CN102286234B - Preparation method of modified acrylic resin leather coating material of carbon nano tubes (CNTs) in situ - Google Patents
Preparation method of modified acrylic resin leather coating material of carbon nano tubes (CNTs) in situ Download PDFInfo
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Abstract
本发明提供了一种碳纳米管(CNTs)原位改性丙烯酸树脂类皮革涂饰材料的制备方法,将单壁或多壁碳纳米管用强酸溶液处理,去除碳纳米管中的杂质,得到羧基化的CNTs;将羧基化后的CNTs先后与氯化亚砜和丙烯酰胺反应,得到丙烯酰胺接枝的CNTs,最后将丙烯酰胺接枝的CNTs与丙烯酸类单体在乳化剂和引发剂的作用下发生乳液聚合反应原位生成碳纳米管改性丙烯酸树脂类的皮革涂饰材料。本发明利用碳纳米管极高的表面比对复合材料极好的增强增韧效果,极高的长径比,在涂饰材料的制备过程中对丙烯酸树脂类皮革涂饰材料进行改性。本发明具有工艺简单、绿色环保、成本低廉的优点,适于工业化生产。所得的功能化碳纳米管改性丙烯酸树脂类的皮革涂饰乳液涂膜的遮盖力、耐色变和耐老化性能、耐磨性、抗张强度、耐热耐寒、阻燃性等综合性能明显改善,皮革产品的质量明显提高。The invention provides a method for preparing carbon nanotubes (CNTs) in-situ modified acrylic resin leather coating materials, wherein single-wall or multi-wall carbon nanotubes are treated with a strong acid solution to remove impurities in the carbon nanotubes and obtain carboxylation CNTs; react the carboxylated CNTs with thionyl chloride and acrylamide successively to obtain acrylamide-grafted CNTs, and finally combine the acrylamide-grafted CNTs with acrylic monomers under the action of emulsifier and initiator Emulsion polymerization takes place to generate carbon nanotube modified acrylic resin leather finishing materials in situ. The invention utilizes the extremely high surface ratio of the carbon nanotube to enhance and toughen the composite material, and the extremely high length-to-diameter ratio to modify the acrylic resin leather finishing material during the preparation process of the finishing material. The invention has the advantages of simple process, environmental protection and low cost, and is suitable for industrialized production. The comprehensive properties of the obtained functionalized carbon nanotube modified acrylic resin leather finishing emulsion coating film have obvious improvement in hiding power, color change resistance and aging resistance, abrasion resistance, tensile strength, heat and cold resistance, and flame retardancy. , The quality of leather products has improved significantly.
Description
技术领域 technical field
本发明属于皮革化工领域,特别是一种碳纳米管原位改性丙烯酸树脂类皮革涂饰材料的制备方法。The invention belongs to the field of leather chemical industry, in particular to a method for preparing a carbon nanotube in-situ modified acrylic resin leather finishing material.
背景技术 Background technique
皮革涂饰剂作为皮革表层涂饰材料,通过涂饰可以显著提升皮革使用性能、拓展皮革应用范围以及提高皮革产品档次。丙烯酸树脂类皮革涂饰剂具有一系列的优点,如成膜性好、黏着力强、生产工艺简单和成本低廉等优异特性,受到皮革工业的青睐,得到了迅速发展。然而,普通的丙烯酸树脂乳液涂膜存在着“热黏、冷脆”、不耐溶剂等缺点,使用受到限制。为了克服这些缺点,需要对其进行更深入的研究和改性,以适应更新的要求。As a leather surface coating material, leather finishing agent can significantly improve the performance of leather, expand the application range of leather and improve the grade of leather products. Acrylic resin leather finishing agents have a series of advantages, such as good film-forming properties, strong adhesion, simple production process and low cost. They are favored by the leather industry and have developed rapidly. However, ordinary acrylic resin emulsion coatings have disadvantages such as "hot stickiness, cold brittleness" and insolvent resistance, so their use is limited. In order to overcome these shortcomings, it needs to be further studied and modified to meet newer requirements.
近年来,国内外研究者大都着眼于调整单体的种类和配比并引入有机硅、有机氟等有机分子或聚合物对丙烯酸类树脂进行改性。但是还很难满足成革所需的许多实际性能,无法赋予皮革某些特殊功能。In recent years, most researchers at home and abroad have focused on adjusting the types and proportions of monomers and introducing organic molecules or polymers such as organic silicon and organic fluorine to modify acrylic resins. However, it is still difficult to meet many practical properties required for finished leather, and it is impossible to endow leather with some special functions.
在皮革涂膜中引入纳米微粒,并使之与成膜剂有机结合,可以提高涂层的综合性能,改善聚合物的强度、耐磨擦性、耐老化性和耐候性,增加成革的附加值,是皮革涂饰剂发展的一个重要方向,是涂饰产品研发领域的一个热点。碳纳米管(Carbon nanotubes,CNTs)作为一维纳米材料,重量轻,六边形结构连接完美,具有比表面积大、机械强度高、电导率高、导热及耐热性好等特点。将CNTs应用于丙烯酸树脂类涂饰剂的改性,发挥CNTs的特点及纳米材料的增强增韧特性,可明显提高涂层的遮盖力,提高抗张强度、断裂伸长率,耐磨、阻燃性等物理机械性能。对改善皮革的功能性,拓宽皮革应用范围,具有重要的应用前景。碳纳米管在皮革涂饰剂中的应用及研究目前还未见相关报道。Introducing nanoparticles into the leather coating and organically combining them with film-forming agents can improve the overall performance of the coating, improve the strength, abrasion resistance, aging resistance and weather resistance of the polymer, and increase the additional properties of the finished leather. Value is an important direction for the development of leather finishing agents and a hot spot in the field of finishing product research and development. As a one-dimensional nanomaterial, carbon nanotubes (CNTs) are light in weight, perfectly connected in a hexagonal structure, and have the characteristics of large specific surface area, high mechanical strength, high electrical conductivity, good thermal conductivity and heat resistance. Applying CNTs to the modification of acrylic resin coating agents, taking advantage of the characteristics of CNTs and the strengthening and toughening properties of nanomaterials, can significantly improve the covering power of the coating, improve the tensile strength, elongation at break, wear resistance, and flame retardancy physical and mechanical properties. It has important application prospects for improving the functionality of leather and broadening the application range of leather. There are no relevant reports on the application and research of carbon nanotubes in leather finishing agents.
发明内容 Contents of the invention
本发明提供一种碳纳米管原位改性丙烯酸树脂类皮革涂饰材料的制备方法,碳纳米管原位乳液聚合法改性丙烯酸树脂时,可明显提高树脂的耐磨性、抗张强度、断裂伸长率等物理机械性能。The invention provides a method for preparing acrylic resin leather coating materials modified in situ by carbon nanotubes. When the acrylic resin is modified by in situ emulsion polymerization of carbon nanotubes, the abrasion resistance, tensile strength and fracture of the resin can be significantly improved. Physical and mechanical properties such as elongation.
为实现上述目的,本发明碳纳米管原位改性丙烯酸树脂类皮革涂饰材料的制备方法,包括以下步骤:In order to achieve the above object, the preparation method of carbon nanotube in situ modified acrylic resin leather finishing material of the present invention comprises the following steps:
步骤一:将单壁或多壁的碳纳米管与酸性溶液以体积比为0.025∶1混合后,超声处理配制成悬浮液,静置浸泡24-48小时,然后加热冷凝回流,最后反复水洗直至PH为中性,离心分离,得到羧基化的碳纳米管,其中,所述酸性溶液指浓硫酸和浓硝酸按照体积比为(1-3)∶1形成的混酸;Step 1: After mixing single-walled or multi-walled carbon nanotubes with an acidic solution at a volume ratio of 0.025:1, ultrasonic treatment is prepared to prepare a suspension, which is left to soak for 24-48 hours, then heated and condensed to reflux, and finally washed repeatedly until The pH is neutral, and centrifuged to obtain carboxylated carbon nanotubes, wherein the acidic solution refers to a mixed acid formed by concentrated sulfuric acid and concentrated nitric acid in a volume ratio of (1-3): 1;
步骤二:将上述羧基化的碳纳米管先后与过量氯化亚砜、丙烯酰胺反应,得到丙烯酰胺接枝的改性碳纳米管;Step 2: reacting the above-mentioned carboxylated carbon nanotubes with excess thionyl chloride and acrylamide successively to obtain modified carbon nanotubes grafted with acrylamide;
步骤三:将步骤二得到的丙烯酰胺接枝的改性碳纳米管与带双键官能团的丙烯酸类单体在蒸馏水、乳化剂十二烷基硫酸钠和引发剂过硫酸铵的作用下聚合反应原位生成碳纳米管改性丙烯酸树脂类的皮革涂饰材料。Step 3: Polymerize the modified carbon nanotubes grafted with acrylamide obtained in Step 2 and the acrylic monomer with a double bond functional group under the action of distilled water, emulsifier sodium lauryl sulfate and initiator ammonium persulfate In-situ generation of carbon nanotube-modified acrylic resin-based leather finishing materials.
与现有技术相比,本发明碳纳米管改性丙烯酸树脂类皮革涂饰材料的制备方法至少具有以下优点:碳纳米管原位乳液聚合法改性丙烯酸树脂时,可明显提高树脂的耐磨性、抗张强度、断裂伸长率等物理机械性能。其中,一次性加入全部碳纳米管可以显著提高树脂的抗张强度,碳纳米管与单体混合后滴加加入可以显著提高树脂的断裂伸长率。Compared with the prior art, the preparation method of the carbon nanotube modified acrylic resin leather finishing material of the present invention has at least the following advantages: when the carbon nanotube in-situ emulsion polymerization method modifies the acrylic resin, the abrasion resistance of the resin can be significantly improved , tensile strength, elongation at break and other physical and mechanical properties. Among them, adding all the carbon nanotubes at one time can significantly increase the tensile strength of the resin, and adding the carbon nanotubes and monomers after mixing can significantly increase the elongation at break of the resin.
具体实施方式 Detailed ways
实施例一:Embodiment one:
步骤一:碳纳米管的纯化及改性:首先,将质量浓度为95%的硫酸和质量浓度为68%的硝酸按体积比为1∶1混合,配成混酸溶液;接着,将碳纳米管与混酸溶液以质量比为0.025∶1进行混合,然后超声处理形成稳定的悬浮液,浸泡24小时后,在110℃加热冷凝回流1小时,最后反复水洗离心分离直至PH值为7,以除去碳纳米管中的杂质,并使其表面带上活性反应基团,得到羧基化的碳纳米管;Step 1: Purification and modification of carbon nanotubes: first, mix sulfuric acid with a mass concentration of 95% and nitric acid with a mass concentration of 68% at a volume ratio of 1:1 to form a mixed acid solution; then, mix the carbon nanotubes Mix with the mixed acid solution at a mass ratio of 0.025:1, and then ultrasonically treat it to form a stable suspension. After soaking for 24 hours, heat, condense and reflux at 110°C for 1 hour, and finally wash and centrifuge repeatedly until the pH value is 7 to remove carbon. Impurities in nanotubes, and active reactive groups on the surface to obtain carboxylated carbon nanotubes;
步骤二:将步骤一得到的羧基化后的碳纳米管与过量的氯化亚砜在60℃下搅拌回流24小时,然后在85℃-90℃下蒸馏3-4小时,真空干燥6-7小时,得到酰氯化的碳纳米管;接着,将丙烯酰胺与酰氯化的碳纳米管分别用有机溶剂(如:四氢呋喃)溶解后,将丙烯酰胺加入到恒压滴液漏斗,酰氯化的碳纳米管加入到三口烧瓶中,然后在60-65℃将过量的丙烯酰胺加入到酰氯化的碳纳米管中,缓慢滴加1-1.5小时滴完,接着继续反应24小时后,在85℃-90℃下蒸馏3-4小时,最后水洗、离心分离、真空干燥,得到丙烯酰胺接枝的改性碳纳米管;Step 2: Stir and reflux the carboxylated carbon nanotubes obtained in Step 1 and excess thionyl chloride at 60°C for 24 hours, then distill at 85°C-90°C for 3-4 hours, and vacuum dry for 6-7 Hours, the carbon nanotubes of acid chlorination are obtained; then, after dissolving the acrylamide and the carbon nanotubes of acid chloride with organic solvent (such as: tetrahydrofuran) respectively, acrylamide is added to the constant pressure dropping funnel, and the carbon nanotubes of acid chloride Add the tube into the three-necked flask, then add excess acrylamide to the acyl chlorided carbon nanotubes at 60-65°C, slowly add dropwise for 1-1.5 hours, then continue the reaction for 24 hours, then at 85°C-90 Distill at ℃ for 3-4 hours, finally wash with water, centrifuge and dry in vacuum to obtain modified carbon nanotubes grafted with acrylamide;
步骤三:取用于乳液合成丙烯酸树脂的单体及助溶剂无水乙醇,共计100份,所用单体丙烯酸∶甲基丙烯酸甲酯∶丙烯酸丁酯∶丙烯酰胺∶无水乙醇的质量比为1∶(2-6)∶(3-6)∶(0.3-0.6)∶(3-6),称取单体及无水乙醇总质量0.3%的过硫酸铵为引发剂,称取单体总质量2%的十二烷基硫酸钠作为反应的乳化剂,称取单体总质量0.01%的步骤二得到的丙烯酰胺接枝的碳纳米管;Step 3: Take monomers and cosolvent dehydrated alcohols used for emulsion synthesis of acrylic resins, a total of 100 parts, the mass ratio of monomers used: acrylic acid: methyl methacrylate: butyl acrylate: acrylamide: absolute ethanol is 1 : (2-6): (3-6): (0.3-0.6): (3-6), take the ammonium persulfate of 0.3% of the total mass of the monomer and absolute ethanol as the initiator, and weigh the total mass of the monomer 2% by mass of sodium lauryl sulfate is used as an emulsifier for the reaction, and the acrylamide-grafted carbon nanotubes obtained in step 2 of 0.01% of the total mass of monomers are weighed;
步骤四:将基本单体丙烯酸、甲基丙烯酸甲酯、丙烯酸丁酯以及丙烯酰胺等搅拌均匀,取三分之一的量加入到装有搅拌器、回流冷凝管、温度计的反应器中,然后加入乙醇,接着,将丙烯酰胺接枝的碳纳米管溶解在蒸馏水和乳化剂中,超声5min后加入到装有三分之一单体的反应器中,加热搅拌,搅拌转速设置为300r/min,当温度升高至70℃时,加入溶解在蒸馏水中的四分之一引发剂,同时,用恒压滴液漏斗滴加剩余的三分之二量单体及剩余的四分之三引发剂溶液,约1h滴完,其中,引发剂应稍晚于单体滴加完,全部滴加完毕后,在80℃左右恒温1h,然后降温至60℃,加入适量的氨水中和,并调节pH=6-7,继续搅拌0.5h,冷却至室温倒出,过滤,即得碳纳米管改性水性丙烯酸树脂乳液。Step 4: Stir the basic monomers acrylic acid, methyl methacrylate, butyl acrylate and acrylamide evenly, take one-third of the amount and add it to the reactor equipped with a stirrer, reflux condenser, and thermometer, and then Add ethanol, and then dissolve the acrylamide-grafted carbon nanotubes in distilled water and emulsifier, ultrasonicate for 5 minutes, then add them into a reactor containing one-third of the monomer, heat and stir, and set the stirring speed to 300r/min , when the temperature rises to 70°C, add a quarter of the initiator dissolved in distilled water, and at the same time, use a constant pressure dropping funnel to drop the remaining two-thirds of the monomer and the remaining three-quarters of the initiator The initiator solution should be dropped in about 1 hour. Among them, the initiator should be added slightly later than the monomer. After all the drops are completed, keep the temperature at about 80°C for 1 hour, then cool down to 60°C, add an appropriate amount of ammonia water to neutralize, and adjust pH = 6-7, continue to stir for 0.5h, cool to room temperature, pour out, and filter to obtain carbon nanotube-modified water-based acrylic resin emulsion.
实施例二:Embodiment two:
步骤一:碳纳米管的纯化及改性:首先,将质量浓度为95%的硫酸和质量浓度为68%的硝酸按体积比为2∶1混合,配成混酸溶液;接着,将碳纳米管与混酸溶液以质量比为0.025∶1进行混合,然后超声处理形成稳定的悬浮液,浸泡35小时后,在115℃加热冷凝回流1小时,最后反复水洗离心分离直至PH值为7后,以除去碳纳米管中的杂质,并使其表面带上活性反应基团,得到羧基化的碳纳米管;Step 1: Purification and modification of carbon nanotubes: first, mix sulfuric acid with a mass concentration of 95% and nitric acid with a mass concentration of 68% at a volume ratio of 2:1 to form a mixed acid solution; then, mix the carbon nanotubes Mix with the mixed acid solution at a mass ratio of 0.025:1, and then ultrasonically treat it to form a stable suspension. After soaking for 35 hours, heat, condense and reflux at 115°C for 1 hour, and finally wash and centrifuge repeatedly until the pH value is 7 to remove Impurities in carbon nanotubes, and active reactive groups on the surface to obtain carboxylated carbon nanotubes;
步骤二:将步骤一得到的羧基化后的碳纳米管与过量的氯化亚砜在65℃下搅拌回流30小时,然后在85℃-90℃下蒸馏4-5小时,真空干燥7-8小时,得到酰氯化的碳纳米管;接着,将丙烯酰胺与酰氯化的碳纳米管分别用有机溶剂(如:四氢呋喃)溶解后,将丙烯酰胺加入到恒压滴液漏斗,酰氯化的碳纳米管加入到三口烧瓶中,然后在60-65℃将过量的丙烯酰胺加入到酰氯化的碳纳米管中,缓慢滴加1-1.5小时滴完,接着继续反应24小时后,在85℃-90℃下蒸馏4-5小时,最后水洗、离心分离、真空干燥,得到丙烯酰胺接枝的改性碳纳米管;Step 2: Stir and reflux the carboxylated carbon nanotubes obtained in Step 1 and excess thionyl chloride at 65°C for 30 hours, then distill at 85°C-90°C for 4-5 hours, and vacuum dry for 7-8 hours Hours, the carbon nanotubes of acid chlorination are obtained; then, after dissolving the acrylamide and the carbon nanotubes of acid chloride with organic solvent (such as: tetrahydrofuran) respectively, acrylamide is added to the constant pressure dropping funnel, and the carbon nanotubes of acid chloride Add the tube into the three-necked flask, then add excess acrylamide to the acyl chlorided carbon nanotubes at 60-65°C, slowly add dropwise for 1-1.5 hours, then continue the reaction for 24 hours, then at 85°C-90 Distill at ℃ for 4-5 hours, finally wash with water, centrifuge and dry in vacuum to obtain modified carbon nanotubes grafted with acrylamide;
步骤三:取用于乳液合成丙烯酸树脂的单体及助溶剂无水乙醇,共计100份,所用单体丙烯酸∶甲基丙烯酸甲酯∶丙烯酸丁酯∶丙烯酰胺∶无水乙醇的质量比为1∶(4-6)∶(4-6)∶(0.4-0.6)∶(4-6),称取单体及无水乙醇总质量0.4%的引发剂,称取单体总质量3%的十二烷基硫酸钠作为反应的乳化剂,称取单体总质量0.02%的步骤二得到的丙烯酰胺接枝的碳纳米管;Step 3: Take monomers and cosolvent dehydrated alcohols used for emulsion synthesis of acrylic resins, a total of 100 parts, the mass ratio of monomers used: acrylic acid: methyl methacrylate: butyl acrylate: acrylamide: absolute ethanol is 1 : (4-6): (4-6): (0.4-0.6): (4-6), take by weighing 0.4% initiator of total mass of monomer and dehydrated alcohol, take by weighing 3% of total mass of monomer Sodium lauryl sulfate is used as an emulsifier for the reaction, and the acrylamide-grafted carbon nanotubes obtained in step 2 of 0.02% of the total monomer mass are weighed;
步骤四:将基本单体丙烯酸、甲基丙烯酸甲酯、丙烯酸丁酯以及丙烯酰胺等搅拌均匀,取三分之一的量加入到装有搅拌器、回流冷凝管、温度计的反应器中,然后加入乙醇,接着,将丙烯酰胺接枝的碳纳米管溶解在蒸馏水和乳化剂中,超声5min后加入到装有三分之一单体的反应器中,加热搅拌,搅拌转速设置为400r/min,当温度升高至75℃时,加入溶解在蒸馏水中的四分之一引发剂,同时,用恒压滴液漏斗滴加剩余的三分之二量单体及剩余的四分之三引发剂溶液,约1h滴完,其中,引发剂应稍晚于单体滴加完,全部滴加完毕后,在80℃左右恒温1h,然后降温至60℃,加入适量的氨水中和,并调节pH=6-7,继续搅拌0.5h,冷却至室温倒出,过滤,即得碳纳米管改性水性丙烯酸树脂乳液。Step 4: Stir the basic monomers acrylic acid, methyl methacrylate, butyl acrylate and acrylamide evenly, take one-third of the amount and add it to the reactor equipped with a stirrer, reflux condenser, and thermometer, and then Add ethanol, and then dissolve the acrylamide-grafted carbon nanotubes in distilled water and emulsifier, ultrasonicate for 5 minutes, and then add them into a reactor containing one-third of the monomer, heat and stir, and set the stirring speed to 400r/min , when the temperature rises to 75°C, add a quarter of the initiator dissolved in distilled water, and at the same time, use a constant pressure dropping funnel to drop the remaining two-thirds of the monomer and the remaining three-quarters of the initiator The initiator solution should be dropped in about 1 hour. Among them, the initiator should be added slightly later than the monomer. After all the drops are completed, keep the temperature at about 80°C for 1 hour, then cool down to 60°C, add an appropriate amount of ammonia water to neutralize, and adjust pH = 6-7, continue to stir for 0.5h, cool to room temperature, pour out, and filter to obtain carbon nanotube-modified water-based acrylic resin emulsion.
实施例三:Embodiment three:
步骤一:碳纳米管的纯化及改性:首先,将质量浓度为95%的硫酸和质量浓度为68%的硝酸按体积比为3∶1混合,配成混酸溶液;接着,将碳纳米管与混酸溶液以质量比为0.025∶1进行混合,然后超声处理形成稳定的悬浮液,浸泡48小时后,在120℃加热冷凝回流1小时,最后反复水洗离心分离直至PH值为7后,以除去碳纳米管中的杂质,并使其表面带上活性反应基团,得到羧基化的碳纳米管;Step 1: Purification and modification of carbon nanotubes: first, mix sulfuric acid with a mass concentration of 95% and nitric acid with a mass concentration of 68% in a volume ratio of 3:1 to form a mixed acid solution; then, mix the carbon nanotubes Mix with the mixed acid solution at a mass ratio of 0.025:1, then ultrasonically treat to form a stable suspension, soak for 48 hours, heat and condense at 120°C for reflux for 1 hour, and finally wash and centrifuge repeatedly until the pH value is 7 to remove Impurities in carbon nanotubes, and active reactive groups on the surface to obtain carboxylated carbon nanotubes;
步骤二:将步骤一得到的羧基化后的碳纳米管与过量的氯化亚砜在70℃下搅拌回流36小时,然后在85℃-90℃下蒸馏5-6小时,真空干燥8小时,得到酰氯化的碳纳米管;接着,将丙烯酰胺与酰氯化的碳纳米管分别用有机溶剂(如:四氢呋喃)溶解后,将丙烯酰胺加入到恒压滴液漏斗,酰氯化的碳纳米管加入到三口烧瓶中,然后在60-65℃将过量的丙烯酰胺加入到酰氯化的碳纳米管中,缓慢滴加1-1.5小时滴完,接着继续反应24小时后,在85℃-90℃下蒸馏5-6小时,最后水洗、离心分离、真空干燥,得到丙烯酰胺接枝的改性碳纳米管;Step 2: Stir and reflux the carboxylated carbon nanotubes obtained in Step 1 and excess thionyl chloride at 70°C for 36 hours, then distill at 85°C-90°C for 5-6 hours, and dry in vacuum for 8 hours. Obtain acyl chlorinated carbon nanotubes; then, after dissolving acrylamide and acyl chlorinated carbon nanotubes with an organic solvent (such as tetrahydrofuran) respectively, acrylamide is added to a constant pressure dropping funnel, and acyl chlorinated carbon nanotubes are added into a three-necked flask, and then add excess acrylamide to the acid-chlorinated carbon nanotubes at 60-65°C, drop it slowly for 1-1.5 hours, and then continue the reaction for 24 hours, at 85°C-90°C Distill for 5-6 hours, finally wash with water, centrifuge and dry in vacuum to obtain modified carbon nanotubes grafted with acrylamide;
步骤三:取用于乳液合成丙烯酸树脂的单体及助溶剂无水乙醇,共计100份,所用单体丙烯酸∶甲基丙烯酸甲酯∶丙烯酸丁酯∶丙烯酰胺∶无水乙醇的质量比为1∶(5-6)∶(5-6)∶(0.4-0.6)∶(4-6),称取单体及无水乙醇总质量0.5%的过硫酸铵为引发剂,称取单体总质量4%的十二烷基硫酸钠作为反应的乳化剂,称取单体总质量0.04%的步骤二得到的丙烯酰胺接枝的碳纳米管;Step 3: Take monomers and cosolvent dehydrated alcohols used for emulsion synthesis of acrylic resins, a total of 100 parts, the mass ratio of monomers used: acrylic acid: methyl methacrylate: butyl acrylate: acrylamide: absolute ethanol is 1 : (5-6): (5-6): (0.4-0.6): (4-6), take the ammonium persulfate of 0.5% of the total mass of the monomer and absolute ethanol as the initiator, and weigh the total mass of the monomer 4% sodium lauryl sulfate is used as an emulsifier for the reaction, and the acrylamide-grafted carbon nanotubes obtained in step 2 of the monomer total mass of 0.04% are weighed;
步骤四:将基本单体丙烯酸、甲基丙烯酸甲酯、丙烯酸丁酯以及丙烯酰胺等搅拌均匀,取三分之一的量加入到装有搅拌器、回流冷凝管、温度计的反应器中,然后加入乙醇,接着,将丙烯酰胺接枝的碳纳米管溶解在蒸馏水和乳化剂中,超声5min后加入到装有三分之一单体的反应器中,加热搅拌,搅拌转速设置为500r/min,当温度升高至70-80℃时,加入溶解在蒸馏水中的四分之一引发剂,同时,用恒压滴液漏斗滴加剩余的三分之二量单体及剩余的四分之三引发剂溶液,约1h滴完,其中,引发剂应稍晚于单体滴加完,全部滴加完毕后,在80℃左右恒温1h,然后降温至60℃,加入适量的氨水中和,并调节pH=6-7,继续搅拌0.5h,冷却至室温倒出,过滤,即制得碳纳米管改性水性丙烯酸树脂乳液。Step 4: Stir the basic monomers acrylic acid, methyl methacrylate, butyl acrylate and acrylamide evenly, take one-third of the amount and add it to the reactor equipped with a stirrer, reflux condenser, and thermometer, and then Add ethanol, and then dissolve the acrylamide-grafted carbon nanotubes in distilled water and emulsifier, ultrasonicate for 5 minutes, and then add them to a reactor containing one-third of the monomer, heat and stir, and set the stirring speed to 500r/min , when the temperature rises to 70-80 ° C, add a quarter of the initiator dissolved in distilled water, and at the same time, use a constant pressure dropping funnel to drop the remaining two-thirds of the monomer and the remaining one-quarter Three initiator solutions, about 1 hour to finish dripping, among them, the initiator should be added slightly later than the monomer. After all the drops are completed, keep the temperature at about 80°C for 1 hour, then cool down to 60°C, add an appropriate amount of ammonia water to neutralize, And adjust the pH=6-7, continue to stir for 0.5h, cool to room temperature, pour out, filter, and obtain the carbon nanotube modified water-based acrylic resin emulsion.
实施例四:Embodiment four:
步骤一:碳纳米管的纯化及改性:首先,将质量浓度为96%硫酸和质量浓度为67%的硝酸按体积比为1∶1混合,配成混酸溶液;接着,取相对混酸质量0.025倍的碳纳米管加入到混酸溶液中,超声使其形成稳定的悬浮液;再浸泡24小时,然后,在110℃加热冷凝回流1小时,再反复水洗及离心分离直至PH值为6,以除去碳纳米管中的杂质,并使其表面带上活性反应基团,得到羧基化的碳纳米管;Step 1: Purification and modification of carbon nanotubes: first, mix 96% sulfuric acid with a mass concentration of 67% nitric acid in a volume ratio of 1:1 to form a mixed acid solution; then, take a relative mixed acid mass of 0.025 Add carbon nanotubes twice as many times into the mixed acid solution, and ultrasonically make it form a stable suspension; soak for 24 hours, then heat and condense at 110°C for reflux for 1 hour, and then repeatedly wash with water and centrifuge until the pH value is 6 to remove Impurities in carbon nanotubes, and active reactive groups on the surface to obtain carboxylated carbon nanotubes;
步骤二:将步骤一得到的羧基化的碳纳米管与过量的氯化亚砜在60℃-70℃下搅拌回流24小时,然后在85℃-90℃下蒸馏3-4小时,真空干燥6-7小时,得到酰氯化的碳纳米管;接着,将丙烯酰胺及酰氯化的碳纳米管分别用有机溶剂(如:四氢呋喃)溶解后,将碳纳米管及过量的丙烯酰胺分别加入到三口烧瓶及恒压滴液漏斗中,在60-65℃缓慢滴加1-1.5小时滴完,接着继续反应24小时后,在85℃-90℃下蒸馏3-4小时,最后水洗、离心分离、真空干燥,得到丙烯酰胺接枝的改性碳纳米管;Step 2: The carboxylated carbon nanotubes obtained in Step 1 and excess thionyl chloride were stirred and refluxed at 60°C-70°C for 24 hours, then distilled at 85°C-90°C for 3-4 hours, and vacuum-dried for 6 -7 hours to obtain acid-chlorinated carbon nanotubes; then, after dissolving acrylamide and acid-chlorinated carbon nanotubes with an organic solvent (such as tetrahydrofuran) respectively, carbon nanotubes and excess acrylamide were added to a three-necked flask And in the constant pressure dropping funnel, drop slowly at 60-65°C for 1-1.5 hours, then continue to react for 24 hours, distill at 85°C-90°C for 3-4 hours, finally wash with water, centrifuge, vacuum drying to obtain modified carbon nanotubes grafted with acrylamide;
步骤三:取用于乳液合成丙烯酸树脂的单体及助溶剂无水乙醇共计100份,所用单体丙烯酸∶甲基丙烯酸甲酯∶丙烯酸丁酯∶丙烯酰胺∶无水乙醇的质量比为1∶(2-6)∶(3-6)∶(0.3-0.6)∶(3-6);称取单体及无水乙醇总质量0.3%的过硫酸铵为引发剂,称取单体总质量2%的十二烷基硫酸钠作为反应的乳化剂,称取单体总质量0.01%的步骤二得到的丙烯酰胺接枝的碳纳米管;Step 3: Get a total of 100 parts of monomers and cosolvent dehydrated alcohols used for emulsion synthesis of acrylic resins, and the mass ratio of monomers used: acrylic acid: methyl methacrylate: butyl acrylate: acrylamide: dehydrated alcohol is 1: (2-6): (3-6): (0.3-0.6): (3-6); take by weighing 0.3% ammonium persulfate of the total mass of the monomer and absolute ethanol as the initiator, and weigh the total mass of the monomer 2% sodium lauryl sulfate is used as an emulsifier for the reaction, and the acrylamide-grafted carbon nanotubes obtained in step 2 of 0.01% of the total mass of monomers are weighed;
步骤四:将基本单体丙烯酸、甲基丙烯酸甲酯、丙烯酸丁酯以及丙烯酰胺搅拌均匀,取三分之一的量加入到装有搅拌器、回流冷凝管、温度计的反应器中,然后加入溶解在蒸馏水和乙醇中的乳化剂十二烷基硫酸钠,加热搅拌,搅拌转速设置为300-500r/min,当温度升高至70-80℃时加入溶解在蒸馏水中的四分之一引发剂,将丙烯酰胺接枝的碳纳米管与剩余的三分之二基本单体超声5min后用恒压滴液漏斗滴加到反应器中,在开始滴加单体后,缓慢而均匀地用恒压滴液漏斗滴加剩余的四分之三引发剂,约1h滴完,引发剂应稍晚于单体滴加完,全部滴加完毕后,在80℃左右恒温1h,然后降温至60℃,加入适量的氨水中和,并调节pH=6-7,继续搅拌0.5h,冷却至室温倒出,过滤,即制得碳纳米管改性水性丙烯酸树脂乳液。Step 4: Stir the basic monomers acrylic acid, methyl methacrylate, butyl acrylate and acrylamide evenly, take one-third of the amount and add it to the reactor equipped with a stirrer, reflux condenser, and thermometer, and then add Dissolve the emulsifier sodium lauryl sulfate in distilled water and ethanol, heat and stir, and set the stirring speed at 300-500r/min. When the temperature rises to 70-80°C, add a quarter of the dissolved distilled water to initiate The acrylamide-grafted carbon nanotubes and the remaining two-thirds of the basic monomers were ultrasonically added to the reactor with a constant pressure dropping funnel for 5 minutes. After the monomers were started to be added, slowly and evenly Add the remaining three-quarters of the initiator to the constant pressure dropping funnel, and finish dropping in about 1 hour. The initiator should be added later than the monomer. After all the dropping is completed, keep the temperature at about 80°C for 1 hour, and then cool down to 60°C. ℃, add an appropriate amount of ammonia water for neutralization, adjust the pH to 6-7, continue to stir for 0.5 h, cool to room temperature, pour out, and filter to obtain a carbon nanotube-modified water-based acrylic resin emulsion.
实施例五Embodiment five
步骤一:碳纳米管的纯化及改性:首先,将质量浓度为96%硫酸和质量浓度为68%的硝酸按体积比为2∶1混合,配成混酸溶液;接着,取相对混酸质量0.025倍的碳纳米管加入到混酸溶液中,超声使其形成稳定的悬浮液;再浸泡40小时,然后,在115℃加热冷凝回流1小时,再反复水洗及离心分离直至PH值为6,以除去碳纳米管中的杂质,并使其表面带上活性反应基团,得到羧基化的碳纳米管;Step 1: Purification and modification of carbon nanotubes: first, mix sulfuric acid with a mass concentration of 96% and nitric acid with a mass concentration of 68% in a volume ratio of 2:1 to form a mixed acid solution; then, take a relative mixed acid mass of 0.025 Add carbon nanotubes twice as many times into the mixed acid solution, and ultrasonically make it form a stable suspension; then soak for 40 hours, then heat, condense and reflux at 115°C for 1 hour, then repeatedly wash with water and centrifuge until the pH value is 6, to remove Impurities in carbon nanotubes, and active reactive groups on the surface to obtain carboxylated carbon nanotubes;
步骤二:将步骤一得到的羧基化的碳纳米管与过量的氯化亚砜在60℃-70℃下搅拌回流32小时,然后在85℃-90℃下蒸馏5-6小时,真空干燥7-8小时,得到酰氯化的碳纳米管;接着,将丙烯酰胺及酰氯化的碳纳米管分别用有机溶剂(如:四氢呋喃)溶解后,将碳纳米管及过量的丙烯酰胺分别加入到三口烧瓶及恒压滴液漏斗中,在60-65℃缓慢滴加1-1.5小时滴完,接着继续反应24小时后,在85℃-90℃下蒸馏4-5小时,最后水洗、离心分离、真空干燥,得到丙烯酰胺接枝的改性碳纳米管;Step 2: The carboxylated carbon nanotubes obtained in Step 1 and excess thionyl chloride were stirred and refluxed at 60°C-70°C for 32 hours, then distilled at 85°C-90°C for 5-6 hours, and vacuum-dried for 7 -8 hours, the carbon nanotubes of acyl chlorination were obtained; then, after dissolving the acrylamide and the carbon nanotubes of acyl chlorination with an organic solvent (such as: tetrahydrofuran) respectively, the carbon nanotubes and excess acrylamide were respectively added to a three-necked flask And in the constant pressure dropping funnel, drop slowly at 60-65°C for 1-1.5 hours, then continue to react for 24 hours, distill at 85°C-90°C for 4-5 hours, finally wash with water, centrifuge, vacuum drying to obtain modified carbon nanotubes grafted with acrylamide;
步骤三:取用于乳液合成丙烯酸树脂的单体及助溶剂无水乙醇共计100份,所用单体丙烯酸∶甲基丙烯酸甲酯∶丙烯酸丁酯∶丙烯酰胺∶无水乙醇的质量比为1∶(3-6)∶(4-6)∶(0.4-0.6)∶(5-6);称取单体及无水乙醇总质量0.4%的过硫酸铵为引发剂,称取单体总质量3%的十二烷基硫酸钠作为反应的乳化剂,称取单体总质量0.03%的步骤二得到的丙烯酰胺接枝的碳纳米管;Step 3: Get a total of 100 parts of monomers and cosolvent dehydrated alcohols used for emulsion synthesis of acrylic resins, and the mass ratio of monomers used: acrylic acid: methyl methacrylate: butyl acrylate: acrylamide: dehydrated alcohol is 1: (3-6): (4-6): (0.4-0.6): (5-6); take the ammonium persulfate of 0.4% of the total mass of monomer and absolute ethanol as initiator, and take the total mass of monomer 3% sodium lauryl sulfate is used as an emulsifier for the reaction, and the acrylamide-grafted carbon nanotubes obtained in step 2 of 0.03% of the total monomer mass are weighed;
步骤四:将基本单体丙烯酸、甲基丙烯酸甲酯、丙烯酸丁酯以及丙烯酰胺搅拌均匀,取三分之一的量加入到装有搅拌器、回流冷凝管、温度计的反应器中,然后加入溶解在蒸馏水和乙醇中的乳化剂十二烷基硫酸钠,加热搅拌,搅拌转速设置为350r/min,当温度升高至70-80℃时加入溶解在蒸馏水中的四分之一引发剂,将丙烯酰胺接枝的碳纳米管与剩余的三分之二基本单体超声5min后用恒压滴液漏斗滴加到反应器中,在开始单体后,缓慢而均匀地用恒压滴液漏斗滴加剩余的四分之三引发剂,约1h滴完,引发剂应稍晚于单体滴加完,全部滴加完毕后,在80℃左右恒温1h,然后降温至60℃,加入适量的氨水中和,并调节pH=6-7,继续搅拌0.5h,冷却至室温倒出,过滤,即制得碳纳米管改性水性丙烯酸树脂乳液。Step 4: Stir the basic monomers acrylic acid, methyl methacrylate, butyl acrylate and acrylamide evenly, take one-third of the amount and add it to the reactor equipped with a stirrer, reflux condenser, and thermometer, and then add Dissolve the emulsifier sodium lauryl sulfate in distilled water and ethanol, heat and stir, the stirring speed is set to 350r/min, when the temperature rises to 70-80°C, add a quarter of the initiator dissolved in distilled water, The acrylamide-grafted carbon nanotubes and the remaining two-thirds of the basic monomers were sonicated for 5 minutes and then added dropwise to the reactor with a constant pressure dropping funnel. Add the remaining three-quarters of the initiator dropwise through the funnel, and finish dropping in about 1 hour. The initiator should be added slightly later than the monomer. After all the dropping is completed, keep the temperature at about 80°C for 1 hour, then cool down to 60°C, and add an appropriate amount neutralized with ammonia water, adjusted to pH=6-7, continued to stir for 0.5 h, cooled to room temperature, poured out, and filtered to obtain a carbon nanotube-modified water-based acrylic resin emulsion.
实施例六Embodiment six
步骤一:碳纳米管的纯化及改性:首先,将质量浓度为96%硫酸和质量浓度为68%的硝酸按体积比为3∶1混合,配成混酸溶液;接着,取相对混酸质量0.025倍的碳纳米管加入到混酸溶液中,超声使其形成稳定的悬浮液;再浸泡48小时,然后,在120℃加热冷凝回流1小时,再反复水洗及离心分离直至PH值为6,以除去碳纳米管中的杂质,并使其表面带上活性反应基团,得到羧基化的碳纳米管;Step 1: Purification and modification of carbon nanotubes: first, mix sulfuric acid with a mass concentration of 96% and nitric acid with a mass concentration of 68% in a volume ratio of 3:1 to form a mixed acid solution; then, take a relative mixed acid mass of 0.025 Add carbon nanotubes twice as many times into the mixed acid solution, and ultrasonically make it form a stable suspension; then soak for 48 hours, then heat, condense and reflux at 120°C for 1 hour, then repeatedly wash with water and centrifuge until the pH value is 6, to remove Impurities in carbon nanotubes, and active reactive groups on the surface to obtain carboxylated carbon nanotubes;
步骤二:将步骤一得到的羧基化的碳纳米管与过量的氯化亚砜在60℃-70℃下搅拌回流36小时,然后在85℃-90℃下蒸馏5-6小时,真空干燥7-8小时,得到酰氯化的碳纳米管;接着,将丙烯酰胺及酰氯化的碳纳米管分别用有机溶剂(如:四氢呋喃)溶解后,将碳纳米管及过量的丙烯酰胺分别加入到三口烧瓶及恒压滴液漏斗中,在60-65℃缓慢滴加1-1.5小时滴完,接着继续反应24小时后,在85℃-90℃下蒸馏5-6小时,最后水洗、离心分离、真空干燥,得到丙烯酰胺接枝的改性碳纳米管;Step 2: The carboxylated carbon nanotubes obtained in Step 1 and excess thionyl chloride were stirred and refluxed at 60°C-70°C for 36 hours, then distilled at 85°C-90°C for 5-6 hours, and vacuum-dried for 7 -8 hours, the carbon nanotubes of acyl chlorination were obtained; then, after dissolving the acrylamide and the carbon nanotubes of acyl chlorination with an organic solvent (such as: tetrahydrofuran) respectively, the carbon nanotubes and excess acrylamide were respectively added to a three-necked flask And in the constant pressure dropping funnel, slowly add dropwise at 60-65°C for 1-1.5 hours, then continue to react for 24 hours, distill at 85°C-90°C for 5-6 hours, finally wash with water, centrifuge, vacuum drying to obtain modified carbon nanotubes grafted with acrylamide;
步骤三:取用于乳液合成丙烯酸树脂的单体及助溶剂无水乙醇共计100份,所用单体丙烯酸∶甲基丙烯酸甲酯∶丙烯酸丁酯∶丙烯酰胺∶无水乙醇的质量比为1∶(5-6)∶(4-6)∶(0.5-0.6)∶(4-6);称取单体及无水乙醇总质量0.5%的过硫酸铵为引发剂,称取单体总质量4%的十二烷基硫酸钠作为反应的乳化剂,称取单体总质量0.04%的步骤二得到的丙烯酰胺接枝的碳纳米管;Step 3: Get a total of 100 parts of monomers and cosolvent dehydrated alcohols used for emulsion synthesis of acrylic resins, and the mass ratio of monomers used: acrylic acid: methyl methacrylate: butyl acrylate: acrylamide: dehydrated alcohol is 1: (5-6): (4-6): (0.5-0.6): (4-6); take by weighing the ammonium persulfate of 0.5% of the total mass of the monomer and absolute ethanol as the initiator, and weigh the total mass of the monomer 4% sodium lauryl sulfate is used as an emulsifier for the reaction, and the acrylamide-grafted carbon nanotubes obtained in step 2 of 0.04% of the total monomer mass are weighed;
步骤四:将基本单体丙烯酸、甲基丙烯酸甲酯、丙烯酸丁酯以及丙烯酰胺搅拌均匀,取三分之一的量加入到装有搅拌器、回流冷凝管、温度计的反应器中,然后加入溶解在蒸馏水和乙醇中的乳化剂十二烷基硫酸钠,加热搅拌,搅拌转速设置为500r/min,当温度升高至70-80℃时加入溶解在蒸馏水中的四分之一引发剂,将丙烯酰胺接枝的碳纳米管与剩余的三分之二基本单体超声5min后用恒压滴液漏斗滴加到反应器中,在开始滴加单体后,缓慢而均匀地用恒压滴液漏斗滴加剩余的四分之三引发剂,约1h滴完,引发剂应稍晚于单体滴加完,全部滴加完毕后,在80℃左右恒温1h,然后降温至60℃,加入适量的氨水中和,并调节pH=6-7,继续搅拌0.5h,冷却至室温倒出,过滤,即制得碳纳米管改性水性丙烯酸树脂乳液。Step 4: Stir the basic monomers acrylic acid, methyl methacrylate, butyl acrylate and acrylamide evenly, take one-third of the amount and add it to the reactor equipped with a stirrer, reflux condenser, and thermometer, and then add The emulsifier sodium lauryl sulfate dissolved in distilled water and ethanol is heated and stirred, and the stirring speed is set to 500r/min. When the temperature rises to 70-80°C, add a quarter of the initiator dissolved in distilled water, The acrylamide-grafted carbon nanotubes and the remaining two-thirds of the basic monomers were ultrasonically added to the reactor with a constant pressure dropping funnel for 5 minutes. Add the remaining three-quarters of the initiator to the dropping funnel for about 1 hour. The initiator should be added later than the monomer. After all the addition is completed, keep the temperature at about 80°C for 1 hour, and then cool down to 60°C. Add an appropriate amount of ammonia water for neutralization, adjust the pH to 6-7, continue to stir for 0.5 h, cool to room temperature, pour out, and filter to obtain a carbon nanotube-modified water-based acrylic resin emulsion.
在上述实施例的步骤一中所述的反复水洗和离心分离,是指首先水洗,然后离心分离,去除掉清液保留固体物,然后,在固体物中再添加水进行水洗,然后,再离心分离,去除清液保留固体物,如此反复进行,直至PH达到规定的要求。The repeated water washing and centrifugation described in step 1 of the above embodiment refers to first washing with water, then centrifugation, removing the supernatant and retaining the solid matter, then adding water to the solid matter for water washing, and then centrifuging Separation, removal of supernatant and retention of solids, and so on, until the pH reaches the specified requirements.
以上所述仅为本发明的一种实施方式,不是全部或唯一的实施方式,本领域普通技术人员通过阅读本发明说明书而对本发明技术方案采取的任何等效的变换,均为本发明的权利要求所涵盖。The above is only one embodiment of the present invention, not all or the only embodiment. Any equivalent transformation of the technical solution of the present invention adopted by those of ordinary skill in the art by reading the description of the present invention is the right of the present invention. covered by the requirements.
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