CN102269328B - Offshore oil and gas transportation flexible vertical pipeline - Google Patents
Offshore oil and gas transportation flexible vertical pipeline Download PDFInfo
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- CN102269328B CN102269328B CN 201110237066 CN201110237066A CN102269328B CN 102269328 B CN102269328 B CN 102269328B CN 201110237066 CN201110237066 CN 201110237066 CN 201110237066 A CN201110237066 A CN 201110237066A CN 102269328 B CN102269328 B CN 102269328B
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Abstract
本发明公开了一种海上输油输气柔性立管管线,它包括线缆、用于输油输气的软管、用于确定管线空间路径的锚链和浮力组件,线缆与锚链之间采用连接组件相连,线缆上设有约束组件套住软管以防止软管发生漂移,由浮力组件托住的锚链形成竖向的重力悬链线段和横向的波浪线段确定立管管线的空间路径。本发明采用柔性立管来实现输油输气,线缆和重力锚链可以有效地约束软管,实现可靠的输油输气,防止软管在海水中发生大位移的漂移,具有软管保护好、牢固可靠、成本低,安全可靠、施工方便容易、施工速度快。
The invention discloses a flexible riser pipeline for offshore oil and gas transportation, which includes a cable, a hose for oil and gas transportation, an anchor chain and a buoyancy component for determining the space path of the pipeline, and the cable and the anchor chain The cables are connected by a connecting component, and the cable is equipped with a constraint component to cover the hose to prevent the hose from drifting. The anchor chain supported by the buoyancy component forms a vertical gravity catenary line segment and a horizontal wave line segment to determine the riser pipeline. space path. The invention adopts a flexible standpipe to realize oil and gas transportation, cables and gravity anchor chains can effectively restrain the hose, realize reliable oil and gas transportation, prevent the hose from drifting in large displacements in seawater, and have hose protection Good, solid and reliable, low cost, safe and reliable, convenient and easy construction, fast construction speed.
Description
技术领域 technical field
本发明涉及海上采油、采气等海上作业系统领域,具体涉及一种海上输油输气柔性立管管线。The invention relates to the field of offshore operation systems such as offshore oil production and gas production, and in particular to a flexible riser pipeline for offshore oil and gas transportation.
背景技术 Background technique
随着沿海地区和浅水区储备油气资源的日益枯竭,深水区油气资源的开采和生产成为了海洋能源开发的目标。目前发现的大型海上油田大多处于深水海域,世界各国海洋油气资源的开采和生产正加快向更深的水域发展。输油管线是深海采油生产系统中关键的结构体之一,随着海底油田的深度加深,传统的钢管输油管道的设计、施工及运行管理越来越困难,造价也越来越高。With the depletion of oil and gas reserves in coastal areas and shallow water areas, the exploitation and production of oil and gas resources in deep water areas has become the goal of marine energy development. Most of the large offshore oil fields discovered so far are located in deep waters, and the exploitation and production of offshore oil and gas resources in countries all over the world are accelerating their development to deeper waters. The oil pipeline is one of the key structures in the deep sea oil production system. As the depth of the subsea oil field deepens, the design, construction and operation management of the traditional steel pipe oil pipeline become more and more difficult and the cost is also higher and higher.
发明内容 Contents of the invention
本发明要解决的技术问题是提供一种安全可靠、施工方便容易、施工速度快、成本低的海上输油输气柔性立管管线。The technical problem to be solved by the present invention is to provide a flexible riser pipeline for offshore oil and gas transportation that is safe, reliable, convenient and easy to construct, fast in construction speed and low in cost.
为了解决上述技术问题,本发明采用的技术方案为:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种海上输油输气柔性立管管线,它包括线缆、线缆上方用于输油输气的软管、线缆下方用于确定管线空间路径的锚链;所述线缆与所述软管之间采用约束组件相连;所述的线缆与所述锚链之间采用连接组件相连;所述锚链与浮力组件相连。所述约束组件套住软管以防止软管发生漂移;所述连接组件将线缆固定于锚链之上确保锚链、线缆、管线具有相同的空间路径;浮力组件托住锚链形成竖向的重力悬链线段和横向的波浪线段。A flexible riser pipeline for offshore oil and gas transportation, which includes a cable, a hose above the cable for oil and gas transportation, and an anchor chain below the cable for determining the space path of the pipeline; the cable and the The flexible pipes are connected by restraint components; the cables are connected with the anchor chains by connecting components; the anchor chains are connected with buoyancy components. The restraint assembly covers the hose to prevent the hose from drifting; the connection assembly fixes the cable on the anchor chain to ensure that the anchor chain, cable, and pipeline have the same spatial path; the buoyancy assembly supports the anchor chain to form a vertical The gravitational catenary line segment in the direction and the wave line segment in the transverse direction.
作为本发明技术方案的进一步改进:As a further improvement of the technical solution of the present invention:
所述连接组件包括连接带和设于连接带两端的第一夹具,所述第一夹具的端部设有定位槽,所述线缆夹持固定于定位槽中,锚链套设于首尾连接于线缆上的连接带内。The connection assembly includes a connection belt and first clamps arranged at both ends of the connection belt. The end of the first clamp is provided with a positioning groove, the cable is clamped and fixed in the positioning groove, and the anchor chain is sleeved on the head-to-tail connection. in the connecting band on the cable.
所述约束组件包括约束带和设于约束带两端的第二夹具,所述第二夹具的端部设有定位槽,所述线缆夹持固定于定位槽中,软管套设于首尾连接于线缆上的约束带内。The restraint assembly includes a restraint belt and a second clamp arranged at both ends of the restraint belt, the end of the second clamp is provided with a positioning groove, the cable is clamped and fixed in the positioning groove, and the hose is sleeved on the head-to-tail connection in the restraint band on the cable.
所述的浮力组件包括浮箱和/或浮筒,所述的浮箱和浮筒可同时采用,也可采用其中的一种。The buoyancy assembly includes a buoyancy box and/or a buoy, and the buoyancy box and the buoy can be used at the same time, or one of them can be used.
所述浮箱通过浮箱张力索固定于海底基础上,所述浮箱与锚链通过螺栓连接。The buoyant tank is fixed on the seabed foundation through the buoyant tank tension cable, and the buoyant tank is connected with the anchor chain through bolts.
所述浮筒通过浮筒连接带与锚链相连。The buoy is connected with the anchor chain through the buoy connecting belt.
所述软管的端部设有软管接头,所述软管接头包括连接管和带螺栓的加强箍,所述软管粘结套设于连接管上,所述加强箍套设于所述软管与连接管的结合部上,所述连接管的出口端设有用于安装连接的连接部。The end of the hose is provided with a hose joint, and the hose joint includes a connecting pipe and a reinforcing hoop with bolts, the hose is adhesively sleeved on the connecting pipe, and the reinforcing hoop is sleeved on the On the junction of the hose and the connecting pipe, the outlet end of the connecting pipe is provided with a connecting portion for installation and connection.
本发明具有下述优点:The present invention has the following advantages:
1、本发明采用软管作为海上输油输气的立管,重力锚链、浮箱及浮筒确定了管线的空间路径,线缆及约束组件防止软管发生大位移的漂移,受到有效约束的软管能够可靠地输送油气。该输油输气立管具有软管保护好、牢固可靠、成本低的优点。1. The present invention uses hoses as standpipes for offshore oil and gas transportation. Gravity anchor chains, buoys and buoys determine the spatial path of pipelines. Cables and restraint components prevent hoses from drifting in large displacements and are effectively restrained. Hoses reliably transport oil and gas. The riser for oil and gas transportation has the advantages of good hose protection, firmness and reliability, and low cost.
2、本发明采用软管立管来实现输油输气,软管质量轻便、无需防锈处理、能折叠、能盘圆于滚筒之上,不会在施工过程中由于海水压力而发生管道的压曲破坏,接头少,铺设施工速度快;采用软管输送油气时,软管内油气产生的压力可以由软管外部的海水压力来平衡,作用于软管管壁上的应力小,更加节省材料;采用软管在输送油气时,管内油气的比重比海水小,软管内的油气能够受到海水的浮力作用,油气在浮力的作用下在管道内有自行向海面运动的趋势,可以减少管线的输送压力。2. The invention uses a hose riser to realize oil and gas transportation. The hose is light in weight, does not need anti-rust treatment, can be folded, and can be coiled on the drum, and will not cause pipeline damage due to seawater pressure during construction. Buckling damage, less joints, fast laying construction speed; when the hose is used to transport oil and gas, the pressure generated by the oil and gas in the hose can be balanced by the seawater pressure outside the hose, the stress acting on the hose wall is small, and it is more economical Material: when the hose is used to transport oil and gas, the proportion of oil and gas in the pipe is smaller than that of seawater, and the oil and gas in the hose can be affected by the buoyancy of seawater. delivery pressure.
3、本发明的立管可以减少输油输气管道在海床上的铺设长度,避开在具有复杂地形地貌的海床上铺设管线。3. The riser of the present invention can reduce the laying length of oil and gas pipelines on the seabed, avoiding the laying of pipelines on the seabed with complex topography.
4、本发明的立管具有横向缓和波浪线段,它可以减小采油驳船与软管连接处管道所受的应力,能放宽采油驳船在波浪荷载作用下的水平及竖向位移限值。4. The riser of the present invention has a transverse wave-relaxing line segment, which can reduce the stress on the pipeline at the connection between the oil production barge and the hose, and can relax the horizontal and vertical displacement limits of the oil production barge under the wave load.
附图说明 Description of drawings
图1为本发明实施例的立管管线结构示意图。Fig. 1 is a schematic diagram of a riser pipeline structure according to an embodiment of the present invention.
图2为本发明实施例的立管管线竖向段剖面结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of a vertical section of a riser pipeline according to an embodiment of the present invention.
图3为本发明实施例的立管管线横向段剖面结构示意图。Fig. 3 is a schematic cross-sectional structure diagram of a transverse section of a riser pipeline according to an embodiment of the present invention.
图4为本发明实施例中连接组件的结构示意图。Fig. 4 is a schematic structural diagram of a connection assembly in an embodiment of the present invention.
图5为本发明实施例中约束组件的结构示意图。Fig. 5 is a schematic structural diagram of a constraining component in an embodiment of the present invention.
图6为本发明实施例中浮箱与锚链关系的结构示意图。Fig. 6 is a structural schematic diagram of the relationship between the buoyancy tank and the anchor chain in the embodiment of the present invention.
图7为本发明实施例中软管接头的结构示意图。Fig. 7 is a schematic structural diagram of a hose joint in an embodiment of the present invention.
图8为本发明实施例的铺设应用时的结构示意图。Fig. 8 is a schematic structural view of the laying application of the embodiment of the present invention.
图例说明:1、线缆;2、软管;21、软管接头;211、连接管;212、连接部;213、加强箍;3、锚链;4、约束组件;41、约束带;42、第二夹具;421、定位槽;5、线缆入水控制滑轮;6、软管控制绞盘;7、线缆控制绞盘;8、连接组件;81、连接带;82、第一夹具;821、定位槽;9、浮力组件;91、浮筒;910、浮筒连接带;911、浮筒连接带固定端;92、浮箱;921、浮箱张力索;922、浮箱上固定锚链的螺栓;10、海上平台或采油船;11、海底基础。Legend: 1. Cable; 2. Hose; 21. Hose connector; 211. Connecting pipe; 212. Connecting part; 213. Reinforcing hoop; 3. Anchor chain; , the second fixture; 421, the positioning groove; 5, the cable water entry control pulley; 6, the hose control winch; 7, the cable control winch; 8, the connection assembly; 81, the connection belt; 82, the first fixture; 821, Positioning groove; 9, buoyancy component; 91, buoy; 910, buoy connection belt; 911, buoy connection belt fixed end; 92, buoyancy box; 921, buoyancy box tension cable; 1. Offshore platform or oil production vessel; 11. Subsea foundation.
具体实施方式 Detailed ways
如图1、图2、图3所示,本发明实施例中的海上输油输气的柔性立管管线主要包括线缆1、用于输油输气的软管2和确定管线空间路径的锚链3;锚链3上设有浮力组件9,浮力组件包括浮筒91、浮箱92,所述浮箱92通过浮箱张力索921固定于海底基础11上,由浮箱92及浮筒91托住的锚链3形成立管管线的空间路径,所述线缆1与锚链3之间采用连接组件8相连,所述线缆1上设有约束组件4套住软管2以防止软管2发生漂移。As shown in Fig. 1, Fig. 2 and Fig. 3, the flexible riser pipeline for offshore oil and gas transportation in the embodiment of the present invention mainly includes a
如图4所示,连接组件8包括连接带81和设于连接带81两端的第一夹具82,第一夹具82的端部设有定位槽821,线缆1夹持固定于定位槽821中,锚链3套设于首尾连接于线缆1上的连接带81内。连接组件8结构简单、成本低,可以将锚链3和线缆1可靠地连接起来。未与线缆1夹持固定前,连接组件8为两端设有第一夹具82的带状物,在使用时将一个第一夹具82夹持固定于线缆1上,然后将连接带81套住锚链3,最后将另一个第一夹具82夹持固定于线缆1上即可实现连接组件4的安装。As shown in Figure 4, the
如图5所示,约束组件4包括约束带41和设于约束带41两端的第二夹具42,第二夹具42的端部设有定位槽421,线缆1夹持固定于定位槽421中,软管2套设于首尾连接于线缆1上的约束带41内。约束组件4结构简单、成本低,可以实现对软管2的固定可靠而又不会损伤软管2。未与线缆1夹持固定前,约束组件4为两端设有第二夹具42的带状物,在使用时将一个第二夹具42夹持固定于线缆1上,然后将约束带41套住软管2,最后将另一个第二夹具42夹持固定于线缆1上即可实现约束组件4的安装。As shown in Figure 5, the
如图6所示,锚链3采用螺栓922固定于浮箱92之上。As shown in FIG. 6 , the
如图3所示,浮筒连接带910将相互连接和约束在一起的锚链3、线缆1和柔性管线2套住,通过浮筒连接带固定端911固定于浮筒91之上。As shown in FIG. 3 , the
如图7所示,软管2的端部设有软管接头21,软管接头21包括连接管211和带螺栓的加强箍213,软管2粘结套设于连接管211上,加强箍213套设于软管2与连接管211的结合部上,连接管211的出口端设有用于安装连接的连接部212。软管接头21的结构一方面可以用于软管2与其他连接件的连接,例如与水下、水上采油生产设备的连接,另一方面也可以用于软管2的加长,连接结构牢固可靠,可以有效承担施工时对管线施加的拉力。本实施例中,软管2粘结套设于连接管211上形成密封连接,密封安全可靠。连接部212上设有螺栓孔,可以将其与其他设备的法兰相连。As shown in Figure 7, the end of the
本实施例中,线缆1采用钢缆,此外也可以采用其他材料制作的缆绳,线缆的根数也可以是两根或者多根。软管2为高强度纤维丝与底胶材料绕制形成,高强度纤维丝可采用碳纤维、玻璃纤维、芳纶纤维或者其他高强度纤维丝;此外也可以由普通塑料或者橡胶材料制成。约束组件4除本实施例公开的形状以外,也可以采用其他结构,只要能将软管2约束即可,约束带41可采用钢板、钢条、钢索、钢丝或者纤维制品等。连接组件8除本实施例公开的形状以外,也可以采用其他结构,只要能将线缆1和锚链3连接即可,连接带81可采用钢板、钢条、钢索、钢丝或者纤维制品等。本实施例中与海水接触的一切钢质材料可以进行防锈涂层处理或者阴极保护防锈处理。In this embodiment, the
如图8所示,通过铺设船在海上铺设立管管线时,线缆1绕设在线缆控制绞盘7上,软管2绕设在软管控制绞盘6上,船尾侧设有线缆入水控制滑轮5,锚链3堆放于铺设船上或者其他辅助船上,详细操作步骤如下:As shown in Figure 8, when a laying vessel is used to lay the riser pipeline at sea, the
1)安装软管接头21。将软管控制绞盘6上的软管2拉出足够的长度,将软管2粘结套设于软管接头21的连接管211上,将加强箍213套设于软管2与连接管211的结合部上,通过拧紧加强箍213上的螺栓将连接管211与软管2紧密套接达到完全密封的程度。1) Install the
2)将线缆控制绞盘7上的线缆1拉出足够的长度,让线缆1穿过线缆入水控制滑轮5之后,将线缆1的端头焊接到软管2的软管接头21上。2) Pull out the
3)随着铺设船前行,由线缆控制绞盘7、软管控制绞盘6及线缆入水控制滑轮5将线缆1、软管2和锚链3逐渐同步放入海里。约束组件4和连接组件8在铺设船的尾部安装,只有需要在线缆1上固定约束组件4和连接组件8时,铺设船暂时停止前行并停止放缆。每1米放置一个约束组件4,每2米放置一个连接组件8。3) As the laying ship moves forward, the
安装约束组件4时,将一个第二夹具42夹持固定于线缆1上,然后将约束带41套住软管2,最后将另一个第二夹具42夹持固定于线缆1上。When installing the
安装连接组件8时,将一个第一夹具82夹持固定于线缆1上,然后将连接带81套住锚链3,最后将另一个第一夹具82夹持固定于线缆1上。When installing the
当管线铺设经过浮箱92的上方时,将锚链3固定于浮箱92上。When the pipeline is laid through the top of the
按设计将管线铺设到海上平台或采油船10时,将线缆1、带接头21的柔性软管2和锚链3分别连接到海上平台或采油船10的相关构件上。When the pipeline is laid to the offshore platform or the
让浮筒连接带910穿过锚链3将软管2和线缆1套住,通过浮筒连接带固定端911将浮筒连接带910固定于浮筒91上,使立管管线的横向段形成缓和的波浪形状。Let the
以上所述仅为本发明的优选实施方式,本发明的保护范围并不仅限于上述实施方式,凡是属于本发明原理的技术方案均属于本发明的保护范围。对于本领域的技术人员而言,在不脱离本发明的原理的前提下进行的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only preferred implementations of the present invention, and the scope of protection of the present invention is not limited to the above-mentioned implementations. All technical solutions belonging to the principle of the present invention belong to the scope of protection of the present invention. For those skilled in the art, some improvements and modifications made without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.
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EP2696123A1 (en) * | 2012-08-06 | 2014-02-12 | Siemens Aktiengesellschaft | Cable hang-off arrangement |
CN103398218B (en) * | 2013-05-30 | 2015-06-17 | 中国石油集团海洋工程有限公司 | Construction and protection method for long-distance parallel subsea pipeline |
CN103397865A (en) * | 2013-08-14 | 2013-11-20 | 大连理工大学 | A diving buoyancy tank |
CN103822019B (en) * | 2014-03-11 | 2015-12-09 | 东北石油大学 | Suspended pipeline in water and its construction method |
CN108050301B (en) * | 2017-11-01 | 2019-08-16 | 中交第四航务工程局有限公司 | A kind of great diameter and long HDPE pipeline immersing method |
CN108488626A (en) * | 2018-04-11 | 2018-09-04 | 江苏太平橡胶股份有限公司 | The underwater pipeline road structure of configuration buoyancy controllable |
CN112856040B (en) * | 2020-12-31 | 2022-03-08 | 中交第三航务工程局有限公司江苏分公司 | Novel sea area pipeline laying floating assisting method |
CN113217295B (en) * | 2021-06-21 | 2022-07-08 | 中天科技海缆股份有限公司 | Shallow water floating type wind power system and dynamic cable assembly thereof |
CN114228909B (en) * | 2022-01-13 | 2023-03-14 | 山东产研先进材料研究院有限公司 | Working platform used on sea |
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CN1118618A (en) * | 1993-09-07 | 1996-03-13 | 大陆Emsco公司 | Flexible riser system |
CN1320201A (en) * | 1998-09-25 | 2001-10-31 | 易通艾罗奎普有限公司 | Clip fitting for hose |
CN101701647A (en) * | 2009-11-11 | 2010-05-05 | 郑振卫 | Clamp for self-supporting cable |
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