制及采集电路、电磁阀控制电路、搅拌器控制电路和显示电路、按键电路,电机驱动电路和所述的电机相连,电极控制及采集电路均和工作电极、辅助电极、参比电极相连,电磁阀控制电路和光电定量装置上的三通电磁阀、多通转接器上的电磁阀相连,搅拌器控制电路和反应池的搅拌器相连,所述的单片机还和电动注射器上的光电开关、光电定量装置上的发射器、接收器相连。显示电路和按键电路也可以采用一体的触摸显示屏,操作方便,结构紧凑,人机界面良好。 Preferably, the monitoring control device includes a single-chip microcomputer and a motor drive circuit connected to the single-chip microcomputer, an electrode control and acquisition circuit, a solenoid valve control circuit, a stirrer control circuit and a display circuit, a button circuit, a motor drive circuit and the motor The electrode control and acquisition circuits are connected with the working electrode, auxiliary electrode, and reference electrode. The solenoid valve control circuit is connected with the three-way solenoid valve on the photoelectric quantitative device and the solenoid valve on the multi-way adapter. The stirrer control circuit It is connected with the stirrer of the reaction pool, and the single-chip microcomputer is also connected with the photoelectric switch on the electric injector, and the transmitter and receiver on the photoelectric quantitative device. The display circuit and the button circuit can also adopt an integrated touch display screen, which is easy to operate, compact in structure, and has a good man-machine interface.
本发明的COD全自动在线监测系统的监测方法为,监测控制装置发出控制信号控制所述的电动注射器、多通转接器、光学定量装置,所述的电动注射器通过换气管抽取光学定量装置内的气体,相应管路里的溶液通过多通转接器进入光学定量装置,由光学定量装置对溶液进行定量,当溶液到达定量值,光学定量装置将信号发送给监测控制装置,监测控制装置再发信号给电动注射器,由电动注射器通过换气管再把气体压入光学定量装置内,溶液再由光学定量装置通过多通转接器进入反应池,这时,监测控制装置在工作电极上施加电压,将溶液中的有机物氧化成二氧化碳和水,产生的电流信号返回给监测控制装置,经监测控制装置的处理显示出COD值,测完后,溶液再从反应池经多通转接器从废液管排出;每次测标准溶液或待测溶液前,都先测一遍空白溶液,获得电流I0;标准溶液的电流为Ic,标准溶液的电流变化值为△Ic=Ic- I0,测量不同浓度的标准溶液的电流变化值,由监测控制装置自动作出不同浓度的标准溶液的电流变化值与对应的COD浓度的曲线,得到标准曲线△Ic-C,测得待测溶液的电流变化值为△Ix,再和标准曲线作对比,最后由监测控制装置获得待测溶液的COD值并进行显示。 The monitoring method of the COD automatic on-line monitoring system of the present invention is that the monitoring and control device sends out a control signal to control the electric injector, the multi-way adapter, and the optical quantitative device, and the electric injector is extracted from the optical quantitative device through a ventilation tube. The gas in the corresponding pipeline enters the optical quantitative device through the multi-way adapter, and the optical quantitative device quantifies the solution. When the solution reaches the quantitative value, the optical quantitative device sends a signal to the monitoring and control device, and the monitoring and control device then Send a signal to the electric injector, and the electric injector will press the gas into the optical quantitative device through the ventilation tube, and then the solution will enter the reaction pool from the optical quantitative device through the multi-way adapter. At this time, the monitoring and control device applies a voltage on the working electrode , the organic matter in the solution is oxidized into carbon dioxide and water, and the generated current signal is returned to the monitoring and control device, and the COD value is displayed after being processed by the monitoring and control device. The liquid tube is discharged; each time before measuring the standard solution or the solution to be tested, measure the blank solution once to obtain the current I 0 ; the current of the standard solution is I c , and the current change value of the standard solution is △I c =I c - I 0 , measure the current change value of standard solutions with different concentrations, and the monitoring and control device automatically draws the curves of the current change values of standard solutions with different concentrations and the corresponding COD concentration to obtain the standard curve △I c -C, and measure the solution to be tested The current change value of ΔI x is compared with the standard curve, and finally the COD value of the solution to be tested is obtained and displayed by the monitoring and control device.
作为优选,每次要测一种溶液前,都要用该溶液先将反应池润洗一遍:在监测控制装置的控制下,溶液经多通转接器到光学定量装置,再由光学定量装置经多通转接器到反应池;然后该溶液再由反应池经多通转接器从废液排出管排出。 As a preference, each time a solution is to be measured, the reaction tank must be rinsed with the solution: under the control of the monitoring and control device, the solution is sent to the optical quantitative device through the multi-way adapter, and then the optical quantitative device Through the multi-way adapter to the reaction pool; then the solution is discharged from the reaction pool through the multi-way adapter from the waste liquid discharge pipe.
本发明的有益效果是:选择BDD膜电极作为工作电极,具有良好的导电性,很宽的电化学窗口,很低的背景电流,很高的化学稳定性,以及不易被有机物吸附所污染,BDD膜电极具有很高的机械强度和耐腐蚀性,具有很高的析氧电位,处理污水时可以得到更稳定的运行效果和更高的电流效率。从电极到溶液,以及整个测量过程,没有任何有毒有害物质添加及生成,环境友好,不存在污染和二次污染问题。采用气压差进样及排液,由光学定量装置对溶液进行定量,确保进入反应池的溶液体积一致,使COD监测更加精确。清洗、监测操作简单,全部自动化,工作人员只需点击显示屏上的“标定”、“测量”等字样即可,测量完毕COD的值会直接显示在显示屏上,不用人工进行任何的换算,实现溶液COD的自动在线检测,智能化程度高。 The beneficial effects of the present invention are: BDD membrane electrode is selected as the working electrode, which has good electrical conductivity, a wide electrochemical window, a very low background current, high chemical stability, and is not easily polluted by organic adsorption. BDD Membrane electrode has high mechanical strength and corrosion resistance, high oxygen evolution potential, and can get more stable operation effect and higher current efficiency when treating sewage. From the electrode to the solution, and the entire measurement process, no toxic and harmful substances are added and generated, and the environment is friendly, and there is no pollution and secondary pollution. The pressure difference is used for sample injection and liquid discharge, and the optical quantitative device quantifies the solution to ensure that the volume of the solution entering the reaction pool is consistent, making COD monitoring more accurate. The cleaning and monitoring operations are simple and fully automated. The staff only need to click the words "calibration" and "measurement" on the display screen. After the measurement, the COD value will be directly displayed on the display screen without any manual conversion. Realize the automatic online detection of solution COD, with a high degree of intelligence.
附图说明 Description of drawings
图1是本发明COD全自动在线监测系统的一种系统连接结构示意图。 Fig. 1 is a schematic diagram of a system connection structure of the COD automatic on-line monitoring system of the present invention.
图2是本发明COD全自动在线监测系统中电动注射器的一种结构示意图。 Fig. 2 is a schematic structural view of the electric injector in the COD automatic on-line monitoring system of the present invention.
图3是本发明COD全自动在线监测系统中光学定量装置的一种结构示意图。 Fig. 3 is a schematic structural view of the optical quantitative device in the COD automatic on-line monitoring system of the present invention.
图4是本发明COD全自动在线监测系统中监测控制装置的一种电路原理连接框图。 Fig. 4 is a circuit principle connection block diagram of the monitoring and control device in the COD automatic on-line monitoring system of the present invention.
具体实施方式 Detailed ways
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。 The technical solutions of the present invention will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
实施例1:本实施例的COD全自动在线监测系统,如图1所示,包括电动注射器1、光学定量装置2、多通转接器3、反应池4和监测控制装置5,电动注射器1和光学定量装置2之间、光学定量装置2和反应池4之间均连接有换气管6。多通转接器3的内部有很多管路,多通转接器3上有多个电磁阀27,各个电磁阀控制内部管路之间的通断。待测溶液输入管7经预处理系统28和多通转接器3相连,多通转接器3上还连接有两路标准溶液输入管8、空白溶液输入管9、去离子水输入管10和废液排出管11,多通转接器3还分别通过管路和光学定量装置2、反应池4连通,反应池4中插有工作电极12、辅助电极13和参比电极14,BDD膜电极(掺硼金刚石薄膜电极)为工作电极,金属铂片为辅助电极,银/氯化银电极为参比电极,这三个电极通过导线和监测控制装置5相连,反应池的底部安装有搅拌器29,搅拌器29、电磁阀27、电动注射器1、光学定量装置2、多通转接器3分别通过导线和监测控制装置5相连。
Embodiment 1: The COD automatic online monitoring system of this embodiment, as shown in Figure 1, includes an
如图2所示,电动注射器1一端安装有电机15、另一端为玻璃管且连接有换气管6,玻璃管内有活塞16,活塞16上连接有一内部为空腔的柱体17,柱体17的另一端连接有一个螺母37,螺母和一螺杆18的一端通过螺纹相连,螺杆18的另一端和电机15上的转轴相连。靠近电机15一侧的电动注射器1的内壁上有一条卡槽19,螺母37上横向连接有一个螺钉形成卡位件20,螺钉的头部卡在卡槽19内。螺母37下方连接有一个挡光片21,靠近卡槽19下端的电动注射器1的侧壁上有一个和挡光片21匹配的光电开关22,光电开关22、电机15分别和监测控制装置5通过导线连接。
As shown in Figure 2, one end of the
如图3所示,光电定量装置2包括一容器23及安装于容器23顶部的三通电磁阀24,容器23的底部通过管路和多通转接器3相连,三通电磁阀24分别通过换气管6和电动注射器1的玻璃管、反应池4相连,容器23侧壁上相对地安装有两组发射器25和接收器26,发射器25、接收器26及三通电磁阀24分别通过导线和监测控制装置5相连。
As shown in Figure 3, the photoelectric quantitative device 2 includes a container 23 and a three-
如图4所示,监测控制装置5包括单片机30及与单片机30相连的电机驱动电路31、电极控制及采集电路32、电磁阀控制电路33、搅拌器控制电路34和由显示电路35及按键电路36构成的触摸显示屏,电机驱动电路31和电机15相连,电极控制及采集电路32和工作电极12、辅助电极13、参比电极14相连,电磁阀控制电路33和光电定量装置2上的三通电磁阀24、多通转接器3上的电磁阀27相连,搅拌器控制电路34和反应池4的搅拌器29相连,单片机30还和电动注射器1上的光电开关22、光电定量装置2上的发射器25、接收器26相连。
As shown in Figure 4, the
工作过程:监测控制装置5发出控制信号控制电动注射器1、多通转接器3、光学定量装置2,电动注射器1通过换气管6抽取光学定量装置2内的气体,相应管路里的溶液通过多通转接器3进入光学定量装置2,由光学定量装置2对溶液进行定量,当溶液到达定量值,光学定量装置2将信号发送给监测控制装置5,监测控制装置5再发信号给电动注射器1的电机,由电动注射器1通过换气管6再把气体压入光学定量装置2内,溶液再由光学定量装置2通过多通转接器3进入反应池4,这时,监测控制装置5在工作电极12上施加2.5V电压,将溶液中的有机物氧化成二氧化碳和水,产生的电流信号返回给监测控制装置5,经监测控制装置5的处理显示出COD值,测完后,溶液再从反应池4经多通转接器3从废液排出管11排出。
Working process: The monitoring and
上述COD全自动在线监测系统的监测方法为: The monitoring method of the above-mentioned COD automatic online monitoring system is:
1.用去离子水润洗电极及反应池:在电动注射器、多通转接器和光学定量装置的合作工作下,利用气压差将去离子水从去离子水输入管抽进反应池,然后再从废液排出管排出; 1. Rinse the electrode and reaction cell with deionized water: under the cooperation of the electric injector, multi-way adapter and optical quantitative device, the deionized water is pumped into the reaction cell from the deionized water input pipe by using the air pressure difference, and then from the The waste liquid discharge pipe discharges;
2.接通空白溶液输入管,先用空白溶液润洗电极及反应池,再取3mL 空白溶液(0.1Mol/L Na2SO4溶液),并注入反应池中,在工作电极上施加2.5V的电压,启动搅拌器作均匀转速的搅拌,监测控制装置记录电流随时间变化的I-t曲线,120秒时读取此时电流值I0; 2. Connect the blank solution input tube, first rinse the electrode and the reaction cell with the blank solution, then take 3mL of the blank solution (0.1Mol/L Na 2 SO 4 solution) and inject it into the reaction cell, and apply a voltage of 2.5V on the working electrode , start the stirrer to stir at a uniform speed, the monitoring and control device records the It curve of the current changing with time, and reads the current value I 0 at this time in 120 seconds;
3. 接通标准溶液输入管,先用标准溶液润洗电极及反应池,再取3mL COD标准样品溶液(用0.1Mol/L Na2SO4的空白溶液配制的葡萄糖溶液),在工作电极上施加2.5V电压,到120秒时,监测控制装置读取此时电流值Ic,得到电流变化值△Ic =Ic-I0; 3. Connect the standard solution input tube, first rinse the electrode and the reaction cell with the standard solution, then take 3mL COD standard sample solution (glucose solution prepared with a blank solution of 0.1Mol/L Na 2 SO 4 ), put it on the working electrode Apply 2.5V voltage, and when it reaches 120 seconds, the monitoring and control device reads the current value I c at this time, and obtains the current change value △I c =I c -I 0 ;
4. 重复步骤2和3,得到不同浓度COD标准样品溶液的电流变化值,监测控制装置自动作出标准曲线△Ic-C; 4. Repeat steps 2 and 3 to obtain the current change values of COD standard sample solutions with different concentrations, and the monitoring and control device automatically makes a standard curve △I c -C;
5. 待测样品的COD测定:重复步骤2,记录电流I0,接通待测溶液输入管,先用待测溶液润洗电极及反应池,再取3mL 待测溶液,在工作电极上施加2.5V电压,到120秒时,监测控制装置读取此时电流值Ix,得到电流变化值△Ix=Ix-I0,由监测控制装置在标准曲线上找出和△Ix对应的浓度值即为待测样品的COD值,并显示在显示屏上。 5. COD determination of the sample to be tested: Repeat step 2, record the current I 0 , connect the input tube of the solution to be tested, first rinse the electrode and the reaction cell with the solution to be tested, then take 3mL of the solution to be tested, and apply it to the working electrode 2.5V voltage, when it reaches 120 seconds, the monitoring and control device reads the current value I x at this time, and obtains the current change value △I x =I x -I 0 , and the monitoring and control device finds out the value corresponding to △I x on the standard curve The concentration value is the COD value of the sample to be tested and displayed on the display.
本发明采用BDD膜电极为工作电极,寿命长,响应时间短,信号稳定,单次测量只需3~8分钟,整个测量过程无污染及二次污染,相对误差小。监测操作简单方便,只需点击显示屏上的“标定”、“测量”等字样即可,测量完毕COD的值会直接显示在显示屏上,性能可靠,检测范围大,灵敏度高,检测限低,集检测、数据处理与储存、传输于一体,适合各种污水、饮用水、海水的COD检测。 The invention adopts the BDD membrane electrode as the working electrode, has long service life, short response time, stable signal, only 3-8 minutes for a single measurement, no pollution and secondary pollution in the whole measurement process, and relatively small error. The monitoring operation is simple and convenient, just click the words "calibration" and "measurement" on the display screen, and the COD value will be directly displayed on the display screen after the measurement, with reliable performance, large detection range, high sensitivity and low detection limit , which integrates detection, data processing, storage and transmission, is suitable for COD detection of various sewage, drinking water and seawater.
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