A kind of MPP push pipe polypropylene material
Technical field
The present invention relates to the high molecule plastic technical field, be specifically related to a kind of MPP push pipe polypropylene material.
Background technology
In recent years, along with the raising of PP Production Technology, the improvement of polymerization technique, use polypropylene dedicated novel material in every respect constantly to occur; Polypropylene articles is used widely in fields such as packing, transportation, household electrical appliances, automobile, office, building materials.
Polypropylene product is divided into homopolymerization type and copoly type, and copoly type is divided into again block copolymerization and random copolymerization.During the homo-polypropylene low-temperature impact, poor toughness, large, the easy buckling deformation of product of molding shrinkage; Co-polypropylene has been improved low-temperature impact, has preferably snappiness, but its tensile strength, flexural strength are high not as homo-polypropylene.
The MPP push pipe is a kind of novel pipeline that occurs recently, and mainly as the sleeve pipe of cable, its external diameter is 120-500mm.In the urban construction process, need the cable penetration building underground, jaywalk, during the irremovable facility such as river, need under these facilities, punch in advance, then allow the MPP push pipe from hole, pass, again cable is passed from the MPP push pipe.The MPP push pipe length of passing hole is generally 9-500 rice, and every MPP length of tube is 6 meters, and surpassing 6 meters need weld at the construction field (site).Therefore the MPP push pipe requires to have very high toughness, intensity, welding strength and ring stiffness, and the polypropylene that present petrochemical industry producer direct polymerization forms can not satisfy the service requirements of MPP push pipe.
Summary of the invention
Technical problem to be solved by this invention provides and is a kind ofly guaranteeing that the MPP push pipe later stage produces under the stable prerequisite, guarantees that simultaneously material has high tenacity very, reaches polypropylene material than the long life than high tensile, fine flexural strength and welding strength.
For realizing purpose of the present invention, specifically adopt following technical scheme:
MPP push pipe polypropylene material of the present invention, consisted of by following component: low flow homo-polypropylene powder 25-50wt%, tubing level Co-polypropylene pellet 25-50wt%, cross-linking agent 3-10wt%, inorganic strengthening agent 5-40wt%, oxidation inhibitor and nucleator 0.1-4wt%, composite pigment 0.1-3wt%, the inside and outside lubricant agent 1-5wt% that macromolecular material is used.
For better implementing the invention, described low flow homo-polypropylene powder is the polyacrylic combination of one or more eutectic fat of melting index 0.1-1g/10min.
Be better to implement the invention, described tubing level Co-polypropylene pellet is tubing level 4220,8101 one or more arbitrary combination.
For better implementing the invention, described cross-linking agent is raw material for adopting 75wt% polyethylene and 25wt% terpolymer EP rubber, take superoxide as initiator, the addition of superoxide is 0.3% of polyethylene and terpolymer EP rubber total amount, little crosslinked extrused granulation produces in twin screw extruder, it is used for improving the toughness of MPP push pipe but does not reduce the intensity of material, improves simultaneously the welding property of MPP push pipe.
Further, described polyethylene is linear low density polyethylene and/or Low Density Polyethylene, and the melting index of bi-material is less than 5; Described terpolymer EP rubber is the E type, and namely the 3rd monomer is ethylidene norbornene; Superoxide is a kind of among DCP, BPO and the DTBP.
Further, producing this cross-linking agent may further comprise the steps:
(1) several raw materials evenly mix by proportioning;
(2) in twin screw extruder, carry out crosslinking reaction, temperature 190-270 ℃, rotating speed 230rpm;
(3) adopt fervent form that cross-linking agent is cut into particle, water-cooled is crossed and air-dryly behind the vibratory screening apparatus can be obtained this cross-linking agent.
Be better to implement the invention, described inorganic strengthening agent is one or more arbitrary combination of alkali free glass fibre, silicon-dioxide, barium sulfate, calcium carbonate.
Be better to implement the invention, described oxidation inhibitor and nucleator are one or more arbitrary combination of organic phenol, organophosphate, Gum Rosin.
Be better to implement the invention, described inside and outside lubricant agent is polyethylene wax, EBS, stearic one or more arbitrary combination.
Each component property of polypropylene material of the present invention is as follows:
Select the low flow homo-polypropylene, as the base mateiral of this system, make material process stabilizing when extruding pipe material, and improve the intensity of matrix material.The low flow homo-polypropylene is because molecular weight is larger, so its tensile strength and flexural strength are high by about 20% than general purpose polypropylene.
Select tubing level Co-polypropylene, as the compatilizer of system, and improve simultaneously the toughness of system.According to the difference of adding umber, the toughness of material increase rate differs.
Select inorganic strengthening agent, improve hardness and the thermotolerance of material, improve the ring stiffness of MPP push pipe.
Select oxidation inhibitor and nucleator, it is apparent to improve material, improves material lifetime.
Select composite pigment, dyeing usefulness reaches the desired goods color of downstream user.
The Data Comparison of the MPP push pipe that the table 1 MPP push pipe that to be MPP push pipe of the present invention produce with polypropylene material and existing special material for tube 8101 are produced:
The contrast of polypropylene material, special material for tube 8101 test performances and MPP push pipe material new standard of table 1, MPP push pipe
Data Comparison by upper table 1, can find that the index of the MPP push pipe that MPP push pipe of the present invention is produced with polypropylene material can satisfy the requirement of MPP push pipe new standard, and some index of the MPP push pipe that the domestic special material for tube 8101 that generally uses is at present produced is to satisfy the requirement of MPP push pipe new standard.
Table 2 is MPP push pipes of the present invention with the comparison of polypropylene material and special material for tube 8101, injection grade copolymerization PP material property:
The contrast of table 2, MPP push pipe polypropylene material, special material for tube 8101, injection grade copolymerization PP material property
Can find out from the data of table 2: MPP push pipe of the present invention surpasses the material of other two kinds of production MPP tubing of commonly using in the market aspect tensile strength, modulus in flexure and Vicat softening point with polypropylene material; Exactly because the deficiency of the existing above performance of bi-material makes this bi-material can not satisfy the requirement of producing the MPP push pipe.
Embodiment
Below in conjunction with embodiment the present invention is described in further detail:
Case study on implementation 1
MPP push pipe polypropylene material of the present invention is made of following component: the low flow homo-polypropylene, and Luoyang Petrochemical is produced powder, trade mark 003-2, addition 35wt%, tubing level Co-polypropylene, 8101 of Yanshan Petrochemical production, 50wt%, self-control cross-linking agent 3wt%, inorganic strengthening agent water-ground limestone 9wt%, oxidation inhibitor is 1010 and 168 compound, and addition 0.15wt%, nucleator are rosin based petroleum resin 0.05wt%, composite pigment 0.3wt%, inside and outside lubricant agent 2.5wt%.
More than the MPP push pipe PP Pipe Compound performance of prescription is as shown in table 3 below:
Table 3
Case study on implementation 2
MPP push pipe polypropylene material of the present invention is made of following component by weight percentage: the low flow homo-polypropylene, and Luoyang Petrochemical is produced powder, trade mark 003-1,50wt%, tubing level Co-polypropylene, 4220 of Yanshan Petrochemical production, 25wt%, self-produced cross-linking agent 10wt %, inorganic strengthening agent is barium sulfate, and 12wt%, oxidation inhibitor are 1010 and 168 compounds, addition 0.3wt%, nucleator is rosin based petroleum resin 0.2wt%, composite pigment 0.2wt%, inside and outside lubricant agent 2.3wt%.
MPP push pipe PP Pipe Compound performance such as the following table 4 of more than filling a prescription
Table 4
Case study on implementation 3
The MPP push pipe of the present invention application of polypropylene material in producing the MPP push pipe, consisted of by following component by weight percentage: the low flow homo-polypropylene, Luoyang Petrochemical is produced powder, trade mark 003-2,40wt%, tubing level Co-polypropylene, 4220 of Yanshan Petrochemical production, 40wt%, self-produced cross-linking agent 8 %, inorganic strengthening agent water-ground limestone 5wt%, barium sulfate 3.5wt%, oxidation inhibitor is 1010 and 168 compound, and addition 0.4wt%, nucleator are rosin based petroleum resin 0.1wt%, composite pigment 1.5wt%, inside and outside lubricant agent 1.5wt%.
MPP push pipe PP Pipe Compound performance such as the following table 5 of more than filling a prescription
Table 5
It is raw material that self-produced cross-linking agent in above-described embodiment adopts 75wt% polyethylene and 25wt% terpolymer EP rubber, take superoxide as initiator, the addition of superoxide is 0.3% of polyethylene and terpolymer EP rubber total amount, little crosslinked extrused granulation produces in twin screw extruder, it is used for improving the toughness of MPP push pipe but does not reduce the intensity of material, improves simultaneously the welding property of MPP push pipe.Wherein, polyethylene is linear low density polyethylene and/or Low Density Polyethylene, and the melting index of bi-material is less than 5; Terpolymer EP rubber is the E type, and namely the 3rd monomer is ethylidene norbornene; Superoxide is a kind of among DCP, BPO and the DTBP.
Producing this cross-linking agent may further comprise the steps:
(1) several raw materials evenly mix by proportioning;
(2) in twin screw extruder, carry out crosslinking reaction, temperature 190-270 ℃, rotating speed 230rpm;
(3) adopt fervent form that cross-linking agent is cut into particle, water-cooled is crossed and air-dryly behind the vibratory screening apparatus can be obtained this cross-linking agent.
The MPP push pipe of present embodiment is with polypropylene material being a kind of novel matrix material, and, existing MPP special material for tube is compared on the matrix material of this invention and the market, owing to adopted polypropylene powder material and inorganic strengthening agent with low cost, reduced the cost of matrix material, made the MPP push pipe of producing have characteristics with low cost.