CN102251359B - Sewing machine and panel member - Google Patents
Sewing machine and panel member Download PDFInfo
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- CN102251359B CN102251359B CN 201110138243 CN201110138243A CN102251359B CN 102251359 B CN102251359 B CN 102251359B CN 201110138243 CN201110138243 CN 201110138243 CN 201110138243 A CN201110138243 A CN 201110138243A CN 102251359 B CN102251359 B CN 102251359B
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- 238000009958 sewing Methods 0.000 title claims abstract description 82
- 230000002093 peripheral effect Effects 0.000 claims abstract description 8
- 239000011358 absorbing material Substances 0.000 claims description 9
- 229920003002 synthetic resin Polymers 0.000 claims description 5
- 239000000057 synthetic resin Substances 0.000 claims description 5
- 229920003051 synthetic elastomer Polymers 0.000 claims description 4
- 239000005061 synthetic rubber Substances 0.000 claims description 4
- 230000001629 suppression Effects 0.000 abstract description 31
- 229920001971 elastomer Polymers 0.000 abstract description 11
- 239000005060 rubber Substances 0.000 abstract description 11
- 239000002184 metal Substances 0.000 abstract description 6
- 230000005540 biological transmission Effects 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 239000010687 lubricating oil Substances 0.000 description 8
- 238000012856 packing Methods 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 3
- 238000006731 degradation reaction Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
本发明的缝纫机在机臂部左端部(前端部)包括面板部件。面板部件包括面板、振动抑制构件、衬垫构件、面板基部。面板是金属制的。振动抑制构件是橡胶制的,呈薄板状,并设于面板的整个右面(内侧面)上。缝制时的振动从机臂部内部的被驱动机构传递给面板上。振动抑制构件能抑制振动。衬垫构件位于振动抑制构件与机臂部左端部之间,覆盖机臂部左端部的开口。面板基部是规定厚度的金属制的,并从左侧按压衬垫构件的外周部而将其固定。
The sewing machine of the present invention includes a panel member at the left end (front end) of the machine arm. The panel component includes a panel, a vibration suppression member, a pad member, and a panel base. The panels are metal. The vibration suppressing member is made of rubber, has a thin plate shape, and is provided on the entire right surface (inner surface) of the panel. The vibration during sewing is transmitted to the panel from the driven mechanism inside the machine arm. The vibration suppressing member can suppress vibration. The pad member is located between the vibration suppression member and the left end of the arm, and covers the opening of the left end of the arm. The panel base is made of metal with a predetermined thickness, and is fixed by pressing the outer peripheral portion of the pad member from the left side.
Description
技术领域 technical field
本发明涉及一种包括覆盖机臂部端部的开口的面板的缝纫机及能安装于缝纫机的面板部件。具体而言,涉及一种能将因缝制时机臂部内的被驱动机构的振动传递到面板而产生的噪音降低的缝纫机和面板部件。The present invention relates to a sewing machine including a panel covering an opening at an end of a machine arm, and a panel member that can be mounted on the sewing machine. Specifically, it relates to a sewing machine and a panel member capable of reducing noise generated by transmission of vibration of a driven mechanism in an arm portion to a panel during sewing.
背景技术 Background technique
工业用缝纫机在机臂部内包括被驱动机构。被驱动机构是针杆上下运动机构和挑线杆上下摆动机构等。缝纫机主轴对针杆上下运动机构和挑线杆上下摆动机构等进行驱动。钢制的面板覆盖机臂部端部的开口。多根螺钉通常在机臂部端部上固定面板。为了操作员调整机臂部内的针杆等高度,也有包括能简单地开闭的面板的缝纫机。An industrial sewing machine includes a driven mechanism in a machine arm. The driven mechanism is the up and down movement mechanism of the needle bar and the up and down swing mechanism of the thread take-up lever. The main shaft of the sewing machine drives the up and down movement mechanism of the needle bar and the up and down swing mechanism of the thread take-up lever. Steel panels cover the openings at the ends of the arms. A number of screws usually secure the panel on the end of the arm section. There are also sewing machines that include a panel that can be easily opened and closed for the operator to adjust the height of the needle bar in the machine arm.
例如日本专利申请公开2007年第37636号公报所记载的缝纫机的面板开闭机构包括铰链机构和保持机构。保持机构用磁力保持面板关闭的状态。面板通过铰链机构而开闭。操作员无需从机臂部拆下面板。因此,操作员能容易地调整针杆、压脚等的高度位置。For example, the panel opening and closing mechanism of the sewing machine described in Japanese Patent Application Publication No. 37636 of 2007 includes a hinge mechanism and a holding mechanism. The holding mechanism magnetically holds the panel closed. The panel is opened and closed by a hinge mechanism. The operator does not need to remove the panel from the arm section. Therefore, the operator can easily adjust the height positions of the needle bar, the presser foot, and the like.
缝制时的缝纫机主轴对被驱动机构进行高速驱动。因此,被驱动机构振动而产生噪音。被驱动机构的振动从轴承传递给机臂部、面板。由于面板激烈振动,因此产生振动音。被驱动机构的噪音从面板传到缝纫机外部。因此,操作员在面板附近进行缝制作业时,操作员的工作环境会有恶化的可能性。During sewing, the main shaft of the sewing machine drives the driven mechanism at high speed. Therefore, the driven mechanism vibrates to generate noise. The vibration of the driven mechanism is transmitted from the bearing to the arm and the panel. Vibration sounds are generated due to the intense vibration of the panel. The noise of the driven mechanism is transmitted from the panel to the outside of the sewing machine. Therefore, when the operator performs sewing work near the panel, the operator's working environment may be deteriorated.
缝纫机在面板与机臂部端部之间包括衬垫构件。衬垫构件设置于机臂部端部的整个面上。衬垫构件不仅防止润滑油向外部飞溅,而且抑制面板的振动。衬垫构件是无纺布。因此,衬垫构件无法将传递到面板的振动充分减弱因而隔音效果并不充分。The sewing machine includes a cushion member between the panel and the end of the arm portion. The pad member is provided on the entire surface of the end portion of the arm portion. The packing member not only prevents the lubricating oil from splashing to the outside, but also suppresses vibration of the panel. The pad member is a non-woven fabric. Therefore, the cushion member cannot sufficiently attenuate the vibration transmitted to the panel, and the sound insulation effect is insufficient.
发明内容 Contents of the invention
本发明的目的在于提供一种能将缝制时所产生的噪音减少的缝纫机和面板部件。An object of the present invention is to provide a sewing machine and a panel member capable of reducing noise generated during sewing.
技术方案1的缝纫机包括覆盖机臂部端部的开口的面板。所述缝纫机还包括振动抑制构件,该振动抑制构件是合成树脂制或橡胶制的,呈薄板状,并设于所述面板的整个内侧面。振动从被驱动机构传递给面板。振动抑制构件吸收振动。因此,缝纫机能抑制面板的振动,减少缝制时所产生的噪音。操作员的工作环境得到了改善。由于振动抑制构件设于面板的内面侧,因此,为了抑制振动的结构不会大型化。The sewing machine of claim 1 includes a panel covering the opening at the end of the machine arm. The sewing machine further includes a vibration suppressing member made of synthetic resin or rubber, having a thin plate shape, and provided on the entire inner surface of the panel. Vibration is transmitted from the driven mechanism to the panel. The vibration suppressing member absorbs vibration. Therefore, the sewing machine can suppress the vibration of the panel and reduce the noise generated when sewing. The operator's working environment has been improved. Since the vibration suppressing member is provided on the inner surface side of the panel, the structure for suppressing vibration does not increase in size.
技术方案2的缝纫机还包括衬垫构件和面板基部,所述衬垫构件配置于所述振动抑制构件与所述机臂部端部之间,并覆盖所述机臂部端部的开口。所述面板基部配置于所述衬垫构件与所述振动抑制构件之间。润滑油对被驱动机构进行润滑。衬垫构件能防止润滑油附着于振动抑制构件或飞溅到机臂部外部。因此,缝纫机能抑制振动抑制构件的性能下降。The sewing machine according to claim 2 further includes a pad member disposed between the vibration suppressing member and the end of the arm and covering an opening of the end of the arm, and a panel base. The panel base is disposed between the pad member and the vibration suppressing member. Lubricating oil lubricates the driven mechanism. The packing member can prevent the lubricating oil from adhering to the vibration suppressing member or splashing outside the arm portion. Therefore, the sewing machine can suppress performance degradation of the vibration suppressing member.
在技术方案3的缝纫机中,所述面板基部呈框状,并在其中央部分具有开口。配置于所述衬垫构件与所述振动抑制构件之间的所述面板基部的所述开口形成空气层。空气层能减弱从缝纫机机臂内部传递给面板的振动。In the sewing machine according to
在技术方案4的缝纫机中,所述振动抑制构件包括将其固定于所述面板上的螺钉能插通的筒部,该筒部在所述面板基部侧具有凸缘部,该凸缘部介于所述螺钉的头部与所述面板基部之间。振动从被驱动机构传递给面板基部。凸缘部能抑制通过螺钉传递给面板的振动。因此,振动抑制效果极为提高。In the sewing machine according to claim 4, the vibration suppressing member includes a cylindrical portion through which a screw for fixing it to the panel can be inserted, and the cylindrical portion has a flange portion on the base side of the panel, and the flange portion is interposed. between the head of the screw and the base of the panel. Vibrations are transmitted from the driven mechanism to the panel base. The flange part can suppress the vibration transmitted to the panel by the screw. Therefore, the vibration suppression effect is extremely improved.
在技术方案5的缝纫机中,所述振动抑制构件配置于所述面板的内侧面上,所述振动抑制构件与所述面板之间形成间隙。间隙隔绝振动。面板与振动抑制构件的接触面积较小。因此,缝纫机能抑制从振动抑制构件传递给面板的振动。In the sewing machine according to claim 5, the vibration suppressing member is disposed on an inner side surface of the panel, and a gap is formed between the vibration suppressing member and the panel. The gap isolates vibration. The contact area between the panel and the vibration suppressing member is small. Therefore, the sewing machine can suppress the vibration transmitted from the vibration suppressing member to the panel.
在技术方案6的缝纫机中,所述振动抑制构件具有外缘部和筒部。所述外缘部设置于所述振动抑制构件的外周部,并突出于面板侧,所述筒部能供将所述振动抑制构件固定于所述面板的螺钉插通,且所述筒部的端部突出于所述面板侧,所述螺钉将所述振动抑制构件固定于所述面板时,所述面板与所述外缘部和所述筒部接触。振动抑制构件与面板的接触面积较小。因此,缝纫机能抑制从振动抑制构件传递给面板的振动。In the sewing machine according to
技术方案7的缝纫机还包括从所述面板的内侧面向所述振动抑制构件突出的多个凸部。所述面板与所述振动抑制构件之间的空气层具有透过损失频率特性。多个凸部将空气层分割为多个空气层。被分割的各空气层的透过损失频率特性与振动的频率特性大致相等时,传递给面板的振动会减少。The sewing machine according to claim 7 further includes a plurality of protrusions protruding from the inner side of the panel toward the vibration suppressing member. The air layer between the panel and the vibration suppressing member has transmission loss frequency characteristics. The plurality of protrusions divide the air layer into a plurality of air layers. When the transmission loss frequency characteristics of the divided air layers are substantially equal to the vibration frequency characteristics, the vibration transmitted to the panel is reduced.
技术方案8的缝纫机还包括配置于所述间隙的吸音材。因此,噪音减少效果能进一步提高。The sewing machine according to
技术方案9的缝纫机还包括环状构件,该环状构件能供所述螺钉插通,并嵌合于所述筒部的内侧。螺钉插通于环状构件,以将振动抑制构件固定于面板上。缝纫机能以稳定的旋紧转矩将振动抑制构件固定于面板上。缝纫机能减少振动抑制构件的振动抑制效果的不均匀。The sewing machine according to claim 9 further includes a ring-shaped member capable of passing the screw and fitted inside the cylindrical portion. Screws are inserted through the ring member to fix the vibration suppressing member to the panel. The sewing machine can fix the vibration suppressing member to the panel with a stable tightening torque. The sewing machine can reduce unevenness in the vibration suppression effect of the vibration suppression member.
技术方案10的缝纫机还包括配置于所述空气层的空间内的吸音材。因此,噪音减少效果能进一步提高。The sewing machine according to claim 10 further includes a sound absorbing material arranged in the space of the air layer. Therefore, the noise reduction effect can be further improved.
在技术方案11的缝纫机中,所述振动抑制构件与所述面板的内侧面紧贴。面板与振动抑制构件的摩擦能进一步抑制面板的振动。In the sewing machine according to
技术方案12的面板部件能安装于缝纫机。所述面板部件包括面板和振动抑制构件,所述面板比所述缝纫机的机臂部端部的开口大。所述振动抑制构件是合成树脂制或橡胶制的,呈薄板状,并设于所述面板的整个内侧面。振动从被驱动机构传递给面板。振动抑制构件吸收振动。因此,面板部件能抑制面板的振动,减少缝制时所产生的噪音。操作员的工作环境得到了改善。由于振动抑制构件设于面板的内侧面侧,因此,为了抑制振动的结构不会大型化。The panel member of Claim 12 can be attached to a sewing machine. The panel part includes a panel and a vibration suppressing member, and the panel is larger than an opening at an end of an arm of the sewing machine. The vibration suppressing member is made of synthetic resin or rubber, has a thin plate shape, and is provided on the entire inner surface of the panel. Vibration is transmitted from the driven mechanism to the panel. The vibration suppressing member absorbs vibration. Therefore, the panel member can suppress vibration of the panel and reduce noise generated during sewing. The operator's working environment has been improved. Since the vibration suppressing member is provided on the inner side of the panel, the structure for suppressing vibration does not increase in size.
技术方案13的面板部件还包括衬垫构件和面板基部。所述衬垫构件配置于与所述振动抑制构件的面板侧相反的一侧,并比所述开口大。所述面板基部位于所述衬垫构件与所述振动抑制构件之间。润滑油对被驱动机构进行润滑。衬垫构件能防止润滑油附着于振动抑制构件或飞溅到机臂部外部。因此,面板部件能抑制振动抑制构件的性能下降。The panel component of
在技术方案14的面板部件中,所述面板基部呈框状,并在其中央部分具有开口。配置于所述衬垫构件与所述振动抑制构件之间的所述面板基部的所述开口形成空气层。空气层能减弱传递给面板的振动。In the panel member according to
在技术方案15的面板部件中,所述振动抑制构件包括将其固定于所述面板上的螺钉能插通的筒部,该筒部在所述面板基部侧具有凸缘部,该凸缘部介于所述螺钉的头部与所述面板基部之间。振动从被驱动机构传递给面板基部。凸缘部能抑制通过螺钉传递给面板的振动。因此,振动抑制效果极为提高。In the panel component according to
在技术方案16的面板部件中,所述振动抑制构件配置于所述面板的内侧面上,所述振动抑制构件与所述面板之间形成间隙。间隙隔绝振动。面板与振动抑制构件的接触面积较小。因此,面板部件能抑制从振动抑制构件传递给面板的振动。In the panel component according to
在技术方案17的面板部件中,所述振动抑制构件具有外缘部和筒部。所述外缘部设置于所述振动抑制构件的外周部,并突出于面板侧。所述筒部能供将所述振动抑制构件固定于所述面板的螺钉插通,且所述筒部的端部突出于所述面板侧。所述螺钉将所述振动抑制构件固定于所述面板时,所述面板与所述外缘部和所述筒部接触。振动抑制构件与面板的接触面积较小。因此,面板部件能抑制从振动抑制构件传递给面板的振动。In the panel member according to
技术方案18的面板部件还包括从所述面板的内侧面向所述振动抑制构件突出的多个凸部。所述面板与所述振动抑制构件之间的空气层具有透过损失频率特性。多个凸部将空气层分割为多个空气层。被分割的各空气层的透过损失频率特性与振动的频率特性大致相等时,传递给面板的振动会减少。The panel member according to claim 18 further includes a plurality of protrusions protruding from the inner side of the panel to the vibration suppressing member. The air layer between the panel and the vibration suppressing member has transmission loss frequency characteristics. The plurality of protrusions divide the air layer into a plurality of air layers. When the transmission loss frequency characteristics of the divided air layers are substantially equal to the vibration frequency characteristics, the vibration transmitted to the panel is reduced.
技术方案19的面板部件还包括配置于所述间隙的吸音材。因此,噪音减少效果能进一步提高。The panel member according to claim 19 further includes a sound absorbing material arranged in the gap. Therefore, the noise reduction effect can be further improved.
技术方案20的面板部件还包括环状构件,该环状构件能供所述螺钉插通,并嵌合于所述筒部的内侧。螺钉插通于环状构件,以将振动抑制构件固定于面板上。面板部件能以稳定的旋紧转矩将振动抑制构件固定于面板上。面板部件能减少振动抑制构件的振动抑制效果的不均匀。The panel member according to claim 20 further includes an annular member through which the screw can be inserted and fitted inside the cylindrical portion. Screws are inserted through the ring member to fix the vibration suppressing member to the panel. The panel member can fix the vibration suppressing member to the panel with a stable tightening torque. The panel member can reduce unevenness in the vibration suppression effect of the vibration suppression member.
技术方案21的面板部件还包括配置于所述空气层的空间内的吸音材。因此,噪音减少效果能进一步提高。The panel member according to claim 21 further includes a sound absorbing material arranged in the space of the air layer. Therefore, the noise reduction effect can be further improved.
在技术方案22的面板部件中,所述振动抑制构件与所述面板的内侧面紧贴。面板与振动抑制构件的摩擦能进一步抑制面板的振动。In the panel component according to claim 22, the vibration suppressing member is in close contact with an inner surface of the panel. The friction between the panel and the vibration suppressing member can further suppress the vibration of the panel.
附图说明 Description of drawings
图1是实施例1的缝纫机的主视图。Fig. 1 is a front view of the sewing machine of the first embodiment.
图2是面板部件的左侧视图。Fig. 2 is a left side view of the panel part.
图3是沿图2的III-III线剖切的向视方向剖视图。Fig. 3 is a cross-sectional view taken along line III-III in Fig. 2 .
图4是面板的左侧视图。Figure 4 is a left side view of the panel.
图5是振动抑制构件的左侧视图。Fig. 5 is a left side view of a vibration suppressing member.
图6是面板基部的左侧视图。Fig. 6 is a left side view of the panel base.
图7是衬垫构件的左侧视图。Fig. 7 is a left side view of the pad member.
图8是实施例2的缝纫机机臂部左端部的剖视图。Fig. 8 is a sectional view of the left end of the arm of the sewing machine according to the second embodiment.
图9是实施例3的缝纫机机臂部左端部的剖视图。Fig. 9 is a sectional view of the left end of the arm of the sewing machine according to the third embodiment.
具体实施方式 Detailed ways
下面参照附图对本发明的实施例1进行说明。图1的纸面上侧、下侧、右侧、左侧、表面侧、背面侧分别定义为缝纫机M的上侧、下侧、右侧、左侧、前侧、后侧。如图1所示,缝纫机M包括底座部1、立柱部2、机臂部3。立柱部2竖立设置于底座部1的右端部。机臂部3从立柱部2的上端部向左方延伸,并与底座部1相对。操作员在缝纫机M的前侧一面观察手边的落针位置附近,一面移动布而缝制。Embodiment 1 of the present invention will be described below with reference to the drawings. The upper side, lower side, right side, left side, front side, and rear side of the paper in FIG. 1 are defined as the upper side, lower side, right side, left side, front side, and rear side of the sewing machine M, respectively. As shown in FIG. 1 , the sewing machine M includes a base portion 1 , a column portion 2 , and an
缝纫机主轴(未图示)延伸到机臂部3内。缝纫机马达(未图示)驱动缝纫机主轴旋转。多个轴衬(未图示)和滚珠轴承(未图示)可旋转地支承缝纫机主轴。缝纫机M在机臂部3的左方内部包括针杆上下运动机构(未图示)和挑线杆上下摆动机构(未图示)。挑线杆上下摆动机构使挑线杆4上下摆动。针杆上下运动机构使针杆5上下运动。针杆5在其下端能安装机针6。针杆上下运动机构和挑线杆上下摆动机构与缝纫机主轴的左端部连接。缝纫机主轴驱动针杆上下运动机构和挑线杆上下摆动机构。针杆上下运动机构和挑线杆上下摆动机构相当于被驱动机构。A sewing machine spindle (not shown) extends into the
缝纫机M包括手轮7。手轮7固定于缝纫机主轴右端部,并位于机臂部3外侧。在操作员手动操作缝纫机主轴时,就使用手轮7。皮带8张设于手轮7与缝纫机马达转轴上。底座部1在其内部包括下轴(未图示)、梭子、送布机构(未图示)等。下轴与缝纫机主轴连接。梭子和送布机构与下轴连接。面板部件10固定于机臂部3左端部。面板部件10覆盖机臂部3左端部(前端部)的开口。The sewing machine M includes a hand wheel 7 . The handwheel 7 is fixed on the right end of the sewing machine main shaft, and is positioned outside the
下面对面板部件10进行说明。如图2、图3所示,面板部件10是包括面板11、振动抑制构件30、面板基部50、衬垫构件70的部件。面板11和面板基部50是金属制成的。振动抑制构件30是橡胶制成的,并呈薄板状。衬垫构件70是无纺布制成的。四根螺钉82从左侧将面板部件10固定于机臂部3左端部。缝纫机M在面板部件10的下端前端部包括能装拆的橡皮塞23。在调整针杆5的高度位置时,操作员取下橡皮塞23。Next, the
如图2~图4所示,面板11呈薄板状,并从左侧面看大致呈矩形状。圆形孔13~15分别形成于面板11的四个角落部中的三个角落部附近。缺口16形成于另一个角落部附近。螺钉82的头部82a能插通于圆形孔13~15和缺口16中。As shown in FIGS. 2 to 4 , the
大径的圆形开口21形成于缺口16后侧。橡皮塞23能插通于圆形开口21中。小径的螺钉孔17~20分别形成于圆形孔13、14的下侧、圆形孔15的上侧、圆形开口21的上侧。螺钉41、43的螺纹41b、43b嵌合于螺钉孔17~20中。螺钉41、43将振动抑制构件30固定于面板11上。A
如图3、图5所示,振动抑制构件30设置于面板11的整个右侧面(内侧面)。振动从机臂部3内的被驱动机构传递给面板11。振动抑制构件30抑制(吸收)振动。振动抑制构件30从左侧面看大致呈矩形状。振动抑制构件30的尺寸比面板11的尺寸稍小。振动抑制构件30在其左侧面的外周部具有外缘部30a。外缘部30a略微突出于左侧(面板11侧)。后述带有凸缘的筒部35~38的左端部略微突出于左侧。外缘部30a和带有凸缘的筒部35~38的左面与面板11的内侧面接触。极小的间隙24存在于面板11与振动抑制构件30之间。间隙24隔绝振动。面板11与振动抑制构件30的接触面积较小。因此,从振动抑制构件30传递到面板11的振动会减少。As shown in FIGS. 3 and 5 , the
圆形孔31~33分别形成于振动抑制构件30的四个角落部中的三个角落部附近。缺口34形成于另一个角落部附近。螺钉82的头部82a能插通于圆形孔31~33和缺口34中。大径的圆形开口39形成于缺口34后侧。橡皮塞23能插通于圆形开口39中。Circular holes 31 to 33 are respectively formed near three of the four corners of the
带有凸缘的筒部35~38分别位于振动抑制构件30的圆形孔31、32的下侧、圆形孔33的上侧、圆形开口39的上侧。带有凸缘的筒部35~38与振动抑制构件30形成为一体。环状构件40嵌合于带有凸缘的筒部35~38内侧。螺钉41、43通过垫圈41c、43c从振动抑制构件30的右侧嵌合于面板11的螺钉孔17~20中。螺钉41、43将振动抑制构件30固定于面板11上。带有凸缘的筒部35~38的凸缘35a~38a(凸缘部)位于振动抑制构件30的右侧。凸缘35a~38a的外径比垫圈41c、43c的外径大。当螺钉41、43将振动抑制构件30固定于面板11时,垫圈41c、43c不会与面板基部50接触。振动从被驱动机构传递到面板基部50。凸缘35a~38a能抑制通过螺钉41、43传递给面板11的振动。The
如图3、图7所示,衬垫构件70位于面板基部50与机臂部3左端部之间。衬垫构件70覆盖机臂部3左端部的开口。衬垫构件70从左侧面看大致呈矩形状。衬垫构件70的尺寸比面板11的尺寸稍大。衬垫构件70下端部比面板11下端部向下方长。圆形孔71~74分别形成于衬垫构件70的四个角落部附近。螺钉82分别插通于圆形孔71~74中。大径的圆形开口75形成于衬垫构件70下端前端部。圆形开口75与橡皮塞23相对。As shown in FIGS. 3 and 7 , the
如图3、图6所示,面板基部50从左侧面看大致呈矩形框状。面板基部50是规定厚度的铸造品。面板基部50下端部从其左侧面向右侧面朝着下方倾斜。面板基部50左侧面的尺寸与面板11的尺寸大致相等。面板基部50右侧面的尺寸与衬垫构件70的尺寸大致相等。衬垫构件70用粘接剂固定于面板基部50。面板基部50在其中央部分具有开口51。As shown in FIG. 3 and FIG. 6 , the
圆形孔52~55分别形成于面板基部50的四个角落部附近。螺钉82插通于圆形孔52~55中。圆形开口60形成于面板基部50下端部的前端部。橡皮塞23嵌合于圆形开口60。Circular holes 52 to 55 are respectively formed near the four corners of the
面板基部50在其右面侧具有凹部56~59。凹部56~59分别位于与振动抑制构件30的带有凸缘的筒部35~38相对的位置。凹部56~59向右侧开口。凹部56~59分别收容带有凸缘的筒部35~38的凸缘35a~38a、螺钉41、43的头部41a、43a、垫圈41c、43c。圆形孔56a~59a形成于面板基部50左侧。圆形孔56a~59a分别与凹部56~59连接。带有凸缘的筒部35~38分别嵌合于圆形孔56a~59a内侧。凸缘35a~38a分别与凹部56~59的底壁紧贴。The
如图3、图6所示,衬垫构件70与振动抑制构件30之间的面板基部50的开口51形成空气层61。空气层61减弱振动。噪音在机臂部3内部的被驱动机构产生。在噪音穿过面板部件10时,空气层61能有效地减弱声波的振动。As shown in FIGS. 3 and 6 , the
下面,对面板部件10的安装进行说明。如图2、图3所示,操作员将面板部件10与机臂部3左端部对齐,从面板11左侧将四根螺钉82插通于圆形孔52~55而使螺钉82与机臂部3旋紧。操作员能采用此方法,在机臂部3左端部安装面板部件10。振动抑制构件30和机臂部3左端部夹持衬垫构件70和面板基部50而固定。Next, installation of the
下面,对缝纫机M和面板部件10的作用、效果进行说明。在缝制时,被驱动机构(针杆上下运动机构和挑线杆上下摆动机构等)产生振动。振动有两种,有一种振动传递给面板部件10,另有一种振动在机臂部3内部变成噪音之后作为声波而传递给面板部件10。衬垫构件70吸收振动。空气层61位于衬垫构件70与振动抑制构件30之间的面板基部50内侧。空气层61减弱所述噪音的声波的振动。振动抑制构件30吸收所传递到的振动。Next, the functions and effects of the sewing machine M and the
缝纫机M和面板部件10能抑制面板11的振动,并且减少缝制时所产生的噪音。因此,能改善操作员的工作环境。面板部件10包括薄板状的振动抑制构件30。由于振动抑制构件30设置于面板部件10内部,因此,为了抑制振动的结构不会大型化。因此,操作员能确保缝制时的手边的识认性。缝纫机M和面板部件10不会妨碍操作员的工作效率。The sewing machine M and the
振动抑制构件30和机臂部3左端部夹持衬垫构件70和面板基部50。衬垫构件70设置于机臂部3左端部整个面上。面板基部50具有规定厚度。面板基部50从左侧对衬垫构件70的外周部按压而将其固定。衬垫构件70覆盖机臂部3左端部的开口。润滑油对被驱动机构进行润滑。衬垫构件70防止润滑油附着于振动抑制构件30或飞溅到机臂部外部。因此,缝纫机M和面板部件10能抑制振动抑制构件30的性能下降。衬垫构件70、振动抑制构件30、面板基部50的开口51形成空气层61。空气层61能减弱声波的振动,并且能减少穿过面板11的噪音。The
四个带有凸缘的筒部35~38分别具有凸缘35a~38a。凸缘35a~38a位于振动抑制构件30的面板基部50侧。环状构件40嵌合于带有凸缘的筒部35~38内侧。螺钉41、43能插通于环状构件40中。垫圈41c、43c介于螺钉41、43的头部41a、43a与凸缘35a~38a之间。凸缘35a~38a能抑制通过螺钉41、43传递给面板11的振动。因此,振动抑制效果能极为提高。The four flanged
当螺钉82将振动抑制构件30固定于面板11时,面板11与外缘部30a和带有凸缘的筒部35~38接触。振动抑制构件30与面板11的接触面积较小。因此,从振动抑制构件30传递到面板11的振动会减少。When the
带有凸缘的筒部35~38与振动抑制构件30形成为一体。因此,缝纫机的组装效率会提高,从而能抑制生产成本。环状构件40、42嵌合于带有凸缘的筒部35~38内侧。四根螺钉41、43插通于环状构件40、42,以将振动抑制构件30固定于面板11上。缝纫机M和面板部件10能在稳定的旋紧转矩之下将振动抑制构件30固定于面板11上。缝纫机M和面板部件10能减少振动抑制构件30的振动抑制效果的不均匀。面板部件10是包括面板11、振动抑制构件30、面板基部50、衬垫构件70的部件。操作员能简单地将面板部件10安装于机臂部3。The flanged
下面,参照图8对本发明的实施例2进行说明。对与实施例1相同的结构标注相同符号,仅说明不相同的结构。在实施例2中,振动抑制构件和带有凸缘的筒部是独立地形成的。如图8所示,振动抑制构件30A的左右两面呈平面状。振动抑制构件30A与面板11的右侧面紧贴,并覆盖面板11的整个面。圆形孔80、91分别形成于振动抑制构件30A的上部、下部。圆形孔81、92分别形成于面板部件10A的上部、下部。螺钉82、93的头部82a、93a插通于圆形孔80、91。螺钉82、93插通于圆形孔81、92,以将面板部件10A固定于机臂部3。振动抑制构件30A具有圆形孔83、87。圆形孔83、87位于与实施例1中的带有凸缘的筒部35~38对应的位置。Next, Embodiment 2 of the present invention will be described with reference to FIG. 8 . The same symbols are assigned to the same structures as in Example 1, and only different structures will be described. In Embodiment 2, the vibration suppressing member and the flanged cylindrical portion are formed independently. As shown in FIG. 8 , both left and right surfaces of the
面板基部50A在其右面侧具有凹部84、88。凹部84、88向右侧开口,并分别位于与振动抑制构件30A的圆形孔83、87对应的位置。凹部84、88收容振动抑制构件30A的带有凸缘的筒部85、89的凸缘85a、89a、台阶螺钉86、90的头部86a、90a、轴部86b、90b。圆形孔84a、88a形成于面板基部50A的左侧,并分别与凹部84、88连接。带有凸缘的筒部85嵌合于圆形孔83、84a。带有凸缘的筒部89嵌合于圆形孔87、88a。凸缘85a、89a分别与凹部84、88的底壁紧贴。The
台阶螺钉86、90的螺纹86c、90c嵌合于面板11的螺钉孔17~20(在图8中仅表示了螺钉孔18、20)。台阶螺钉86、90将振动抑制构件30A固定于面板11上。
台阶螺钉86、90分别通过橡胶制成的带有凸缘的筒部85、89插通于面板基部50A、振动抑制构件30A,以将面板11、振动抑制构件30A、面板基部50A固定。由于面板部件10A包括台阶螺钉86、90,因此不需要金属制环状构件。面板11与振动抑制构件30A的整个面紧贴,面板11与振动抑制构件30A的摩擦能进一步抑制面板11的振动。Step screws 86 , 90 pass through rubber flanged
下面,参照图9对本发明的实施例3进行说明。对与上述实施例相同的结构标注相同符号,仅说明不相同的结构。实施例3的面板部件10B不包括衬垫构件、面板基部。实施例3的缝纫机的被驱动机构不使用润滑油。Next,
如图9所示,面板部件10B是包括面板11B、振动抑制构件30B的部件。面板11B从其左侧向右侧(机臂部3侧)朝着下方倾斜。面板11B下半部的倾斜角比面板11B上半部的倾斜角大。面板11B在其右侧面的外周部具有外框部100。外框部100呈矩形框状,并向右侧突出。面板11B在机臂部3侧且外框部100围绕的一侧具有多个凸部105。多个凸部105从面板11B内侧向振动抑制构件30B突出。凸部105沿着面板11B的横方向形成。As shown in FIG. 9 , the
面板11B在其左面侧具有凹部94、97。凹部94、97分别位于面板11B的四个角落部附近。凹部94、97向左侧开口,并收容台阶螺钉95、98的头部95a、98a、轴部95b、98b。圆形孔94a、97a分别形成于面板11B右侧的四个角落部附近。圆形孔94a、97a分别与凹部94、97连接。The
振动抑制构件30B的厚度比实施例1的振动抑制构件30、实施例2的振动抑制构件30A的厚度薄。振动抑制构件30B位于面板11B的右侧面(内侧面)附近,并覆盖整个面板11B。台阶螺钉95、98通过橡胶制成的带有凸缘的筒部96、99从面板11B左侧插通于面板11B和振动抑制构件30B中。台阶螺钉95、98将面板11B和振动抑制构件30B固定于机臂部3左端部。The
在面板11B与振动抑制构件30B之间形成空气层61A。空气层61A减弱声波的振动。空气层61A比实施例1、2的空气层61大。振动抑制构件30B的厚度比实施例1、2的振动抑制构件30、30A的厚度薄。由于空气层61A对振动的减弱效果比实施例1、2的空气层61高,因此空气层61A能进一步降低噪音。空气层61A具有透过损失频率特性。下面对透过损失进行说明。在声音入射物体时,声音的一部分穿过物体,其他部分被物体吸收、反射。入射后的声音与透过物体后的声音的声压差叫做透过损失。空气层61A具有在规定频率的范围内隔绝声音的特性。该规定频率的范围根据空气层的体积而变化。多个凸部105将空气层61A分割成多个空气层。当所分割的各空气层的透过损失频率特性与振动的频率特性大致相等时,传递到面板11B的振动会减少。多个凸部105的位置设定为各空气层的体积的透过损失频率特性与该频率特性相等的位置。An air layer 61A is formed between the
下面对局部变更了上述实施例的变形例进行说明。Modifications in which the above-described embodiments are partially modified will be described below.
1)实施例2的带有凸缘的筒部85、89也可以与振动抑制构件30A形成为一体。带有凸缘的筒部96、99也可以与实施例3的振动抑制构件30B形成为一体。金属制环状构件也可以嵌合于带有凸缘的筒部96、99的内侧。螺钉也可以从面板11B的左侧插通于金属制环状构件,以将面板11B和振动抑制构件30B固定于机臂部3左端部。1) The flanged
2)上述实施例的振动抑制构件30、30A、30B也可以不是橡胶制成的,而是合成树脂制成的。2) The
3)实施例1、2的振动抑制构件30、30A也可以在其右侧面上具有多个凸部。实施例3的振动抑制构件30B也可以在其左侧面上具有多个凸部。实施例3的面板11B也可以不具有多个凸部105。实施例1、2、3的面板部件10、10A、10B也可以在空气层61、61A的空间中包括聚氨酯泡沫、玻璃棉等吸音材。噪音减少效果能进一步提高。3) The
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US5487348A (en) * | 1992-12-23 | 1996-01-30 | Cordes; John | Sewing machine with elongated arm and strengtheing plate |
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JPH07108093A (en) * | 1993-10-13 | 1995-04-25 | Brother Ind Ltd | Housing cover |
JPH10272275A (en) * | 1997-03-28 | 1998-10-13 | Brother Ind Ltd | Frame vibration damping structure of industrial sewing machine |
JP2006198163A (en) * | 2005-01-20 | 2006-08-03 | Yamato Sewing Mach Co Ltd | Sewing machine |
CN201080550Y (en) * | 2007-09-17 | 2008-07-02 | 徐石渊 | Vibration-proof and sound-reducing structure of sewing machine |
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