Summary of the invention
The objective of the invention is to overcome the defective of prior art, providing a kind of is the method for raw material coproduction quinolones key intermediate with the orthodichlorobenzene, and simple, the economic environmental protection of its technical process, reaction conditions gentleness, aftertreatment is easy and product purity good, yield significantly increases.For this reason, the present invention is by the following technical solutions: it may further comprise the steps:
(1), orthodichlorobenzene uses the nitration mixture of being made up of the vitriol oil and concentrated nitric acid to carry out nitration reaction, nitration reaction is after depickling removes water treatment, gives after the rectification under vacuum organic phase again that fractional crystallization obtains 2,3-dichloronitrobenzene and 3, the 4-dichloronitrobenzene,
(2), prepared 2, the 3-dichloronitrobenzene obtains 2,3 at last through following reactions steps, the 4-trifluoronitrobenzene:
2-a-1), 2,3, the 4-trifluoronitrobenzene obtains 2-fluoro-3-chloronitrobenzene through fluoridation,
2-a-2), 2-fluoro-3-chloronitrobenzene obtains 2 through chlorination reaction, the 6-dichlor fluorbenzene,
2-a-3), 2, the 6-dichlor fluorbenzene obtains 2 through nitration reaction, 4-two chloro-3-fluoronitrobenzenes,
2-a-4), 2,4-two chloro-3-fluoronitrobenzenes obtain 2,3 through fluoridation, the 4-trifluoronitrobenzene;
Prepared 3, the 4-dichloronitrobenzene obtains 2 at last through following reactions steps, 4-two chloro-5-fluoro acetophenones:
2-b-1), 3, the 4-dichloronitrobenzene obtains 4-fluoro-3-chloronitrobenzene through fluoridation,
2-b-2), 4-fluoro-3-chloronitrobenzene obtains 2,4 dichloro fluorobenzene through chlorination reaction,
2-b-3), 2,4 dichloro fluorobenzene and Acetyl Chloride 98Min. generation acylation reaction obtain 2,4-two chloro-5-fluoro acetophenones.
On the basis of adopting technical scheme of the present invention, the present invention also can adopt following further technical scheme:
The nitration reaction temperature of above-mentioned steps of the present invention (1) is 60~120 ℃, is preferably 90~100 ℃; And the method by recrystallize after the rectifying is to 2,3-dichloronitrobenzene and 3, and the 4-dichloronitrobenzene carries out Separation ﹠ Purification.The described nitration reaction temperature of step (2) is 0~60 ℃, is preferably 30~50 ℃.
Fluoridation described in the step of the present invention (2) is phase-transfer catalyst to be arranged and solvent is arranged or solvent-freely carrying out down, perhaps no phase-transfer catalyst with have solvent or solvent-free under carry out.
Phase-transfer catalyst of the present invention is tetramethyl ammonium chloride, etamon chloride, cetyl trimethylammonium bromide, palmityl trimethyl ammonium chloride or tetraphenylphosphonibromide bromide, is preferably tetramethyl ammonium chloride; Solvent is tetramethylene sulfone, dimethyl formamide (DMF), dimethyl sulfoxide (DMSO) (DMSO) or 1, and 3-dimethyl-2-imidazolone (DMI) is preferably tetramethylene sulfone; Fluorizating agent is a Potassium monofluoride.
Step 2-a-1 of the present invention) in 2, the fluoridation of 3-dichloronitrobenzene have phase-transfer catalyst and solvent-free in the presence of carry out, temperature of reaction is 120~200 ℃, is preferably 160~170 ℃; 2, the mol ratio of 3-dichloronitrobenzene and Potassium monofluoride, phase-transfer catalyst is 1: (0.5~2.0): (0.01~0.04) is preferably 1: (0.9~1.0): (0.02~0.03).
Step 2-a-4 of the present invention) in 2, the fluoridation of 4-two chloro-3-fluoronitrobenzenes is at no phase-transfer catalyst and have and carry out in the presence of the solvent, and temperature of reaction is 140~230 ℃, is preferably 195~210 ℃; Described solvent is tetramethylene sulfone, DMF, DMSO or DMI.
Step 2-b-1 of the present invention) in 3, the fluoridation of 4-dichloronitrobenzene have phase-transfer catalyst and solvent-free in the presence of carry out, temperature of reaction is 120~230 ℃, is preferably 160~180 ℃.
The chlorination reaction and the 2-b-2 of 2-fluoro-3-chloronitrobenzene step 2-a-2 of the present invention)) 4-fluoro-3-chloronitrobenzene chlorination reaction solvent-free down with the chlorine direct reaction, the mode of employing reactive distillation is reacted.Step 2-a-2 of the present invention) chlorination reaction temperature of 2-fluoro-3-chloronitrobenzene is 150~230 ℃ in, step 2-b-2) in the temperature of chlorination reaction of 4-fluoro-3-chloronitrobenzene be 150~220 ℃.
2-b-3 of the present invention) aftertreatment of the acylation reaction of 2,4 dichloro fluorobenzene and Acetyl Chloride 98Min. is that the method for recrystallize is purified behind the employing second distillation purifying in.Described Lewis acid is an aluminum chloride, zinc chloride, and boron trifluoride is preferably aluminum chloride; Described 2,4 dichlor fluorbenzenes and Lewis acid, the mol ratio of Acetyl Chloride 98Min. are 1: (0.5~2.5): (1~3) is preferably 1: (1.5~2.0): (1~1.2); Described acylation reaction temperature is 10~150 ℃, is preferably 40~120 ℃.
The present invention is with 2, and the 6-dichlor fluorbenzene is a raw material, fluoridizes preparation 2 after nitrated again, 3, the method for 4-trifluoronitrobenzene produces 2 with the principle that continuity is produced, 3,4-trifluoronitrobenzene and 2,4-two chloro-5-fluoro acetophenones, obtained the key intermediate of quinolones thus: 2-fluoro-3-chloronitrobenzene, 4-fluoro-3-chloronitrobenzene, 2,6-dichlor fluorbenzene, 2,4 dichloro fluorobenzene, 2,3,4-trifluoronitrobenzene and 2,4-two chloro-5-fluoro acetophenones.Not only solved the production cost problem of higher,, reduced to pollute playing an important role more to cleaning ambient.
No matter be from the angle of production security or the angle that reduces production costs, with the orthodichlorobenzene is starting raw material, nitrated back is comparatively rational by carrying out fluoridation behind the rectifying separation recrystallize, not only avoid loss of material to cause increasing substantially of production cost, more solved great difficult problems such as environmental pollution and potential safety hazard.
Embodiment
Following type reaction is used for illustrating the present invention.Within the technical scheme that those skilled in that art all belong to the present invention to the simple replacement done of invention or improvement etc. and protected.
One, step (1), nitration reaction
Embodiment 1
Drop into the 210g orthodichlorobenzene in the 500ml four-hole boiling flask, be warming up to 90 ℃ and drip 340g nitration mixture (nitric acid of 100g69% and the sulfuric acid of 240g98%), control is reflected at 95~100 ℃, finish back insulation 2h, cooling back layering, reclaim(ed) sulfuric acid, organic phase washing, neutralization, recrystallize obtains 210g3 after the rectifying separation of dry back, 4-dichloronitrobenzene (content 〉=99.5%), and 53g 2,3-dichloronitrobenzene (content 〉=99.6%), total recovery is 95.8%.
Two, step (2)
1,2, the 3-dichloronitrobenzene obtains 2-fluoro-3-chloronitrobenzene through fluoridation, and chlorination obtains 2 then, and the 6-dichlor fluorbenzene nitratedly obtains 2, and 4-two chloro-3-fluoronitrobenzenes are fluoridized at last and obtained 2,3, the 4-trifluoronitrobenzene,
1.1, fluoridation
Embodiment 2
In the 500ml four-hole boiling flask, drop into 400g (2.08mol) 2, the 3-dichloronitrobenzene, be warming up to 140 ℃ and drop into 112g (1.93mol) KF, carry out decompression dehydration, at 140~150 ℃ of insulation 3h, dehydration is warmed up to 140 ℃ after finishing, and between 150~160 ℃ 6.6g (0.06mol) tetramethyl ammonium chloride is joined in the reactor, finish the back at 165 ± 5 ℃ of insulation 8h, stopped reaction, cooling, washing, organic phase distillation back rectifying earlier after the layering, reclaim 2,3-dichloronitrobenzene 100g generates 2-fluoro-3-chloronitrobenzene 240g, content 99.6%, yield 87.6%.
Embodiment 3
Press embodiment 2, the phase-transfer catalyst tetramethyl ammonium chloride reduces to 3.3g (0.03mol) direct reaction, reclaims 2, and 3-dichloronitrobenzene 230g generates 2-fluoro-3-chloronitrobenzene 108g, content 97.8%, yield 69.5%.
Embodiment 4
Press embodiment 2, replace the tetramethyl ammonium chloride reaction with 25.2g tetraphenylphosphonibromide bromide (0.06mol), reclaim 2,3-dichloronitrobenzene 105g generates 2-fluoro-3-chloronitrobenzene 229.2g, content 99.4%, yield 85%.
Embodiment 5
Press embodiment 2, the amount of KF reduces to 96.7g (1.67mol), reclaims 2, and 3-dichloronitrobenzene 120g generates 2-fluoro-3-chloronitrobenzene 212g, content 99.1%, yield 82.8%.
Embodiment 6
Press embodiment 2, temperature of reaction rises to 170~180 ℃, reclaims 2, and 3-dichloronitrobenzene 150g generates 2-fluoro-3-chloronitrobenzene 165.2g, content 98.1%, yield 72.3%.
1.2, chlorination reaction
Embodiment 7
In the 250ml four-hole boiling flask, drop into 240g (1.368mol) 2-fluoro-3-chloronitrobenzene, heat up 180 ℃, feed dried chlorine, control still temperature is at 180~190 ℃, mode with reactive distillation is reacted 8h~10h, collect distillate, washing, alkali cleaning is to weakly alkaline, the organic phase underpressure distillation gets 2 after the layering, 6-dichlor fluorbenzene 210g, content 99.7%, yield 93%.
Embodiment 8
Press embodiment 7, directly react 8h in the mode that refluxes, reaction obtains 2,6-dichlor fluorbenzene 140g, content 98.9%, yield 62%.
Embodiment 9
Press embodiment 7, control still temperature is at 210~230 ℃, and reaction obtains 2,6-dichlor fluorbenzene 170g, content 98.0%, yield 75.3%.
1.3, nitrated and fluoridation
Embodiment 10
Drop into the vitriol oil and the 100g (0.606mol) 2 of 64g 98% in the 250ml four-hole boiling flask, the 6-dichlor fluorbenzene stirs, the vitriol oil of the 33g98% that has prepared 20~25 ℃ of following droppings and the mixing acid of 39g98% concentrated nitric acid, and 2.5h dropwises.Be warming up at 40~45 ℃ after finishing and be incubated 1.5 hours.Insulation finishes after washing is extremely neutral, and organic phase underpressure distillation dehydration back is stand-by.
Drop into 285g tetramethylene sulfone and 87g (1.5mol) KF in the 250ml four-hole boiling flask, the dehydration back adds the previous step nitration product, and at 195 ± 5 ℃ of insulation 5h, removing under reduced pressure behind the solvent again, rectifying obtains 2,3,4-trifluoronitrobenzene 91.7g, content 99.8%, yield 85.5%.
Embodiment 11
Press embodiment 10, the amount of KF reduces to 66g (1.138mol), and reaction obtains 2,3,4-trifluoronitrobenzene 81g, content 99.1%, yield 75.5%.
Embodiment 12
Press embodiment 10, fluorination reaction temperature is raised to 210~220 ℃, and reaction obtains 2,3,4-trifluoronitrobenzene 85g, content 98.5%, yield 79.3%.
2, prepared 3, the 4-dichloronitrobenzene obtains 4-fluoro-3-chloronitrobenzene through fluoridation, and chlorination obtains 2,4 dichloro fluorobenzene then, and last and Acetyl Chloride 98Min. generation acylation reaction obtains 2,4-two chloro-5-fluoro acetophenones.
2.1, fluoridation
Embodiment 13
In the 500ml four-hole boiling flask, drop into 400g (2.08mol) 3, the 4-dichloronitrobenzene, be warming up to 150 ℃ and drop into 116g (2.0mol) KF, carry out decompression dehydration, at 140~150 ℃ of insulation 3h, be warmed up to 160~165 ℃ after dehydration finishes 8.3g (0.08mol) tetramethyl ammonium chloride joined in the reactor, the still temperature control is at 165~170 ℃, finish the back at 165 ± 5 ℃ of insulation 7h, stopped reaction, cooling, washing, organic phase distillation back rectifying earlier after the layering, reclaim 3,4-dichloronitrobenzene 85g generates 4-fluoro-3-chloronitrobenzene 250.5g, content 99.7%, yield 87%.
Embodiment 14
Press embodiment 13, the phase-transfer catalyst tetramethyl ammonium chloride reduces to 5.7g (0.052mol), reclaims 3.4-dichloronitrobenzene 120g, generates 4-fluoro-3-chloronitrobenzene 184.3g, content 97.0%, yield 72%.
Embodiment 15
Press embodiment 13, the amount of KF reduces to 96g (1.655mol), reclaims 3, and 4-dichloronitrobenzene 98g generates 4-fluoro-3-chloronitrobenzene 230.2g, content 99.0%, yield 83.4%.
Embodiment 16
Press embodiment 13, temperature of reaction is elevated to 180~190 ℃, reclaims 3,4-dichloronitrobenzene 100g, and reaction obtains 4-fluoro-3-chloronitrobenzene 202g, content 98.7%, yield 73.7%.
2.2, chlorination reaction
Embodiment 17
In the 250ml four-hole boiling flask, drop into 240g (1.37mol) 4-fluoro-3-chloronitrobenzene, heat up 170 ℃, feed dried chlorine, control still temperature is at 170~180 ℃, mode with reactive distillation is reacted 8h, collect distillate, washing, alkali cleaning is to weakly alkaline, after the layering after the organic phase distillation again rectifying obtain 2,4-dichlor fluorbenzene 207g, content 99.8%, yield 91.7%.
Embodiment 18
Press embodiment 17, directly react 8h in the mode that refluxes, reaction obtains 2,4 dichloro fluorobenzene 150g, content 98.2%, yield 66.4%.
Embodiment 19
Press embodiment 17, temperature of reaction rises to 200 ℃, obtains 2,4 dichloro fluorobenzene 198g, content 98.5%, yield 87.6%.
2.3, acylation reaction
Embodiment 20
Drop into 2,4 dichloro fluorobenzene 150g (0.91mol) in the 1000ml four-hole boiling flask, be cooled to 20 ℃ and add aluminum chloride 200.2g (1.5mol), at 20~30 ℃ of dripping acetyl chloride 78.5g (1.0mol), 2~3h adds.Slowly be warming up to 40 ℃ and be incubated 30min, slowly be warming up to 70 ℃ again, and be incubated 1~2h, slowly be warming up to 110 ℃ at last, at 110 ± 2 ℃ of insulation 3~4h, cooling, the hydrochloric acid of adding 500g 5%, at 80~90 ℃ of hydrolysis 2~3h, finish after washing to neutral, organic phase obtains 2 through the second distillation recrystallize, 4-two chloro-5-fluoro acetophenone 168g, content 99.8%, yield 89.3%.
Embodiment 21
Press embodiment 20, replace aluminum chloride, obtain 2,4-two chloro-5-fluoro acetophenone 135g, content 99.0%, yield 71.8% with 204g (1.5mol) zinc chloride.
Embodiment 22
Press embodiment 20, replace aluminum chloride, obtain 2 with 102g (1.5mol) boron trifluoride, 4-two chloro-5-fluoro acetophenone 167g, content 99.5%, yield 88.8%, yield is higher, but the boron trifluoride chemical reactivity is very high, meets the decomposition of blasting property of water.Might generate with copper and alloy thereof and to have volatile chloroacetylene.Be exposed to when meeting moisture in the air and be hydrolyzed into fluoroboric acid and boric acid rapidly, produce white smoke, corrodibility is very strong.
Embodiment 23
Press embodiment 20, the amount of aluminum chloride reduces to 145.8g (1.03mol), obtains 2,4-two chloro-5-fluoro acetophenone 147g, content 99.6%, yield 78.1%.
Embodiment 24
Press embodiment 20, the amount of Acetyl Chloride 98Min. is increased to 92.8g (1.18mol), obtains 2,4-two chloro-5-fluoro acetophenone 165g, content 95.8%, yield 87.7%.
Embodiment 25
Press embodiment 20, temperature of reaction rises to 130 ℃, obtains 2,4-two chloro-5-fluoro acetophenone 130g, content 942%, yield 69.1%.