CN102233290A - Low-carry and full-angle impact crusher - Google Patents
Low-carry and full-angle impact crusher Download PDFInfo
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- CN102233290A CN102233290A CN2011101184403A CN201110118440A CN102233290A CN 102233290 A CN102233290 A CN 102233290A CN 2011101184403 A CN2011101184403 A CN 2011101184403A CN 201110118440 A CN201110118440 A CN 201110118440A CN 102233290 A CN102233290 A CN 102233290A
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Abstract
The invention discloses a low-carry and full-angle impact crusher. The impact crusher comprises a frame which is equipped with a feed channel, an impact plate, a control board, an angle adjusting device, a rotor assembly and a discharge channel, wherein, a board hammer is arranged in the circumferential direction of the rotor assembly; a crushing cavity is formed between the rotor assembly and the impact plate; one end of the impact plate is directly hinged on the frame, and the other end of the impact plate is arranged on the frame through the angle adjusting device; and the feed channel is arranged at one side of the frame, and the lower end of the feed channel is located at the position below the horizontal center line of the rotor assembly. The impact crusher is technically characterized in that contact between a material and the upper part of the horizontal center line of a rotor is improved into contact between the material and the lower part of the horizontal center line of the rotor so as to fill up a crushing blind area at about 90 degrees, thus achieving a full-angle impact crushing effect and more reasonably utilizing the equipment space. The low-carry and full-angle impact crusher has the obvious effects that by adjusting the control board, the residence time of the material in the crushing cavity is prolonged and the impacting and shaping times of the material are increased, thus greatly improving the shaping effect.
Description
Technical field
The invention belongs to the disintegrating machine technical field, the full round angle impact breaker of a kind of low carry of saying so more specifically.
Background technology
Impact breaker (it is broken to be called for short counterattack) is a kind of muck equipment of novel efficient, its characteristics: be volume is little, and simple structure; The ratio of reduction big (can reach 40), production capacity is big; Product granularity is even, is the square and the corner angle of pruning, and promptly has the shaping feature to product particle.Along with the development of Building Trade in China, shaping building stones demand is increasing year by year, so the demand of impact breaker is also increasing year by year.
Impact breaker utilizes the high speed rotor rotated that the material of knocking down in the crusher chamber is produced high speed impact, materials casting to counterpunch board, material is fallen by gravity and bounce, but the high speed rotor rotated drives bar tangentially clashes into material once more, material is thrown to another piece counterpunch board, material is by further broken, then again from the counterpunch board bar that rebounds, said process constantly repeats, in this process, be subjected to the strike of bar, the impact and the material collision each other of counterpunch board owing to material, material constantly produces the crack, until loose pulverizing.When raw meal particle size during, just drawn off crusher chamber less than the discharge slit between counterpunch board and the bar.The broken superiority of counterattack is that it utilizes the smashing principle that hits at a high speed and repeatedly repeat to strike back, make the material after the fragmentation more be accurate square, and the corner angle of pruning, the building stones that are used for the GOOD TASTE of Cement Concrete in building trade, be to select for use impact breaker to make the finished product material that last road fragmentation is finished mostly, this function is also referred to as shaping feature.And the broken maximum shortcoming of counterattack is: the big abrasion of power consumption are high, promptly the disintegrating machine with other types is (broken as jaw, circular cone is broken) compare, its cost is wanted high several times, and (bar and counterpunch board are easy to wear especially, especially broken hard ore, it is then even more serious to wear and tear), this also is because it hits and strike back many times the intrinsic disadvantage of being brought with the high speed of material.
The feeding-passage of prior art impact breaker all is arranged on rotor axis top, contacts with rotor upside position earlier after the charging, and the patent No. is that the structure shown in two kinds of impact breakers of 03282600.1 and 200520047549.2 is all like this.This structure inadequate natural endowment is: 1. raw material enters from strikeing back brokenly the top feeding-passage, at first with directly over the rotor begin to contact, do strike-counterattack-strike-counterattack then ... broken, under the rotor that runs up drives hurriedly and mistake, material holdup time in crusher chamber is short, and the counterattack number of times is few, and can not control the holdup time, and the performance of shaping feature is relevant with the number of times that hits, strike back.2. from (accounting for whole rotor 1/4 girth) below the rotor centerline in 90 ° of scopes of a reverse side, be broken blind area, this zone is not produce broken work done, and this is structural waste, is the broken major defect of prior art counterattack.
The feeding-passage lower end is arranged on the rotor top, so directly reduced the covering space of counterpunch board, building stones are from the feeding-passage input, only in less than 180 ° interval, produce bump, hurriedly and therefore mistake causes the holdup time of material in crusher chamber short, the counterattack number of times is few under the rotor that runs up drives, building stones are just little by the probability of bump shaping, and the direct result of bringing like this is the shaping inefficiency.
Summary of the invention
The objective of the invention is to promote the shaping feature and the efficient of prior art impact breaker, provide a kind of and prolong the holdup time of material in crusher chamber, increase the material impacting number of times, significantly improved the broken machine of reaction type of shaping effect.
In order to reach above purpose, the present invention is achieved through the following technical solutions: the full round angle impact breaker of a kind of low carry, comprise frame, and frame is provided with feeding-passage, counterpunch board, angle regulator, rotor assembly and discharging channel; Rotor assembly circumferentially be provided with bar, form crusher chamber between rotor assembly and the counterpunch board, counterpunch board one end directly is hinged on the frame, the other end is located on the frame by angle regulator; It is characterized in that described feeding-passage is arranged at a side of frame, the lower end of feeding-passage is positioned at the horizontal center line of rotor assembly with upper/lower positions.Set up a control panel between the counterpunch board of the upper end of feeding-passage and contiguous feeding-passage, control panel one end directly is hinged on the frame, and the other end is located on the frame by angle regulator.
Technical characterictic of the present invention is:
1. low carry, material under the prior art is to contact with the upper part with the horizontal center line of rotor earlier, the broken work done process of " bump with counterattack " then, the present invention is improved to elder generation and contacts with the following position of rotor horizontal center line, material is thrown from the bottom up, entered the broken work done process of " bump with counterattack ".
2. full round angle is because the present invention contacts fragmentation, the broken blind area of having eliminated prior art earlier with material with the following position of rotor horizontal center line.Like this, make the present invention realize the full round angle of the rotor impact crushing of participating in the overall process, improved the utilization rate of device structure.
3. can control, the present invention has set up a control panel (control panel also be counterpunch board simultaneously), and original feeding-passage position in the prior art exactly, the position that control panel is set also is that original material begins broken starting point.From in essence, the present invention is to have shifted to an earlier date 90 ° of zones with the broken starting point of material, material is from just clashing into below the rotor horizontal center line, strike back after material thrown control panel from the bottom up, this process is the single stage crushing process that increases newly among the present invention, and the impact crushing later from control panel is identical with the prior art impact breaker.
Control panel is residing to be a main positions.On this position,, can control material forward impelling or delay backward by adjusting the angle of control panel.1. the counterpunch board angle turns forward, then material is strikeed back forward rapidly, and 2. the counterpunch board angle backward, then material is strikeed back backward.Analyze theoretically, under extreme case, can control material do not go ahead basically (in the practicality this be harmful to, can produce the stewing machine phenomenon of putty), as long as suitably the quantity of material is thrown in control, can control material counterattack fully in the chamber under half delay state, until obtaining the desirable material particles of shaping effect.
Allowing material prolong the holdup time in crusher chamber, thereby increase the counterattack number of times, to reach the efficient shaping purpose to material, is core technology of the present invention.
Remarkable result of the present invention is by increasing effective material counterattack number of times, to promote the broken shaping feature of counterattack.Simultaneously, the present invention also brings following beneficial effect: the 1. full round angle of the rotor impact crushing of participating in the overall process, improved utilization rate of equipment and installations, and reduced cost.2. stock guide not only plays the counterpunch board effect, and the material above it can accumulate, and this phenomenon helps reducing the metal abrasion, reduces cost.
As preferably, the downside of feeding-passage is provided with stock guide, and the oblique lower position of stock guide lower end and rotor assembly adapts.
Stock guide plays the effect of two aspects here: the one, and accurate guide to the position below the rotor centerline contacts with epitrochanterian bar, realizes above-mentioned functions; The 2nd, play the effect of counterpunch board, the material that controlled making sheet control bounce-back is returned rebounds on stock guide once more, bounce less than gravity after, be again directed into position below the rotor centerline, beginning new round shaping fragmentation along stock guide.While and the material above it can be accumulated, and this phenomenon helps reducing the metal abrasion, reduces cost.
Description of drawings
Fig. 1 is a kind of structural representation of the present invention.
Among the figure: 1-frame, 2-feeding-passage, 3-rotor assembly, 4-bar, 5-counterpunch board, 6-control panel, 7-angle regulator, 8-discharging channel, 9-stock guide.
The specific embodiment
The present invention is further illustrated below in conjunction with specific embodiments and the drawings.
Embodiment: as shown in Figure 1, the full round angle impact breaker of a kind of low carry comprises frame 1, and frame 1 is provided with feeding-passage 2, counterpunch board 5, angle regulator 7, rotor assembly 3, bar 4, control panel 6, stock guide 9 and discharging channel 8.The week that bar 4 is installed in rotor assembly 3 makes progress, and forms crusher chamber between rotor assembly 3 and the counterpunch board 5.Counterpunch board 5 one ends directly are hinged on the frame 1, and the other end is located on the frame 1 by angle regulator 7.
Feeding-passage 2 is arranged on the right side of frame 1, and the upper end of feeding-passage 2 is positioned at the oblique upper position of rotor assembly 3, and the lower end of feeding-passage 2 is positioned at the horizontal center line of rotor assembly 3 with upper/lower positions.The downside of feeding-passage 2 is provided with stock guide 9, and stock guide 9 lower ends and rotor assembly 3 oblique lower positions adapt.Discharging channel 8 is located at rotor assembly 3 lower positions.
Set up a control panel 6 between the counterpunch board 5 of the upside of feeding-passage 2 and contiguous feeding-passage 2, control panel 6 one ends directly are hinged on the frame 1, and the other end is located on the frame 1 by angle regulator 7.
Practical: as to adopt the setting of feeding-passage low level, make the position of material below rotor centerline of dropping in the crusher chamber contact with epitrochanterian bar, the bar impelling of being rotated at a high speed then is to control panel, strike control panel, material is controlled the reaction force of plate, just returns bullet along the reaction force direction immediately.The angle of the control panel that adjusting increases newly, the speed that adjustable material advances: 1. the counterpunch board angle turns forward, then material is strikeed back forward rapidly, and 2. the counterpunch board angle backward, then material is strikeed back backward.Analyze theoretically, extreme case, can control material do not go ahead basically (in the practicality this be harmful to, can produce the stewing machine phenomenon of putty), the quantity of throwing in material as suitable control in the practicality, can control material counterattack fully in the chamber under half delay state, until obtaining the desirable material particles of shaping effect.
Above-described only is preferred implementation of the present invention; should be pointed out that the those of ordinary skill in the art, under the prerequisite that does not break away from core technology feature of the present invention; can also make some improvement and modification, these improvement and modification also should be considered as protection scope of the present invention.
Claims (3)
1. the full round angle impact breaker of low carry comprises frame, and frame is provided with feeding-passage, counterpunch board, angle regulator, rotor assembly and discharging channel; Rotor assembly circumferentially be provided with bar, form crusher chamber between rotor assembly and the counterpunch board, counterpunch board one end directly is hinged on the frame, the other end is located on the frame by angle regulator; It is characterized in that described feeding-passage is arranged at a side of frame, the lower end of feeding-passage is positioned at the horizontal center line of rotor assembly with upper/lower positions.
2. the full round angle impact breaker of low carry according to claim 1, it is characterized in that, set up a control panel between the counterpunch board of the upper end of feeding-passage and contiguous feeding-passage, control panel one end directly is hinged on the frame, and the other end is located on the frame by angle regulator.
3. the full round angle impact breaker of low carry according to claim 1 and 2 is characterized in that the downside of feeding-passage is provided with stock guide, and the oblique lower position of stock guide lower end and rotor assembly adapts.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN2011101184403A CN102233290A (en) | 2011-05-01 | 2011-05-01 | Low-carry and full-angle impact crusher |
PCT/CN2012/074952 WO2012149888A1 (en) | 2011-05-01 | 2012-04-30 | Low feed-position all-angle impact crusher |
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CN2011101184403A CN102233290A (en) | 2011-05-01 | 2011-05-01 | Low-carry and full-angle impact crusher |
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CN102233290A true CN102233290A (en) | 2011-11-09 |
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CN2011101184403A Pending CN102233290A (en) | 2011-05-01 | 2011-05-01 | Low-carry and full-angle impact crusher |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012149888A1 (en) * | 2011-05-01 | 2012-11-08 | 浙江黑白矿山机械有限公司 | Low feed-position all-angle impact crusher |
CN103285971A (en) * | 2013-05-31 | 2013-09-11 | 嘉兴市一建机械制造有限公司 | Impact flat hammer crusher |
WO2020038306A1 (en) * | 2018-08-19 | 2020-02-27 | 浙江晟达机械有限公司 | Multi-tower vertical arrangement type integrated building-block turret crushing system and crushing process therefor |
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US6189820B1 (en) * | 1999-03-20 | 2001-02-20 | Cedar Rapids, Inc., | Method and apparatus for adapting a crusher for use with different materials |
CN2623335Y (en) * | 2003-05-24 | 2004-07-07 | 康新 | Impact breaker with discharge granularity adjusting device |
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2011
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Patent Citations (16)
Publication number | Priority date | Publication date | Assignee | Title |
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AU6179173A (en) * | 1973-05-16 | 1975-04-24 | Pennsylvania Crusher Corp | Material reducer |
JPS618442U (en) * | 1984-06-19 | 1986-01-18 | 株式会社神戸製鋼所 | Impact crusher |
JPS6227739U (en) * | 1985-08-06 | 1987-02-19 | ||
JPS6295740U (en) * | 1985-12-06 | 1987-06-18 | ||
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DE3911086A1 (en) * | 1988-10-10 | 1990-04-12 | Gronholz Claus | Rebound crusher |
DE3839341A1 (en) * | 1988-11-22 | 1990-05-23 | Orenstein & Koppel Ag | Method and device for the universal comminution and cutting of materials |
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CN2182675Y (en) * | 1993-08-20 | 1994-11-16 | 刘明山 | Single rotary beater back-beating type crusher |
CN2208977Y (en) * | 1994-12-22 | 1995-10-04 | 杨柯 | Ring hammer counter type fine grain crusher |
CN2279211Y (en) * | 1996-12-27 | 1998-04-22 | 李恒发 | High-efficiency energy-saving fine crusher |
US6189820B1 (en) * | 1999-03-20 | 2001-02-20 | Cedar Rapids, Inc., | Method and apparatus for adapting a crusher for use with different materials |
CN2414838Y (en) * | 2000-03-28 | 2001-01-17 | 朱广礼 | Impact crusher |
CN2623335Y (en) * | 2003-05-24 | 2004-07-07 | 康新 | Impact breaker with discharge granularity adjusting device |
JP2009534185A (en) * | 2006-04-25 | 2009-09-24 | モソッティ,ジャン−リュック | Material crusher discharge door |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012149888A1 (en) * | 2011-05-01 | 2012-11-08 | 浙江黑白矿山机械有限公司 | Low feed-position all-angle impact crusher |
CN103285971A (en) * | 2013-05-31 | 2013-09-11 | 嘉兴市一建机械制造有限公司 | Impact flat hammer crusher |
CN103285971B (en) * | 2013-05-31 | 2014-12-03 | 嘉兴市一建机械制造有限公司 | Impact flat hammer crusher |
WO2020038306A1 (en) * | 2018-08-19 | 2020-02-27 | 浙江晟达机械有限公司 | Multi-tower vertical arrangement type integrated building-block turret crushing system and crushing process therefor |
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Application publication date: 20111109 |
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