CN102242670A - Large-sized two-stroke diesel engine having exhaust gas purifying system - Google Patents
Large-sized two-stroke diesel engine having exhaust gas purifying system Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2006—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
- F02B37/14—Control of the alternation between or the operation of exhaust drive and other drive of a pump, e.g. dependent on speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/08—Other arrangements or adaptations of exhaust conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
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- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2066—Selective catalytic reduction [SCR]
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- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B25/00—Engines characterised by using fresh charge for scavenging cylinders
- F02B25/02—Engines characterised by using fresh charge for scavenging cylinders using unidirectional scavenging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B29/00—Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
- F02B29/04—Cooling of air intake supply
- F02B29/0406—Layout of the intake air cooling or coolant circuit
- F02B29/0418—Layout of the intake air cooling or coolant circuit the intake air cooler having a bypass or multiple flow paths within the heat exchanger to vary the effective heat transfer surface
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B29/00—Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
- F02B29/04—Cooling of air intake supply
- F02B29/0406—Layout of the intake air cooling or coolant circuit
- F02B29/0437—Liquid cooled heat exchangers
- F02B29/0443—Layout of the coolant or refrigerant circuit
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
- F02B37/16—Control of the pumps by bypassing charging air
- F02B37/168—Control of the pumps by bypassing charging air into the exhaust conduit
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0002—Controlling intake air
- F02D41/0007—Controlling intake air for control of turbo-charged or super-charged engines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/021—Introducing corrections for particular conditions exterior to the engine
- F02D41/0235—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus
- F02D41/024—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus to increase temperature of the exhaust gas treating apparatus
- F02D41/0245—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus to increase temperature of the exhaust gas treating apparatus by increasing temperature of the exhaust gas leaving the engine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M31/00—Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture
- F02M31/02—Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating
- F02M31/04—Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating combustion-air or fuel-air mixture
- F02M31/10—Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating combustion-air or fuel-air mixture by hot liquids, e.g. lubricants or cooling water
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2560/00—Exhaust systems with means for detecting or measuring exhaust gas components or characteristics
- F01N2560/06—Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being a temperature sensor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2900/00—Details of electrical control or of the monitoring of the exhaust gas treating apparatus
- F01N2900/06—Parameters used for exhaust control or diagnosing
- F01N2900/14—Parameters used for exhaust control or diagnosing said parameters being related to the exhaust gas
- F01N2900/1404—Exhaust gas temperature
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- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D2200/00—Input parameters for engine control
- F02D2200/02—Input parameters for engine control the parameters being related to the engine
- F02D2200/08—Exhaust gas treatment apparatus parameters
- F02D2200/0802—Temperature of the exhaust gas treatment apparatus
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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Abstract
本发明涉及一种十字头型大型涡轮增压二冲程内燃机,包括多个汽缸,每个汽缸连接至废气接收器。选择性催化还原反应器安置在废气接收器的下游。排气管将该选择性催化还原反应器的出口连接至涡轮增压器的涡轮机。该涡轮机驱动涡轮增压器的压缩机,该压缩机将扫气经由扫气路径传送至扫气接收器。该扫气接收器连接至多个气缸。扫气路径中的辅助鼓风机在低负载条件下辅助该压缩机。可控旁路管线从扫气接收器延伸至排气管。在低发动机负载下,将受控的扫气流从扫气接收器引导至排气管一个位于选择性催化还原反应器下游和涡轮增压器的涡轮机的上游的位置处。此措施使进入选择性催化还原反应器的废气的温度增加。
The invention relates to a large turbocharged two-stroke internal combustion engine of the crosshead type, comprising a plurality of cylinders, each connected to an exhaust receiver. A selective catalytic reduction reactor is arranged downstream of the exhaust gas receiver. An exhaust pipe connects the outlet of the selective catalytic reduction reactor to the turbine of the turbocharger. The turbine drives the compressor of the turbocharger, which delivers the scavenging air to the scavenging air receiver via the scavenging air path. The scavenging receiver is connected to a plurality of cylinders. An auxiliary blower in the scavenging path assists the compressor during low load conditions. A controllable bypass line extends from the scavenging receiver to the exhaust. At low engine loads, a controlled scavenging flow is directed from the scavenging receiver to the exhaust pipe at a location downstream of the selective catalytic reduction reactor and upstream of the turbine of the turbocharger. This measure increases the temperature of the exhaust gas entering the selective catalytic reduction reactor.
Description
技术领域 technical field
本发明涉及一种十字头型的大型涡轮增压二冲程内燃活塞式发动机,优选涉及一种具有废气净化系统的柴油发动机,尤其涉及一种具有选择性催化还原反应器的十字头型大型二冲程柴油发动机。The present invention relates to a large crosshead turbocharged two-stroke internal combustion piston engine, preferably a diesel engine with an exhaust gas purification system, especially a crosshead large two-stroke crosshead with a selective catalytic reduction reactor Diesel engines.
背景技术 Background technique
十字头型的大型二冲程发动机通常用于大型船只的推进系统或者用作电厂中的原动机。排放需求已经并且将更加难以满足,尤其是关于单氮氧化物(NOx)的水平。Large two-stroke engines of the crosshead type are commonly used in the propulsion systems of large ships or as prime movers in power plants. Emissions demands have been and will be more difficult to meet, especially with regard to the level of mono-nitrogen oxides (NO x ).
使用选择性催化还原(SCR)反应器是已知的用于辅助柴油发动机减少NOx排放的措施。要求进入SCR转化器的废气的最低温度为大约300至350℃,以使SCR反应器正常运行。The use of selective catalytic reduction (SCR) reactors is a known measure for assisting diesel engines in reducing NOx emissions. A minimum temperature of about 300 to 350° C. for the exhaust gas entering the SCR converter is required for proper operation of the SCR reactor.
但是,由于二冲程涡轮增压发动机的特性,低发动机负载(例如低于与发动机相关的最大连续功率的40%)下的废气温度相对较低,即,对于废气来说太低而无法在SCR反应器中被转化。However, due to the nature of two-stroke turbocharged engines, the exhaust gas temperature at low engine loads (eg below 40% of the maximum continuous power associated with the engine) is relatively low, i.e. too low for the exhaust gas to operate in the SCR converted in the reactor.
在上述低负载条件下,难以在大型涡轮增压二冲程柴油发动机中保持足够的扫气压力。因此,在这样的低负载条件下使用辅助鼓风机来保持扫气压力。从而,为了增加SCR反应器进气口处废气温度所采取的任何方法都不应对扫气压力造成负面影响。Under the aforementioned low load conditions, it is difficult to maintain sufficient scavenging pressure in large turbocharged two-stroke diesel engines. Therefore, an auxiliary blower is used to maintain scavenging pressure under such low load conditions. Thus, any means taken to increase the temperature of the exhaust gas at the inlet of the SCR reactor should not negatively affect the scavenging pressure.
因此,需要一种克服上述缺陷或至少减少上述缺陷的涡轮增压二冲程柴油发动机。Therefore, there is a need for a turbocharged two-stroke diesel engine that overcomes, or at least reduces, the above-mentioned drawbacks.
发明内容 Contents of the invention
在此背景下,本发明的一个目的是提供一种能够在大范围的发动机负载条件下与SCR反应器一起操作的大型涡轮增压二冲程柴油发动机。In this context, it is an object of the present invention to provide a large turbocharged two-stroke diesel engine capable of operating with an SCR reactor over a wide range of engine load conditions.
通过提供一种十字头型大型涡轮增压二冲程内燃机来实现上述目的,该内燃机包括:多个汽缸,每个汽缸连接至废气接收器;选择性催化还原反应器,其入口连接至废气接收器的出口;排气管,其将选择性催化还原反应器的出口连接至涡轮增压器的涡轮机;涡轮增压器的压缩机由该涡轮机驱动,该压缩机将扫气经由包括扫气冷却器的扫气路径传送至扫气接收器;辅助鼓风机,其在该扫气路径中,用于在低负载条件下辅助该压缩机;该扫气接收器连接至多个气缸中的每个汽缸;可控旁路管线,其从扫气路径中该辅助鼓风机下游的一个位置处或者从该扫气接收器处延伸至该排气管中位于该选择性催化还原反应器的出口与该涡轮机的入口之间的一个位置;电控单元,其可操作地连接至该旁路管线,该电控单元配置为在发动机负载低于预设阈值时或在进入该选择性催化还原反应器的废气的温度低于给定阈值时,允许扫气流从扫气接收器通过可控旁路管线流向排气管。The above objects are achieved by providing a crosshead type large turbocharged two-stroke internal combustion engine comprising: a plurality of cylinders each connected to an exhaust receiver; a selective catalytic reduction reactor the inlet of which is connected to the exhaust receiver the outlet of the SCR reactor; the exhaust pipe, which connects the outlet of the selective catalytic reduction reactor to the turbine of the turbocharger; The scavenging air path is sent to the scavenging air receiver; the auxiliary blower, which is in the scavenging air path, is used to assist the compressor under low load conditions; the scavenging air receiver is connected to each cylinder in the plurality of cylinders; A control bypass line extending from a location in the scavenging path downstream of the auxiliary blower or from the scavenging receiver to a location in the exhaust pipe between the outlet of the selective catalytic reduction reactor and the inlet of the turbine a position between; an electronic control unit, operatively connected to the bypass line, the electronic control unit configured to when the engine load is below a preset threshold or when the temperature of the exhaust gas entering the selective catalytic reduction reactor is low At a given threshold, the scavenging flow is allowed to flow from the scavenging receiver to the exhaust via a controllable bypass line.
在低负载下,将受控扫气流从扫气接收器引导至位于选择性催化还原反应器的下游和涡轮增压器中的涡轮机的上游的位置处的排气管。此措施使进入选择性催化还原反应器的废气的温度增加,而不负面地影响扫气压力。At low loads, a controlled scavenging flow is directed from the scavenging receiver to the exhaust pipe at a location downstream of the selective catalytic reduction reactor and upstream of the turbine in the turbocharger. This measure increases the temperature of the exhaust gas entering the selective catalytic reduction reactor without negatively affecting the scavenging pressure.
该排气管可包括用于将旁路的扫气与废气混合的三端口混合点。The exhaust pipe may include a three-port mixing point for mixing bypassed scavenging gas with exhaust gas.
该旁路管线可包括阀,其用于控制扫气通过该旁路管线的流动。The bypass line may include a valve for controlling the flow of purge gas through the bypass line.
该阀可以是开环回路中由电控单元33控制的开-关型电控阀。The valve may be an on-off type electric control valve controlled by the electric control unit 33 in an open loop circuit.
可替换地,该阀可以是闭环回路中由电控单元控制的比例型电控阀。Alternatively, the valve may be a proportional type electronically controlled valve controlled by an electronic control unit in a closed loop.
发动机还可包括临近于选择性催化还原反应器的入口的温度传感器。The engine may also include a temperature sensor proximate to the inlet of the selective catalytic reduction reactor.
可配置该发动机,使得可以通过该电控单元停用扫气冷却器。The engine can be configured such that the scavenge air cooler can be deactivated via the electronic control unit.
该电控单元可以配置为将打开该旁路管线作为第一措施,将停用该扫气冷却器作为第二措施。The electronic control unit may be configured to open the bypass line as a first measure and deactivate the scavenge air cooler as a second measure.
可以配置该发动机,使得可以通过该电控单元将该扫气冷却器转变为加热器。The engine can be configured such that the scavenge air cooler can be converted into a heater by the electronic control unit.
可以配置该发动机,使得该电控单元配置为将使该扫气冷却器转变为加热器作为第三措施。The engine may be configured such that the electronic control unit is configured to convert the scavenge air cooler to a heater as a third measure.
本发明的目的还可以通过提供一种十字头型大型涡轮增压二冲程内燃机来实现,该内燃机包括:多个汽缸,每个汽缸连接至废气接收器;选择性催化还原反应器,其入口连接至废气接收器的出口;排气管,其将选择性催化还原反应器的出口连接至涡轮增压器中的涡轮机;该涡轮增压器的压缩机由该涡轮机驱动,该压缩机将扫气经由包括扫气冷却器的扫气路径传送至扫气接收器;辅助鼓风机,其在该扫气路径中,用于在低负载条件下辅助该压缩机;该扫气接收器连接至多个汽缸中的每个汽缸;电控单元,配置为在发动机负载小于给定阈值时或在进入该选择性催化还原反应器的废气的温度低于给定阈值时,降低或停用该扫气冷却器的冷却功能。The object of the present invention can also be achieved by providing a crosshead type large turbocharged two-stroke internal combustion engine comprising: a plurality of cylinders, each connected to an exhaust receiver; a selective catalytic reduction reactor, the inlet of which is connected to to the outlet of the exhaust gas receiver; the exhaust pipe which connects the outlet of the selective catalytic reduction reactor to the turbine in the turbocharger; the compressor of the turbocharger is driven by the turbine, which will scavenge the to the scavenging receiver via a scavenging path including a scavenging cooler; an auxiliary blower in the scavenging path to assist the compressor under low load conditions; the scavenging receiver is connected to the cylinders each cylinder; an electronic control unit configured to reduce or deactivate the scavenging air cooler when the engine load is less than a given threshold or when the temperature of the exhaust gas entering the selective catalytic reduction reactor is lower than a given threshold cooling function.
该发动机还可以包括用于绕过扫气冷却器的扫气旁路管。The engine may also include a scavenge gas bypass line for bypassing the scavenge gas cooler.
该发动机还可以包括受电控单元的指令控制的一个或多个电控阀,用于控制扫气通过该扫气旁路管的流动。The engine may also include one or more electronically controlled valves controlled by instructions from the electronic control unit for controlling the flow of scavenging air through the scavenging air bypass pipe.
该发动机还可以包括具有电控分离阀的冷却介质供给管、冷却介质回流管和包括电控旁路阀的冷却介质旁路电路。该发动机还可以包括再循环管和再循环泵。该发动机还可以包括在该再循环管中的热交换器,用于加热流动通过该再循环管的介质。The engine may further include a cooling medium supply pipe having an electrically controlled separation valve, a cooling medium return pipe, and a cooling medium bypass circuit including an electrically controlled bypass valve. The engine may also include a recirculation line and a recirculation pump. The engine may also include a heat exchanger in the recirculation pipe for heating the medium flowing through the recirculation pipe.
该发动机还可以包括第二扫气冷却器,其中该电控单元配置为控制扫气冷却器中至少一个的冷却能力。The engine may also include a second scavenging air cooler, wherein the electronic control unit is configured to control a cooling capacity of at least one of the scavenging air coolers.
该发动机还可以包括连接至扫气路径的蒸汽注入管,该蒸汽注入管包括受电控单元的指令控制的电控蒸汽注入控制阀。The engine may further include a steam injection pipe connected to the scavenging path, the steam injection pipe including an electronically controlled steam injection control valve controlled by an instruction of the electronic control unit.
该发动机还可以包括连接至扫气路径的废气注入管,该废气注入管包括受电控单元的指令控制的电控废气注入控制阀。The engine may further include an exhaust gas injection pipe connected to the scavenging path, the exhaust gas injection pipe including an electronically controlled exhaust gas injection control valve controlled by an instruction of the electronic control unit.
该发动机还可以包括在扫气路径中的加热器单元。可以以热空气作为加热介质操作该加热器单元。The engine may also include a heater unit in the scavenging path. The heater unit can be operated with hot air as heating medium.
该发动机还可以包括在冷却介质供给管中的热交换器,用于将热量供应给流动通过该冷却介质供给管的介质。The engine may further include a heat exchanger in the cooling medium supply pipe for supplying heat to a medium flowing through the cooling medium supply pipe.
根据本发明的大型二冲程内燃发动机的进一步的目的、特征、优点和性质将通过具体描述变得明显。Further objects, features, advantages and properties of the large two-stroke internal combustion engine according to the invention will become apparent from the detailed description.
附图说明 Description of drawings
在本说明书的以下具体部分中,将参照附图中所示的示例性实施例更详细地解释本发明,其中:In the following particular parts of the present description, the invention will be explained in more detail with reference to exemplary embodiments shown in the accompanying drawings, in which:
图1是根据本发明第一实施例的发动机的图解示图;FIG. 1 is a diagrammatic view of an engine according to a first embodiment of the present invention;
图2示出了本发明第二实施例的图解示图;Figure 2 shows a diagrammatic representation of a second embodiment of the invention;
图3至图7示出了利用了扫气的减少冷却的更多实施例;以及Figures 3-7 illustrate further embodiments of reduced cooling utilizing scavenging; and
图8至图12示出了利用了扫气的主动加热的更多实施例。Figures 8-12 illustrate further embodiments of active heating utilizing scavenging.
具体实施方式 Detailed ways
在下面的详细描述中,将通过示例性实施例描述根据本发明的十字头型大型涡轮增压二冲程柴油发动机和用于操作十字头型大型涡轮增压二冲程柴油发动机的方法。In the following detailed description, a crosshead type large turbocharged two-stroke diesel engine and a method for operating a crosshead type large turbocharged two-stroke diesel engine according to the present invention will be described through exemplary embodiments.
十字头型大型涡轮增压二冲程柴油发动机的结构和操作是众所周知的,因此不需要在本文中进一步解释。下面提供关于废气净化系统的操作的详细说明。The structure and operation of large turbocharged two-stroke diesel engines of the crosshead type are well known and therefore require no further explanation herein. A detailed description regarding the operation of the exhaust gas purification system is provided below.
图1示出了根据本发明的大型二冲程柴油发动机1的第一示例性实施例。发动机1可以例如用作远洋船舶中的主发动机或者用作运行发电站中发电机的固定发动机。发动机的总输出可以例如在5000至110000kW的范围内。Figure 1 shows a first exemplary embodiment of a large two-stroke diesel engine 1 according to the invention. The engine 1 can be used, for example, as the main engine in an ocean-going vessel or as a stationary engine running a generator in a power station. The total output of the engine may for example be in the range of 5000 to 110000 kW.
发动机1设置有多个汽缸,所述多个汽缸一个挨一个排成一行。每个汽缸设置有与其汽缸盖相关联的排气阀。可以通过该排气阀打开和关闭排气路径。发动机的十字头将活塞杆连接至曲轴的大头。排气弯管连接至废气接收器6。废气接收器6设置为与一行汽缸平行。废气接收器6是大容器,其尺寸特别适于发动机特性,用于最佳气流、反压以及声学的考虑。通常,废气接收器6是由钢板制成的大的中空圆柱体。由于其尺寸和体积较大,出于振动处理方面的目的,使废气接收器悬挂在发动机结构上。The engine 1 is provided with a plurality of cylinders arranged side by side in a row. Each cylinder is provided with an exhaust valve associated with its cylinder head. The exhaust path can be opened and closed via the exhaust valve. The engine's crosshead connects the piston rod to the big end of the crankshaft. The exhaust elbow is connected to the exhaust receiver 6 . The exhaust gas receiver 6 is arranged in parallel with a row of cylinders. The exhaust gas receiver 6 is a large container, dimensioned especially for the characteristics of the engine, for optimum air flow, back pressure and acoustical considerations. Typically, the exhaust receiver 6 is a large hollow cylinder made of sheet steel. Due to its size and bulk, the exhaust receiver is suspended from the engine structure for vibration handling purposes.
将废气流从废气接收器6的出口经由选择性催化反应器8(SCR反应器)和排气管10向涡轮增压器的涡轮机12引导。因此,废气接收器6的出口连接至SCR反应器8的入口。废气流经SCR反应器8,移除废气中的NOx或者至少大体上减少了废气中的NOx量,将NOx转化为氮和氧。SCR反应器的出口连接至排气管10,该排气管10将热且加压的废气引至涡轮机12。废气被排入涡轮机12的大气下游。The exhaust gas flow is led from the outlet of the exhaust gas receiver 6 via a selective catalytic reactor 8 (SCR reactor) and an exhaust pipe 10 to a turbine 12 of the turbocharger. Thus, the outlet of the exhaust gas receiver 6 is connected to the inlet of the SCR reactor 8 . The exhaust gas flows through the SCR reactor 8, which removes or at least substantially reduces the amount of NOx in the exhaust gas, converting NOx to nitrogen and oxygen. The outlet of the SCR reactor is connected to an exhaust pipe 10 which leads hot and pressurized exhaust gas to a turbine 12 . The exhaust gas is discharged into the atmosphere downstream of the turbine 12 .
涡轮增压器还包括由涡轮机12驱动的压缩机14。压缩机14连接至空气入口。压缩机14将加压的扫气经由扫气流动路径16传送到扫气接收器22,该扫气流动路径16包括扫气冷却器18和辅助鼓风机20。The turbocharger also includes a
以水作为冷却介质运行扫气冷却器18。扫气冷却器18可以是各种类型。一种可能是平板冷却器,其中冷却介质不直接与扫气物理接触。另一种可能是洗涤器(scrubber),其中冷却介质直接与扫气接触。The scavenge air cooler 18 is operated with water as cooling medium. The scavenge air cooler 18 may be of various types. One possibility is a flat panel cooler, where the cooling medium is not in direct physical contact with the sweep air. Another possibility is a scrubber, where the cooling medium is in direct contact with the sweep air.
辅助鼓风机20通常由电动马达驱动(也可以由液压马达驱动)并且在低负载条件(通常低于最大连续功率的40%)下开始工作,以使压缩机14保持足够的扫气压力。当不使用辅助鼓风机时,其通过未示出的旁路绕过。Auxiliary blower 20 is typically driven by an electric motor (and may also be hydraulic) and is activated at low load conditions (typically less than 40% of maximum continuous power) to maintain sufficient scavenging pressure for
扫气接收器22是沿发动机的汽缸延伸的细长中空圆柱体。扫气流从扫气接收器22到达各汽缸的扫气口。The scavenging receiver 22 is an elongated hollow cylinder extending along the cylinders of the engine. The scavenging air flows from the scavenging receiver 22 to the scavenging port of each cylinder.
可控旁路管线26从扫气接收器22开始分支。可控旁路管线26的另一端在三端口混合点30处与排气管10连接。混合点30位于SCR反应器8出口的下游和涡轮机12入口的上游。A controllable bypass line 26 branches from the scavenging receiver 22 . The other end of the controllable bypass line 26 is connected to the exhaust pipe 10 at a three-port mixing point 30 . The mixing point 30 is located downstream of the outlet of the SCR reactor 8 and upstream of the inlet of the turbine 12 .
可替换地,可控旁路管线26的起点可以位于扫气管16中辅助鼓风机20下游的位置处。Alternatively, the start of the controllable bypass line 26 may be located in the scavenging
在电控单元33的指令下,电控阀28调节从扫气流动路径16到排气管10的扫气的流动。在一个实施例中,阀28是开环回路中由电控单元33控制的开/关型阀。在此实施例中,电控单元33配置为在发动机负载下降到预定阈值以下时打开阀28并且在发动机负载升高到预定阈值以上时关闭阀28。这两个阈值不必相同并且可以定义为占发动机的最大连续功率的百分比。Under the instruction of the electronic control unit 33 , the electronic control valve 28 regulates the flow of the scavenging air from the scavenging
在另一实施例中,电控阀28是闭环回路中由电控单元33控制的比例阀。这里,控制器从温度传感器35接收关于SCR反应器8入口处的废气温度的信息,并且电控单元33配置为响应测得的进入SCR反应器8的废气温度来控制阀28的打开程度。因此,当测得的温度低于最小期望温度时,电控单元33将增大电控阀28的打开程度以增加废气温度。In another embodiment, the electronic control valve 28 is a proportional valve controlled by the electronic control unit 33 in a closed loop. Here, the controller receives information about the temperature of the exhaust gas at the inlet of the SCR reactor 8 from the temperature sensor 35 and the electronic control unit 33 is configured to control the opening degree of the valve 28 in response to the measured temperature of the exhaust gas entering the SCR reactor 8 . Therefore, when the measured temperature is lower than the minimum desired temperature, the electronic control unit 33 will increase the opening degree of the electronic control valve 28 to increase the exhaust gas temperature.
该阈值也可以由涡轮机入口处的混合温度来控制,即,在温度比SCR反应器8所需的温度高时,旁路管线26关闭,在温度比SCR反应器8所需的温度几乎低得多时,旁路管线26打开。This threshold can also be controlled by the mixing temperature at the inlet of the turbine, i.e. the bypass line 26 is closed when the temperature is higher than the temperature required by the SCR reactor 8, and when the temperature is almost much lower than the temperature required by the SCR reactor 8 For many times, the bypass line 26 is open.
在预设涡轮机入口处的混合温度之后,以与所描述的负载控制相似的方式控制开/关旁路。After presetting the mixture temperature at the turbine inlet, the on/off bypass is controlled in a similar manner to the load control described.
图2示出了根据本发明的大型二冲程柴油发动机1的第二示例性实施例。与图1相同的附图标记指的是相同的部件。除了扫气路径16中的扫气冷却器18的以下方面之外,根据图2的实施例与图1的实施例大部分都相同。Fig. 2 shows a second exemplary embodiment of a large two-stroke diesel engine 1 according to the invention. The same reference numerals as in FIG. 1 refer to the same components. The embodiment according to FIG. 2 is largely identical to the embodiment of FIG. 1 with the exception of the following aspects of the scavenging
供给管40将冷水传送至扫气冷却器18并且回流管42将温水从扫气冷却器18输送走。在第二实施例中,冷却介质旁路电路43中的电控旁路阀44和作用于控制器33的指令下的电控分离阀46使供给管40中的冷水能够不通过扫气冷却器18而偏离供应到回流管42中。包括泵50和加热器(或热交换器)52的再循环管48确保水流动通过扫气冷却器18,此时扫气冷却器18变为加热器并且有效地用作热交换器。加热器52设置有温的加热介质,例如构成发动机冷却系统的温水,并且对循环通过扫气冷却器18的介质进行加热。A
在第二实施例中,电控单元33可以通过经由阀44和46使冷却介质旁路绕过而使冷却器18不工作。同时,控制器33将激活泵50以确保介质在扫气冷却器18中循环。此外,控制单元33可以通过将加热介质传送至加热器52来激活加热器52,从而将扫气冷却器18变为加热器。电控单元33配置为根据增加进入SCR反应器8的废气温度的需求而采取各种措施以增加扫气温度。In a second embodiment, the electronic control unit 33 can disable the cooler 18 by bypassing the cooling medium via the
因此,如果使一些扫气通过可控旁路管线26进入排气管10就足够,电控单元33将不采取任何进一步措施。但是,如果此第一措施不够,那么电控单元33将停用扫气冷却器18的冷却功能。如果此第二措施不够,作为第三措施,电控单元33将把扫气冷却器18转变为加热器以主动加热扫气。Therefore, if it is sufficient to have some scavenging air into the exhaust pipe 10 via the controllable bypass line 26, the electronic control unit 33 will not take any further measures. However, if this first measure is not sufficient, the electronic control unit 33 will deactivate the cooling function of the scavenging
图2示出了系统中多个位置处的扫气和废气的温度的例子。这些例子用于低发动机负载情况,例如低于与发达机相关的最大连续功率的40%。不带括号的数字是通过旁路管线26且在扫气冷却器18处被加热的扫气的温度。括号中的数字是在常规地操作发动机而不使扫气通过旁路管线26且使扫气冷却器18冷却扫气时的温度。采用新措施时,进入SCR反应器8的废气温度是325℃,废气足够热而能够在SCR反应器8中被转化。不采用新措施时,进入SCR反应器8的废气温度是220℃,废气不够热而不能在SCR反应器8中被转化。Figure 2 shows examples of scavenging and exhaust gas temperatures at various locations in the system. These examples are for low engine load conditions, such as below 40% of the maximum continuous power associated with developed engines. Numbers without parentheses are the temperature of the scavenging gas that passes through the bypass line 26 and is heated at the scavenging
图3示出了冷却介质经由冷却介质供给管40供给至扫气冷却器18和经由冷却介质回流管42回流至扫气冷却器18。FIG. 3 shows that the cooling medium is supplied to the scavenging
图4至图7示出了扫气冷却器18的冷却能力的受控减少的多种实施例。FIGS. 4-7 illustrate various embodiments of controlled reduction of the cooling capacity of the scavenging
在图4中,发动机设置有用于绕过扫气冷却器18的扫气旁路管17。扫气旁路管17包括用于在电控单元33的指令下打开和关闭扫气旁路管17的电控阀23。扫气路径16包括用于在电控单元33的指令下打开和关闭扫气路径16的另一电控阀21。因此,电控单元33可以根据增加扫气温度的需要来控制通过所述扫气旁路管17的扫气的流动,从而增加进入SCR反应器8的废气温度。In FIG. 4 , the engine is provided with a scavenging
在图5中,冷却介质供给管40设置有电控分离阀46和冷却介质旁路电路43,该冷却介质旁路电路43包括电控旁路阀44并且将冷却介质供给管40直接连接至冷却介质回流管42。电控单元33对电子阀44和46发出指令,从而可以控制冷却介质通过扫气冷却器18的程度(可以是开/关或者比例控制)。In FIG. 5 , the cooling
在图6中,包括再循环泵(受电控单元33的控制)的再循环管48被加入图5所示的实施例中,用于使冷却介质能够在扫气冷却器18中循环。In FIG. 6 , a
在图7中,发动机设置有附加(第二)扫气冷却器19。电控单元33配置为控制如上所述的扫气冷却器18、19中的至少一个的冷却能力。In FIG. 7 the engine is provided with an additional (second) scavenge
图8至图12示出了受控地将热量加入扫气中的多种实施例。Figures 8-12 illustrate various embodiments for the controlled addition of heat to the purge gas.
在图8中,发动机设置有连接至扫气路径16的蒸汽注入管50。蒸汽注入管90包括受电控单元33指令控制的电控蒸汽注入控制阀92。因此,通过可控地注入蒸汽,可以如期望地增加扫气温度,从而增加进入SCR反应器8的废气的温度而不降低扫气压力。In FIG. 8 , the engine is provided with a
在图9中,发动机设置有连接至扫气路径16的废气注入管60。所述废气注入管60包括受电控单元33指令控制的电控废气注入控制阀62。因此,通过可控地注入废气,可以如期望地增加扫气温度,从而增加进入SCR反应器8的废气的温度而不降低扫气压力。In FIG. 9 , the engine is provided with an exhaust
在图10中,发动机在扫气路径16中设置有加热器单元27。将加热介质(例如热水或热空气)经由加热介质供给管70供应至加热器单元27,并且通过加热介质回流管72将回流的加热介质传输走。加热介质供给管70和加热介质回流管72设置有受电控单元33指令控制的电控阀。因此,可以如期望地增加扫气温度的温度,从而增加进入SCR反应器8的废气的温度而不降低扫气压力。In FIG. 10 , the engine is provided with a
图11的实施例与图6的实施例基本相同,但还包括用于将热量加入循环通过扫气冷却器18的介质的热交换器。The embodiment of FIG. 11 is substantially the same as that of FIG. 6 , but also includes a heat exchanger for adding heat to the medium circulating through the
在图12的实施例中,发动机在冷却介质供给管40中设置有热交换器80,用于将热量供应给流经冷却介质供给管40的介质。In the embodiment of FIG. 12 , the engine is provided with a
虽然已经为了例示的目的具体描述了本申请的教导,但是应理解,这些细节仅用于例示的目的,本领域技术人员可以在不脱离本申请的教导的范围内对其做出各种变化。Although the teaching of the present application has been described in detail for the purpose of illustration, it should be understood that these details are for the purpose of illustration only, and various changes can be made thereto by those skilled in the art without departing from the scope of the teaching of the present application.
上述实施例可以以任何可能的方式组合以改进发动机的功能。The above-described embodiments can be combined in any possible way to improve the function of the engine.
还应注意:存在多种可替换方式来实施本发明的教导的设备。It should also be noted that there are many alternative ways of implementing the apparatus of the teachings of the present invention.
权利要求书中所使用的术语“包括”不排除其它元件或步骤。权利要求书中所使用的术语“一”或“一个”不排除多个。单处理器或其它单元可以实现权利要求书中所引用的若干个装置的功能。The term "comprising" used in the claims does not exclude other elements or steps. The terms "a" or "an" as used in the claims do not exclude a plurality. A single processor or other unit may fulfill the functions of several means recited in the claims.
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CN103382885A (en) * | 2012-05-03 | 2013-11-06 | 天纳克(中国)有限公司 | Large-scale engine SCR denitration method and system |
CN105275549A (en) * | 2014-07-08 | 2016-01-27 | 康明斯有限公司 | Reduced emissions internal combustion engine systems |
CN105275549B (en) * | 2014-07-08 | 2019-05-31 | 康明斯有限公司 | Reduce the internal combustion engine system of discharge |
CN106050373A (en) * | 2015-06-19 | 2016-10-26 | 曼柴油机欧洲股份公司曼柴油机德国分公司 | Large-size two-stroke turbocharging compression ignition explosive motor with waste gas cleaning system |
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CN107035473A (en) * | 2015-12-04 | 2017-08-11 | 温特图尔汽柴油公司 | Internal combustion engine and the method for optimizing exhaust aftertreatment device |
CN107420188A (en) * | 2016-05-24 | 2017-12-01 | 曼柴油机和涡轮机公司-德国曼柴油机和涡轮机欧洲股份公司之分公司 | Method for running two-cycle engine system |
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Also Published As
Publication number | Publication date |
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JP2011236892A (en) | 2011-11-24 |
CN103216298A (en) | 2013-07-24 |
JP2014196745A (en) | 2014-10-16 |
CN103216298B (en) | 2016-08-24 |
JP5581259B2 (en) | 2014-08-27 |
DK177631B1 (en) | 2014-01-06 |
KR101400832B1 (en) | 2014-05-28 |
KR20110124133A (en) | 2011-11-16 |
JP5860923B2 (en) | 2016-02-16 |
DK201000409A (en) | 2011-11-11 |
CN102242670B (en) | 2014-07-09 |
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