CN102260379B - Composite heat stabilizer and method for processing chlorine-containing polymer - Google Patents
Composite heat stabilizer and method for processing chlorine-containing polymer Download PDFInfo
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Abstract
一种复合热稳定剂,以质量计,其包含10~30%的乙二胺四乙酸与柠檬酸的混合物,0~30%的环氧大豆油,以及40~80%的有机锡热稳定剂。本发明还提供一种含氯聚合物的加工方法。上述复合热稳定剂具有无毒、可降低成本及稳定性较佳的优点。A composite heat stabilizer, which comprises 10-30% of a mixture of ethylenediaminetetraacetic acid and citric acid, 0-30% of epoxidized soybean oil, and 40-80% of an organotin heat stabilizer in terms of mass . The invention also provides a processing method of the chlorine-containing polymer. The above composite heat stabilizer has the advantages of non-toxicity, cost reduction and better stability.
Description
技术领域 technical field
本发明涉及一种热稳定剂及含氯聚合物的加工方法,尤其是一种复合热稳定剂及采用该复合热稳定剂的含氯聚合物的加工方法。The invention relates to a thermal stabilizer and a processing method for a chlorine-containing polymer, in particular to a composite thermal stabilizer and a processing method for a chlorine-containing polymer using the composite thermal stabilizer.
背景技术 Background technique
现今,含氯聚合物的应用已十分广泛。以聚氯乙烯(PVC)为例,由于其具有优良的耐腐蚀性和较佳的力学性能,以及具有价格低廉、原料丰富、制造工艺成熟等优点,已被广泛应用于工农业生产的各个领域。Chlorine-containing polymers are used in a wide variety of applications today. Taking polyvinyl chloride (PVC) as an example, it has been widely used in various fields of industrial and agricultural production due to its excellent corrosion resistance and good mechanical properties, as well as its advantages of low price, abundant raw materials, and mature manufacturing technology. .
在聚氯乙烯加工时,需对其进行加热。然而,由于聚氯乙烯结构中存在缺陷,致使其在加热至110℃时便会脱出氯化氢,而氯化氢还会加速聚氯乙烯分解;因此聚氯乙烯在160~200℃的加工温度时,会发生明显降解,从而引起产品变色及降低产品的机械性能,影响产品的使用寿命。When PVC is processed, it needs to be heated. However, due to defects in the structure of polyvinyl chloride, hydrogen chloride will be released when it is heated to 110°C, and hydrogen chloride will also accelerate the decomposition of polyvinyl chloride; Obvious degradation will cause discoloration of the product and reduce the mechanical properties of the product, affecting the service life of the product.
为解决聚氯乙烯加工时容易分解的问题,现有技术中通常会在聚氯乙烯加工时加入热稳定剂。在聚氯乙烯加工中使用热稳定剂起到的主要作用有:通过取代不稳定的氯原子、吸收氯化氢及与不饱和部位发生加成反应等方式抑制聚氯乙烯分子的降解。In order to solve the problem that polyvinyl chloride is easily decomposed during processing, heat stabilizers are usually added during polyvinyl chloride processing in the prior art. The main functions of heat stabilizers used in polyvinyl chloride processing are to inhibit the degradation of polyvinyl chloride molecules by replacing unstable chlorine atoms, absorbing hydrogen chloride, and reacting with unsaturated sites.
聚氯乙烯加工中常用的热稳定剂有铅盐类稳定剂、有机锡热稳定剂与金属皂类热稳定剂等。其中,铅盐类稳定剂是聚氯乙烯最早使用的热稳定剂,其成本低、具有优良的热稳定性,但是具有毒性、相容性和分散性较差。有机锡热稳定剂稳定性较为优异,但成本较高。金属皂类热稳定剂通常以多种金属皂复合的形式使用,具有绿色环保的优点,但其缺点是用量较大,且稳定性较差。Heat stabilizers commonly used in PVC processing include lead salt stabilizers, organotin heat stabilizers and metal soap heat stabilizers. Among them, the lead salt stabilizer is the earliest heat stabilizer used in polyvinyl chloride, which has low cost and excellent thermal stability, but has toxicity, poor compatibility and dispersibility. Organotin heat stabilizers have excellent stability, but the cost is relatively high. Metal soap heat stabilizers are usually used in the form of multiple metal soap complexes, which have the advantages of being green and environmentally friendly, but their disadvantages are that they are used in large amounts and have poor stability.
鉴于上述状况,有必要提供一种可解决上述问题的复合热稳定剂及含氯聚合物的加工方法。In view of the above situation, it is necessary to provide a processing method of a composite heat stabilizer and a chlorine-containing polymer that can solve the above problems.
发明内容 Contents of the invention
本发明提出一种复合热稳定剂,其无毒、可降低成本且具有较佳的稳定性。The invention proposes a composite heat stabilizer, which is non-toxic, can reduce costs and has better stability.
本发明还提出一种含氯聚合物的加工方法,其可改善含氯聚合物的加工过程的稳定性及降低成本。The invention also proposes a processing method of the chlorine-containing polymer, which can improve the stability of the processing process of the chlorine-containing polymer and reduce the cost.
一种复合热稳定剂,以质量计,其包含10~30%的乙二胺四乙酸与柠檬酸的混合物,0~30%的环氧大豆油,以及40~80%的有机锡热稳定剂。A composite heat stabilizer, which comprises 10-30% of a mixture of ethylenediaminetetraacetic acid and citric acid, 0-30% of epoxidized soybean oil, and 40-80% of an organotin heat stabilizer in terms of mass .
一种含氯聚合物的加工方法,其包括以下步骤。首先按比例混合含氯聚合物与复合热稳定剂以形成混合物。以质量计,该复合热稳定剂包含乙二胺四乙酸与柠檬酸的混合物,0~30%的环氧大豆油,以及40~80%的有机锡热稳定剂。然后加热该混合物。其中,复合热稳定剂的使用量,以质量计,可占含氯聚合物的4~8%。A method for processing chlorine-containing polymers, comprising the following steps. The chlorine-containing polymer and complex heat stabilizer are first mixed in proportion to form a mixture. In terms of mass, the composite heat stabilizer comprises a mixture of ethylenediaminetetraacetic acid and citric acid, 0-30% of epoxidized soybean oil, and 40-80% of organic tin heat stabilizer. The mixture is then heated. Wherein, the usage amount of the composite heat stabilizer can account for 4-8% of the chlorine-containing polymer in terms of mass.
上述复合热稳定剂采用10~30%的乙二胺四乙酸、柠檬酸或其组合物和0~30%的环氧大豆油,与有机锡热稳定剂配合使用,因此在确保复合热稳定剂具有较佳稳定性与无毒的前提下,还可降低成本。The above-mentioned composite heat stabilizer adopts 10-30% ethylenediaminetetraacetic acid, citric acid or a combination thereof and 0-30% epoxidized soybean oil, and is used in conjunction with an organotin heat stabilizer, so in ensuring that the composite heat stabilizer On the premise of better stability and non-toxicity, the cost can also be reduced.
具体实施方式 Detailed ways
下面将结合实施例对本发明的复合热稳定剂及含氯聚合物的加工方法作进一步的详细说明。The processing method of the composite heat stabilizer and the chlorine-containing polymer of the present invention will be further described in detail in conjunction with the examples below.
本发明实施例的复合热稳定剂,以质量计,其可包含10~30%的乙二胺四乙酸(EDTA)与柠檬酸的混合物,0~30%的环氧大豆油,以及40~80%的有机锡热稳定剂。在复合热稳定剂乙二胺四乙酸或柠檬酸的混合物中,乙二胺四乙酸的质量百分含量可为8~20%,柠檬酸的质量百分含量可为2~10%。有机锡热稳定剂可为马来酸烷基锡、硫醇类有机锡等,例如(CH3)2Sn(SCH2COOC8H17)2。优选地,有机锡热稳定剂在在复合热稳定剂中的质量百分含量可为60~80%。此外,环氧大豆油可为市售的大豆油,例如为广州市东风化工实业有限公司的产品。要指出的是,在本发明的其他实施例中,复合热稳定剂中可仅包含乙二胺四乙酸(EDTA)与柠檬酸的其中之一,而此时乙二胺四乙酸的质量百分含量可为10~30%,柠檬酸的质量百分含量可为10~30%。The compound heat stabilizer of the embodiment of the present invention, by mass, it can comprise the mixture of 10~30% ethylenediaminetetraacetic acid (EDTA) and citric acid, 0~30% epoxidized soybean oil, and 40~80% % organotin heat stabilizer. In the mixture of the composite thermal stabilizer ethylenediaminetetraacetic acid or citric acid, the mass percent content of ethylenediaminetetraacetic acid can be 8-20%, and the mass percent content of citric acid can be 2-10%. The organotin heat stabilizer can be alkyltin maleate, organotin mercaptide, etc., such as (CH 3 ) 2 Sn(SCH 2 COOC 8 H 17 ) 2 . Preferably, the mass percent content of the organotin heat stabilizer in the composite heat stabilizer can be 60-80%. In addition, the epoxidized soybean oil may be commercially available soybean oil, for example, the product of Guangzhou Dongfeng Chemical Industry Co., Ltd. It should be pointed out that in other embodiments of the present invention, only one of ethylenediaminetetraacetic acid (EDTA) and citric acid can be included in the composite heat stabilizer, and at this time the mass percentage of ethylenediaminetetraacetic acid The content can be 10-30%, and the mass percent content of citric acid can be 10-30%.
上述复合热稳定剂中,采用10~30%的乙二胺四乙酸、柠檬酸或其组合物、0~30%的环氧大豆油与有机锡热稳定剂配合使用,因此在确保复合热稳定剂具有较佳稳定性及无毒的前提下,还可降低成本。Among the above-mentioned composite heat stabilizers, 10-30% of ethylenediaminetetraacetic acid, citric acid or a combination thereof, 0-30% of epoxidized soybean oil are used in conjunction with organotin heat stabilizers, so in ensuring the composite thermal stability On the premise that the agent has better stability and non-toxicity, the cost can also be reduced.
一种含氯聚合物的加工方法,其是先将上述复合热稳定剂与含氯聚合物混合形成混合物,然后再加热此混合物。加热的混合物可用于成型或加工成具有所需的形状/结构的产品。其中,含氯聚合物可为聚氯乙烯(PVC)、氯化聚乙烯、氯化聚氯乙烯、氯乙烯-乙烯共聚物及氯乙烯-乙酸乙烯共聚物之一或其组合物。在此混合物中,以质量计,复合热稳定剂的用量可为含氯聚合物的4~8%。并且,为便于含氯聚合物的成型与加工,此混合物还可混合有邻苯二甲酸二辛酯(DOP)、聚乙烯蜡(PE蜡)、硬脂酸钙或硬脂酸锌等作为添加剂。例如,以质量计,邻苯二甲酸二辛酯的用量为含氯聚合物的0~65%、聚乙烯蜡的用量为含氯聚合物的0.4~1%、硬脂酸钙用量为该含氯聚合物的0~5%,以及硬脂酸锌用量为硬脂酸钙用量的一半以内。A processing method for a chlorine-containing polymer, which comprises firstly mixing the composite thermal stabilizer with the chlorine-containing polymer to form a mixture, and then heating the mixture. The heated mixture can be used for shaping or processing into products with desired shape/structure. Wherein, the chlorine-containing polymer can be one of polyvinyl chloride (PVC), chlorinated polyethylene, chlorinated polyvinyl chloride, vinyl chloride-ethylene copolymer, vinyl chloride-vinyl acetate copolymer or a combination thereof. In this mixture, the compound heat stabilizer can be used in an amount of 4-8% of the chlorine-containing polymer in terms of mass. Moreover, in order to facilitate the molding and processing of chlorine-containing polymers, this mixture can also be mixed with dioctyl phthalate (DOP), polyethylene wax (PE wax), calcium stearate or zinc stearate as additives . For example, in terms of mass, the amount of dioctyl phthalate is 0-65% of the chlorine-containing polymer, the amount of polyethylene wax is 0.4-1% of the chlorine-containing polymer, and the amount of calcium stearate is the amount of the chlorine-containing polymer. 0-5% of the chlorine polymer, and the amount of zinc stearate is within half of the amount of calcium stearate.
上述含氯聚合物的加工方法中,由于采用的复合热稳定剂具有较佳的稳定性及较低的成本,因此可改善含氯聚合物的加工过程的稳定性及降低加工成本。具体说来,例如在上述加工过程中,在180±1℃的环境下,含氯聚合物的热稳定时间可达到60分钟以上。In the above-mentioned processing method of chlorine-containing polymers, since the composite heat stabilizer used has better stability and lower cost, the stability of the processing process of chlorine-containing polymers can be improved and the processing cost can be reduced. Specifically, for example, in the above-mentioned processing process, the thermal stability time of the chlorine-containing polymer can reach more than 60 minutes under the environment of 180±1°C.
为进一步说明上述复合热稳定剂具有较佳的稳定性,以及上述含氯聚合物的加工方法可改善含氯聚合物的加工过程的稳定性,以下将列举具体实施例作进一步描述。In order to further illustrate that the above-mentioned composite heat stabilizer has better stability, and that the above-mentioned processing method of the chlorine-containing polymer can improve the stability of the processing process of the chlorine-containing polymer, specific examples are given below for further description.
按表1所示配方(其中配方以质量份数计算),先称取各个组份混合形成混合物。然后将此混合物放在辊温约160℃、辊距1毫米的双辊炼塑机上塑炼5分钟。塑化完全后下片即得片材样品。按照国家标准GB/T 9349-2002,采用热烘箱法测试。先将制得的片材样品剪成2厘米×2厘米大小的形状并放入瓷盘,然后把瓷盘放入180±1℃的烘箱中观察试样变色情况。测试结果中,各片材样品的相应的变色时间如表1所示。According to the formulation shown in Table 1 (wherein the formulation is calculated in parts by mass), first weigh each component and mix to form a mixture. The mixture was then masticated for 5 minutes on a two-roll mill with a roll temperature of about 160° C. and a roll spacing of 1 mm. After the plasticization is complete, the sheet is removed to obtain a sheet sample. According to the national standard GB/T 9349-2002, it is tested by the hot oven method. First cut the obtained sheet sample into a shape of 2 cm × 2 cm and put it into a porcelain plate, then put the porcelain plate into an oven at 180±1°C to observe the discoloration of the sample. In the test results, the corresponding discoloration time of each sheet sample is shown in Table 1.
表1样品组成配方及其变色时间Table 1 Sample composition formula and its discoloration time
从表1可以看出,采用本发明具体实施例的复合热稳定剂的加工形成聚氯乙烯片材样品在180±1℃时的变色时间均在60分钟以上,这说明聚氯乙烯片材样品具有较好的热稳定性。由此可见,本发明的复合热稳定剂及含氯聚合物的加工方法可改善含氯聚合物的加工过程的稳定性,并且可降低成本。As can be seen from Table 1, the color change time of the polyvinyl chloride sheet sample formed by processing the composite heat stabilizer of the specific embodiment of the present invention at 180 ± 1° C. is more than 60 minutes, which shows that the polyvinyl chloride sheet sample Has good thermal stability. It can be seen that the composite heat stabilizer and the processing method of the chlorine-containing polymer of the present invention can improve the stability of the processing process of the chlorine-containing polymer, and can reduce costs.
另外,本领域技术人员还可在本发明精神内做其它变化,当然,这些依据本发明精神所做的变化,都应包含在本发明所要求保护的范围内。In addition, those skilled in the art can also make other changes within the spirit of the present invention. Of course, these changes made according to the spirit of the present invention should be included in the scope of protection claimed by the present invention.
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