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CN102296876B - Multifunctional stringing pole-erecting machine - Google Patents

Multifunctional stringing pole-erecting machine Download PDF

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CN102296876B
CN102296876B CN 201110134614 CN201110134614A CN102296876B CN 102296876 B CN102296876 B CN 102296876B CN 201110134614 CN201110134614 CN 201110134614 CN 201110134614 A CN201110134614 A CN 201110134614A CN 102296876 B CN102296876 B CN 102296876B
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large arm
chassis
walking
walking chassis
fixedly connected
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CN102296876A (en
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侯东红
高晓莉
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HENAN ELECTRIC POWER BODA TECHNOLOGY Co Ltd
Henan Power Transmission And Distribution Project Co Ltd
State Grid Corp of China SGCC
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HENAN ELECTRIC POWER BODA TECHNOLOGY Co Ltd
Henan Power Transmission And Distribution Project Co Ltd
State Grid Corp of China SGCC
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Abstract

本发明公开了一种多功能架线立杆机,包括具有行走底盘的动力操作车,行走底盘下部设有行走轮,行走底盘后部设有动力机构和驾驶操控室,行走底盘前部设有回转支承,动力机构通过位于行走底盘下的传动轴、分动箱与行走轮传动连接,动力机构与回转支承液压传动连接,回转支承上设置回转底座,回转底座上转动连接有起杆装置,起杆装置下部设有钻孔机构,行走底盘前后两端分别设有可折叠的前支腿和后支腿。本发明集钻孔、立杆于一体的电网架线施工机械设备,整机采用电液控制方式,尤其适用于电网遭受自然灾害时的应急抢修,以及在地势崎岖、狭窄、工程车辆无法进入的地方,更适用于立杆作业密度较大的环境使用。

The invention discloses a multifunctional wire erecting pole machine, which comprises a power-operated vehicle with a walking chassis. The lower part of the walking chassis is provided with traveling wheels, the rear part of the walking chassis is provided with a power mechanism and a driving control room, and the front part of the walking chassis is provided with a The slewing bearing, the power mechanism is connected to the driving wheel through the transmission shaft and the transfer case located under the walking chassis, the power mechanism is connected to the slewing bearing through hydraulic transmission, the slewing bearing is provided with a slewing base, and the slewing base is rotatably connected with a lifting device. The lower part of the rod device is provided with a drilling mechanism, and the front and rear ends of the walking chassis are respectively provided with foldable front outriggers and rear outriggers. The present invention integrates drilling and vertical rods into a power grid wire construction mechanical equipment, the whole machine adopts electro-hydraulic control mode, and is especially suitable for emergency repair when the power grid suffers from natural disasters, and in places where the terrain is rough and narrow and engineering vehicles cannot enter It is more suitable for use in environments with high density of vertical pole operations.

Description

多功能架线立杆机Multifunctional wire pole machine

技术领域 technical field

本发明属于电力行业施工技术领域,具体涉及一种多功能架线立杆机。 The invention belongs to the technical field of construction in the electric power industry, and in particular relates to a multifunctional wire erecting pole machine.

背景技术 Background technique

在输电线路架线施工中,竖立水泥电线杆是一项重要步骤,在立杆过程中,从场地上钻孔、起杆、竖立到洞孔内,这一系列工作需要多人才能完成,劳动强度大、施工效率低、安全性较差。目前,也有先挖好孔,然后使用吊车进行立杆,由于吊车价格昂贵,使用费也高,这就相应地增加了施工成本、而且吊车还需要配备专门的操作人员,还需要专人使用绳索捆绑水泥电线杆,竖立好之后还要爬高去拆除绳索,安全性差、工作效率难以提高。 In the construction of power transmission lines, erecting cement poles is an important step. In the process of erecting poles, drilling holes from the ground, erecting poles, and erecting them into the holes requires many people to complete this series of work, which requires a lot of labor. High strength, low construction efficiency and poor safety. At present, there is also a method of digging the hole first, and then using a crane to erect the pole. Because the crane is expensive and the usage fee is also high, this increases the construction cost accordingly, and the crane also needs to be equipped with a special operator, and a special person is required to use ropes to tie it up. Concrete poles have to be climbed up to remove the ropes after they are erected, which is poor in safety and difficult to improve work efficiency.

发明内容 Contents of the invention

本发明为了解决现有技术中的不足之处,提供了一种集钻孔、起杆、竖立等作业为一体的多功能架线立杆机。 In order to solve the deficiencies in the prior art, the present invention provides a multifunctional wire erecting pole machine which integrates operations such as drilling, erecting, and erecting.

为解决上述技术问题,本发明采用如下技术方案:多功能架线立杆机,包括具有行走底盘的动力操作车,行走底盘下部设有行走轮,行走底盘后部设有动力机构和驾驶操控室,行走底盘前部设有回转支承,动力机构通过位于行走底盘下的传动轴、分动箱与行走轮传动连接,动力机构与回转支承液压传动连接,回转支承上设置回转底座,回转底座上转动连接有起杆装置,起杆装置下部设有钻孔机构。 In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: a multi-functional wire erecting pole machine, including a power-operated vehicle with a traveling chassis, the lower part of the traveling chassis is provided with traveling wheels, and the rear part of the traveling chassis is provided with a power mechanism and a driving control room , the front part of the walking chassis is equipped with a slewing bearing, the power mechanism is connected to the driving wheel through the transmission shaft and transfer case located under the walking chassis, the power mechanism is connected to the slewing bearing through hydraulic transmission, the slewing bearing is provided with a slewing base, and the slewing base rotates A rod lifting device is connected, and the lower part of the rod lifting device is provided with a drilling mechanism.

所述行走底盘前后两端分别设有可折叠的前支腿和后支腿。 The front and rear ends of the walking chassis are respectively provided with foldable front outriggers and rear outriggers.

所述起杆装置包括铰接在回转底座上的一级大臂,一级大臂下部与回转底座之间设有变幅油缸,一级大臂内设有可伸缩的二级大臂,二级大臂内设有可伸缩的三级大臂,一级大臂上部与二级大臂外端头之间设有二级伸缩油缸,二级大臂上部与三级大臂外端头之间设有三级伸缩油缸,三级大臂的外端头同轴设有连接杆,连接杆外端设有电动卡紧器,连接杆下部设有定滑轮,一级大臂下部设有卷扬机,定滑轮和卷扬机的滚筒通过一根带吊钩的起杆绳串联。 The rod lifting device includes a first-stage boom hinged on the slewing base, a luffing oil cylinder is provided between the lower part of the first-stage boom and the slewing base, and a telescopic second-stage boom is arranged inside the first-stage boom. There is a telescopic third-stage boom inside the boom, a second-stage telescopic oil cylinder is installed between the upper part of the first-stage boom and the outer end of the second-stage boom, and a second-stage telescopic oil cylinder is installed between the upper part of the second-stage boom and the outer end of the third-stage boom. There are three-stage telescopic oil cylinders, the outer end of the third-stage boom is coaxially provided with a connecting rod, the outer end of the connecting rod is provided with an electric clamp, the lower part of the connecting rod is provided with a fixed pulley, and the lower part of the first-stage boom is provided with a hoist. The fixed pulley and the drum of the hoist are connected in series through a lifting rope with a hook.

所述电动卡紧器包括与连接杆固定连接的底座板,底座板上设有啮合传动的主动齿轮和从动齿轮,主动齿轮同轴固定连接有主动卡圈,从动齿轮同轴固定连接有从动卡圈,主动卡圈上临近主动齿轮处铰接有电动推杆。 The electric clamp includes a base plate fixedly connected with the connecting rod, the base plate is provided with a driving gear and a driven gear for meshing transmission, the driving gear is coaxially fixedly connected with a driving collar, and the driven gear is coaxially fixedly connected with a The driven collar and the driving collar are hinged with an electric push rod near the driving gear.

所述钻孔机构包括与二级大臂下部固定连接的大臂连接件和十字传扭器,十字传扭器下部铰接有旋转动力头,旋转动力头的动力输出端连接有可拆卸的锚杆,锚杆通过连接销同轴固定连接有多螺旋锚。 The drilling mechanism includes a boom connector fixedly connected to the lower part of the secondary boom and a cross torque transmission, the bottom of the cross torque transmission is hinged with a rotary power head, and the power output end of the rotary power head is connected with a detachable anchor rod , the anchor rod is coaxially fixedly connected with a multi-helix anchor through a connecting pin.

所述前支腿和后支腿均包括与行走底盘下部铰接的支架,支架另一端与行走底盘上部设有支腿伸缩油缸,支架下端铰接有支撑板。 Both the front outrigger and the rear outrigger include a bracket hinged to the lower part of the walking chassis, the other end of the bracket is provided with a telescopic oil cylinder for outriggers on the upper part of the walking chassis, and a support plate is hinged at the lower end of the bracket.

采用上述技术方案,具有以下有益效果: Adopting the above-mentioned technical scheme has the following beneficial effects:

1、操作人员在驾驶操控室内进行操作,先操控钻孔机构对地面进行钻孔作业,然后操控起杆装置进行起杆和竖立作业,回转支承能够满足360度的全方位的施工的需要,无极限限制,操作者更安全、方便,整套作业本机一体化完成,工人劳动强度小、施工效率高、安全性好。 1. The operator operates in the driving control room, first controls the drilling mechanism to drill the ground, and then controls the lifting device to carry out lifting and erecting operations. The slewing bearing can meet the needs of 360-degree all-round construction, without The limit is limited, the operator is safer and more convenient, the whole set of operations is completed by the machine, the labor intensity of the workers is small, the construction efficiency is high, and the safety is good.

2、可折叠的前支腿和后支腿防止钻孔机构在钻孔时设备出现滑动,合理的处理力矩与反力矩。 2. Foldable front outriggers and rear outriggers prevent the drilling mechanism from slipping when drilling, and handle torque and reaction torque reasonably.

3、起杆装置由三节大臂组成,其中一级大臂为一节基本大臂,二级大臂和三级大臂为伸缩大臂,在三级大臂末端设置的电动卡紧器,用来抱杆,并且在连接杆下部设置定滑轮设计起杆绳,用于捆绑水泥杆,在卷扬机、电动卡紧器和起杆绳的联合作用下,一级大臂向上抬将水泥杆吊起,进而完成埋设水泥杆的任务。 3. The lifting device is composed of three booms, of which the first-stage boom is a basic boom, the second-stage boom and the third-stage boom are telescopic booms, and the electric clamp installed at the end of the third-stage boom, It is used to hold the pole, and the fixed pulley is set on the lower part of the connecting rod to design the pole lifting rope, which is used to bind the cement pole. Then complete the task of laying cement rods.

4、电动卡紧器的电动推杆推动主动卡圈,主动卡圈带动主动齿轮转动,主动齿轮带动与之啮合的从动齿轮转动,从动齿轮带动从动卡圈转动,这样就实现卡紧水泥杆的目的,反之,电动推杆拉动主动卡圈即可松开水泥杆,通过采用齿轮啮合传动实现卡紧作业,结构简单,易于操作。 4. The electric push rod of the electric clamp pushes the active collar, the active collar drives the driving gear to rotate, the driving gear drives the driven gear meshed with it to rotate, and the driven gear drives the driven collar to rotate, thus achieving clamping The purpose of the cement rod, on the contrary, the electric push rod pulls the active collar to loosen the cement rod, and the clamping operation is realized by adopting gear meshing transmission, which has a simple structure and is easy to operate.

5、钻孔作业时,利用一级大臂下部的调变幅油缸、四角的前支腿和后支腿以及辅助水平仪来调节设备钻孔的垂直度,旋转动力头带动锚杆转动、锚杆带动多螺旋锚转动钻孔,一级大臂向下施压,这样就实现钻进作业。 5. When drilling, use the amplitude-adjusting oil cylinder at the lower part of the first-stage boom, the front and rear outriggers at the four corners and the auxiliary level to adjust the verticality of the equipment drilling. The rotating power head drives the anchor to rotate, and the anchor The multi-helix anchor is driven to rotate the drilling hole, and the first-stage boom applies downward pressure, thus realizing the drilling operation.

6、操控支腿伸缩油缸伸长可以使支架和支撑板处于工作状态,支撑设备增强作业过程中的稳定性,操控支腿伸缩油缸收缩可以使支架和支撑板折叠,便于行走运输。 6. Controlling the extension of the outrigger telescopic oil cylinder can make the bracket and support plate in working condition, and the support equipment can enhance the stability during operation. Controlling the contraction of the outrigger telescopic oil cylinder can make the bracket and support plate fold, which is convenient for walking and transportation.

本发明集钻孔、立杆于一体的电网架线施工机械设备,整机采用电液控制方式,实现设备控制的无极调速,施工时将各部件展开,运输行驶时将各部件收起,行驶采用前后驱动的轮式行走底盘。适用于组立电力配网12-18米长、重1.8吨以下的水泥电杆,作业时可采用无线遥控器或液压操作手柄进行操作,作业安全、省时、省力。尤其适用于电网遭受自然灾害时的应急抢修,以及在地势崎岖、狭窄、工程车辆无法进入的地方,更适用于立杆作业密度较大的环境使用。 The present invention integrates drilling and vertical poles into a power grid wire construction machinery and equipment. The whole machine adopts electro-hydraulic control mode to realize stepless speed regulation of equipment control. During construction, each part is unfolded, and each part is put away during transportation and driving. The driving adopts the wheeled walking chassis with front and rear drive. It is suitable for erecting cement poles with a length of 12-18 meters and a weight of less than 1.8 tons for the power distribution network. During operation, wireless remote control or hydraulic operating handle can be used to operate, which is safe, time-saving and labor-saving. It is especially suitable for emergency repairs when the power grid suffers from natural disasters, and in places with rugged and narrow terrain where engineering vehicles cannot enter, and it is more suitable for use in environments with high density of vertical pole operations.

附图说明 Description of drawings

图1是本发明在各部件折叠或行驶状态下的结构示意图; Fig. 1 is the structural representation of the present invention under the folded or driving state of each part;

图2是本发明在施工状态下的结构示意图; Fig. 2 is the structural representation of the present invention under construction state;

图3的本发明当中电动卡紧器的结构示意图; The structure diagram of the electric clamp among the present invention of Fig. 3;

图4是本发明当中钻孔机构的结构示意图。 Fig. 4 is a structural schematic diagram of the drilling mechanism in the present invention.

具体实施方式 Detailed ways

如图1~图4所示,本发明的多功能架线立杆机,包括具有行走底盘1的动力操作车2,行走底盘1下部设有行走轮3,行走底盘1后部设有动力机构4和驾驶操控室5,行走底盘1前部设有回转支承6,动力机构4通过位于行走底盘1下的传动轴7、分动箱8与行走轮3传动连接,动力机构4与回转支承6液压传动连接,回转支承6上通过回转底座9转动连接有起杆装置,起杆装置下部设有钻孔机构。行走底盘1前后两端分别设有可折叠的前支腿37和后支腿38。前支腿37和后支腿38均包括与行走底盘1下部铰接的支架10,支架10另一端与行走底盘1上部设有支腿伸缩油缸11,支架10下端铰接有支撑板12。 As shown in Figures 1 to 4, the multifunctional wire erecting pole machine of the present invention includes a power-operated vehicle 2 with a traveling chassis 1, a traveling wheel 3 is provided at the bottom of the traveling chassis 1, and a power mechanism is provided at the rear of the traveling chassis 1. 4 and the driving control room 5, the front part of the walking chassis 1 is provided with a slewing bearing 6, the power mechanism 4 is connected with the driving wheel 3 through the transmission shaft 7 and the transfer case 8 located under the walking chassis 1, the power mechanism 4 and the slewing bearing 6 The hydraulic transmission is connected, and the slewing support 6 is connected with a rod lifting device through the rotation base 9, and the bottom of the rod lifting device is provided with a drilling mechanism. Front and rear legs 37 and rear legs 38 are respectively provided with foldable front and rear legs of the walking chassis 1 . Front supporting leg 37 and rear supporting leg 38 all comprise the support 10 that is hinged with walking chassis 1 bottom, support 10 other ends and walking chassis 1 top are provided with supporting leg telescopic oil cylinder 11, and support 10 lower ends are hinged with support plate 12.

起杆装置包括铰接在回转底座9上的一级大臂13,一级大臂13下部与回转底座9之间设有变幅油缸14,一级大臂13内设有可伸缩的二级大臂15,二级大臂15内设有可伸缩的三级大臂16,一级大臂13上部与二级大臂15外端头之间设有二级伸缩油缸17,二级大臂15上部与三级大臂16外端头之间设有三级伸缩油缸18,三级大臂16的外端头同轴设有连接杆19,连接杆19外端设有电动卡紧器20,连接杆19下部设有定滑轮21,一级大臂13下部设有卷扬机22,定滑轮21和卷扬机22的滚筒通过一根带吊钩23的起杆绳24串联。电动卡紧器20包括与连接杆19固定连接的底座板25,底座板25上设有啮合传动的主动齿轮26和从动齿轮27,主动齿轮26同轴固定连接有主动卡圈28,从动齿轮27同轴固定连接有从动卡圈29,主动卡圈28上临近主动齿轮26处铰接有电动推杆30。钻孔机构包括与二级大臂12下部固定连接的大臂连接件36和十字传扭器31,十字传扭器31下部铰接有旋转动力头32,旋转动力头32为电机,旋转动力头32的动力输出端可拆卸连接有锚杆33,锚杆33通过连接销34同轴固定连接有多螺旋锚35,锚杆33可以进行钻进深浅的调节。动力机构4包括发动机、液压驱动装置等部件,驾驶操控室5内的手柄、按钮等通过动力机构4分别控制与上述液压油缸的液压传动。 The rod lifting device includes a primary boom 13 hinged on the rotary base 9, a luffing cylinder 14 is provided between the lower part of the primary boom 13 and the rotary base 9, and a telescopic secondary large arm 13 is provided inside the primary boom 13. Arm 15, a telescopic third-stage boom 16 is provided in the secondary boom 15, a secondary telescopic oil cylinder 17 is provided between the top of the primary boom 13 and the outer end of the secondary boom 15, and the secondary boom 15 A three-stage telescopic oil cylinder 18 is arranged between the upper part and the outer end of the three-stage boom 16, and the outer end of the three-stage boom 16 is coaxially provided with a connecting rod 19, and the outer end of the connecting rod 19 is provided with an electric clamp 20, Connecting rod 19 bottoms are provided with fixed pulley 21, and first-class big arm 13 bottoms are provided with hoist 22, and the cylinder of fixed pulley 21 and hoist 22 is connected in series by a rod rope 24 with suspension hook 23. The electric clamp 20 includes a base plate 25 fixedly connected with the connecting rod 19. The base plate 25 is provided with a driving gear 26 and a driven gear 27 for meshing transmission. The driving gear 26 is coaxially fixedly connected with a driving collar 28. The gear 27 is coaxially fixedly connected with a driven collar 29, and the driving collar 28 is hinged with an electric push rod 30 near the driving gear 26. The drilling mechanism includes a boom connector 36 fixedly connected to the bottom of the secondary boom 12 and a cross torque transmission 31. The bottom of the cross torque transmission 31 is hinged with a rotary power head 32. The rotary power head 32 is a motor, and the rotary power head 32 The power output end is detachably connected with an anchor rod 33, and the anchor rod 33 is coaxially fixedly connected with a multi-helix anchor 35 by a connecting pin 34, and the anchor rod 33 can adjust the depth of drilling. The power mechanism 4 includes components such as an engine and a hydraulic drive device, and the handles and buttons in the driving control room 5 control the hydraulic transmission with the above-mentioned hydraulic cylinders respectively through the power mechanism 4 .

工作使用时,如图2所示,操作人员在驾驶操控室5内进行操作,在合适的地方将前支腿37和后支腿38展开,使行走轮3离开地面,回转支承6能够满足360度的全方位的施工的需要,然后操控钻孔机构对地面进行钻孔作业,利用一级大臂13下部的变幅油缸14、四角的前支腿37和后支腿38以及辅助水平仪来调节设备钻孔的垂直度,旋转动力头32带动锚杆33转动、锚杆33带动多螺旋锚35转动钻孔,一级大臂13向下施压,这样就实现钻进作业;接着操控起杆装置进行起杆和竖立作业,设备在立杆过程中由于水泥杆较长,起吊高度较高,在立杆时首先将水泥杆单点起吊,一点着地,带吊钩23的起杆绳24将水泥杆一端捆绑,利用卷扬机22将水泥杆缓缓吊起,在起吊到一定角度后水泥杆的起吊点上方进入卡紧区域,此时操作电动卡紧器20套住水泥杆,然后再操控变幅油缸14缓缓升起一级大臂13,吊起水泥杆直到整杆离开地面。接着操控回转支承6或二级大臂15、三级大臂16将水泥杆置入事先钻好的孔中,电动卡紧器20起到将水泥杆入孔的导向作用,并可以调整埋入水泥杆的竖直度,最后将水泥杆竖立、埋没牢靠。 When working, as shown in Figure 2, the operator operates in the driving control room 5, and unfolds the front outrigger 37 and the rear outrigger 38 at a suitable place, so that the walking wheels 3 leave the ground, and the slewing bearing 6 can meet the requirements of 360 degrees. Then control the drilling mechanism to carry out drilling operations on the ground, using the luffing cylinder 14 at the lower part of the first-level boom 13, the four corners of the front outrigger 37 and rear outrigger 38 and the auxiliary level to adjust The verticality of the drilling hole of the equipment, the rotating power head 32 drives the anchor rod 33 to rotate, the anchor rod 33 drives the multi-helix anchor 35 to rotate the drilling hole, and the primary boom 13 presses down, thus realizing the drilling operation; The device carries out pole lifting and erecting operations. During the erecting process of the equipment, the cement pole is lifted at a single point because the cement pole is longer and the hoisting height is higher. One end of the cement pole is tied, and the cement pole is slowly hoisted by the hoist 22. After the hoist reaches a certain angle, the cement pole enters the clamping area above the lifting point. Width oil cylinder 14 slowly raises the first-level boom 13, and lifts the cement pole until the whole pole leaves the ground. Then manipulate the slewing bearing 6 or the secondary boom 15 and the tertiary boom 16 to put the cement rod into the hole drilled in advance. The verticality of the cement pole, and finally the cement pole is erected and buried firmly.

Claims (5)

1. multi-functional stringing pole setting machine, it is characterized in that: comprise the power operation car with walking chassis, walking bottom, chassis is provided with road wheel, walking rear portion, chassis is provided with actuating unit and drives OPS, walking front portion, chassis is provided with pivoting support, actuating unit is connected with traction drive by power transmission shaft, the transfer case that is positioned under the chassis of walking, actuating unit is connected with the pivoting support hydraulic drive, rotary table is set on pivoting support, be rotatably connected to lever apparatus on rotary table, played the lever apparatus bottom and be provided with borehole drill construction;
described lever apparatus comprises the large arm of the one-level that is hinged on rotary table, be provided with amplitude oil cylinder between one-level large arm bottom and rotary table, be provided with the large arm of telescopic secondary in the large arm of one-level, be provided with telescopic three grades of large arms in the large arm of secondary, be provided with the secondary telescopic oil cylinder between the large arm external end head of one-level large arm top and secondary, be provided with three grades of telescopic oil cylinders between secondary large arm top and three grades of large arm external end heads, the coaxial connecting rod that is provided with of the external end head of three grades of large arms, the connecting rod outer end is provided with electronic clamping device, the connecting rod bottom is provided with fixed pulley, the large arm of one-level bottom is provided with hoist engine, the cylinder of fixed pulley and hoist engine is connected by a bar rope that rises with suspension hook.
2. multi-functional stringing pole setting machine according to claim 1, it is characterized in that: rear and front end, described walking chassis is respectively equipped with folding front leg strut and rear support leg.
3. multi-functional stringing pole setting machine according to claim 1, it is characterized in that: described electronic clamping device comprises the bed plate that is fixedly connected with connecting rod, bed plate is provided with driving gear and the driven gear of engaged transmission, the coaxial initiatively collar that is fixedly connected with of driving gear, driven gear is coaxial is fixedly connected with driven collar, initiatively closes on the driving gear place on collar and is hinged with electric pushrod.
4. multi-functional stringing pole setting machine according to claim 1, it is characterized in that: described borehole drill construction comprises large arm connector and the cross torsion pass device that is fixedly connected with the large arm of secondary bottom, cross torsion pass device lower hinge has rotary power head, the clutch end of rotary power head is connected with dismountable anchor pole, and anchor pole is fixedly connected with many Screw Anchor by connecting pin is coaxial.
5. multi-functional stringing pole setting machine according to claim 2, it is characterized in that: described front leg strut and rear support leg include the support with the chassis lower hinge of walking, the support other end is provided with the landing leg stretching oil cylinder with walking top, chassis, and the support lower end is hinged with gripper shoe.
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