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CN102229280A - Implementing method for laser high-speed multiway carving - Google Patents

Implementing method for laser high-speed multiway carving Download PDF

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Publication number
CN102229280A
CN102229280A CN2011100945479A CN201110094547A CN102229280A CN 102229280 A CN102229280 A CN 102229280A CN 2011100945479 A CN2011100945479 A CN 2011100945479A CN 201110094547 A CN201110094547 A CN 201110094547A CN 102229280 A CN102229280 A CN 102229280A
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CN
China
Prior art keywords
laser
speed
carving
parallel
roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2011100945479A
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Chinese (zh)
Inventor
葛佳鑫
葛建中
崔景芝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BEIJING ROCELL CO LTD
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BEIJING ROCELL CO LTD
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BEIJING ROCELL CO LTD filed Critical BEIJING ROCELL CO LTD
Priority to CN2011100945479A priority Critical patent/CN102229280A/en
Publication of CN102229280A publication Critical patent/CN102229280A/en
Pending legal-status Critical Current

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Abstract

The invention belongs to a method of laser carving, and in particular relates to a high-speed laser carving method for printing plate making and roller making. The method is characterized by changing single-way laser into multiway carving laser which can be controlled in parallel by adopting a special parallel micro switch mechanism, ensuring high-speed reliable synchronous parallel transfer of carving data by adopting a high-check high-speed interface, and implementing the continuous carving of high-speed real-time large data volume and multi-shaft (X, Y, R) motion compound control through a multi-module automatic exchange device. By applying the method provided by the invention, the multiway laser parallel carving plate making and roller making can be implemented, and the laser plate making and roller making speed can be improved greatly.

Description

Laser high-speed multichannel engraving implementation method
Technical field
The invention belongs to a kind of method of laser engraving, particularly a kind of plate making that is used for, the high-rate laser engraving of system roller.
Background technology
Laser carving method in the past, what adopt is the method for single channel laser stepping engraving, during for machining large graining roll, print roller, length expends time in, inefficiency, the invention provides a kind of continuous engraving process of laser of high-speed, multi-path, can increase exponentially the efficient of laser plate-making, system roller.
Summary of the invention
The objective of the invention is: a kind of multi-path laser engraving implementation method of high speed is provided, is applied to plate making, system roller industry improves laser plate-making system roller speed.
Method of the present invention is by strengthening laser power, and the fine motion photoswitch mechanism that employing can be carried out parallel control becomes multichannel with beam of laser and processes, and has increased exponentially working (machining) efficiency.The data-interface of the at a high speed strong verification of employing has simultaneously solved the reliable transmission problem of big data quantity in the parallel processing of multi-path laser, adopt the multimode automatic switching control equipment realized at a high speed, in real time, the continuous engraving control of big data quantity and pair roller edition owner axle rotates, laser along the roller version axially and the control of the interlock between moving radially, become stepping and be processed as continuous processing, improved efficient.
Described laser multichannel processing, be meant that laser sends from laser instrument, through the acousto-optic modulator modulation, be transmitted on one group of micro mirror array as shown in the figure, this micro mirror array comprises several semi-transparent semi-reflecting lens and total reflective mirror, can form multi-path laser parallel, power-sharing by saturating, the counter-function and the deflecting reflection angle of battle array mirror controller control mirror battle array, multi-path laser forms processing request processing laser at interval through a beam expanding lens, and pair roller is ablated.
For satisfying High-speed machining transfer of data and the requirement of control in real time, solve the problem that magnanimity processing engraved data (number GByte) can not once be loaded.Described multimode switching device shifter, the magnanimity Carving Machining data of sending by DMA passage receiving computer, be handed down to three big Capacity FIFO of subordinate respectively, at a high speed strong verification interface also receives the image process data by the DMA passage, is transferred to controlled fine motion array of photoswitch and does laser switch control; The working motion control data is distributed to multiaxis coupled motions controller, according to the requirement of continuous helical processing, to X, Y, R three-axis moving control relevant parameter decompose, decoupling zero, send to relevant controller.Three jumbo FIFO carry out the relay buffer memory to the Carving Machining data of magnanimity, the engraved data that FIFO1 one side receiving computer sends when the FIFO1 internal data is taken in midair, transmit data behind full sky on one side, FIFO2 relay transmission, and FIFO1 waits for after receiving full data.So move in circles, guaranteed that the magnanimity process data continuously is sent to the lower end control section from computer through FIFO1->FIFO2->FIFO3-FIFO1.
For satisfying the requirement of High-speed machining reliable data transmission, designed at a high speed strong checking data interface, its upper end mainly is that a high speed is received and dispatched the verification controller, comprise big capacity amount buffer memory, verification of hardware high speed logic and sending module, several parts of parallel receive module, large capacity cache sends to verification of hardware high speed logic and sending module with the data block that receives according to the processing beat, this module sends to lower end controlled fine motion photoswitch controller with data parallel (32bit), controller latchs the data that receive, and also adopt parallel mode to send it back and receive and dispatch the verification controller at a high speed, receive by the parallel receive module, the data parallel that latchs in this module sends to and carries out the verification of hardware high speed in verification of hardware high speed logic and the sending module, confirm that the back sends the affirmation order to lower end controlled fine motion photoswitch controller, finishes transmitting-receiving verification at a high speed.
Description of drawings
Accompanying drawing is a schematic diagram of the present invention.
Accompanying drawing 1 is a laser high-speed multichannel engraving implementation method schematic diagram of the present invention.
Accompanying drawing 2 is a strong verification high speed interface schematic diagram of the present invention.
Accompanying drawing 3 is the automatic switching control equipment schematic diagram of multimode of the present invention.
The specific embodiment
The following explanation of concrete enforcement:
Scribble photosensitive material on the roller version, the roller version requires to rotate according to certain rotating speed, a branch of laser that sends by laser instrument, through a parallel fine motion optical switch element, be transformed to the controllable laser of multichannel (more than 2 tunnel), send to the high-speed interface of strong verification behind the pattern digitization that computer will be to be carved, parallel high-speed interface by strong verification is controlled parallel fine motion optical switch element, according to the dependency relation for the treatment of engraving pattern, change the on off state of each road laser, the high photosensitive material of the diverse location on the pair roller version is ablated.Computer is by the automatic switching control equipment of a multimode, the rotating speed of pair roller version (R axle), laser are along roller version moving (Y-axis) and move (X-axis) vertically and carry out the interlock of three axial screws according to the pairing specific rule of the digital file for the treatment of carved image and control radially, cooperate of the control of fine motion optical switch element, finish the continuous engraving of image light.

Claims (4)

1. plate making, the high-speed, multi-path laser engraving implementation method of system roller, it is characterized in that: with a branch of laser that sends by laser instrument, through a parallel fine motion optical switch element, be transformed to the controllable laser of multichannel (more than 2 tunnel), send to the high-speed interface of strong verification behind the pattern digitization of computer with engraving, parallel high-speed interface by strong verification is controlled parallel fine motion optical switch element, according to the dependency relation for the treatment of engraving pattern, change the on off state of each road laser, the high photosensitive material of the diverse location on the pair roller version is ablated.This interface requirement can realize at a high speed, real-time graph data parallel transmission and verification, and speed is not less than 30MByte/s.Computer simultaneously will be by the automatic switching control equipment of a multimode, the rotating speed of pair roller version (R axle), laser are finished image carving uninterruptedly along roller version moving (Y-axis) and move (X-axis) vertically and carry out three interlock according to the pairing specific rule of the digital file for the treatment of carved image and control radially.
2. plate making, the high-speed, multi-path laser engraving implementation method of system roller, it is characterized in that adopting a kind of fine motion optical switch element that carries out parallel control: with a branch of laser that sends by laser instrument, be transformed to the controllable laser of multichannel (more than 2 tunnel), the spacing of each road laser can according to digitized image to be carved thus switch adjust within the specific limits.
3. plate making, the high-speed, multi-path laser engraving implementation method of system roller, it is characterized in that adopting a kind of high speed interface of strong verification, by this interface parallel fine motion optical switch element is carried out parallel control by computer, this interface requirement can realize at a high speed, real-time graph data parallel transmission and verification, and speed is not less than 30MByte/s.
4. plate making, the high-speed, multi-path laser engraving implementation method of system roller, it is characterized in that adopting the automatic switching control equipment of a multimode, the rotating speed of pair roller version (R axle), laser are finished image carving uninterruptedly along roller version moving (Y-axis) and move (X-axis) vertically and carry out three interlock according to the pairing specific rule of the digital file for the treatment of carved image and control radially.
CN2011100945479A 2011-04-15 2011-04-15 Implementing method for laser high-speed multiway carving Pending CN102229280A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011100945479A CN102229280A (en) 2011-04-15 2011-04-15 Implementing method for laser high-speed multiway carving

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011100945479A CN102229280A (en) 2011-04-15 2011-04-15 Implementing method for laser high-speed multiway carving

Publications (1)

Publication Number Publication Date
CN102229280A true CN102229280A (en) 2011-11-02

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102602127A (en) * 2012-03-09 2012-07-25 方平 Blue-violet laser carving system and engraving method thereof
CN107000424A (en) * 2014-10-16 2017-08-01 温德默勒&霍乐沙两合公司 Method for producing printed image structures
CN109895492A (en) * 2019-03-18 2019-06-18 广东工业大学 A kind of control method, system, equipment and the readable storage medium storing program for executing of flexo plate-making

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1984000121A1 (en) * 1982-08-23 1984-01-19 Gravure Res Inst Method and apparatus for forming gravure cells in a gravure cylinder
US6360663B1 (en) * 1998-07-22 2002-03-26 Heidelberger Druckmaschinen Imaging device and method for forming an image on a printing form for an offset printing press
WO2002064370A1 (en) * 2001-02-14 2002-08-22 Sagadev (Societe Anonyme) Device for making an engraving plate for printing
CN1375393A (en) * 2002-04-18 2002-10-23 广州市镭密加激光科技有限公司 Double-mesh reticulate ceramic roller and its laser carving process
CN1431098A (en) * 2002-01-08 2003-07-23 钱远强 Printing roller engraving equipment
WO2004073915A1 (en) * 2003-02-19 2004-09-02 Gp Iii S.R.L. Laser engraving device
CN1754694A (en) * 2004-09-30 2006-04-05 大日本网目版制造株式会社 Platemaking method and platemaking apparatus
CN100542807C (en) * 2005-03-08 2009-09-23 大日本网目版制造株式会社 The automatic platemaker of galley

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1984000121A1 (en) * 1982-08-23 1984-01-19 Gravure Res Inst Method and apparatus for forming gravure cells in a gravure cylinder
US6360663B1 (en) * 1998-07-22 2002-03-26 Heidelberger Druckmaschinen Imaging device and method for forming an image on a printing form for an offset printing press
WO2002064370A1 (en) * 2001-02-14 2002-08-22 Sagadev (Societe Anonyme) Device for making an engraving plate for printing
CN1431098A (en) * 2002-01-08 2003-07-23 钱远强 Printing roller engraving equipment
CN1375393A (en) * 2002-04-18 2002-10-23 广州市镭密加激光科技有限公司 Double-mesh reticulate ceramic roller and its laser carving process
WO2004073915A1 (en) * 2003-02-19 2004-09-02 Gp Iii S.R.L. Laser engraving device
CN1754694A (en) * 2004-09-30 2006-04-05 大日本网目版制造株式会社 Platemaking method and platemaking apparatus
CN100542807C (en) * 2005-03-08 2009-09-23 大日本网目版制造株式会社 The automatic platemaker of galley

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102602127A (en) * 2012-03-09 2012-07-25 方平 Blue-violet laser carving system and engraving method thereof
CN107000424A (en) * 2014-10-16 2017-08-01 温德默勒&霍乐沙两合公司 Method for producing printed image structures
US10889100B2 (en) 2014-10-16 2021-01-12 Windmöller & Hölscher Kg Method for producing an image structure
CN109895492A (en) * 2019-03-18 2019-06-18 广东工业大学 A kind of control method, system, equipment and the readable storage medium storing program for executing of flexo plate-making

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Owner name: CHANGZHOU LUOSAIER PHOTOELECTRIC TECHNOLOGY CO., L

Free format text: FORMER OWNER: BEIJING ROCELL CO.,LTD.

Effective date: 20140731

C41 Transfer of patent application or patent right or utility model
C53 Correction of patent of invention or patent application
CB03 Change of inventor or designer information

Inventor after: Ge Genyan

Inventor after: Cao Hongya

Inventor after: Jin Donghuai

Inventor after: Liu Ligong

Inventor after: Cui Jingzhi

Inventor before: Ge Jiaxin

Inventor before: Ge Jianzhong

Inventor before: Cui Jingzhi

COR Change of bibliographic data

Free format text: CORRECT: INVENTOR; FROM: GE JIAXIN GE JIANZHONG CUI JINGZHI TO: GE GENYAN CAO HONGYA JIN DONGHUAI LIU LIGONG CUI JINGZHI

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Effective date of registration: 20140731

Address after: 213000 Jiangsu city of Changzhou province Hehai West New District No. 538 state electromechanical Industrial Park No. 21 Building 1 floor No. 1

Applicant after: Changzhou Russell Photoelectric Technology Co. Ltd.

Address before: 102209 No. 1 Bai Temple Industrial Park, Beiqijia Town, Beijing, Changping District

Applicant before: Beijing Rocell Co.,Ltd.

C02 Deemed withdrawal of patent application after publication (patent law 2001)
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Application publication date: 20111102