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CN102296056A - Mycobacteriophage D29 particles and preparation method and use thereof - Google Patents

Mycobacteriophage D29 particles and preparation method and use thereof Download PDF

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CN102296056A
CN102296056A CN2011102527468A CN201110252746A CN102296056A CN 102296056 A CN102296056 A CN 102296056A CN 2011102527468 A CN2011102527468 A CN 2011102527468A CN 201110252746 A CN201110252746 A CN 201110252746A CN 102296056 A CN102296056 A CN 102296056A
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mycobacteriophage
particles
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lactose
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陆兵
陈芳
程洪亮
李京京
邹红霞
刘秋焕
王静
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Institute of Bioengineering Chinese Academy of Military Medical Sciences
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Abstract

本发明公开了一种分枝杆菌噬菌体D29颗粒及其制备方法和应用。本发明提供的分枝杆菌噬菌体D29颗粒的活性成分由分枝杆菌噬菌体D29和保护剂组成;所述保护剂为糖和/或蛋白和/或氨基酸和/或醇。本发明采用纳米喷雾干燥技术制备获得了可吸入颗粒物,并在喷雾干燥中采用了独特的稳定化技术,从而解决了分枝杆菌噬菌体D29干粉吸入剂制备过程中的技术难点;采用吸入给药可以更好的发挥分枝杆菌噬菌体D29在临床结核病中的治疗效果,解决了分枝杆菌噬菌体D29应用中的技术难点,最终为分枝杆菌噬菌体D29发展成为一个药物提供可能。The invention discloses a mycobacteriophage D29 particle, a preparation method and application thereof. The active ingredient of the mycobacteriophage D29 particles provided by the invention consists of mycobacteriophage D29 and a protective agent; the protective agent is sugar and/or protein and/or amino acid and/or alcohol. The present invention adopts the nano-spray drying technology to prepare inhalable particles, and adopts a unique stabilization technology in the spray-drying, thus solving the technical difficulties in the preparation process of the mycobacteriophage D29 dry powder inhaler; Better play the therapeutic effect of mycobacteriophage D29 in clinical tuberculosis, solve the technical difficulties in the application of mycobacteriophage D29, and finally provide the possibility for the development of mycobacteriophage D29 into a drug.

Description

分枝杆菌噬菌体D29颗粒及其制备方法和应用Mycobacteriophage D29 particle and its preparation method and application

技术领域 technical field

本发明涉及一种分枝杆菌噬菌体D29颗粒及其制备方法和应用。The invention relates to a mycobacteriophage D29 particle, a preparation method and application thereof.

背景技术 Background technique

结核病一直是对人类健康威胁很大的人畜共患传染病,特别是近二、三十年来由于人口流动、广泛耐药和多重耐药结核菌(MDR-TB)传播、艾滋病等因素影响,结核病疫情在全球范围内回升。世界卫生组织(WHO)曾于1993年宣布:全球结核病紧急状态;1998年又重申:遏制结核行动刻不容缓,并把每年的3月24日定为世界防治结核病日。WHO最新数据表明:2009年新增结核病人940万人,死于结核的病人达170万人;2008年新增MDR-TB病人44万人,死于MDR-TB的则达15万人。我国是全球22个结核病高负担的国家之一,并属于高耐药国家,结核病人数位居全球第二,多重耐药结核病占13.4%。但到目前为止,还没有理想的新型抗多重耐药结核的药物可用于临床。Tuberculosis has always been a zoonotic infectious disease that poses a great threat to human health. The epidemic is picking up around the world. The World Health Organization (WHO) declared in 1993: a global tuberculosis emergency; in 1998, it reiterated that action to curb tuberculosis is urgent, and every year March 24 was designated as World Tuberculosis Day. The latest WHO data shows that in 2009, there were 9.4 million new tuberculosis patients, and 1.7 million people died of tuberculosis; in 2008, 440,000 new MDR-TB patients were added, and 150,000 people died of MDR-TB. my country is one of the 22 countries with a high burden of tuberculosis in the world, and is a country with high drug resistance. The number of tuberculosis patients ranks second in the world, and multi-drug resistant tuberculosis accounts for 13.4%. But so far, there is no ideal new anti-multidrug-resistant tuberculosis drug available for clinical use.

噬菌体(Bacteriophage,phage)是一类细菌病毒,对一些细菌具有高度的专一性,当噬菌体侵染这些细菌时,可在细菌中繁殖并杀死细菌,而它对动植物没有毒性。因此,噬菌体以其特有的自然特征有望成为较好的抗菌药物。20世纪前叶,噬菌体曾经作为治疗、预防细菌感染的有效工具,但随着抗生素的发明与广泛应用,许多国家对此未进行深入研究。然而,面对耐药菌感染比例的不断增长,有人预言噬菌体将成为近十年生物制药领域的一大研究热点。Phage (Bacteriophage, phage) is a type of bacterial virus, which is highly specific to some bacteria. When the phage infects these bacteria, it can reproduce in the bacteria and kill the bacteria, but it is not toxic to animals and plants. Therefore, phages are expected to become better antibacterial drugs due to their unique natural characteristics. In the first half of the 20th century, phages were once used as an effective tool to treat and prevent bacterial infections, but with the invention and wide application of antibiotics, many countries have not conducted in-depth research on this. However, in the face of the increasing proportion of drug-resistant bacterial infections, some people predict that phages will become a major research hotspot in the field of biopharmaceuticals in the past decade.

噬菌体已经成功地应用于多种动物细菌感染的治疗,如禽类、鱼类、犊牛、羔羊等。对预防和治疗人的细菌性感染方面也有很多临床研究。Weber-Dabrowska等对20例肿瘤患者和27例细菌感染者使用噬菌体治疗,发现所有患者的化脓、创伤、肺炎等并发现象都很快消失。Bretscher等提出使用噬菌体治疗艾滋病的再度感染,可减缓艾滋病病毒耐多药进化的速度。Phages have been successfully applied to the treatment of bacterial infections in various animals, such as poultry, fish, calves, lambs, etc. There are also many clinical studies on the prevention and treatment of bacterial infections in humans. Weber-Dabrowska et al. used phage therapy on 20 tumor patients and 27 bacterial infections, and found that all patients' concomitant phenomena such as suppuration, trauma, and pneumonia disappeared quickly. Bretscher et al proposed that the use of phages to treat AIDS reinfection can slow down the evolution of HIV multidrug resistance.

分枝杆菌噬菌体D29是一种寄生于分枝杆菌的DNA病毒,由蛋白质外壳组成衣壳,内为DNA,没有独立的代谢体系,必须与宿主菌结合进入胞内,利用宿主菌的代谢酶系进行复制,最终裂解细菌,释放出子代噬菌体。分枝杆菌噬菌体D29的病毒颗粒呈类圆形,大小在75~150nm之间,具有广谱宿主,包括耻垢分枝杆菌和结核分枝杆菌等。宿主在耻垢分枝杆菌中的增殖周期为90~180min,在结核分枝杆菌中的增殖周期为3~6h以上。Mycobacteriophage D29 is a DNA virus parasitic on mycobacteria. It consists of a protein shell and a DNA inside. It has no independent metabolic system and must be combined with the host bacteria to enter the cell. It uses the metabolic enzyme system of the host bacteria Replication occurs and the bacteria are eventually lysed, releasing progeny phages. The virus particles of mycobacteriophage D29 are round, with a size between 75 and 150 nm, and have a broad spectrum of hosts, including Mycobacterium smegmatis and Mycobacterium tuberculosis. The multiplication period of the host in Mycobacterium smegmatis is 90-180 minutes, and the multiplication period in Mycobacterium tuberculosis is more than 3-6 hours.

分枝杆菌噬菌体D29已经普遍应用于结核分枝杆菌的快速检测及结核分枝杆菌耐药性的检测。分枝杆菌噬菌体D29用于抗结核治疗的研究中,体外实验发现分枝杆菌噬菌体D29可以减少体外生长的巨噬细胞内的耻垢分枝杆菌和结核分枝杆菌的活菌数量,具有杀灭巨噬细胞内宿主菌的能力,具有治疗结核病的可能;动物试验也证明分枝杆菌噬菌体D29可减轻结核病豚鼠的脏器病变程度和脏器荷菌量,具有与利福平接近,甚至更好的疗效,且对豚鼠没有副作用,有希望作为新型抗结核药物的开发对象。Mycobacteriophage D29 has been widely used in the rapid detection of Mycobacterium tuberculosis and the detection of drug resistance of Mycobacterium tuberculosis. In the study of mycobacteriophage D29 used in anti-tuberculosis treatment, in vitro experiments found that mycobacteriophage D29 can reduce the number of viable bacteria of Mycobacterium smegmatis and Mycobacterium tuberculosis in macrophages grown in vitro, and has the ability to kill The ability to host bacteria in macrophages has the potential to treat tuberculosis; animal experiments have also proved that mycobacteriophage D29 can reduce the degree of organ lesions and the amount of bacteria in the organs of tuberculosis guinea pigs, which is close to or even better than rifampicin Curative effect, and no side effects on guinea pigs, hopeful as the development of new anti-tuberculosis drugs.

分枝杆菌噬菌体D29用于结核病治疗有其潜在优势。噬菌体具有高度的宿主特异性,只针对致病菌,不会影响到其他的菌群,因此具有无副作用的优点,同时减少了随之所带来的耐药性问题;噬菌体可以随宿主菌的增殖而增殖,并在细菌感染的整个过程中发挥作用,而不像抗生素那样随着时间的推移疗效逐渐降低。在分枝杆菌噬菌体D29用于结核病治疗的应用中,重点要解决的问题是如何到达作用部位以及以何种形式有效地到达作用部位。Mycobacteriophage D29 has potential advantages in the treatment of tuberculosis. Phage has a high degree of host specificity, only targeting pathogenic bacteria, and will not affect other flora, so it has the advantage of no side effects, and at the same time reduces the resulting problem of drug resistance; phage can follow the host bacteria Proliferates and proliferates, and works throughout the course of a bacterial infection, unlike antibiotics, which gradually lose efficacy over time. In the application of mycobacteriophage D29 in the treatment of tuberculosis, the key issues to be solved are how to reach the action site and in what form to effectively reach the action site.

分枝杆菌噬菌体D29作为一种微生物,培养获得的产物一般都是包含培养介质的液体。相对于固体而言,液体在储存、运输和使用时存在不方便以及稳定性等问题,因此微生物产品欲制成药物的话,固体化有其优势。微生物制剂采用冷冻干燥对于固化过程中维持其稳定性有利,所以在微生物制剂的保存中通常都采用冷冻干燥法。Mycobacteriophage D29 is a kind of microorganism, and the product obtained by culture is generally a liquid containing a culture medium. Compared with solids, liquids have problems such as inconvenient storage, transportation and use, and stability. Therefore, if microbial products are to be made into drugs, solidification has its advantages. The use of freeze-drying of microbial preparations is beneficial to maintaining its stability during the solidification process, so freeze-drying is usually used in the preservation of microbial preparations.

发明内容 Contents of the invention

本发明的目的是提供一种分枝杆菌噬菌体D29颗粒及其制备方法和应用。The object of the present invention is to provide a mycobacteriophage D29 particle and its preparation method and application.

本发明提供的分枝杆菌噬菌体D29颗粒,它的活性成分由分枝杆菌噬菌体D29和保护剂(兼作稀释剂)组成;所述保护剂为糖和/或蛋白和/或氨基酸和/或醇。The mycobacteriophage D29 particle provided by the present invention has an active ingredient consisting of mycobacteriophage D29 and a protective agent (also serving as a diluent); the protective agent is sugar and/or protein and/or amino acid and/or alcohol.

所述糖可为蔗糖、乳糖和海藻糖中的至少一种。所述蛋白可为奶粉和牛血清白蛋白中的至少一种。所述氨基酸可为亮氨酸。所述醇可为甘露醇。The sugar may be at least one of sucrose, lactose and trehalose. The protein can be at least one of milk powder and bovine serum albumin. The amino acid may be leucine. The alcohol may be mannitol.

所述保护剂可为一种糖、也可为多种糖的混合物。所述糖可为蔗糖、乳糖和海藻糖中的至少一种。所述保护剂还可为蛋白,如奶粉(如脱脂奶粉)或牛血清白蛋白。所述保护剂还可为糖和蛋白的混合物,如乳糖和奶粉的混合物,或乳糖和牛血清白蛋白的混合物。所述保护剂还可为糖和氨基酸的混合物,如乳糖和亮氨酸的混合物。所述保护剂还可为糖和醇的混合物,如乳糖和甘露醇的混合物。The protective agent can be a kind of sugar or a mixture of multiple sugars. The sugar may be at least one of sucrose, lactose and trehalose. The protective agent can also be protein, such as milk powder (such as skimmed milk powder) or bovine serum albumin. The protective agent can also be a mixture of sugar and protein, such as a mixture of lactose and milk powder, or a mixture of lactose and bovine serum albumin. The protecting agent may also be a mixture of sugars and amino acids, such as a mixture of lactose and leucine. The protectant may also be a mixture of sugar and alcohol, such as a mixture of lactose and mannitol.

所述保护剂优选为如下(1)至(9)中的任意一种:(1)蔗糖;(2)乳糖;(3)海藻糖;(4)乳糖和海藻糖;(5)乳糖和甘露醇;(6)奶粉;(7)乳糖和奶粉;(8)乳糖和牛血清白蛋白;(9)乳糖和亮氨酸。The protective agent is preferably any one of the following (1) to (9): (1) sucrose; (2) lactose; (3) trehalose; (4) lactose and trehalose; (5) lactose and mannose (6) milk powder; (7) lactose and milk powder; (8) lactose and bovine serum albumin; (9) lactose and leucine.

所述分枝杆菌噬菌体D29颗粒具体可由所述分枝杆菌噬菌体D29、所述保护剂和水组成。The mycobacteriophage D29 particle may specifically consist of the mycobacteriophage D29, the protecting agent and water.

所述分枝杆菌噬菌体D29颗粒中,存活的分枝杆菌噬菌体D29的含量可为1×102PFU/g至1×109PFU/g,水分的质量百分含量可为10%以下;所述分枝杆菌噬菌体D29颗粒的粒度中位值D50可为20μm以下。In the mycobacteriophage D29 particles, the content of the surviving mycobacteriophage D29 may be 1×10 2 PFU/g to 1×10 9 PFU/g, and the mass percentage of water may be less than 10%; The median particle size D50 of the mycobacteriophage D29 particles may be below 20 μm.

所述分枝杆菌噬菌体D29颗粒中,存活的分枝杆菌噬菌体D29的含量优选为1×104PFU/g至7×107PFU/g,水分的质量百分含量最优选为1%至9%;所述分枝杆菌噬菌体D29颗粒的粒度中位值D50优选为5.00μm至18.00μm。In the mycobacteriophage D29 particles, the content of surviving mycobacteriophage D29 is preferably 1×10 4 PFU/g to 7×10 7 PFU/g, and the mass percentage of water is most preferably 1% to 9% %; The median particle size D50 of the mycobacteriophage D29 particles is preferably 5.00 μm to 18.00 μm.

所述分枝杆菌噬菌体D29颗粒中,存活的分枝杆菌噬菌体D29的含量最优选为1.99×104PFU/g至6.66×107PFU/g,水分的质量百分含量最优选为1.23%至8.30%;所述分枝杆菌噬菌体D29颗粒的粒度中位值D50最优选为5.60μm至17.31μm。In the mycobacteriophage D29 particles, the content of surviving mycobacteriophage D29 is most preferably 1.99×10 4 PFU/g to 6.66×10 7 PFU/g, and the mass percentage of water is most preferably 1.23% to 8.30%; the median particle size D50 of said mycobacteriophage D29 particles is most preferably 5.60 μm to 17.31 μm.

所述分枝杆菌噬菌体D29颗粒中,存活的分枝杆菌噬菌体D29的含量可为(2.72±0.73)×104PFU/g至(3.10±1.12)×104PFU/g,(3.10±1.12)×104PFU/g至(1.29±0.16)×106PFU/g,(1.29±0.16)×106PFU/g至(1.81±0.19)×106PFU/g,(1.81±0.19)×106PFU/g至(1.86±0.10)×106PFU/g,(1.86±0.10)×106PFU/g至(2.06±0.23)×106PFU/g,(2.06±0.23)×106PFU/g至(2.41±0.12)×106PFU/g,(2.41±0.12)×106PFU/g至(4.49±0.99)×106PFU/g,(4.49±0.99)×106PFU/g至(6.53±0.13)×106PFU/g,或(6.53±0.13)×106PFU/g至(5.14±1.52)×107PFU/g。In the mycobacteriophage D29 particles, the content of the surviving mycobacteriophage D29 may be (2.72±0.73)×10 4 PFU/g to (3.10±1.12)×10 4 PFU/g, (3.10±1.12) ×10 4 PFU/g to (1.29±0.16)×10 6 PFU/g, (1.29±0.16)×10 6 PFU/g to (1.81±0.19)×10 6 PFU/g, (1.81±0.19)×10 6 PFU/g to (1.86±0.10)×10 6 PFU/g, (1.86±0.10)×10 6 PFU/g to (2.06±0.23)×10 6 PFU/g, (2.06±0.23)×10 6 PFU /g to (2.41±0.12)×10 6 PFU/g, (2.41±0.12)×10 6 PFU/g to (4.49±0.99)×10 6 PFU/g, (4.49±0.99)×10 6 PFU/g to (6.53±0.13)×10 6 PFU/g, or (6.53±0.13)×10 6 PFU/g to (5.14±1.52)×10 7 PFU/g.

所述分枝杆菌噬菌体D29颗粒中,水分的质量百分含量可为(1.34±0.11)%至(2.11±0.08)%、(2.11±0.08)%至(2.30±0.57)%、(2.30±0.57)%至(2.50±0.20)%、(2.50±0.20)%至(2.74±0.04)%、(2.74±0.04)%至(2.84±0.57)%、(2.84±0.57)%至(2.88±0.04)%、(2.88±0.04)%至(3.27±0.35)%、(3.27±0.35)%至(5.08±0.22)%、或(5.08±0.22)%至(8.08±0.27)%。In the mycobacteriophage D29 particles, the mass percentage of water can be from (1.34±0.11)% to (2.11±0.08)%, (2.11±0.08)% to (2.30±0.57)%, (2.30±0.57)% )% to (2.50±0.20)%, (2.50±0.20)% to (2.74±0.04)%, (2.74±0.04)% to (2.84±0.57)%, (2.84±0.57)% to (2.88±0.04) %, (2.88±0.04)% to (3.27±0.35)%, (3.27±0.35)% to (5.08±0.22)%, or (5.08±0.22)% to (8.08±0.27)%.

所述分枝杆菌噬菌体D29颗粒的粒度中位值D50可为(5.65±0.05)μm至(7.49±0.59)μm、(7.49±0.59)μm至(7.91±0.39)μm、(7.91±0.39)μm至(8.14±0.17)μm、(8.14±0.17)μm至(8.69±0.94)μm、(8.69±0.94)μm至(8.94±0.29)μm、(8.94±0.29)μm至(9.34±0.40)μm、(9.34±0.40)μm至(10.94±0.45)μm、(10.94±0.45)μm至(10.56±0.65)μm、或(10.56±0.65)μm全(15.66±1.65)μm。The median particle size D50 of the mycobacteriophage D29 particles can be (5.65±0.05) μm to (7.49±0.59) μm, (7.49±0.59) μm to (7.91±0.39) μm, (7.91±0.39) μm to (8.14±0.17) μm, (8.14±0.17) μm to (8.69±0.94) μm, (8.69±0.94) μm to (8.94±0.29) μm, (8.94±0.29) μm to (9.34±0.40) μm, (9.34±0.40) μm to (10.94±0.45) μm, (10.94±0.45) μm to (10.56±0.65) μm, or (10.56±0.65) μm to (15.66±1.65) μm.

本发明还保护所述分枝杆菌噬菌体D29颗粒的制备方法,是将所述分枝杆菌噬菌体D29与所述保护剂作为原料一起进行固体化(固化),得到分枝杆菌噬菌体D29颗粒。The invention also protects the preparation method of the mycobacteriophage D29 particle, which is to solidify (solidify) the mycobacteriophage D29 and the protective agent together as raw materials to obtain the mycobacteriophage D29 particle.

所述保护剂为乳糖和海藻糖时,所述乳糖和所述海藻糖作为原料的质量比优选为1∶1。所述保护剂为乳糖和奶粉时,所述乳糖和所述奶粉作为原料的质量比优选为1∶5。所述保护剂为乳糖和牛血清白蛋白时,所述乳糖和所述牛血清白蛋白作为原料的质量比优选为1∶1。所述保护剂为乳糖和亮氨酸时,所述乳糖和所述亮氨酸作为原料的质量比优选为5∶1。所述保护剂为乳糖和甘露醇时,所述乳糖和所述甘露醇作为原料的质量比优选为1∶1。When the protective agent is lactose and trehalose, the mass ratio of the lactose and the trehalose as raw materials is preferably 1:1. When the protective agent is lactose and milk powder, the mass ratio of the lactose and the milk powder as raw materials is preferably 1:5. When the protective agent is lactose and bovine serum albumin, the mass ratio of the lactose and the bovine serum albumin as raw materials is preferably 1:1. When the protecting agent is lactose and leucine, the mass ratio of lactose and leucine as raw materials is preferably 5:1. When the protective agent is lactose and mannitol, the mass ratio of the lactose and the mannitol as raw materials is preferably 1:1.

所述保护剂与所述分枝杆菌噬菌体D29作为原料的配比可为1g∶(1×104PFU至1×1012PFU)。所述保护剂与所述分枝杆菌噬菌体D29作为原料的配比具体可为1g∶(1×106PFU至1×1010PFU)。所述保护剂与所述分枝杆菌噬菌体D29作为原料的配比具体优选为1g∶(1.88×106PFU至5.16×109PFU)。The ratio of the protective agent to the mycobacteriophage D29 as a raw material may be 1 g: (1×10 4 PFU to 1×10 12 PFU). The proportion of the protective agent and the mycobacteriophage D29 as a raw material may specifically be 1 g: (1×10 6 PFU to 1×10 10 PFU). The proportion of the protective agent and the mycobacteriophage D29 as raw materials is preferably 1 g: (1.88×10 6 PFU to 5.16×10 9 PFU).

所述保护剂与所述分枝杆菌噬菌体D29作为原料的配比可为1g∶(2.68±0.80)×106PFU至(0.74±0.40)×108PFU、1g∶(0.74±0.40)×108PFU至(0.96±0.09)×108PFU、1g∶(0.96±0.09)×108PFU至(1.08±0.27)×108PFU、1g∶(1.08±0.27)×108PFU至(1.30±0.33)×108PFU、1g∶(1.30±0.33)×108PFU至(1.86±0.78)×108PFU、1g∶(1.86±0.78)×108PFU至(2.78±0.15)×108PFU、或1g∶(2.78±0.15)×108PFU至(4.4±0.76)×109PFU。The proportion of the protective agent and the mycobacteriophage D29 as raw materials can be 1g: (2.68±0.80)×10 6 PFU to (0.74±0.40)×10 8 PFU, 1g: (0.74±0.40)×10 8 PFU to (0.96±0.09)×10 8 PFU, 1g: (0.96±0.09)×10 8 PFU to (1.08±0.27)×10 8 PFU, 1g: (1.08± 0.27 )×10 8 PFU to (1.30± 0.33)×10 8 PFU, 1g: (1.30±0.33)×10 8 PFU to (1.86±0.78)×10 8 PFU, 1g: (1.86±0.78)×10 8 PFU to (2.78±0.15)×10 8 PFU , or 1 g: (2.78±0.15)×10 8 PFU to (4.4±0.76)×10 9 PFU.

所述固体化的方法具体可为喷雾干燥法。应用喷雾干燥法进行所述固体化时,所述喷雾干燥法的参数具体可为:入口温度80℃至120℃(如80℃至100℃、100℃至120℃)、气流速度90L/min至150L/min(如90L/min至120L/min、120L/min至150L/min)、喷雾速率40%至100%(如40%至60%、60%至80%、80%至100%)、喷头盖孔径为4.0μm至7.0μm(如4.0μm至5.5μm、5.5μm至7.0μm)。所述喷雾干燥所用的仪器具体可为瑞士BUCHI B-90纳米喷雾干燥机。The solidification method can specifically be a spray drying method. When the spray drying method is used for the solidification, the parameters of the spray drying method can specifically be: inlet temperature 80°C to 120°C (such as 80°C to 100°C, 100°C to 120°C), air velocity 90L/min to 150L/min (such as 90L/min to 120L/min, 120L/min to 150L/min), spray rate 40% to 100% (such as 40% to 60%, 60% to 80%, 80% to 100%), The pore diameter of the nozzle cover is 4.0 μm to 7.0 μm (such as 4.0 μm to 5.5 μm, 5.5 μm to 7.0 μm). The used instrument of described spray drying can be Swiss BUCHI B-90 nanometer spray dryer specifically.

用于所述固体化的原料中,所述保护剂具体可以以水溶液的形式加入。所述固体化的原料优选为无菌的原料。In the raw material for solidification, the protective agent may be added in the form of an aqueous solution. The solidified raw material is preferably a sterile raw material.

本发明通过采用合适的保护剂、合适的仪器设备、优化的工艺参数后,可以获得适合于吸入给药的分枝杆菌噬菌体D29颗粒物(干粉吸入剂)且分枝杆菌噬菌体D29活性保留值非常高。如果不使用保护剂,或保护剂选用不当,分枝杆菌噬菌体D29在喷雾干燥过程中,绝大部分(>95%)将失活,失去了其固体化的意义。本发明发现糖类、蛋白类、氨基酸类和醇类中的一种或几种可以作为分枝杆菌噬菌体D29固体化的保护剂,采用糖类混合物作为保护剂使分枝杆菌噬菌体D29活性保留达到70%以上(见实施例5),采用糖类与氨基酸蛋白质类的混合物作为保护剂,则可以使分枝杆菌噬菌体D29活性保留达到80%左右(见实施例9、10),甚至90%以上(见实施例8)。常规的喷雾干燥,其所获得颗粒的大小通常在数十微米甚至100微米以上,这样大小的颗粒无法吸入进入下呼吸道,因此不适合肺部吸入给药。本发明探索了喷雾干燥工艺对所获得颗粒物大小的影响,适合于吸入给药的颗粒。The present invention can obtain mycobacteriophage D29 particles (dry powder inhalation) suitable for inhalation administration after adopting suitable protective agent, suitable equipment and optimized process parameters, and the activity retention value of mycobacteriophage D29 is very high . If no protective agent is used, or the protective agent is improperly selected, most of the mycobacteriophage D29 (>95%) will be inactivated during the spray drying process, and the meaning of solidification will be lost. The present invention finds that one or more of carbohydrates, proteins, amino acids and alcohols can be used as a protective agent for the solidification of mycobacteriophage D29, and a mixture of carbohydrates is used as a protective agent to retain the activity of mycobacteriophage D29 to reach More than 70% (see embodiment 5), adopt the mixture of carbohydrate and amino acid protein as protective agent, then can make mycobacteriophage D29 active retention reach about 80% (see embodiment 9,10), even more than 90% (See Example 8). The size of particles obtained by conventional spray drying is usually tens of microns or even more than 100 microns. Particles of this size cannot be inhaled into the lower respiratory tract, so they are not suitable for pulmonary inhalation administration. The present invention explores the effect of the spray drying process on the size of the obtained particles, which are suitable for inhalation and administration of particles.

本发明提供的分枝杆菌噬菌体D29颗粒,存活的分枝杆菌噬菌体D29的含量可为1×102PFU/g至1×109PFU/g,水分的质量百分含量可为10%以下,粒度中位值D50可为20μm以下。In the mycobacteriophage D29 particle provided by the present invention, the content of the surviving mycobacteriophage D29 can be 1×10 2 PFU/g to 1×10 9 PFU/g, and the mass percentage of water can be less than 10%. The median particle size D50 may be below 20 μm.

本发明采用纳米喷雾干燥技术制备获得了可吸入颗粒物,并在喷雾干燥中采用了独特的稳定化技术,从而解决了分枝杆菌噬菌体D29干粉吸入剂制备过程中的技术难点;采用吸入给药可以更好的发挥分枝杆菌噬菌体D29在临床肺结核病中的治疗效果,解决了分枝杆菌噬菌体D29应用中的技术难点。最终为分枝杆菌噬菌体D29发展成为一个药物提供可能。The present invention adopts the nano-spray drying technology to prepare inhalable particles, and adopts a unique stabilization technology in the spray-drying, thus solving the technical difficulties in the preparation process of the mycobacteriophage D29 dry powder inhaler; Better exert the therapeutic effect of mycobacteriophage D29 in clinical pulmonary tuberculosis, and solve the technical difficulties in the application of mycobacteriophage D29. Finally, it is possible to develop mycobacteriophage D29 into a drug.

附图说明 Description of drawings

图1为实施例1以蔗糖作为保护剂时的电镜照片Fig. 1 is the electron micrograph when embodiment 1 uses sucrose as protective agent

图2为实施例3以海藻糖作为保护剂时的电镜照片Fig. 2 is the electron micrograph when embodiment 3 uses trehalose as protective agent

图3为实施例4以乳糖作为保护剂时的电镜照片Fig. 3 is the electron micrograph when embodiment 4 uses lactose as protective agent

图4为实施例5以乳糖和海藻糖作为保护剂时的电镜照片Fig. 4 is the electron micrograph when embodiment 5 uses lactose and trehalose as protective agent

图5为实施例6以乳糖和甘露醇作为保护剂时的电镜照片Fig. 5 is the electron micrograph when embodiment 6 uses lactose and mannitol as protective agent

图6为实施例7以脱脂奶粉作为保护剂时的电镜照片Fig. 6 is the electron micrograph when using skimmed milk powder as protective agent in embodiment 7

图7为实施例8以乳糖和脱脂奶粉作为保护剂时的电镜照片Fig. 7 is the electron micrograph when embodiment 8 uses lactose and skimmed milk powder as protective agent

图8为实施例9以乳糖和牛血清白蛋白作为保护剂时的电镜照片Fig. 8 is the electron micrograph when embodiment 9 uses lactose and bovine serum albumin as protective agent

图9为实施例10以乳糖和亮氨酸作为保护剂时的电镜照片Fig. 9 is the electron micrograph when embodiment 10 uses lactose and leucine as protective agent

具体实施方式 Detailed ways

以下的实施例便于更好地理解本发明,但并不限定本发明。下述实施例中的实验方法,如无特殊说明,均为常规方法。下述实施例中所用的试验材料,如无特殊说明,均为自常规生化试剂商店购买得到的。以下实施例中的定量试验,均设置三次重复实验,结果取平均值。CFU即菌落形成单位,PFU即空斑形成单位。The following examples facilitate a better understanding of the present invention, but do not limit the present invention. The experimental methods in the following examples are conventional methods unless otherwise specified. The test materials used in the following examples, unless otherwise specified, were purchased from conventional biochemical reagent stores. Quantitative experiments in the following examples were all set up to repeat the experiments three times, and the results were averaged. CFU stands for colony forming unit and PFU stands for plaque forming unit.

7H9培养基:美国BD公司(产品原厂编号271310)。7H9 medium: BD Company of the United States (original product number 271310).

分枝杆菌噬菌体D29:参考文献为:彭丽,罗永艾,陈保文等.噬菌体D29对感染敏感株结核分枝杆菌豚鼠的疗效.中国人兽共患病学报.2009,25(8):733-736。Mycobacteriophage D29: References: Peng Li, Luo Yongai, Chen Baowen, etc. Efficacy of phage D29 on guinea pigs infected with sensitive strains of Mycobacterium tuberculosis. Chinese Journal of Zoonoses. 2009, 25(8): 733 -736.

实施例中所用的耻垢分枝杆菌均为耻垢分枝杆菌(Mycobacterium smegmatis)ATCC607:参考文献:刘克洋,杜茜,温占波等.分枝杆菌噬菌体D29气溶胶的喷雾和采样介质的初步研究.军事医学科学院院刊,2010,34(4):347-350。Mycobacterium smegmatis used in the examples is Mycobacterium smegmatis ATCC607: References: Liu Keyang, Du Qian, Wen Zhanbo, etc. Preliminary study on the spray and sampling medium of mycobacteriophage D29 aerosol .Proceedings of Academy of Military Medical Sciences, 2010, 34(4): 347-350.

收率的计算方法如下:(收获的分枝杆菌噬菌体D29颗粒的质量/作为原料添加的保护剂的质量)×100%。The calculation method of the yield is as follows: (mass of harvested mycobacteriophage D29 particles/mass of protective agent added as raw material)×100%.

含水量的计算方法如下:取洗净晾干的称量瓶(直径约45mm),于100℃±2℃烘干2h,放至室温后精密称重(W0);将约1g分枝杆菌噬菌体D29颗粒平铺于称量瓶中,精密称重(W1);将称量瓶转移至烘箱中,打开瓶盖进行烘干处理(保护剂为糖类时在115℃±2℃条件下烘干20h;保护剂含蛋白类时在80℃±2℃条件下烘干20h),然后盖好瓶盖,取出于室温(相对湿度低于60%)条件下放置10min,精密称重(W2);含水量(%)=[(W1-W2)/(W1-W0)]×100%。The calculation method of water content is as follows: take a washed and dried weighing bottle (about 45mm in diameter), dry it at 100°C±2°C for 2 hours, and accurately weigh it after it is placed at room temperature (W 0 ); add about 1g of mycobacteria Spread the phage D29 particles in a weighing bottle, and weigh them precisely (W 1 ); transfer the weighing bottle to an oven, open the bottle cap for drying treatment (when the protective agent is sugar, at 115°C±2°C Dry for 20 hours; if the protective agent contains protein, dry for 20 hours at 80°C±2°C), then cover the bottle cap, take it out and place it at room temperature (relative humidity below 60%) for 10 minutes, and weigh it accurately (W 2 ); water content (%)=[(W 1 -W 2 )/(W 1 -W 0 )]×100%.

分枝杆菌噬菌体D29颗粒的粒度测定方法如下:本专利的实施例中采用LS908(A)激光粒度分析仪(珠海欧美克仪器有限公司)测定,具体方法为:(1)在静态样品池中加入7mL介质(油酸乙酯),放入仪器测量系统中,待仪器自动对中、清零后,仪器进入待测状态;(2)采用分散介质(油酸乙酯)将分枝杆菌噬菌体D29颗粒制成约5mg/mL的均匀悬液后,取3滴悬液(0.1mL-0.2mL)加入到静态样品池的介质中,吹散均匀,放入仪器测量系统中,待光柱稳定后,即可进行粒度测定,以粒度中位值D50来表示颗粒的大小。也可采用其他商业可获得的粒度仪,具体步骤需根据所使用仪器的操作规程作相应调整。The particle size determination method of mycobacteriophage D29 particle is as follows: adopt LS908 (A) laser particle size analyzer (Zhuhai European and American Ke Instrument Co., Ltd.) to measure in the embodiment of this patent, concrete method is: (1) add in the static sample pool 7mL medium (ethyl oleate), put it into the measuring system of the instrument, and after the instrument is automatically centered and cleared, the instrument enters the state to be tested; (2) use the dispersion medium (ethyl oleate) to dissolve the After the particles are made into a uniform suspension of about 5mg/mL, take 3 drops of the suspension (0.1mL-0.2mL) and add it to the medium of the static sample pool, blow it evenly, put it into the instrument measurement system, and wait for the light column to stabilize. The particle size measurement can be carried out, and the particle size is represented by the particle size median value D50. Other commercially available particle size analyzers can also be used, and the specific steps need to be adjusted accordingly according to the operating procedures of the instrument used.

分枝杆菌噬菌体D29颗粒的电镜测定方法:将分枝杆菌噬菌体D29颗粒均匀地铺在样品托上,用日立E-1010离子溅射仪喷金后,日立S-3400N扫描电镜下观察、照相。采用其他商业可获得的扫描电镜也可获得电镜照片,具体步骤需根据所使用仪器的操作规程作相应调整。Electron microscope determination method of mycobacteriophage D29 particles: spread mycobacteriophage D29 particles evenly on the sample holder, spray gold with Hitachi E-1010 ion sputtering instrument, observe and take pictures under Hitachi S-3400N scanning electron microscope. Electron micrographs can also be obtained by using other commercially available scanning electron microscopes, and the specific steps need to be adjusted accordingly according to the operating procedures of the instruments used.

分枝杆菌噬菌体D29颗粒中的噬菌体存活率的计算方法如下:将分枝杆菌噬菌体D29颗粒用SM液溶解后,再用SM液进行10倍梯度稀释;分别取0.1mL稀释液至不同的7H9底层培养基平板(Ф90mm)上,用“L”棒涂布均匀;按照3mL菌液/50mL培养基的比例向加热到约60℃的7H9上层培养基中加入浓度为107CFU/mL的耻垢分枝杆菌菌液,轻轻摇匀后向上述每个涂布了噬菌体D29的7H9底层培养基平皿中倒入5mL含耻垢分枝杆菌的7H9上层培养基;待上层培养基完全凝固后,将平皿放置于恒温培养箱中37℃正置培养2天,观察、统计平板上的PFU(10~300的结果为可信区间);根据稀释度计算分枝杆菌噬菌体D29颗粒中的存活噬菌体个数;每个稀释度的样品涂布3个平皿,结果取平均值;存活率=(最终得到的分枝杆菌噬菌体D29颗粒中的存活噬菌体个数/喷雾干燥时加入的噬菌体个数/收率)×100%。The calculation method of the phage survival rate in the mycobacteriophage D29 particles is as follows: after dissolving the mycobacteriophage D29 particles with SM solution, then carry out 10-fold gradient dilution with SM solution; respectively take 0.1mL dilution solution to different 7H9 bottom layers On the medium plate (Ф90mm), spread it evenly with an "L"rod; add smegma at a concentration of 10 7 CFU/mL to the 7H9 upper layer medium heated to about 60°C according to the ratio of 3mL bacterial solution/50mL medium Mycobacterium bacterium liquid, after gently shaking, pour 5mL of 7H9 upper layer medium containing Mycobacterium smegmatis into each above-mentioned 7H9 bottom medium plate coated with bacteriophage D29; after the upper layer medium is completely solidified, Place the plate in a constant temperature incubator at 37°C for upright culture for 2 days, observe and count the PFU on the plate (the result of 10-300 is the confidence interval); calculate the number of surviving phages in mycobacteriophage D29 particles according to the dilution The sample of each dilution is coated with 3 plates, and the results are averaged; Survival rate=(the phage number/yield/yield added during the surviving phage number/spray-drying in the mycobacteriophage D29 particle that finally obtains )×100%.

SM液:称取2.9g NaCl和1.0g MgSO4.7H2O,加入25ml 1mol/L Tris-Cl(pH 7.5)和2.5ml 2%(g/100ml)明胶水溶液,加水至500ml,混匀后于121℃灭菌30min,放至室温即得SM液。SM solution: Weigh 2.9g NaCl and 1.0g MgSO 4 .7H 2 O, add 25ml 1mol/L Tris-Cl (pH 7.5) and 2.5ml 2% (g/100ml) gelatin aqueous solution, add water to 500ml, mix well Sterilize at 121°C for 30 minutes, and let it cool to room temperature to obtain SM solution.

7H9底层培养基:称取1.6g 7H9培养基、5.6g琼脂粉,加水315mL,混匀后121℃灭菌30min,然后45~50℃时无菌操作加入小牛血清复合物溶液(OADC溶液)35ml,混匀后制成平板(12ml/平皿);放至室温凝固后,4℃冰箱保存。7H9 bottom medium: Weigh 1.6g 7H9 medium, 5.6g agar powder, add 315mL water, mix well, sterilize at 121°C for 30min, then add calf serum complex solution (OADC solution) aseptically at 45-50°C 35ml, mix well and make a flat plate (12ml/plate); let it solidify at room temperature, and store it in a refrigerator at 4°C.

7H9上层培养基:称取1.6g 7H9培养基、2.8g琼脂粉,加水315mL,混匀后121℃灭菌30min,无菌密封条件下置于4℃保存。7H9 upper layer medium: Weigh 1.6g 7H9 medium, 2.8g agar powder, add 315mL water, mix well, sterilize at 121°C for 30min, store at 4°C under sterile airtight condition.

OADC溶液:将8.5g NaCl、50g BSA(小牛血清白蛋白V因子)、20g葡萄糖用900mL水充分溶解,得试剂A;将1.28g油酸、6mL 0.1M NaOH溶液和54mL水,充分溶解混合,得试剂B;将37.5mg生物素和12.5mg维生素B6用10mL水溶解,取1mL与25mg过氧化氢酶和59mL水后振摇,使充分溶解,得试剂C;将800mL试剂A、50mL试剂B和50mL试剂C混合,得到OADC原液;OADC原液用无菌滤膜过滤后(过滤装置下层为0.22μm滤膜,上层为0.45μm滤膜)即为OADC溶液(加盖后-20℃保存备用)。OADC solution: 8.5g NaCl, 50g BSA (bovine serum albumin factor V), 20g glucose were fully dissolved in 900mL water to obtain reagent A; 1.28g oleic acid, 6mL 0.1M NaOH solution and 54mL water were fully dissolved and mixed , to obtain reagent B; dissolve 37.5mg biotin and 12.5mg vitamin B6 with 10mL water, take 1mL, 25mg catalase and 59mL water and shake to fully dissolve to obtain reagent C; mix 800mL reagent A, 50mL reagent Mix B and 50mL of reagent C to obtain the OADC stock solution; the OADC stock solution is filtered through a sterile filter (the lower layer of the filter device is a 0.22 μm filter membrane, and the upper layer is a 0.45 μm filter membrane) is the OADC solution (covered and stored at -20°C for later use) ).

实施例1、喷雾干燥法制备分枝杆菌噬菌体D29颗粒Embodiment 1, spray-drying method prepares mycobacteriophage D29 particle

一、分枝杆菌噬菌体D29颗粒的制备1. Preparation of mycobacteriophage D29 particles

1、称取20g蔗糖(即作为原料添加的保护剂的质量为20g),加入到930g水中搅拌溶解,在生物安全柜中用0.22μm微孔滤膜过滤除菌,得到滤液。1. Weigh 20g of sucrose (that is, the quality of the protective agent added as raw material is 20g), add it to 930g of water, stir and dissolve, filter and sterilize with a 0.22 μm microporous membrane in a biological safety cabinet to obtain a filtrate.

2、向滤液中加入50g分枝杆菌噬菌体D29菌液[浓度为(1.07±0.32)×106PFU/g],混合均匀后采用瑞士BUCHI B-90型纳米喷雾干燥机喷雾干燥,得到分枝杆菌噬菌体D29颗粒。仪器参数设定为:入口温度100℃、气流速度120L/min、喷雾速率40%、喷头盖7.0μm;回流液收集至无菌烧瓶内。2. Add 50 g of mycobacteriophage D29 bacterial liquid [concentration is (1.07 ± 0.32) × 10 6 PFU/g] to the filtrate, and after mixing evenly, adopt Swiss BUCHI B-90 nanometer spray dryer to spray dry to obtain branches Bacteriophage D29 particles. The instrument parameters are set as follows: inlet temperature 100°C, air velocity 120L/min, spray rate 40%, nozzle cap 7.0μm; reflux liquid is collected into a sterile flask.

二、分枝杆菌噬菌体D29颗粒的表征2. Characterization of Mycobacteriophage D29 Particles

分枝杆菌噬菌体D29颗粒的表征数据如下:收率为(83.56±2.15)%,含水量为(2.84±0.57)%;球形(见图1),大小在数微米至十几微米间;粒谱测定显示D50为(10.56±0.65)μm;噬菌体存活率为(42.47±11.43)%;所述分枝杆菌噬菌体D29颗粒中,存活的分枝杆菌噬菌体D29的含量为(2.72±0.73)×104PFU/g。The characterization data of mycobacteriophage D29 particles are as follows: the yield is (83.56 ± 2.15)%, and the water content is (2.84 ± 0.57)%; spherical (see Figure 1), the size is between several microns and more than ten microns; particle spectrum Determination shows that D50 is (10.56±0.65) μm; phage survival rate is (42.47±11.43)%; in the mycobacteriophage D29 particles, the content of surviving mycobacteriophage D29 is (2.72±0.73)×10 4 PFU/g.

实施例2、喷雾干燥法制备分枝杆菌噬菌体D29颗粒Embodiment 2, spray-drying method prepares mycobacteriophage D29 particle

一、分枝杆菌噬菌体D29颗粒的制备1. Preparation of mycobacteriophage D29 particles

用乳糖代替蔗糖,其它完全同实施例1的步骤一。Lactose is used to replace sucrose, and the others are completely the same as Step 1 of Example 1.

二、分枝杆菌噬菌体D29颗粒的表征2. Characterization of Mycobacteriophage D29 Particles

分枝杆菌噬菌体D29颗粒的表征数据如下:收率为(78.72±1.41)%,含水量为(5.08±0.22)%;类球形,大小在数微米至数十微米间;粒谱测定显示D50为(15.66±1.65)μm;噬菌体存活率为(45.58±16.50)%;所述分枝杆菌噬菌体D29颗粒中,存活的分枝杆菌噬菌体D29的含量为(3.10±1.12)×104PFU/g。The characterization data of mycobacteriophage D29 particles are as follows: the yield is (78.72 ± 1.41)%, and the water content is (5.08 ± 0.22)%; spherical shape, the size is between several microns and tens of microns; particle spectrometry shows that D50 is (15.66±1.65) μm; phage survival rate (45.58±16.50)%; in the mycobacteriophage D29 particles, the content of surviving mycobacteriophage D29 is (3.10±1.12)×10 4 PFU/g.

实施例3、喷雾干燥法制备分枝杆菌噬菌体D29颗粒Embodiment 3, spray-drying method prepares mycobacteriophage D29 particle

一、分枝杆菌噬菌体D29颗粒的制备1. Preparation of mycobacteriophage D29 particles

1、称取50g海藻糖(即作为原料添加的保护剂的质量为50g),加入到150g水中搅拌溶解,在生物安全柜中用0.22μm微孔滤膜过滤除菌,得到滤液。1. Weigh 50g of trehalose (that is, the quality of the protective agent added as a raw material is 50g), add it to 150g of water and stir to dissolve, filter and sterilize with a 0.22 μm microporous membrane in a biological safety cabinet to obtain a filtrate.

2、向滤液中加入50g分枝杆菌噬菌体D29菌液[(1.30±0.33)×108PFU/g],混合均匀后采用瑞士BUCHI B-90型纳米喷雾干燥机喷雾干燥,得到分枝杆菌噬菌体D29颗粒。仪器参数设定为:入口温度80℃、气流速度90L/min、喷雾速率60%、喷头盖5.5μm;回流液收集至无菌烧瓶内。2. Add 50 g of mycobacteriophage D29 bacterial liquid [(1.30±0.33)×10 8 PFU/g] to the filtrate, mix well and spray dry with Swiss BUCHI B-90 nanometer spray dryer to obtain mycobacteriophage D29 particles. The instrument parameters are set as follows: inlet temperature 80°C, airflow velocity 90L/min, spray rate 60%, nozzle cap 5.5μm; reflux liquid is collected into a sterile flask.

二、分枝杆菌噬菌体D29颗粒的表征2. Characterization of Mycobacteriophage D29 Particles

分枝杆菌噬菌体D29颗粒的表征数据如下:收率为(72.57±2.49)%;含水量为(8.08±0.27)%;球形(见图2),大小在数微米至十几微米;粒谱测定显示D50为(8.69±0.94)μm;噬菌体存活率为(50.40±5.22)%;所述分枝杆菌噬菌体D29颗粒中,存活的分枝杆菌噬菌体D29的含量为(1.81±0.19)×106PFU/g。The characterization data of mycobacteriophage D29 particles are as follows: the yield is (72.57 ± 2.49)%; the water content is (8.08 ± 0.27)%; spherical (see Figure 2), the size is from several microns to more than ten microns; particle spectrometry It shows that D50 is (8.69±0.94) μm; the phage survival rate is (50.40±5.22)%; in the mycobacteriophage D29 particles, the content of surviving mycobacteriophage D29 is (1.81±0.19)×10 6 PFU /g.

实施例4、喷雾干燥法制备分枝杆菌噬菌体D29颗粒Embodiment 4, spray-drying method prepares mycobacteriophage D29 particle

一、分枝杆菌噬菌体D29颗粒的制备1. Preparation of mycobacteriophage D29 particles

1、称取50g乳糖(即作为原料添加的保护剂的质量为50g),加入到400g水中搅拌溶解,在生物安全柜中用0.22μm微孔滤膜过滤除菌,得到滤液。1. Weigh 50g of lactose (that is, the quality of the protective agent added as raw material is 50g), add it to 400g of water, stir and dissolve, filter and sterilize with a 0.22 μm microporous membrane in a biological safety cabinet to obtain a filtrate.

2、向滤液中加入50g分枝杆菌噬菌体D29菌液[(4.4±0.76)×109PFU/g],混合均匀后采用瑞士BUCHI B-90型纳米喷雾干燥机喷雾干燥,得到分枝杆菌噬菌体D29颗粒。仪器参数设定为:入口温度120℃、气流速度150L/min、喷雾速率100%、喷头盖4.0μm;回流液收集至无菌烧瓶内。2. Add 50 g of mycobacteriophage D29 bacterial liquid [(4.4±0.76)×10 9 PFU/g] to the filtrate, mix well and then spray dry with Swiss BUCHI B-90 nanometer spray dryer to obtain mycobacteriophage D29 particles. The instrument parameters are set as follows: inlet temperature 120°C, air velocity 150L/min, spray rate 100%, nozzle cap 4.0μm; reflux liquid is collected into a sterile flask.

二、分枝杆菌噬菌体D29颗粒的表征2. Characterization of Mycobacteriophage D29 Particles

分枝杆菌噬菌体D29颗粒的表征数据如下:收率为(71.05±0.22)%;含水量为(3.27±0.35)%;球形、部分颗粒表面有凹陷(见图3),颗粒大小在数微米;粒谱测定显示D50为(5.65±0.05)μm;噬菌体存活率为(41.50±12.30)%;所述分枝杆菌噬菌体D29颗粒中,存活的分枝杆菌噬菌体D29的含量为(5.14±1.52)×107PFU/g。The characterization data of the mycobacteriophage D29 particles are as follows: the yield is (71.05 ± 0.22)%; the water content is (3.27 ± 0.35)%; spherical, with depressions on the surface of some particles (see Figure 3), and the particle size is several microns; Particle spectrum measurement shows that D50 is (5.65 ± 0.05) μm; Phage survival rate is (41.50 ± 12.30)%; In described mycobacteriophage D29 particle, the content of the mycobacteriophage D29 of surviving is (5.14 ± 1.52) × 10 7 PFU/g.

实施例5、喷雾干燥法制备分枝杆菌噬菌体D29颗粒Embodiment 5, spray-drying method prepares mycobacteriophage D29 particle

一、分枝杆菌噬菌体D29颗粒的制备1. Preparation of mycobacteriophage D29 particles

1、称取25g乳糖和25g海藻糖(即作为原料添加的保护剂的质量为50g),加入到400g水中搅拌溶解,在生物安全柜中用0.22μm微孔滤膜过滤除菌,得到滤液。1. Weigh 25g of lactose and 25g of trehalose (that is, the quality of the protective agent added as raw materials is 50g), add to 400g of water and stir to dissolve, filter and sterilize with a 0.22 μm microporous membrane in a biological safety cabinet to obtain a filtrate.

2、向滤液中加入50g分枝杆菌噬菌体D29溶液[(0.74±0.40)×108PFU/g],混合均匀后采用瑞士BUCHI B-90型纳米喷雾干燥机喷雾干燥,得到分枝杆菌噬菌体D29颗粒。仪器参数设定为:入口温度120℃、气流速度120L/min、喷雾速率80%、喷头盖5.5μm;回流液收集至无菌烧瓶内。2. Add 50 g of mycobacteriophage D29 solution [(0.74±0.40)×10 8 PFU/g] to the filtrate, mix well and then spray dry it with a Swiss BUCHI B-90 nano spray dryer to obtain mycobacteriophage D29 particles. The instrument parameters are set as follows: inlet temperature 120°C, air velocity 120L/min, spray rate 80%, nozzle cap 5.5μm; reflux liquid is collected into a sterile flask.

二、分枝杆菌噬菌体D29颗粒的表征2. Characterization of Mycobacteriophage D29 Particles

分枝杆菌噬菌体D29颗粒的表征数据如下:收率为(84.99±0.62)%;含水量为(2.88±0.04)%;类球形,部分颗粒表面有皱折、凹陷(见图4),颗粒大小在数微米至十几微米间;粒谱测定显示D50为(10.94±0.45)μm;噬菌体存活率为(73.80±9.05)%;所述分枝杆菌噬菌体D29颗粒中,存活的分枝杆菌噬菌体D29的含量为(1.29±0.16)×106PFU/g。The characterization data of mycobacteriophage D29 particles are as follows: the yield is (84.99 ± 0.62)%; the water content is (2.88 ± 0.04)%; spherical, with wrinkles and depressions on the surface of some particles (see Figure 4), and the particle size Between a few microns and more than a dozen microns; particle spectrometry shows that D50 is (10.94±0.45) μm; the phage survival rate is (73.80±9.05)%; The content is (1.29±0.16)×10 6 PFU/g.

实施例6、喷雾干燥法制备分枝杆菌噬菌体D29颗粒Embodiment 6, spray-drying method prepares mycobacteriophage D29 particle

一、分枝杆菌噬菌体D29颗粒的制备1. Preparation of mycobacteriophage D29 particles

1、称取25g乳糖和25g甘露醇(即作为原料添加的保护剂的质量为50g),加入到400g水中搅拌溶解,在生物安全柜中用0.22μm微孔滤膜过滤除菌,得到滤液。1. Take by weighing 25g lactose and 25g mannitol (that is, the quality of the protective agent added as raw materials is 50g), add to 400g water and stir to dissolve, filter and sterilize with a 0.22 μm microporous membrane in a biological safety cabinet to obtain a filtrate.

2、向滤液中加入50g分枝杆菌噬菌体D29溶液[(0.96±0.62)×108PFU/g],混合均匀后,采用瑞士BUCHI B-90型纳米喷雾干燥机喷雾干燥,得到分枝杆菌噬菌体D29颗粒。仪器参数设定为:入口温度120℃、气流速度120L/min、喷雾速率80%、喷头盖5.5μm;回流液收集至无菌烧瓶内。2. Add 50 g of mycobacteriophage D29 solution [(0.96±0.62)×10 8 PFU/g] to the filtrate, mix evenly, and spray dry with Swiss BUCHI B-90 nano spray dryer to obtain mycobacteriophage D29 particles. The instrument parameters are set as follows: inlet temperature 120°C, air velocity 120L/min, spray rate 80%, nozzle cap 5.5μm; reflux liquid is collected into a sterile flask.

二、分枝杆菌噬菌体D29颗粒的表征2. Characterization of Mycobacteriophage D29 Particles

分枝杆菌噬菌体D29颗粒的表征数据如下:收率为(57.16±3.57)%;含水量为(1.34±0.11)%;球形并有一定粘连(见图5),显微观察颗粒大小在数微米至十几微米;粒谱测定显示D50为(8.94±0.29)μm;噬菌体存活率为(71.60±3.68)%;所述分枝杆菌噬菌体D29颗粒中,存活的分枝杆菌噬菌体D29的含量为(2.41±0.12)×106PFU/g。The characterization data of mycobacteriophage D29 particles are as follows: the yield is (57.16 ± 3.57)%; the water content is (1.34 ± 0.11)%; the spherical shape has certain adhesion (see Figure 5), and the microscopic observation particle size is several microns to more than ten microns; particle spectrometry shows that D50 is (8.94 ± 0.29) μm; the phage survival rate is (71.60 ± 3.68)%; in the mycobacteriophage D29 particles, the content of surviving mycobacteriophage D29 is ( 2.41±0.12)×10 6 PFU/g.

实施例7、喷雾干燥法制备分枝杆菌噬菌体D29颗粒Embodiment 7, spray-drying method prepares mycobacteriophage D29 particle

一、分枝杆菌噬菌体D29颗粒的制备1. Preparation of mycobacteriophage D29 particles

1、称取50g市售脱脂奶粉(内蒙古伊利实业集团股份有限公司)(即作为原料添加的保护剂的质量为50g),加入到400g水中搅拌溶解,在生物安全柜中用0.22μm微孔滤膜过滤除菌,得到滤液。1. Weigh 50g of commercially available skimmed milk powder (Inner Mongolia Yili Industrial Group Co., Ltd.) (that is, the quality of the protective agent added as a raw material is 50g), add it to 400g of water and stir to dissolve it, and filter it through a 0.22μm microporous filter in a biological safety cabinet. Sterilize by membrane filtration to obtain a filtrate.

2、向滤液中加入50g分枝杆菌噬菌体D29溶液[(0.96±0.09)×108PFU/g],混合均匀后,采用瑞士BUCHI B-90型纳米喷雾干燥机喷雾干燥,得到分枝杆菌噬菌体D29颗粒。仪器参数设定为:入口温度120℃、气流速度120L/min、喷雾速率80%、喷头盖5.5μm;回流液收集至无菌烧瓶内。2. Add 50 g of mycobacteriophage D29 solution [(0.96±0.09)×10 8 PFU/g] to the filtrate, mix well, and spray dry with Swiss BUCHI B-90 nano spray dryer to obtain mycobacteriophage D29 particles. The instrument parameters are set as follows: inlet temperature 120°C, air velocity 120L/min, spray rate 80%, nozzle cap 5.5μm; reflux liquid is collected into a sterile flask.

二、分枝杆菌噬菌体D29颗粒的表征2. Characterization of Mycobacteriophage D29 Particles

分枝杆菌噬菌体D29颗粒的表征数据如下:收率为(83.40±2.90)%;含水量为(2.50±0.20)%;球形,部分颗粒表面凹陷(见图6),显微观察颗粒大小在数微米;粒谱测定显示D50为(7.91±0.39)μm;噬菌体存活率为(80.71±4.34)%;所述分枝杆菌噬菌体D29颗粒中,存活的分枝杆菌噬菌体D29的含量为(1.86±0.10)×106PFU/g。The characterization data of mycobacteriophage D29 particles are as follows: the yield is (83.40±2.90)%; the water content is (2.50±0.20)%; micron; Particle spectrum measurement shows that D50 is (7.91 ± 0.39) μm; Phage survival rate is (80.71 ± 4.34)%; In described mycobacteriophage D29 particle, the content of the mycobacteriophage D29 of surviving is (1.86 ± 0.10 )×10 6 PFU/g.

实施例8、喷雾干燥法制备分枝杆菌噬菌体D29颗粒Embodiment 8, spray-drying method prepares mycobacteriophage D29 particle

一、分枝杆菌噬菌体D29颗粒的制备1. Preparation of mycobacteriophage D29 particles

1、称取5g乳糖和25g市售脱脂奶粉(内蒙古伊利实业集团股份有限公司)(即作为原料添加的保护剂的质量为30g),加入到400g水中搅拌溶解后,在生物安全柜中用0.22μm微孔滤膜过滤除菌,得到滤液。1. Weigh 5g of lactose and 25g of commercially available skimmed milk powder (Inner Mongolia Yili Industrial Group Co., Ltd.) (that is, the quality of the protective agent added as raw materials is 30g), add it to 400g of water and stir to dissolve, then use 0.22 Filter and sterilize with a μm microporous membrane to obtain a filtrate.

2、向滤液中加入50g分枝杆菌噬菌体D29溶液[(1.67±0.09)×108PFU/g],混合均匀后,采用瑞士BUCHI B-90型纳米喷雾干燥机喷雾干燥,得到分枝杆菌噬菌体D29颗粒。仪器参数设定为:入口温度120℃、气流速度120L/min、喷雾速率80%、喷头盖5.5μm;回流液收集至无菌烧瓶内。2. Add 50 g of mycobacteriophage D29 solution [(1.67±0.09)×10 8 PFU/g] to the filtrate, mix evenly, and spray dry with Swiss BUCHI B-90 nano spray dryer to obtain mycobacteriophage D29 particles. The instrument parameters are set as follows: inlet temperature 120°C, air velocity 120L/min, spray rate 80%, nozzle cap 5.5μm; reflux liquid is collected into a sterile flask.

二、分枝杆菌噬菌体D29颗粒的表征2. Characterization of Mycobacteriophage D29 Particles

分枝杆菌噬菌体D29颗粒的表征数据如下:收率为(81.10±3.76)%;含水量为(2.11±0.08)%;类球形,部分颗粒表面内凹甚至呈不规则形(见图7),显微观察颗粒大小在数微米至二十微米间;粒谱测定显示D50为(7.49±0.59)μm;噬菌体存活率为(95.10±1.88)%;所述分枝杆菌噬菌体D29颗粒中,存活的分枝杆菌噬菌体D29的含量为(6.53±0.13)×106PFU/g。The characterization data of mycobacteriophage D29 particles are as follows: the yield is (81.10 ± 3.76)%; the water content is (2.11 ± 0.08)%; spherical, and some of the particle surfaces are concave or even irregular (see Figure 7), Microscopic observation of particle size between several microns to twenty microns; particle spectrometry shows that D50 is (7.49 ± 0.59) μm; phage survival rate is (95.10 ± 1.88)%; in the mycobacteriophage D29 particles, survival The content of mycobacteriophage D29 was (6.53±0.13)×10 6 PFU/g.

实施例9、喷雾干燥法制备分枝杆菌噬菌体D29颗粒Embodiment 9, spray-drying method prepares mycobacteriophage D29 particle

一、分枝杆菌噬菌体D29颗粒的制备1. Preparation of mycobacteriophage D29 particles

1、称取25g乳糖和25g牛血清白蛋白(即作为原料添加的保护剂的质量为50g),加入到400g水中搅拌溶解,在生物安全柜中用0.22μm微孔滤膜过滤除菌,得到滤液。1. Take by weighing 25g lactose and 25g bovine serum albumin (that is, the quality of the protective agent added as raw material is 50g), add to 400g water and stir to dissolve, filter and sterilize with a 0.22 μm microporous membrane in a biological safety cabinet to obtain filtrate.

2、向滤液中加入50g分枝杆菌噬菌体D29溶液[(1.86±0.78)×108PFU/g],混合均匀后,采用瑞士BUCHI B-90型纳米喷雾干燥机喷雾干燥,得到分枝杆菌噬菌体D29颗粒。仪器参数设定为:入口温度120℃、气流速度120L/min、喷雾速率80%、喷头盖5.5μm;回流液收集至无菌烧瓶内。2. Add 50 g of mycobacteriophage D29 solution [(1.86±0.78)×10 8 PFU/g] to the filtrate, mix well, and spray dry with a Swiss BUCHI B-90 nano spray dryer to obtain mycobacteriophage D29 particles. The instrument parameters are set as follows: inlet temperature 120°C, air velocity 120L/min, spray rate 80%, nozzle cap 5.5μm; reflux liquid is collected into a sterile flask.

二、分枝杆菌噬菌体D29颗粒的表征2. Characterization of Mycobacteriophage D29 Particles

分枝杆菌噬菌体D29颗粒的表征数据如下:收率为(70.58±1.09)%;含水量为(2.74±0.04)%;球形,少量颗粒表面有皱折(见图8),显微观察颗粒大小在数微米至十几微米间;粒谱测定显示D50为(8.14±0.17)μm;噬菌体存活率为(85.10±18.95)%;所述分枝杆菌噬菌体D29颗粒中,存活的分枝杆菌噬菌体D29的含量为(4.49±0.99)×106PFU/g。The characterization data of mycobacteriophage D29 particles are as follows: the yield is (70.58 ± 1.09)%; the water content is (2.74 ± 0.04)%; spherical, a small amount of particles have wrinkles on the surface (see Figure 8), and the particle size is observed under a microscope Between a few microns and more than a dozen microns; particle spectrometry shows that D50 is (8.14±0.17) μm; the phage survival rate is (85.10±18.95)%; in the mycobacteriophage D29 particles, the survival mycobacteriophage D29 The content of is (4.49±0.99)×10 6 PFU/g.

实施例10、喷雾干燥法制备分枝杆菌噬菌体D29颗粒Example 10, preparation of mycobacteriophage D29 particles by spray drying method

一、分枝杆菌噬菌体D29颗粒的制备1. Preparation of mycobacteriophage D29 particles

1、称取25g乳糖和5g亮氨酸(即作为原料添加的保护剂的质量为30g),加入到400g水中搅拌溶解,在生物安全柜中用0.22μm微孔滤膜过滤除菌,得到滤液。1. Weigh 25g of lactose and 5g of leucine (that is, the quality of the protective agent added as raw materials is 30g), add to 400g of water and stir to dissolve, filter and sterilize with a 0.22μm microporous membrane in a biological safety cabinet to obtain the filtrate .

2、向滤液中加入50g分枝杆菌噬菌体D29溶液[(0.65±0.16)×108PFU/g],混合均匀后,采用瑞士BUCHI B-90型纳米喷雾干燥机喷雾干燥,得到分枝杆菌噬菌体D29颗粒。仪器参数设定为:入口温度120℃、气流速度120L/min、喷雾速率80%、喷头盖5.5μm;回流液收集至无菌烧瓶内。2. Add 50 g of mycobacteriophage D29 solution [(0.65±0.16)×10 8 PFU/g] to the filtrate, mix well, and spray dry with a Swiss BUCHI B-90 nano spray dryer to obtain mycobacteriophage D29 particles. The instrument parameters are set as follows: inlet temperature 120°C, air velocity 120L/min, spray rate 80%, nozzle cap 5.5μm; reflux liquid is collected into a sterile flask.

二、分枝杆菌噬菌体D29颗粒的表征2. Characterization of Mycobacteriophage D29 Particles

分枝杆菌噬菌体D29颗粒的表征数据如下:收率为(82.85±0.16)%;含水量为(2.30±0.57)%;类球形,或不规则类球形(见图9),显微观察颗粒大小在数微米至二十微米间;粒谱测定显示D50为(9.34±0.40)μm;噬菌体存活率为(78.70±8.91)%;所述分枝杆菌噬菌体D29颗粒中,存活的分枝杆菌噬菌体D29的含量为(2.06±0.23)×106PFU/g。The characterization data of mycobacteriophage D29 particles are as follows: the yield is (82.85 ± 0.16)%; the water content is (2.30 ± 0.57)%; spherical, or irregular spherical (see Figure 9), microscopically observe the particle size Between a few microns and twenty microns; particle spectrometry shows that D50 is (9.34±0.40) μm; the phage survival rate is (78.70±8.91)%; The content is (2.06±0.23)×10 6 PFU/g.

Claims (10)

1.一种分枝杆菌噬菌体D29颗粒,它的活性成分由分枝杆菌噬菌体D29和保护剂组成;所述保护剂为糖和/或蛋白和/或氨基酸和/或醇。1. A mycobacteriophage D29 particle, whose active ingredient is made up of mycobacteriophage D29 and a protective agent; the protective agent is sugar and/or protein and/or amino acid and/or alcohol. 2.如权利要求1所述的分枝杆菌噬菌体D29颗粒,其特征在于:所述糖为蔗糖、乳糖和海藻糖中的至少一种;所述蛋白为奶粉和牛血清白蛋白中的至少一种;所述氨基酸为亮氨酸;所述醇为甘露醇。2. mycobacteriophage D29 particles as claimed in claim 1, is characterized in that: described sugar is at least one in sucrose, lactose and trehalose; Described albumen is at least one in milk powder and bovine serum albumin ; The amino acid is leucine; The alcohol is mannitol. 3.如权利要求1或2所述的颗粒,其特征在于:所述分枝杆菌噬菌体D29颗粒中,存活的分枝杆菌噬菌体D29的含量为1×102PFU/g至1×109PFU/g,水分的质量百分含量为10%以下;所述分枝杆菌噬菌体D29颗粒的粒度中位值D50为20μm以下。3. The particle according to claim 1 or 2, characterized in that: in the mycobacteriophage D29 particle, the content of surviving mycobacteriophage D29 is 1×10 2 PFU/g to 1×10 9 PFU /g, the mass percentage of moisture is below 10%; the median particle size D50 of the mycobacteriophage D29 particles is below 20 μm. 4.权利要求1或2或3所述分枝杆菌噬菌体D29颗粒的制备方法,是将所述分枝杆菌噬菌体D29与所述保护剂作为原料一起进行固体化,得到分枝杆菌噬菌体D29颗粒。4. The method for preparing the mycobacteriophage D29 particles according to claim 1, 2 or 3, comprising solidifying the mycobacteriophage D29 and the protective agent as raw materials to obtain the mycobacteriophage D29 particles. 5.如权利要求4所述的方法,其特征在于:所述保护剂为如下(1)至(9)中的任意一种:(1)蔗糖;(2)乳糖;(3)海藻糖;(4)乳糖和海藻糖;(5)乳糖和甘露醇;(6)奶粉;(7)乳糖和奶粉;(8)乳糖和牛血清白蛋白;(9)乳糖和亮氨酸。5. The method according to claim 4, characterized in that: the protective agent is any one of the following (1) to (9): (1) sucrose; (2) lactose; (3) trehalose; (4) lactose and trehalose; (5) lactose and mannitol; (6) milk powder; (7) lactose and milk powder; (8) lactose and bovine serum albumin; (9) lactose and leucine. 6.如权利要求4或5所述的方法,其特征在于:所述保护剂与所述分枝杆菌噬菌体D29作为原料的配比为1g∶1×104PFU至1×1012PFU。6. The method according to claim 4 or 5, characterized in that: the proportion of the protective agent and the mycobacteriophage D29 as raw materials is 1 g: 1×10 4 PFU to 1×10 12 PFU. 7.如权利要求6所述的方法,其特征在于:所述保护剂与所述分枝杆菌噬菌体D29作为原料的配比为1g∶1.88×106PFU至5.16×109PFU。7 . The method according to claim 6 , wherein the proportion of the protective agent and the mycobacteriophage D29 as raw materials is 1 g: 1.88×10 6 PFU to 5.16×10 9 PFU. 8.如权利要求4至7中任一所述的方法,其特征在于:所述固体化的方法为喷雾干燥法。8. The method according to any one of claims 4 to 7, characterized in that: the solidification method is a spray drying method. 9.如权利要求8所述的方法,其特征在于:所述喷雾干燥法的参数为:入口温度80℃至120℃、气流速度90L/min至150L/min、喷雾速率40%至100%、喷头盖孔径为4.0μm至7.0μm。9. The method according to claim 8, characterized in that: the parameters of the spray drying method are: inlet temperature 80°C to 120°C, air velocity 90L/min to 150L/min, spray rate 40% to 100%, The nozzle cap has a pore size of 4.0 μm to 7.0 μm. 10.如权利要求4至9中任一所述的方法,其特征在于:所述固体化的原料为无菌的。10. The method according to any one of claims 4 to 9, characterized in that the solidified raw material is sterile.
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