A kind of automobile rear floor longeron anchor clamps
Technical field
The present invention relates to a kind of anchor clamps, relate in particular to a kind of automobile rear floor longeron anchor clamps.
Background technology
In the car body structure, the body bottom assembly is formed by forward engine room, preceding floor and floor, back three part Combination Welding, and all there is longeron the left and right sides below this three part, and the longeron of three parts organically Combination Welding forms, and is carrying the main weight of car load.Wherein the forward engine room longeron is assembling propons and front damper, on the left and right sides longeron of back floor back axle and rear shock absorber is installed respectively.More particularly, be welded with rear-swing arm bracket assembly, back longitudinal floor beam stiffener assembly, rear shock absorber seat, afterbody muffler on the back longitudinal floor beam fishhook assembly and back longitudinal floor beam back segment are installed.Back axle is to be assemblied on the rear-swing arm bracket assembly, the integral body that back axle is made up of rear shock absorber, rear-wheel hub, rear-wheel hub brake, rear spring steel etc.
Be to detect through 100% before the four-wheel of car is positioned at and dispatches from the factory, if defective be the listing of definitely can not dispatching from the factory because the four-wheel location have influence on before and after the one-sided eccentric wear of tire; Steering wheel is overweight or showy during driving shakes; Automobile potential safety hazard such as sideslip to the left or to the right during craspedodrome, so whether the four-wheel location is qualified particularly important.Because rear shock absorber, rear tyre and back axle connect as one, so whether back axle install and put in place, will directly affect the four-wheel location of car.
The anchor clamps of field by using are in location back axle mounting hole site at present, adopted the upset location of generally using, detent mechanism although it is so is simple and easy to operate, a lot of weld jigs adopt this structure, but because it is a switching mechanism, movement locus is one section circular arc, therefore at alignment pin and locating hole (being the back axle installing hole) when contacting, always there is deviation, when promptly locating, alignment pin is vertical with locating hole, and when opening alignment pin, alignment pin and locating hole slight interference can occur, cause the uniformity after mounting hole site is welded to be difficult to guarantee.As Chinese utility model patent CN 201208689Y, date of declaration is on March 18th, 2009, disclose a kind of automobile axle weld jig, these anchor clamps comprise bracing frame and are used for fixing the supporter of back axle, supporter is provided with clamping device, described supporter is a closed-in construction, and supporter is connected on the bracing frame versatilely, and the positive and negative two sides of supporter can realize exchanging on bracing frame by the mode of upset.The interference of alignment pin and locating hole will appear in these anchor clamps.
In sum, the mounting hole site (on the rear-swing arm bracket assembly) of assembling back axle must guarantee uniformity in the automobile body welding process.And the top described positioning parts that is connected on the automobile rear floor longeron to be welded is soldered on the longitudinal floor beam of back, also need to utilize rational anchor clamps that its grade is accurately located, therefore, whether the anchor clamps location is reasonable, with the uniformity after directly influence is welded.
Summary of the invention
The invention provides a kind of automobile rear floor longeron anchor clamps, solved the location welding of automobile rear floor longeron effectively, the uniformity after guaranteeing to weld.
A kind of automobile rear floor longeron anchor clamps, comprise feet and be fixed in brace table on the described feet that brace table is provided with fixing sliding fixture and fixing back longitudinal floor beam and fixing several positioning clamping devices that are connected to the parts on the longitudinal floor beam of back to be welded that are connected to the parts on the longitudinal floor beam of back to be welded; First template that described positioning clamping device comprises first jiao of seat, fixedly connected with first jiao of seat and with the jig arm that first template is rotatably assorted, also be provided with first alignment pin that matches with mounting hole site on the longitudinal floor beam of described back on first jiao of seat of at least one in the described positioning clamping device; Described sliding fixture comprises second jiao of seat, second template of fixedlying connected with second jiao of seat, and second template is provided with second alignment pin that matches with the mounting hole site that is connected to the parts on the longitudinal floor beam of back to be welded.
On whole anchor clamps, be provided with a plurality of positioning clamping devices, guarantee the accuracy of location welding; Simultaneously the fixing rear-swing arm bracket assembly that is connected on the longitudinal floor beam of back to be welded of the alignment pin on the sliding fixture guarantees accurate positioning, and the interference that occurs when removing existing mechanism opening alignment pin from has guaranteed the uniformity after the welding.
Also be provided with the fixing positioner that is connected to the parts on the longitudinal floor beam of back to be welded on the described brace table, convenient welding.
Described positioner comprises angle seat and the alignment pin of being located on the seat of angle.Alignment pin is to be used for the spacing rear shock absorber seat that is connected on the longitudinal floor beam of back to be welded.
Described brace table below also is provided with the adjusting bolt, and convenient the adjusting is so that employee's operation is more comfortable.
Be provided with the driving cylinder that is used to drive described jig arm rotation in the described positioning clamping device, utilize the air cylinder driven jig arm to rotate, conveniently to clamp and to unclamp.
Described sliding fixture comprises the guide rail that is fixed on the described brace table and is located at opposed two slide locating mechanisms on the described guide rail, second template that described slide locating mechanism comprises second jiao of seat, fixedly connected with second jiao of seat and second alignment pin of fixedlying connected with second template also are provided with the material folding piece on the template of one of them slide locating mechanism.Slide locating mechanism slidably reciprocates on guide rail, can be according to the shape of the rear-swing arm bracket assembly on the longitudinal floor beam of back and the position of size adjustment slide locating mechanism of being connected to be welded, and alignment pin is in the locating hole that inserts in the rear-swing arm bracket assembly, be used for spacing rear-swing arm bracket assembly, both convenient thus fixedly rear-swing arm bracket assembly, make the rear-swing arm bracket assembly realize straight line running fix again, the welding uniformity is guaranteed.
Described sliding fixture also comprises places the locating piece that is connected to the rear-swing arm bracket assembly on the longitudinal floor beam of back to be welded.Locating piece can give an anchor point that is connected to the rear-swing arm bracket assembly on the longitudinal floor beam of back to be welded, with rearward swing in support arm support assembly.
Be provided with in the described sliding fixture and be used to drive the driving cylinder that described slide locating mechanism moves, utilize the air cylinder driven jig arm to rotate, clamp and unclamp with convenient.
A kind of mode of the present invention, described positioning clamping device is 4, comprising:
One first positioning clamping device, the afterbody of its fixing described back longitudinal floor beam;
One second positioning clamping device, its fixing end that is connected to the stiffener assembly on the longitudinal floor beam of described back to be welded;
One the 3rd positioning clamping device, its fixing other end that is connected to the stiffener assembly on the longitudinal floor beam of described back to be welded;
One the 4th positioning clamping device, its fixing back longitudinal floor beam back segment that is connected on the longitudinal floor beam of described back to be welded.
The clamping welding of longitudinal floor beam guarantees the uniformity of welding behind the suitable two-box automobile of such structure.
Another kind of mode of the present invention, described positioning clamping device is 5, comprising:
One first positioning clamping device, the afterbody of its fixing described back longitudinal floor beam;
One second positioning clamping device, its fixing end that is connected to the stiffener assembly on the longitudinal floor beam of described back to be welded;
One the 3rd positioning clamping device, its fixing other end that is connected to the stiffener assembly on the longitudinal floor beam of described back to be welded;
One the 4th positioning clamping device, its fixing end that is connected to the back longitudinal floor beam back segment on the longitudinal floor beam of described back to be welded;
One the 5th positioning clamping device, its fixing other end that is connected to the back longitudinal floor beam back segment on the longitudinal floor beam of described back to be welded.
The 5th positioning clamping device is to be used for fixing the automobile back segment on the longitudinal floor beam behind the three-box car that is connected to be welded, to realize the clamping welding of three-box car automobile rear floor longeron.
Anchor clamps of the present invention have following three major advantages:
1, the present invention realizes the location welding of automobile rear floor longeron by the independently setting of alignment pin in the positioning clamping device and jig arm, the uniformity after guaranteeing to weld.
2, the present invention adopts sliding fixture, utilizes the position of the alignment pin location rear-swing arm bracket assembly on this device, makes the rear-swing arm bracket assembly realize straight line running fix, and the welding uniformity is guaranteed.
3, the brace table below is provided with the adjustment bolt of alignment jig height, anchor clamps can be adjusted to the optimum operating position of employee.
4, can realize the welding of the back longitudinal floor beam of three-box car and two-box automobile simultaneously by anchor clamps of the present invention, welding when relying on these anchor clamps can realize two class vehicles, application is very wide.
In addition, anchor clamps of the present invention are made simple, and cost is low, and is practical, and the method for operating easily-learned easily mastered helps standardized work, and convenient keeping and protection can be reused for a long time.And it is simple for structure, makes simple and durable, is convenient to promote.
Description of drawings
Fig. 1 is the perspective view of a kind of automobile rear floor longeron of the present invention anchor clamps;
Fig. 2 is the enlarged drawing of first positioning clamping device in the automobile rear floor longeron anchor clamps shown in Figure 1;
Fig. 3 is the enlarged drawing of the sliding fixture in the automobile rear floor longeron anchor clamps shown in Figure 1;
Fig. 4 is the enlarged drawing of the positioner in the automobile rear floor longeron anchor clamps shown in Figure 1;
Fig. 5 is the enlarged drawing of second positioning clamping device in the automobile rear floor longeron anchor clamps shown in Figure 1;
Fig. 6 is the enlarged drawing of the 3rd positioning clamping device in the automobile rear floor longeron anchor clamps shown in Figure 1;
Fig. 7 is the enlarged drawing of the 4th positioning clamping device in the automobile rear floor longeron anchor clamps shown in Figure 1;
Fig. 8 is the enlarged drawing of the 5th positioning clamping device in the automobile rear floor longeron anchor clamps shown in Figure 1;
Wherein: 1, feet; 2, brace table; 3, the 5th positioning clamping device; 4, the 4th positioning clamping device; 5, the 3rd positioning clamping device; 6, sliding fixture; 7, first positioning clamping device; 8, second positioning clamping device; 9, positioner; 10, adjust bolt; 301, angle seat; 302, bearing; 303, location key seat; 304, alignment pin; 305, template; 306a/306b, back-up block; 307a/307b, material folding piece; 308, jig arm; 309, connecting plate; 310, rotating shaft; 311, piston rod; 312, drive cylinder; 401, angle seat; 402, positioning seat; 403, back-up block; 404, drive cylinder; 405, piston rod; 406, rotating shaft; 407, connecting plate; 408a/408b, material folding piece; 409a/409b, back-up block; 410, jig arm; 411a/411b, alignment pin; 412, location key seat; 413, template; 414, locating piece; 501, angle seat; 502a/502b, driving cylinder; 503, template; 504, positioning seat; 505, back-up block; 506, locating piece; The 507a/507b piston rod; 508a/508b, rotating shaft; 509a/509b, connecting plate; 510a/510b/510c, material folding piece; 511a/511b, jig arm; 512, back-up block; 513, alignment pin; 514, location key seat; 515, H shape limited block; 516, limited block; 601, cylinder runners; 602, drive cylinder; 603, base plate; 604, angle seat; 605, template; 606, bearing; 607, location key seat; 608a/608b, alignment pin; 609a/609b, material folding piece; 610, Connection Block; 611, positioning support; 612, template; 613, angle seat; 614, rough positioning blocks; 615, positioning support; 616, guide rail; 617, first slide locating mechanism; 618, second slide locating mechanism; 701, angle seat; 702, drive cylinder; 703, piston rod; 704, rotating shaft 705, connecting plate; 706, jig arm; 707, material folding piece; 708, back-up block; 709, template; 801, angle seat; 802a/802b, driving cylinder; 803a/803b, alignment pin; 804a/804b, piston rod; 805, rotating shaft; 806a/806b, connecting plate; 807a/807b, jig arm; 808a/808b/808c/808d, material folding piece; 809, limited block; 810, H shape limited block; 811, template; 812, back-up block; 813a/813b, location key seat; 901, angle seat; 902, template; 903, bearing; 904, location key seat; 905a/905b, alignment pin.
The specific embodiment
Referring to Fig. 1, a kind of automobile rear floor longeron of the present invention anchor clamps, comprise feet 1, by the brace table 2 that four feets 1 support, from left to right be provided with first positioning clamping device 7, sliding fixture 6, second positioning clamping device 8, positioner 9, the 3rd positioning clamping device 5, the 4th positioning clamping device 4, the 5th positioning clamping device 3 on the brace table 2.Also be provided with on feet 1 and adjust bolt 10, it can adjust to anchor clamps suitable employee's operating position.
Referring to Fig. 2, Fig. 2 is first positioning clamping device 7 of back shown in Figure 1 longitudinal floor beam anchor clamps, it comprises the angle seat of being located on the brace table 2 701, the template 709 that is connected with angle seat 701 upper fixed, is used to clamp the material folding piece 707 of automobile rear floor longeron and the back-up block 708 that matches with material folding piece 707 at the jig arm 706 that is rotatably assorted with template 709.Also be provided with on the template 709 and be used to place the rough positioning blocks 710,711 that is connected to the rear-swing arm bracket assembly on the automobile rear floor longeron to be welded.Template 709 is provided with and is used to drive the driving cylinder 702 that jig arm 706 is rotated, the piston rod 703 of driving cylinder 702 drives jig arm 706 when moving, jig arm 706 704 is rotated around the shaft, so realize the opening and closing that jig arm 706 and template 709 are relative, material folding piece 707 fixedly connected on the jig arm 706 matches with the back-up block 708 of below, clamps automobile rear floor longeron anchor clamps afterbody better.Between template 709 and jig arm 706, also be provided with connecting plate 705 to be connected the two, the position of restriction jig arm.
Referring to Fig. 3, Fig. 3 is the sliding fixture 6 of back shown in Figure 1 longitudinal floor beam anchor clamps, it comprises the guide rail 616 that is fixed on the brace table 2, be located at two base plates 603 on the guide rail 616, be individually fixed in first slide locating mechanism 617 on the base plate 603 and second slide locating mechanism 618 and with first slide locating mechanism 617 and second slide locating mechanism, 618 matching used driving cylinders 602.The cylinder body that drives cylinder 602 is fixing by cylinder runners 601, and the piston rod of cylinder 602 is fixed on the base plate 603.
First slide locating mechanism 617 comprises the angle seat 604 that is fixed on the base plate 603, template 605 fixedly connected thereto and is fixedly connected on the bearing 606 that is used for fixing location key seat 607 on the template 605 that alignment pin 608a is fixed on the location key seat 607.
Second slide locating mechanism 618 comprises the angle seat 613 that is fixed on the base plate 603, template 612 fixedly connected thereto and is fixedly connected on the positioning support 611 that is used for fixing Connection Block 610 on the template 612, Connection Block 610 two ends fixedly connected material folding piece 609a.Also be provided with alignment pin 608b and material folding piece 609b on template 612 towards first slide locating mechanisms 617 1 sides.
In addition, as seen from the figure, between first slide locating mechanism 617 and second slide locating mechanism 618, also be provided with the positioning support 615 that is used for fixing rough positioning blocks 614.During use, earlier the rear-swing arm bracket assembly is placed on the rough positioning blocks 614, and alignment pin 608a, 608b are inserted in the dowel hole in the rear-swing arm bracket assembly that is connected on the longitudinal floor beam of back to be welded, clamp by material folding piece 609a and material folding piece 609b.Drive cylinder 602 then, the clamping of realization rear-swing arm bracket assembly and back longitudinal floor beam, fixing.
Referring to Fig. 4, Fig. 4 is second positioning clamping device 8 of back shown in Figure 1 longitudinal floor beam anchor clamps, it comprises the angle seat 801 that is fixed on the brace table 2, the template 811 that is connected with angle seat 801 upper fixed, the material folding piece 808a that is used to clamp the automobile rear floor longeron, 808b, 808c, the 808d that are provided with of the jig arm 807a that is rotatably assorted with template 811 and jig arm 807b, jig arm 807a, 807b below and the back-up block 812 that matches with material folding piece 808a respectively.A longitudinal floor beam and an end that is connected to the stiffener assembly on the longitudinal floor beam of back to be welded after the folder mouth fixed car between material folding piece 808a, 808b, 808c, 808d and the template 811.The both sides of template 811 are respectively equipped with two the location key seat 813a, the 813b that are used for fixing alignment pin 803a, 803b, alignment pin 803a inserts in the locating hole of an end on the longitudinal floor beam of back, and the locating hole on the longeron other end is to be located by the alignment pin 411a in the 4th positioning clamping device 4; Alignment pin 803b is inserted in the locating hole that is connected to stiffener assembly one end of back on the longitudinal floor beam to be welded, is used for determining the position of stiffener assembly.Template 811 is provided with driving cylinder 802a and the 802b that is used to drive jig arm 807a and 807b rotation, drive jig arm 807a and 807b when the piston rod 804a of driving cylinder 802a and 802b and 804b motion respectively, jig arm 807a and 807b be 805a and 805b rotation around the shaft respectively, so realizes the opening and closing that jig arm 807a and 807b and template 811 are relative.Also be provided with limited block 809 on the template 811, limited block 809 is provided with the H shape limited block 809 that matches with it, and it is the position that is used to limit jig arm 807a.The shape of limited block 809 and H shape limited block 810 can change according to actual conditions, be not limited on the figure shown in shape.Between template 811 and jig arm 807a and 807b, also be respectively equipped with connecting plate 806a and 806b to be connected the two, the position of restriction jig arm 807a and 807b.
Referring to Fig. 5, Fig. 5 is the positioner 9 of back shown in Figure 1 longitudinal floor beam anchor clamps, it comprises the angle seat 901 that is fixed on the brace table 2, is fixed in the template 902 of angle seat 901 tops and is fixed in the bearing 903 that template 902 tops are used for fixing location key seat 904, and location key seat 904 is provided with two alignment pin 905a and 905b.These two alignment pin 905a and 905b are used for locating the rear shock absorber seat that is connected on the automobile rear floor longeron to be welded.
Referring to Fig. 6, Fig. 6 is the 3rd positioning clamping device 5 of back shown in Figure 1 longitudinal floor beam anchor clamps, it comprises the angle seat 501 that is fixed on the brace table 2, the template 503 that is connected with angle seat 501 upper fixed, the material folding piece 510a that is used to clamp the automobile rear floor longeron, 510b, the 510c that are provided with of the jig arm 511a that is rotatably assorted with template 503 and jig arm 511b, jig arm 511a, 511b below and the back-up block 512 that matches with material folding piece 510a respectively.The longitudinal floor beam and the other end that is connected to the stiffener assembly on the longitudinal floor beam of back to be welded after the folder mouth fixed car between material folding piece 510a, 510b, 510c and the template 503.
The both sides of template 503 are respectively equipped with the location key seat 514 and the positioning seat 504 that are used for fixing alignment pin 513.Alignment pin 513 is inserted in the locating hole that is connected to the stiffener assembly other end of back on the longitudinal floor beam to be welded and the alignment pin 803b in second positioner 8 determines the position of stiffener assembly jointly.Positioning seat 504 is provided with two locating pieces 506, and two ends are equipped with 505, two locating pieces 506 of two back-up blocks and two back-up blocks 505 are to be used to locate the afterbody muffler that is connected on the automobile rear floor longeron to be welded the fishhook assembly is installed on the positioning seat 504.Template 503 is provided with driving cylinder 502a and the 502b that is used to drive jig arm 511a and 511b rotation, drive jig arm 511a and 511b when the piston rod 507a of driving cylinder 502a and 502b and 507b motion respectively, make jig arm 511a and 511b respectively 508a and 508b rotation around the shaft, so realize the opening and closing that jig arm 511a and 511b and template 503 are relative.
Also be provided with limited block 516 on the template 503, limited block 516 is provided with the H shape limited block 515 that matches with it, and it is the position that is used to limit jig arm 511b.The shape of limited block 516 and H shape limited block 515 can change according to actual conditions, be not limited on the figure shown in shape.Between template 503 and jig arm 511a, 511b, also be respectively equipped with connecting plate 509a and 509b to be connected the two, the position of restriction jig arm 511a, 511b.
Referring to Fig. 7, Fig. 7 is the 4th positioning clamping device 4 of back shown in Figure 1 longitudinal floor beam anchor clamps, it comprises the angle seat 401 that is fixed on the brace table 2, the template 413 that is connected with angle seat 401 upper fixed, with the jig arm 410 that template 413 is rotatably assorted, jig arm 410 belows are provided with is used to clamp material folding piece 408a, the 408b of automobile rear floor longeron and back-up block 409a, the 409b that matches respectively with material folding piece 408a, 408b.
Template 413 is provided with and is used to drive the driving cylinder 404 that jig arm 410 is rotated, the piston rod 405 of driving cylinder 404 drives jig arm 410 when moving, jig arm 410 406 is rotated around the shaft, so realize the opening and closing that jig arm 410 and template 413 are relative, material folding piece 408a, 408b fixedly connected on the jig arm 410 match with back-up block 409a, the 409b of its below respectively, clamp the back segment of automobile rear floor longeron better.Between template 413 and jig arm 410, also be provided with connecting plate 407 to be connected the two, the position of restriction jig arm 410.
Template 413 both sides also are provided with and are used for the location key seat (alignment pin 411b is fixed on location key seat 412, and the location key seat of fixed locating stud 411a is not shown in the diagram) of fixed locating stud 411a, 411b respectively.Alignment pin 411a is the locating hole that inserts on the automobile rear floor longeron other end, as mentioned above, insert alignment pin 803a in the back longitudinal floor beam one end locating hole, and the locating hole of the other end is by alignment pin 411a location, thereby by these 2 positions of determining the back longitudinal floor beam; Alignment pin 411b inserts in the locating hole that is connected to the automobile back segment on the automobile rear floor longeron to be welded, is used to limit the position of automobile back segment.Also be provided with on the template 413 and be used to place the positioning seat 402 that is connected to the automobile back segment on the automobile rear floor longeron to be welded.Positioning seat 402 is provided with two back-up blocks 403 and a locating piece 414, makes things convenient for being fixedly clamped of automobile back segment by this three.
Can realize the clamping welding of the back longitudinal floor beam of two-box automobile by first positioning clamping device 7 on the anchor clamps, sliding fixture 6, second positioning clamping device 8, positioner 9, the 3rd positioning clamping device 5 and the 4th positioning clamping device 4.But if automobile is a three-box car, then utilize the 4th positioning clamping device 4 to clamp an end that is connected to the automobile back segment on the automobile rear floor longeron to be welded, utilize the 5th positioning clamping device 3 to clamp the other end of automobile back segment.As shown in Figure 8, Fig. 8 is the 5th positioning clamping device 3 of back shown in Figure 1 longitudinal floor beam anchor clamps, it comprises the angle seat 301 that is fixed on the brace table 2, the template 305 that is connected with angle seat 301 upper fixed, with the jig arm 308 that template 305 is rotatably assorted, jig arm 308 belows are provided with is used to clamp material folding piece 307a, the 307b of automobile rear floor longeron and back-up block 306a, the 306b that matches respectively with material folding piece 307a, 307b.
Template 305 is provided with and is used to drive the driving cylinder 312 that jig arm 308 is rotated, the piston rod 311 of driving cylinder 312 drives jig arm 308 when moving, jig arm 308 310 is rotated around the shaft, so realize the opening and closing that jig arm 308 and template 305 are relative, material folding piece 307a, 307b fixedly connected on the jig arm 308 match with back-up block 306a, the 306b of its below respectively, clamp the back segment of three-box car automobile rear floor longeron better.Between template 305 and jig arm 308, also be provided with connecting plate 309 to be connected the two, the position of restriction jig arm 308.
One side of template 305 also is provided with the bearing 302 that is used for fixing location key seat 303, location key seat 303 is provided with alignment pin 304, alignment pin 304 is in the locating hole that inserts in the longeron back segment that is connected to the three-box car on the automobile rear floor longeron to be welded, with the position of spacing longeron back segment.
So, just can realize the clamping welding of the back longitudinal floor beam of three-box car by first positioning clamping device 7 on the anchor clamps, sliding fixture 6, second positioning clamping device 8, positioner 9, the 3rd positioning clamping device 5, the 4th positioning clamping device 4 and the 5th positioning clamping device 3.