CN102242640A - Rapid outburst elimination method for cross cut coal uncovering in coal mine underground - Google Patents
Rapid outburst elimination method for cross cut coal uncovering in coal mine underground Download PDFInfo
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- 239000003245 coal Substances 0.000 title claims abstract description 98
- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000008030 elimination Effects 0.000 title claims abstract description 13
- 238000003379 elimination reaction Methods 0.000 title claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 239000007789 gas Substances 0.000 claims abstract description 30
- 238000005553 drilling Methods 0.000 claims abstract description 29
- 238000002347 injection Methods 0.000 claims abstract description 29
- 239000007924 injection Substances 0.000 claims abstract description 29
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 24
- 230000002265 prevention Effects 0.000 claims abstract description 16
- 238000007789 sealing Methods 0.000 claims abstract description 13
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 12
- 238000005065 mining Methods 0.000 claims abstract description 11
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229920002635 polyurethane Polymers 0.000 claims abstract description 5
- 239000004814 polyurethane Substances 0.000 claims abstract description 5
- 239000011435 rock Substances 0.000 claims description 11
- 238000000605 extraction Methods 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 7
- 239000004575 stone Substances 0.000 claims description 7
- 230000033228 biological regulation Effects 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000004568 cement Substances 0.000 claims description 5
- 238000007711 solidification Methods 0.000 claims description 5
- 230000008023 solidification Effects 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 238000009412 basement excavation Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000005086 pumping Methods 0.000 claims 1
- 239000002893 slag Substances 0.000 abstract description 6
- 239000000428 dust Substances 0.000 abstract description 3
- 230000001629 suppression Effects 0.000 abstract description 3
- 230000005641 tunneling Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 8
- 238000004080 punching Methods 0.000 description 8
- 238000010926 purge Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 230000002528 anti-freeze Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Abstract
煤矿井下石门揭煤的快速消突方法,包括以下步骤:在石门揭开突出煤层前,在石门揭煤工作面与煤层法距5~7m处布置水力压裂钻孔;压裂钻孔封孔;用清水对压裂钻孔实施压裂;注入水量根据防突范围确定;压裂完成之后,施工排渣孔,向压裂孔注入高压水进行冲孔,将压裂产生的煤、岩块通过排渣孔排出孔外;在石门揭煤工作面施工抽采钻孔,用聚氨酯封孔并进行抽采,封孔长度至煤层的顶板/底板;在压裂孔内注入高压氮气或空气,观察抽采孔瓦斯流量及浓度的变化,如流量增大则可停止注气;当抽采效果达标,石门工作面没有突出危险性时,可开始揭开石门;如抽采效果不好,可再次实施压裂并注入高压气体进行趋换甲烷。本发明不仅可以加快石门工作面得揭煤速度,同时可以起到抑尘的作用,改善掘进工作面的工作条件。
The rapid outburst elimination method for uncovering coal in Shimen underground coal mine includes the following steps: before the outburst coal seam is uncovered in Shimen, hydraulic fracturing drilling is arranged at a distance of 5-7m between the coal mining face in Shimen and the coal seam; the fracturing drilling is sealed. ; Use clean water to fracturing the fracturing borehole; the amount of injected water is determined according to the outburst prevention range; Drain out the hole through the slag discharge hole; construct drainage drilling in the Shimen coal mining face, seal the hole with polyurethane and carry out drainage, the length of the sealing hole reaches the top/bottom of the coal seam; inject high-pressure nitrogen or air into the fracturing hole, Observe the change of gas flow rate and concentration in the drainage hole. If the flow rate increases, stop the gas injection; Fracturing is performed again and high-pressure gas is injected to replace methane. The invention can not only speed up the coal removal speed of the Shimen working face, but also play the role of dust suppression and improve the working conditions of the tunneling working face.
Description
技术领域 technical field
本发明涉及一种煤矿井下石门揭煤的快速消突方法。 The invention relates to a rapid outburst elimination method for uncovering coal at an underground stone gate in a coal mine. the
背景技术 Background technique
国家安全生产监督管理部门、国家煤矿安全监察局在2009年8月的《防治煤与瓦斯突出规定》第八十一条规定“石门揭煤工作面的防突措施包括预抽瓦斯、排放钻孔、水力冲孔、金属骨架、煤体固化或经其他经试验证明有效的措施”,“根据工作面岩层情况,实施工作面防突措施时要求揭煤工作面与突出煤层间的最小法向距离为:预抽瓦斯、排放钻孔及水力冲孔均为5m,金属骨架、煤体固化措施为2m。当井巷断面较大、岩石破碎程度较高时,还应适当加大距离”。 Article 81 of the "Regulations on the Prevention and Control of Coal and Gas Outbursts" issued by the National Safety Production Supervision and Administration Department and the State Coal Mine Safety Supervision Bureau in August 2009 stipulates that "the outburst prevention measures for the coal mining face in Shimen include pre-extraction of gas, discharge of drilling holes , hydraulic punching, metal skeleton, coal solidification or other measures that have been proven effective by tests", "according to the rock formation conditions of the working face, the minimum normal distance between the coal mining face and the outburst coal seam is required when implementing the anti-outburst measures of the working face It is: 5m for pre-extraction of gas, discharge drilling and hydraulic punching, and 2m for metal skeleton and coal solidification. When the section of the shaft is large and the degree of rock fragmentation is high, the distance should be increased appropriately.” the
尽管《防治煤与瓦斯突出规定》对石门揭煤的防突措施列列举了较多的方法技术,但在实施过程中,由于煤层赋存条件的差异,其中的一种或几种措施在实施过程中难以起到快速消突的作用,影响了石门揭煤的速度,进而影响了矿井的采掘接替及安全生产。 Although the "Regulations on the Prevention and Control of Coal and Gas Outburst" listed many methods and technologies for the outburst prevention measures of coal uncovering in Shimen, during the implementation process, due to the differences in the occurrence conditions of coal seams, one or several of these measures were not implemented. In the process, it is difficult to quickly eliminate the outburst, which affects the speed of coal removal in Shimen, which in turn affects the mining succession and safe production of the mine. the
发明内容 Contents of the invention
本发明的在于提供一种煤矿井下石门揭煤的快速消突方法,不仅可以提高石门工作面的揭煤速度,同时可以起到抑尘的作用,改善石门工作面的工作条件。 The purpose of the present invention is to provide a rapid outburst elimination method for removing coal at the Shihmen underground coal mine, which can not only increase the coal removing speed of the Shihmen working face, but also play a role of dust suppression and improve the working conditions of the Shihmen working face. the
为了实现上述目的,本发明采用如下技术方案:煤矿井下石门揭煤的快速消突方法,包括以下步骤:(1)在石门揭开突出煤层前,在工作面距煤层垂直距离为5~7 m处布置水力压裂钻孔,钻孔数目根据水力压裂钻孔影响范围、巷道断面大小及要求消突范围确定;钻孔终孔穿透煤层的顶板/底板且钻进深度不小于0.5m;(2)压裂钻孔封孔,使用压力不小于15 MPa高压钢管、425标号以上的高强度水泥进行封孔,封孔长度从孔口至煤层的顶板/底板;(3)用清水对压裂钻孔实施压裂,注入水压力可根据上覆岩层厚度、管路损失、煤岩抗压强度确定;注入水量不小于20m3/h;注入水量根据防突范围确定,要求防突范围越大,需注水量越多;(4)压裂完成之后,用高压水进行冲孔,将压裂产生的煤、岩块用高压水冲出孔外;(5)在石门揭煤工作面按国家安全生产监督管理部门、国家煤矿安全监察局在2009年8月作出的《煤与瓦斯防治突出规定》施工抽采钻孔,用聚氨酯封孔并进行抽采,封孔长度至煤层的顶板/底板;(6)为提高抽采效率,在压裂孔内注入高压氮气或空气,氮气或空气压强不小于0.4MPa,观察抽采孔瓦斯流量及浓度的变化,如流量增大则可停止注气;(7)当抽采效果达标,石门工作面没有突出危险性时,可开始掘进;如抽采效果不好,可再次实施压裂并注入高压气体进行趋换甲烷。 In order to achieve the above object, the present invention adopts the following technical scheme: the rapid outburst elimination method for uncovering the coal at the Shihmen underground of the coal mine, comprising the following steps: (1) Before the Shihmen is uncovered from the outburst coal seam, the vertical distance between the working face and the coal seam is 5-7 m Arrange hydraulic fracturing drilling holes at the location, and the number of drilling holes is determined according to the influence range of hydraulic fracturing drilling holes, the size of roadway section and the required outburst elimination range; the final hole of the drilling hole penetrates the roof/bottom of the coal seam and the drilling depth is not less than 0.5m; (2) To seal the fracturing drilling, use a high-pressure steel pipe with a pressure of not less than 15 MPa and high-strength cement above 425 to seal the hole. The length of the hole sealing is from the hole to the top/bottom of the coal seam; (3) Use clean water to counter pressure The injection water pressure can be determined according to the thickness of the overlying rock layer, the loss of the pipeline, and the compressive strength of coal and rock; the injected water volume is not less than 20m3/h; the injected water volume is determined according to the outburst prevention range, and the larger the outburst prevention range is required , the more water needs to be injected; (4) After the fracturing is completed, use high-pressure water to punch the hole, and use high-pressure water to flush the coal and rock blocks produced by the fracturing out of the hole; The safety production supervision and management department and the State Coal Mine Safety Supervision Bureau issued the "Prominent Regulations on Coal and Gas Prevention and Control" in August 2009. The construction drainage drilling is sealed with polyurethane and the drainage is carried out. The length of the sealing hole reaches the roof/bottom of the coal seam (6) In order to improve the drainage efficiency, inject high-pressure nitrogen or air into the fracturing hole, the pressure of nitrogen or air should not be less than 0.4MPa, observe the change of the gas flow rate and concentration in the drainage hole, if the flow rate increases, the gas injection can be stopped (7) When the drainage effect reaches the standard and the Shimen working face has no outstanding danger, excavation can be started; if the drainage effect is not good, fracturing can be implemented again and high-pressure gas can be injected to replace methane. the
所述的步骤(2)中,高压钢管的抗压强度为15MPa以上,高强度水泥凝固后抗压强度为30MPa以上。 In the step (2), the compressive strength of the high-pressure steel pipe is above 15 MPa, and the compressive strength of the high-strength cement after solidification is above 30 MPa. the
所述的步骤(3)中,注水量为压裂范围内煤体体积的2%~4%,当注入该量的水之后可认为注水结束;同时,在压裂过程中要密切观测注入泵压力的变化情况,一旦发现注水泵压裂下降达到30%,则要通过换注水泵的档位提高注入量,如此反复,直至完成注水设计为准。 In the above step (3), the water injection volume is 2%~4% of the volume of the coal body within the fracturing range. When this amount of water is injected, it can be considered that the water injection is over; at the same time, the injection pump should be closely observed during the fracturing process. For pressure changes, once the fracturing of the water injection pump is found to have dropped by 30%, the injection volume should be increased by changing the gear of the water injection pump, and so on until the water injection design is completed. the
所述的步骤(1)中,在石门揭开突出煤层前,在工作面距煤层垂直距离为5 m处布置水力压裂钻孔。 In the step (1), before the outburst coal seam is uncovered in Shimen, the hydraulic fracturing drilling is arranged at a vertical distance of 5 m from the working face to the coal seam. the
本发明通过对石门实施压、冲、驱(压裂、冲孔、驱气)等工艺步骤,改变目前的石门揭煤速度慢、钻孔工程量大、操作不便等现状,能够解决石门工作面突出危险性大、煤层瓦斯抽采困难等问题。不仅可以加快石门工作面的揭煤速度,同时可以起到抑尘的作用,改善石门工作面的工作条件。 The present invention changes the current status quo of slow coal removal speed, large amount of drilling work, and inconvenient operation in Shimen by implementing technological steps such as pressing, punching, and driving (fracturing, punching, and gas driving) on Shimen, and can solve the problem of Shimen working face. Prominent problems such as high risk and difficulty in coal seam gas extraction. It can not only speed up the coal removal speed of the Shimen working face, but also play a role of dust suppression and improve the working conditions of the Shimen working face. the
附图说明 Description of drawings
图1为压裂阶段的示意图; Figure 1 is a schematic diagram of the fracturing stage;
图2为图1的A-A剖视图; Fig. 2 is A-A sectional view of Fig. 1;
图3为冲孔阶段的示意图; Fig. 3 is the schematic diagram of punching stage;
图4为抽采阶段的示意图; Fig. 4 is the schematic diagram of extraction stage;
图5为驱气阶段的示意图。 Figure 5 is a schematic diagram of the gas purging stage.
具体实施方式 Detailed ways
实施例:如图1-5所示,一种煤矿井下石门揭煤的快速消突方法包括以下步骤: Embodiment: as shown in Fig. 1-5, a kind of method for rapidly eliminating outbursts of unearthing coal at Shihmen underground of coal mine comprises the following steps:
(1)在石门揭开突出煤层前,在工作面距煤层5~7 m处(垂距)布置水力压裂钻孔(本实施例中采用5m),钻孔数目根据水力压裂钻孔影响范围、巷道断面大小及要求消突范围确定;钻孔终孔穿透煤层的顶(底)板且不小于0.5m。 (1) Before the outburst coal seam is uncovered in Shimen, hydraulic fracturing drilling holes (5m are used in this example) are arranged on the working face at a distance of 5-7 m from the coal seam (vertical distance). The number of drilling holes depends on the impact of hydraulic fracturing drilling The scope, section size of the roadway and the required outburst elimination range are determined; the final hole of the drill hole penetrates the roof (bottom) of the coal seam and is not less than 0.5m.
《防治煤与瓦斯突出规定》第八十二条规定“在石门和立井揭煤工作面采用预抽瓦斯、排放瓦斯钻孔防突措施时,钻孔直径一般为75~120 mm。石门揭煤工作面钻孔的控制范围是:石门的两侧和上部轮廓线外至少5 m,下部至少3 m。立井揭煤工作面钻孔控制范围是:近水平、缓倾斜、倾斜煤层为井筒四周轮廓线外至少5m;急倾斜煤层沿走向两侧及沿倾斜上部轮廓线外至少5 m,下部轮廓线外至少3 m。”。 Article 82 of the "Regulations on the Prevention and Control of Coal and Gas Outbursts" stipulates that "when pre-extraction and gas discharge drilling anti-outburst measures are adopted on the coal mining face in Shimen and vertical shafts, the diameter of the drilling hole is generally 75~120 mm. The coal mining in Shimen The drilling control range of the working face is: at least 5 m outside the contour line of the two sides and the upper part of the stone gate, and at least 3 m at the lower part. The drilling control range of the coal mining face of the vertical shaft is: the near-horizontal, gently inclined, and inclined coal seams are the contours around the shaft At least 5m outside the line; at least 5m outside the steeply inclined coal seam along both sides of the strike and along the inclined upper contour line, and at least 3m outside the lower contour line.”. the
因此,在实施压裂时,压裂所需控制范围取最大值:石门的两侧和上下部轮廓线至少取5 m。根据以往在煤层中施工水力压裂钻孔的经验可知,水力压裂有效半径不小于10 m,因此,即使考虑到石门面积的大小,在石门中部仅施工一个压裂钻孔,压裂的影响范围也可以达到预定的要求;当然为了及早使消突范围达到要求,也可以布置2~3个压裂孔同时注入高压水。 Therefore, when fracturing is implemented, the control range required for fracturing should be the maximum: the two sides of the stone gate and the upper and lower contour lines should be at least 5 m. According to the previous experience of hydraulic fracturing drilling in coal seams, the effective radius of hydraulic fracturing is not less than 10 m. Therefore, even considering the size of the Shimen area and only constructing one fracturing hole in the middle of the Shimen, the impact of fracturing The range can also meet the predetermined requirements; of course, in order to make the outburst elimination range meet the requirements as soon as possible, it is also possible to arrange 2~3 fracturing holes to inject high-pressure water at the same time. the
(2)压裂钻孔封孔,使用高压钢管(抗压强度为15MPa以上)、特种水泥(凝固后抗压强度30MPa以上)进行封孔,封孔长度从孔口至煤层的顶(底)板; (2) For fracturing drilling and sealing, use high-pressure steel pipes (compressive strength above 15MPa) and special cement (compressive strength above 30MPa after solidification) to seal the holes. The length of the sealing holes is from the hole to the top (bottom) of the coal seam plate;
封孔长度及封孔的严实程度直接关系到注水的成败,封孔长度在不封住煤层的前提下,应该保证封孔长度最大化。 The length of the sealing hole and the tightness of the sealing hole are directly related to the success or failure of the water injection. The length of the sealing hole should be maximized under the premise of not sealing the coal seam.
(3)用清水对压裂钻孔实施压裂,注入水压力可根据上覆岩层厚度、管路损失、煤岩抗压强度确定;注入水量不小于20m3/h;注入水量根据防突范围确定,要求防突范围越大,需注水量越多。 (3) Use clean water to fracturing the fracturing borehole. The injection water pressure can be determined according to the thickness of the overlying strata, the loss of the pipeline, and the compressive strength of the coal and rock; the injected water volume is not less than 20m3/h; the injected water volume is determined according to the outburst prevention range , the larger the outburst prevention range is required, the more water needs to be injected. the
注水量的确定可根据需消突煤层范围内煤体裂隙发育程度及孔隙率进行确定,一般为压裂范围内煤体体积的2%~4%,当注入该量的水之后可认为注水结束。同时,在压裂过程中要密切观测注入泵压力的变化情况,一旦发现注水泵压裂下降30%,则要通过换注水泵的档位提高注入量。如此反复,直至完成注水设计为准。 The amount of water injection can be determined according to the degree of development of coal fractures and porosity within the range of outburst coal seams. Generally, it is 2% to 4% of the volume of coal within the range of fracturing. When this amount of water is injected, it can be considered that the water injection is over. . At the same time, during the fracturing process, it is necessary to closely observe the changes in the pressure of the injection pump. Once the fracturing of the water injection pump is found to have dropped by 30%, it is necessary to increase the injection volume by changing the gear of the water injection pump. Repeat this until the water injection design is completed. the
(4)水力压裂完成之后,可在压裂孔周边施边施工排渣孔,通过使用高压泵等设备对压裂孔进行冲孔,将压裂完成后已破裂的煤、岩体通过排渣孔及压裂孔冲出孔外,起到前方煤体卸压增透的作用。 (4) After the hydraulic fracturing is completed, the slag discharge hole can be constructed around the fracturing hole, and the fracturing hole can be punched by using high-pressure pumps and other equipment, and the broken coal and rock mass after the fracturing is completed can be drained The slag hole and the fracturing hole punch out of the hole, and play the role of pressure relief and permeability enhancement of the coal body in front. the
(5)在石门揭煤工作面按《煤与瓦斯防治突出规定》施工抽采钻孔,用聚氨酯封孔并进行抽采,封孔长度至煤层的底(顶)板; (5) Drainage drilling shall be carried out in accordance with the "Regulations on Prevention and Control of Outbursts of Coal and Gas" at the coal mining face in Shimen, and the holes shall be sealed with polyurethane and drained, and the length of the sealed holes shall reach the bottom (roof) of the coal seam;
(6)为提高抽采效率,在压裂孔内注入高压氮气或空气,氮气或空气压强不小于0.4MPa,观察抽采孔瓦斯流量及浓度的变化,如流量增大则可停止注气; (6) In order to improve the extraction efficiency, inject high-pressure nitrogen or air into the fracturing hole, the nitrogen or air pressure is not less than 0.4MPa, observe the changes in the gas flow rate and concentration in the extraction hole, and stop the gas injection if the flow rate increases;
可将高压氮气瓶运至井下,并通过管路向压裂孔内注气,注气时操作人员要带防冻手套及面具,以免对身体造成伤害。 The high-pressure nitrogen cylinder can be transported to the underground, and gas can be injected into the fracturing hole through the pipeline. The operator should wear antifreeze gloves and masks during the gas injection to avoid harm to the body.
(7)当抽采效果达标,掘进工作面没有突出危险性时,可开始掘进,如抽采效果不好,可再次实施压裂并注入高压气体进行趋换甲烷。 (7) When the drainage effect reaches the standard and there is no outstanding danger in the excavation face, excavation can be started. If the drainage effect is not good, fracturing can be carried out again and high-pressure gas can be injected to replace methane. the
本发明提出“水力压裂、冲孔、趋氮替换”的石门揭煤防突措施,以期改变目前的石门揭煤速度慢、钻孔工程量大、操作不便等现状。 The present invention proposes "hydraulic fracturing, punching, and nitrogen replacement" to remove coal outburst prevention measures in Shimen, in order to change the current status of slow coal removal in Shimen, large amount of drilling work, and inconvenient operation. the
图1为压裂阶段的示意图,在石门揭煤工作面3施工压裂钻孔1、2,注入高压水对煤层进行压裂,起到开启煤层裂缝、破裂煤体的作用。压裂孔孔长穿透煤层,孔径为75~120mm之间。为保证的压裂顺利实施,需对压裂孔进行封孔,封孔后抗压强度不小于20MPa。图2为图1的A-A剖视图,4为石门,5为煤体。
Figure 1 is a schematic diagram of the fracturing stage. The fracturing
图3为冲孔阶段的示意图,压裂完成之后,在压裂孔1、2周边不同距离施工排渣孔6,施工完成后通过高压水泵8和出水管7对压裂孔进行冲水作业,使在压裂阶段产生的煤岩块通过排渣孔6冲出孔外,起到疏松煤体、卸压、增大煤体透气性的目的。
Figure 3 is a schematic diagram of the punching stage. After the fracturing is completed, the slag discharge holes 6 are constructed at different distances around the fracturing holes 1 and 2. After the construction is completed, the fracturing holes are flushed through the high-
图4为抽采阶段的示意图,冲孔完成之后,在石门工作面3施工抽采9孔,并用聚氨酯对排渣孔及抽采孔进行封孔,联入抽采系统进行抽采。
Figure 4 is a schematic diagram of the drainage stage. After the punching is completed, 9 holes will be drained in the
图5为驱气阶段的示意图,如抽采效果不好,可使用高压氮气瓶11通过驱气管10对钻孔进行驱气,将氮气瓶用管路和钻孔连接,开始向钻孔内注入氮气,驱使煤体内的瓦斯流动,变得容易抽采,驱气完成后再进行抽采。
Figure 5 is a schematic diagram of the gas purging stage. If the drainage effect is not good, the high-
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