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CN102221667B - Measuring device and method for diode chip - Google Patents

Measuring device and method for diode chip Download PDF

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CN102221667B
CN102221667B CN 201010151743 CN201010151743A CN102221667B CN 102221667 B CN102221667 B CN 102221667B CN 201010151743 CN201010151743 CN 201010151743 CN 201010151743 A CN201010151743 A CN 201010151743A CN 102221667 B CN102221667 B CN 102221667B
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diode chip
temperature
backlight unit
voltage
current
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CN102221667A (en
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戴明吉
李圣良
谭瑞敏
刘君恺
许中彦
林明德
戴光佑
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Industrial Technology Research Institute ITRI
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Abstract

The invention discloses a measuring device and a measuring method of a diode chip. The diode chip is arranged on the heat conduction element. The measuring device measures the instant start current of the diode chip and measures a first temperature of the heat conduction element corresponding to the instant start current. After the diode chip starts to operate, the measuring device adjusts the temperature of the heat conduction element to a second temperature so that the current of the diode chip is equal to the instant starting current. The measuring device calculates the attribute of the diode chip according to the real power of the diode chip and the temperature difference between the first temperature and the second temperature.

Description

二极管芯片的量测装置及量测方法Measuring device and method for diode chip

技术领域 technical field

本发明是有关于一种二极管芯片的量测装置及量测方法,且特别是有关于一种可用以量测交流电驱动的二极管芯片的量测装置及量测方法。The present invention relates to a measuring device and a measuring method for a diode chip, and in particular to a measuring device and a measuring method for measuring a diode chip driven by alternating current.

背景技术 Background technique

近几年来,发光二极管(Light Emitting Diode,LED)半导体技术的发展由于技术的提升,使得芯片发光效率大幅提升,也因此增加在各方面的应用性,例如从投影笔到照明应用等,大幅增加了应用的范围。此外,LED也具有体积小、寿命长、低污染以及低成本等优点,在光学特性上更具有色彩饱和度佳以及动态色彩控制等特点,因此使得LED相关技术成为目前最受瞩目的技术。In recent years, the development of light-emitting diode (Light Emitting Diode, LED) semiconductor technology has greatly improved the luminous efficiency of chips due to the improvement of technology, and thus increased the applicability in various aspects, such as from projection pens to lighting applications, etc., a substantial increase the scope of application. In addition, LED also has the advantages of small size, long life, low pollution, and low cost. In terms of optical characteristics, it has the characteristics of good color saturation and dynamic color control. Therefore, LED-related technologies have become the most attention-grabbing technologies at present.

一般而言,LED最广为人知就是比起传统灯源具有更省电,更环保以及体积更小的优势,交流电驱动LED的出现使得其在照明系统使用上更具竞争力,但是与直流电驱动LED同样必须面对芯片电与光的转换效率低的问题,目前LED的芯片仍是将大部分的输入电能转换为热能,仅少部分转换为光,因此过热问题仍是LED技术发展的主要议题。在目前LED芯片发光效率有限的状况下,大部份的电源转换成为热,也使得发热密度大幅提升。过热问题已成为技术发展的瓶颈。而热阻定义为LED芯片接面处的温度(Junction Temperature)减去环境温度,再除以输入功率所得的值。此一热阻值为LED封装中,判断散热能力优劣的标准,如果热阻值越大,表示散热能力越差;反之,若热阻值越小,则散热能力越好。故热阻值,提供了一个判断标准。Generally speaking, the most widely known LED is that it is more energy-saving, more environmentally friendly, and smaller in size than traditional light sources. The emergence of AC-driven LEDs makes them more competitive in lighting systems, but the same We must face the problem of low conversion efficiency of electricity and light on the chip. At present, LED chips still convert most of the input electric energy into heat energy, and only a small part into light. Therefore, overheating is still the main issue in the development of LED technology. In the current situation where the luminous efficiency of LED chips is limited, most of the power is converted into heat, which also greatly increases the heat generation density. Overheating problem has become the bottleneck of technology development. The thermal resistance is defined as the temperature at the junction of the LED chip (Junction Temperature) minus the ambient temperature, and then divided by the value obtained by the input power. This thermal resistance value is the standard for judging the heat dissipation capability of the LED package. If the thermal resistance value is larger, it means that the heat dissipation capability is worse; on the contrary, if the thermal resistance value is smaller, the heat dissipation capability is better. Therefore, the thermal resistance value provides a criterion for judging.

在LED封装中,经常需要对散热元件做最大热阻的限定,因此元件热阻的量测,有其重要性也有其代表性。在计算热阻的参数中,外界环境温度,利用热电耦(Thermo couple)即可很容易量测到。对于一发热元件,其输入功率也是已知,可以推算出来。但是在一完整的封装中,就难以直接量测到芯片的接面温度,因此一般需要以一种间接的电性量测方法,来获得芯片接面温度。若此方法能快速而准确的量测验证元件的热传特性以及热对光学特性的影响,将有助于提升LED芯片的热传设计与验证,来达到有效的散热效果。In LED packaging, it is often necessary to limit the maximum thermal resistance of heat dissipation components, so the measurement of component thermal resistance is both important and representative. Among the parameters for calculating thermal resistance, the ambient temperature can be easily measured by using a thermocouple. For a heating element, its input power is also known and can be calculated. However, in a complete package, it is difficult to directly measure the junction temperature of the chip, so an indirect electrical measurement method is generally required to obtain the junction temperature of the chip. If this method can quickly and accurately measure the heat transfer characteristics of verification components and the influence of heat on optical characteristics, it will help to improve the heat transfer design and verification of LED chips to achieve effective heat dissipation.

交流电驱动LED与直流电驱动LED相同的情况是皆无法直接量测得到芯片接点温度,都必须以间接性的电性量测方法换算得到,但是交流电驱动LED的热阻量测方法有别于直流电驱动LED是由于输入的电源为交流电,输入的电压及电流非一定值,而为一正弦周期波,所以量测方法将与直流电驱动LED有所不同。交流电驱动LED封装热阻量测技术的建立,将有助于提升交流电驱动LED的封装散热设计。In the same situation as AC-driven LEDs and DC-driven LEDs, the temperature of the chip junction cannot be directly measured, and must be converted by indirect electrical measurement methods. However, the thermal resistance measurement method of AC-driven LEDs is different from that of DC-driven LEDs. Because the input power of LED is AC, the input voltage and current are not constant values, but a sine cycle wave, so the measurement method will be different from that of DC drive LED. The establishment of thermal resistance measurement technology for AC-driven LED packages will help improve the heat dissipation design of AC-driven LED packages.

中国台湾专利200925571揭露一种量测LED特性与芯片温度的装置,其量测过程主要有两个步骤。第一步骤是利用传导形式及输入脉冲形式的电流来量测其偏压值与温度的TSP(Temperature Sensitive Parameter)校正曲线。第二步骤是量测实际操作情况下的电压值,再利用TSP校正曲线换算发光二极管芯片温度及封装热阻值。但此设备及方法只可以量测直流电驱动LED。此外,此一前案仅局限于量测直流电源发光二极管,而且并无将光、热及电三种特性量测方法整合在一起。China Taiwan Patent No. 200925571 discloses a device for measuring LED characteristics and chip temperature. The measurement process mainly includes two steps. The first step is to measure the TSP (Temperature Sensitive Parameter) calibration curve of its bias value and temperature by using conduction form and input pulse form current. The second step is to measure the voltage value under actual operating conditions, and then use the TSP calibration curve to convert the temperature of the LED chip and the thermal resistance of the package. However, this device and method can only measure DC-driven LEDs. In addition, this previous proposal is only limited to the measurement of DC power LEDs, and does not integrate the measurement methods of the three characteristics of light, heat and electricity.

美国申请专利申请号US0815403043揭露一交流电驱动LED的接面温度的量测方法,其量测方法是参考直流电源的发光二极管热阻量测方法,只是交流发光二极管是以输入交流电压的方式量测。其量测过程主要有两个阶段。在第一阶段量测步骤,先给予LED一启动电压,控制不同LED基板温度,并量测LED的电流与基板温度,以得到LED的特性曲线。在第二阶段量测步骤,则另外串联一微小电阻,以实际地操作额定交流电压的输入,并利用双频道的数据获取模块同时获取电阻的电阻值以及交流电的电压值。之后再由电压波形中找出LED的启动电压及其所对应到的电阻的电压值,以换算成电流值。另外,再获取其初始电流值与达到热平衡后的电流值的电流变化量,以依据上述的特性曲线换算得到其温度变化量。而上述的温度变化量再加上初始温度值,即为二极管接面温度。U.S. Patent Application No. US0815403043 discloses a method for measuring the junction temperature of an AC-driven LED. The measurement method is based on the measurement method of the thermal resistance of the LED of a DC power supply, except that the AC LED is measured by inputting an AC voltage. . The measurement process mainly has two stages. In the measurement step of the first stage, a start-up voltage is given to the LED, the temperature of different LED substrates is controlled, and the current of the LED and the temperature of the substrate are measured to obtain the characteristic curve of the LED. In the second stage of measurement, another small resistor is connected in series to actually operate the input of the rated AC voltage, and the dual-channel data acquisition module is used to simultaneously acquire the resistance value of the resistor and the voltage value of the AC power. Then find out the start-up voltage of the LED and the voltage value of the corresponding resistor from the voltage waveform to convert it into a current value. In addition, the current variation between the initial current value and the current value after reaching thermal equilibrium is obtained, so as to obtain the temperature variation according to the above-mentioned characteristic curve conversion. The above-mentioned temperature change plus the initial temperature value is the diode junction temperature.

比较前案专利,中国台湾专利200925571虽然具备快速量测发光二极管热阻的功能,但仅局限于量测直流电源发光二极管,而且并无将光、热及电三种特性量测方法整合在一起。美国申请专利申请号US0815403043量测方法虽可以量测交流电源发光二极管,但是量测程序复杂,需要两阶段步骤,并且在进行第二步骤时需要另外串接一个电阻来量测,而电阻大小不同将影响量测结果,又因不易判断选择何种阻值的电阻,故其在量测上会有许多变量及不便性。Compared with the previous patents, although Taiwan Patent 200925571 has the function of quickly measuring the thermal resistance of LEDs, it is only limited to the measurement of DC power LEDs, and does not integrate the measurement methods of light, heat and electricity. . U.S. Patent Application No. US0815403043 Although the measurement method can measure AC power LEDs, the measurement procedure is complicated and requires two steps. In the second step, an additional resistor needs to be connected in series to measure, and the resistances are different in size. It will affect the measurement results, and because it is not easy to judge which resistance value to choose, there will be many variables and inconveniences in the measurement.

发明内容 Contents of the invention

本发明提供一种二极管芯片的量测装置及其量测方法,其能准确而快速地量测出二极管芯片在某温度下的电特性。The invention provides a diode chip measuring device and its measuring method, which can accurately and quickly measure the electrical characteristics of the diode chip at a certain temperature.

本发明提出一种二极管芯片的量测方法。上述量测方法包括将该二极管芯片设置在热传导元件上。之后,将电压施加在该二极管芯片,且借由电流量测单元量测该二极管芯片的瞬间启动电流,并借由温度量测元件量测该热传导元件的温度为第一温度。在该电压施加在该二极管芯片后,开始借由温度控制模块,控制该热传导元件的温度,直到该电流量测单元所量测到该二极管芯片的电流等于该瞬间启动电流为止。当控制该热传导元件的温度后,倘若该电流量测单元所量测到该二极管芯片的电流等于该瞬间启动电流,则借由该温度量测元件量测该热传导元件的温度为第二温度。The invention provides a method for measuring a diode chip. The measurement method described above includes placing the diode chip on a heat conducting element. Afterwards, a voltage is applied to the diode chip, and the instantaneous starting current of the diode chip is measured by the current measuring unit, and the temperature of the heat conduction element is measured as the first temperature by the temperature measuring element. After the voltage is applied to the diode chip, the temperature control module starts to control the temperature of the heat conduction element until the current of the diode chip measured by the current measuring unit is equal to the instantaneous starting current. After the temperature of the heat conduction element is controlled, if the current of the diode chip measured by the current measuring unit is equal to the instantaneous starting current, the temperature of the heat conduction element measured by the temperature measuring element is the second temperature.

所述的二极管芯片的量测方法,更包括:The measuring method of the diode chip further includes:

计算该二极管芯片于施加该电压时的一实功率;calculating a real power of the diode chip when the voltage is applied;

将该第一温度减去该第二温度,以求得该第一温度与该第二温度之间的一温度差;以及subtracting the second temperature from the first temperature to obtain a temperature difference between the first temperature and the second temperature; and

将该温度差除以该实功率,以求得该二极管芯片的一热阻值。Divide the temperature difference by the real power to obtain a thermal resistance of the diode chip.

该电压为交流电压,而所量测到的该二极管芯片的电流及该瞬间启动电流为均方根电流。The voltage is an AC voltage, and the measured current of the diode chip and the instantaneous start-up current are root mean square currents.

该电压为直流电压。This voltage is a DC voltage.

该二极管芯片具有至少一发光二极管。The diode chip has at least one light emitting diode.

本发明提出一种量测装置。上述量测装置包括热传导元件、电压源、电流量测单元、温度量测元件以及温度控制模块。所述的热传导元件适于设置上述的二极管芯片。所述的电压源适于将电压施加在上述的二极管芯片。所述的电流量测单元适于当电压源施加电压在二极管芯片时,量测二极管芯片的电流。所述的温度量测元件适于量测热传导元件的温度。所述的温度控制模块适于控制热传导元件的温度。其中当电压源开始施加电压在二极管芯片时,电流量测单元量测上述二极管芯片的瞬间启动电流,且温度量测元件量测上述热传导元件的温度为第一温度。其中在上述电压施加在二极管芯片后,温度控制模块开始将上述热传导元件的温度控制至第二温度,以使上述电流量测单元所量测到二极管芯片的电流等于上述的瞬间启动电流。上述第二温度不等于第一温度。The invention provides a measuring device. The measurement device includes a heat conduction element, a voltage source, a current measurement unit, a temperature measurement element and a temperature control module. The heat conduction element is suitable for setting the above-mentioned diode chip. Said voltage source is suitable for applying voltage to said diode chip. The current measuring unit is suitable for measuring the current of the diode chip when the voltage source applies a voltage to the diode chip. The temperature measuring element is suitable for measuring the temperature of the heat conduction element. The temperature control module is adapted to control the temperature of the heat conduction element. When the voltage source starts to apply voltage to the diode chip, the current measurement unit measures the instantaneous starting current of the diode chip, and the temperature measurement element measures the temperature of the heat conduction element as a first temperature. After the above voltage is applied to the diode chip, the temperature control module starts to control the temperature of the heat conduction element to a second temperature, so that the current of the diode chip measured by the current measuring unit is equal to the above instantaneous starting current. The above-mentioned second temperature is not equal to the first temperature.

在本发明的一实施例中,上述的量测装置计算二极管芯片于施加上述电压时的实功率,且将第一温度减去第二温度以求得第一温度与第二温度之间的温度差,并将上述温度差除以上述实功率以求得二极管芯片的热阻值。In an embodiment of the present invention, the above-mentioned measurement device calculates the real power of the diode chip when the above-mentioned voltage is applied, and subtracts the second temperature from the first temperature to obtain the temperature between the first temperature and the second temperature difference, and divide the above temperature difference by the above real power to obtain the thermal resistance value of the diode chip.

在本发明的一实施例中,上述的电压为交流电压,而所量测到的二极管芯片的电流及瞬间启动电流为均方根电流。In an embodiment of the present invention, the above-mentioned voltage is an AC voltage, and the measured current of the diode chip and the instantaneous start-up current are root mean square currents.

在本发明的一实施例中,上述的电压为直流电压。In an embodiment of the present invention, the aforementioned voltage is a DC voltage.

在本发明的一实施例中,上述的二极管芯片具有至少一发光二极管。In an embodiment of the present invention, the above-mentioned diode chip has at least one light emitting diode.

基于上述,本发明的二极管芯片的量测装置及量测方法,不但可用以量测以直流电驱动的二极管芯片的电特性,亦可用以量测以交流电驱动的二极管芯片的电特性。此外,本发明使用传导形式的温度控制即可达到相当快速且高精准度的控制,并且可快速量测不同芯片接点温度的光、热及电特性。Based on the above, the diode chip measurement device and measurement method of the present invention can not only be used to measure the electrical characteristics of the diode chip driven by DC, but also can be used to measure the electrical characteristics of the diode chip driven by AC. In addition, the present invention can achieve very fast and high-precision control by using the conduction form of temperature control, and can quickly measure the optical, thermal and electrical characteristics of different chip junction temperatures.

以下结合附图和具体实施例对本发明进行详细描述,但不作为对本发明的限定。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the present invention.

附图说明 Description of drawings

图1是依据本发明一实施例的量测装置的示意图;1 is a schematic diagram of a measuring device according to an embodiment of the present invention;

图2是图1中的电压源尚未施加电压至二极管芯片时流经二极管芯片的电流与时间的关系图;Fig. 2 is a graph showing the relationship between the current and time flowing through the diode chip when the voltage source in Fig. 1 has not yet applied a voltage to the diode chip;

图3是图1中的电压源开始施加电压至二极管芯片时流经二极管芯片的电流与时间的关系图;FIG. 3 is a diagram showing the relationship between the current and time flowing through the diode chip when the voltage source in FIG. 1 starts to apply voltage to the diode chip;

图4是当图1中的温度控制模块控制热传导元件的温度时,二极管芯片的电流与时间的关系图;Fig. 4 is when the temperature control module in Fig. 1 controls the temperature of the heat conduction element, the relation diagram of the electric current of the diode chip and time;

图5是依据本发明另一实施例的量测装置的示意图。FIG. 5 is a schematic diagram of a measuring device according to another embodiment of the present invention.

其中,附图标记Among them, reference signs

100、500:量测装置100, 500: measuring device

101、264:散热模块101, 264: cooling module

102、266:温度控制元件102, 266: temperature control element

104:热传导元件104: heat conduction element

105:绝缘薄膜105: insulating film

106:二极管芯片106: Diode chip

107:接脚107: pin

108:隔热盖108: Insulation cover

110:温度控制器110: temperature controller

112:电源电表112: Power meter

114:数据读取卡114: Data reading card

116:固定元件116: fixed element

118:温度量测元件118: Temperature measuring element

258:积分球258: Integrating sphere

具体实施方式 Detailed ways

本发明实施例,能使LED的电特性量测与热特性量测达较完整、快速与准确的结果。此方法除了可量测以直流电驱动的二极管芯片的电特性,亦可用以量测以交流电驱动的二极管芯片的电特性。以下举一些实施例来描述本发明,但是本发明不受限于所举实施例。又,所举实施例之间也可以相互做适当组合,无须限制于单一实施例的内容。The embodiments of the present invention can achieve relatively complete, rapid and accurate results in the measurement of electrical and thermal characteristics of LEDs. In addition to measuring the electrical characteristics of diode chips driven by direct current, this method can also be used to measure the electrical characteristics of diode chips driven by alternating current. The following examples are given to describe the present invention, but the present invention is not limited to the examples given. In addition, the cited embodiments can also be properly combined with each other, without being limited to the content of a single embodiment.

请参考图1,图1是依据本发明一实施例的量测装置100的示意图。参阅图1,为了达到温度控制,可由量测装置100的一温度控制模块来控制温度。上述的温度控制模块可以包括一温度控制元件102,例如:加热器、热电致冷器等。其中热电致冷器可将温度降至低于室温,以允许量测装置100在比室温低的温度下进行量测。温度控制元件102带出的热源(Heat source)可借由散热模块(Thermal Module)101来达成稳定的散热,尤其可在热电致冷器运作时带走热电致冷器的热能。又,若是采用加热器增温则不需要散热模块101。另外温度控制模块还包括一些控制电路,这类的控制电路例如是温度控制器110,以达到温度控制的效果。温度控制器110可以是比例积分微分(proportional-integral-derivative,PID)控制器、停机反应器冷却(shutdown reactor cooling,SRC)控制器等控制器。Please refer to FIG. 1 , which is a schematic diagram of a measuring device 100 according to an embodiment of the present invention. Referring to FIG. 1 , in order to achieve temperature control, the temperature can be controlled by a temperature control module of the measurement device 100 . The aforementioned temperature control module may include a temperature control element 102, such as a heater, a thermoelectric cooler, and the like. The thermoelectric cooler can lower the temperature below the room temperature, so as to allow the measurement device 100 to perform measurements at a temperature lower than the room temperature. The heat source brought out by the temperature control element 102 can achieve stable heat dissipation through the thermal module 101, especially the heat energy of the thermoelectric cooler can be taken away when the thermoelectric cooler is in operation. Also, if a heater is used to increase the temperature, the heat dissipation module 101 is not required. In addition, the temperature control module also includes some control circuits, such as a temperature controller 110, to achieve the effect of temperature control. The temperature controller 110 may be a proportional-integral-derivative (PID) controller, a shutdown reactor cooling (SRC) controller, and other controllers.

本发明更提出一种利用热传导形式(Thermal Conductive Type)的量测方式,以对所要量测的二极管芯片加热或致冷,达到所要的温度。例如借由一热传导元件104与温度控制元件102连接。如此热传导元件104可以快速与温度控制元件102的温度达到平衡,得到所要的温度。热传导元件104例如是具有高热传导系数的金属结构层、例如铜、青铜、铝等的结构层。在本发明一实施例中,热传导元件104表层镀有一高热传导系数的绝缘薄膜105,绝缘薄膜105的材质例如是氧化铝、类钻碳(Diamond-like carbon,DLC)薄膜等。绝缘薄膜105的目的在于利用其电绝缘的特性,使二极管芯片106在测试时不致发生其电流有部分从热传导元件104漏失的现象而影响到测量的准确性。另外,量测装置100可包括一绝热盖108,设置在热传导元件105上,以构成一隔热的空间。隔热盖108例如可用一些隔热绵与电木组合而成。The present invention further proposes a thermal conductive type measurement method to heat or cool the diode chip to be measured to reach the desired temperature. For example, it is connected to the temperature control element 102 through a heat conduction element 104 . In this way, the temperature of the heat conduction element 104 can quickly reach equilibrium with the temperature of the temperature control element 102 to obtain a desired temperature. The heat conduction element 104 is, for example, a metallic structural layer with a high thermal conductivity, for example a structural layer of copper, bronze, aluminum or the like. In an embodiment of the present invention, the surface of the heat conduction element 104 is coated with an insulating film 105 with high thermal conductivity. The material of the insulating film 105 is, for example, aluminum oxide, diamond-like carbon (DLC) film, and the like. The purpose of the insulating film 105 is to make use of its electrical insulation property to prevent the current of the diode chip 106 from partially leaking from the heat conduction element 104 during testing, thereby affecting the measurement accuracy. In addition, the measuring device 100 may include a heat insulating cover 108 disposed on the heat conducting element 105 to form a heat insulating space. The heat insulation cover 108 can be made by combining some heat insulation cotton and bakelite, for example.

在本实施例中,所要测试的二极管芯片106包含至少一个发光二极管,而二极管芯片106是以交流电来驱动。然而,本发明并不以此为限,例如在本发明一实施例中,所要测试的二极管芯片106不包含有发光二极管,而只具有一般非可发光的二极管。又例如在本发明另一实施例中,二极管芯片106是以直流电来驱动。此外,所要测试的二极管芯片106例如可以借由导热膏被黏附到热传导元件104上,且是在隔热盖108内的隔热空间内,以得较佳的稳定温度。然而,值得注意的,隔热盖108对本发明而言并非绝对必要的元件。另外,在本发明一实施例中,量测装置1()0包括两固定元件116,分别与二极管芯片106的两接脚107接触,以将二极管芯片106固定在热传导元件104上,并使量测人员可迅速地拆换二极管芯片106。此外,为了避免固定元件116因吸收光线而影响二极管芯片106的热量测的结果,在本发明其它实施例中,固定元件116可选用白色材质的材料,或在固定元件116上镀上硫酸钡。因固定元件116可提供二极管芯片106的电源的机构设计,故可以不需要另外焊接出线,来连接电压源112与二极管芯片106的两接脚107。In this embodiment, the diode chip 106 to be tested includes at least one light emitting diode, and the diode chip 106 is driven by alternating current. However, the present invention is not limited thereto. For example, in one embodiment of the present invention, the diode chip 106 to be tested does not include light-emitting diodes, but only has generally non-light-emitting diodes. For another example, in another embodiment of the present invention, the diode chip 106 is driven by direct current. In addition, the diode chip 106 to be tested can be adhered to the heat conduction element 104 by, for example, heat conduction paste, and is in the heat insulation space in the heat insulation cover 108 to obtain a better stable temperature. It is worth noting, however, that the insulating cover 108 is not an absolutely necessary element to the present invention. In addition, in an embodiment of the present invention, the measuring device 100 includes two fixing elements 116, which are respectively in contact with the two pins 107 of the diode chip 106, so as to fix the diode chip 106 on the heat conduction element 104, and make the quantity The tester can quickly replace the diode chip 106. In addition, in order to prevent the fixing element 116 from absorbing light from affecting the thermal measurement results of the diode chip 106 , in other embodiments of the present invention, the fixing element 116 can be made of white material, or the fixing element 116 can be coated with barium sulfate. Due to the structural design of the fixing element 116 that can provide the power supply of the diode chip 106 , there is no need to solder wires to connect the voltage source 112 and the two pins 107 of the diode chip 106 .

上述的温度控制模块另包括一温度量测元件118,设于二极管芯片106的基板和热传导元件104的交接处,并置于二极管芯片106的下方,用于侦测热传导元件104的温度。基本上,因热传导元件104和绝缘薄膜105具有极高的热传导系数,故温度量测元件118所量测到的温度除了会等于热传导元件104的温度之外,也会等于二极管芯片106的基板温度。温度量测元件118可为热电耦(thermocouple)、热敏电阻(thermistor)或电阻式温度传感器(Resistance Temperature Detector,RTD)。The above-mentioned temperature control module further includes a temperature measuring element 118 disposed at the junction of the substrate of the diode chip 106 and the heat conduction element 104 and placed under the diode chip 106 for detecting the temperature of the heat conduction element 104 . Basically, because the heat conduction element 104 and the insulating film 105 have extremely high thermal conductivity, the temperature measured by the temperature measuring element 118 will not only be equal to the temperature of the heat conduction element 104, but also equal to the substrate temperature of the diode chip 106. . The temperature measuring element 118 can be a thermocouple, a thermistor, or a resistance temperature detector (RTD).

量测装置100还具有一电压源112,适于将一电压施加在二极管芯片106。在本发明一实施例中,电压源112可以是一电源电表(Source meter),其除了可提供电压给二极管芯片106之外,亦可以同时量测其输出电流。在本发明另一实施例中,电源电表112中的用以量测二极管芯片106的电流的量测单元则可从电源电表112独立出来,以得到更准确的电流值。所独立出来的电流量测单元例如是一数据获取卡(DAQ Card),其电性连接于电压源112和二极管芯片106。在本发明一实施例中,数据获取卡的电流分辨率小于0.1mA,故其所量测到的电流值具有极高的精准度。The measurement device 100 also has a voltage source 112 suitable for applying a voltage to the diode chip 106 . In an embodiment of the present invention, the voltage source 112 can be a source meter, which can not only provide voltage to the diode chip 106, but also measure its output current at the same time. In another embodiment of the present invention, the measuring unit in the power meter 112 for measuring the current of the diode chip 106 can be separated from the power meter 112 to obtain a more accurate current value. The isolated current measurement unit is, for example, a data acquisition card (DAQ Card), which is electrically connected to the voltage source 112 and the diode chip 106 . In an embodiment of the present invention, the current resolution of the data acquisition card is less than 0.1 mA, so the measured current value has extremely high accuracy.

在量测二极管芯片106的流程中,会先利用上述的温度控制模块将二极管芯片106的基板温度和热传导元件104的温度控制在某一稳定温度,例如:25℃。此时,电压源112尚未施加电压于二极管芯片106,又因热平衡的缘故二极管芯片106的接面温度(junction temperature)会与热传导元件104的温度相同。之后,电压源112施加电压至二极管芯片106,以使二极管芯片106开始运作。在电压源112开始施加电压至二极管芯片106的初始期间,电流量测单元114量测二极管芯片106的瞬间启动电流,而温度量测元件118量测热传导元件104的温度为一第一温度。在本发明一实施例中,倘若二极管芯片106是以交流电驱动,则电流量测单元114所量测二极管芯片106的瞬间启动电流会等于流经二极管芯片106的电流的第一个正半波的均方根值。换言之,上述的瞬间启动电流为均方根电流。因此时二极管芯片106未受到热效应的影响,故瞬间启动电流为二极管芯片106的接面温度为第一温度时所对应的电流值。In the process of measuring the diode chip 106 , the aforementioned temperature control module is used to control the temperature of the substrate of the diode chip 106 and the temperature of the heat conduction element 104 to a stable temperature, for example, 25° C. At this time, the voltage source 112 has not yet applied a voltage to the diode chip 106 , and the junction temperature of the diode chip 106 will be the same as the temperature of the heat conduction element 104 due to thermal balance. Afterwards, the voltage source 112 applies a voltage to the diode chip 106 to make the diode chip 106 start to operate. During the initial period when the voltage source 112 starts to apply the voltage to the diode chip 106 , the current measurement unit 114 measures the instantaneous starting current of the diode chip 106 , and the temperature measurement element 118 measures the temperature of the heat conduction element 104 as a first temperature. In one embodiment of the present invention, if the diode chip 106 is driven by alternating current, the instantaneous starting current of the diode chip 106 measured by the current measuring unit 114 will be equal to the first positive half-wave of the current flowing through the diode chip 106 RMS value. In other words, the above-mentioned instantaneous starting current is the root mean square current. Therefore, the diode chip 106 is not affected by the thermal effect, so the instantaneous start-up current is the corresponding current value when the junction temperature of the diode chip 106 is the first temperature.

请参考图2和图3,其中图2是电压源112尚未施加电压至二极管芯片106时流经二极管芯片106的电流与时间的关系图,而图3是电压源112开始施加电压至二极管芯片106时流经二极管芯片106的电流与时间的关系图。其中,如图2所示,当电压源112尚未施加至二极管芯片106时,所对应的电流值为零。另如图三所示,当电流量测单元114量测二极管芯片106的瞬间启动电流时,其会依据t1至t2期间的所侦测到的二极管芯片106的电流值,计算出二极管芯片106的均方根电流,而所得到的均方根电流即为二极管芯片106的瞬间启动电流。此外,在本发明一实施中,倘若二极管芯片106是以直流电压驱动,则电流量测单元114所侦测到的电流波形将不会如图3所示,在此情况下,则可依据电压源112开始施加至二极管芯片106后的一预设时间间隔,所量测到的二极管芯片106的电流,来计算上述的瞬间启动电流。其中,上述的预设时间间隔例如小于毫秒等级。Please refer to FIG. 2 and FIG. 3 , wherein FIG. 2 is a graph showing the relationship between the current flowing through the diode chip 106 and time when the voltage source 112 has not yet applied a voltage to the diode chip 106 , and FIG. 3 is a graph showing the voltage source 112 starting to apply voltage to the diode chip 106. The relationship between the current flowing through the diode chip 106 and time is shown in FIG. Wherein, as shown in FIG. 2 , when the voltage source 112 is not applied to the diode chip 106 , the corresponding current value is zero. As shown in FIG. 3, when the current measurement unit 114 measures the instantaneous start-up current of the diode chip 106, it will calculate the diode chip current value according to the detected current value of the diode chip 106 during the period from t1 to t2 . 106 root mean square current, and the obtained root mean square current is the instantaneous starting current of the diode chip 106 . In addition, in an implementation of the present invention, if the diode chip 106 is driven by a DC voltage, the current waveform detected by the current measurement unit 114 will not be as shown in FIG. The current of the diode chip 106 is measured for a preset time interval after the source 112 starts to apply to the diode chip 106 to calculate the above-mentioned instantaneous start-up current. Wherein, the above-mentioned preset time interval is, for example, less than a millisecond level.

在电压施加在二极管芯片106后,因耗能的缘故,二极管芯片106的温度会逐渐升高。又因二极管芯片106的温度升高的缘故,二极管芯片106的电流也会增大。为量测二极管芯片106的特性,在电压施加在二极管芯片106后,上述的温度控制模块开始控制热传导元件104的温度,直到电流量测单元114所量测到的二极管芯片106的电流等于上述的瞬间启动电流为止。此外,当热传导元件104的温度被控制后,倘若电流量测单元114所量测到二极管芯片106的电流等于上述的瞬间启动电流,则借由温度量测元件118量测此时的热传导元件104的温度为一第二温度。值得注意的,倘若二极管芯片106是以交流电压驱动,则电流量测单元114所量测到的二极管芯片106的电流亦为其均方根电流。After the voltage is applied to the diode chip 106, the temperature of the diode chip 106 will gradually increase due to energy consumption. And because the temperature of the diode chip 106 rises, the current of the diode chip 106 also increases. To measure the characteristics of the diode chip 106, after the voltage is applied to the diode chip 106, the above-mentioned temperature control module starts to control the temperature of the heat conduction element 104 until the current of the diode chip 106 measured by the current measurement unit 114 is equal to the above-mentioned Instantaneously start the current. In addition, after the temperature of the heat conduction element 104 is controlled, if the current of the diode chip 106 measured by the current measurement unit 114 is equal to the above-mentioned instantaneous starting current, the temperature of the heat conduction element 104 at this time is measured by the temperature measurement element 118 The temperature is a second temperature. It should be noted that if the diode chip 106 is driven by an AC voltage, the current of the diode chip 106 measured by the current measuring unit 114 is also the RMS current.

请参考图4,图4是当温度控制模块控制热传导元件104的温度时,二极管芯片106的电流与时间的关系图。在此一实施中,电流量测单元114所量测到的二极管芯片106的瞬间启动电流为27.05732mA,而因为热效应的缘故,二极管芯片106的电流提升到约28mA。之后,温度控制模块开始调降热传导元件104的温度。因热传导元件104的温度的下降,二极管芯片106的接面温度也会下降,进而使得二极管芯片106的电流也跟着下降。当热传导元件104的温度下降之后,倘若电流量测单元114所量测到的二极管芯片106的电流等于上述的瞬间启动电流,则温度量测元件118此时所量测到的热传导元件104的温度即为上述的第二温度。以图4为例,在温度控制模块开始调降热传导元件104的温度后的500秒,二极管芯片106的电流即等于二极管芯片106的瞬间启动电流,而此时温度量测元件118所量测到的温度即为上述的第二温度。Please refer to FIG. 4 . FIG. 4 is a diagram showing the relationship between the current of the diode chip 106 and time when the temperature control module controls the temperature of the heat conduction element 104 . In this implementation, the instantaneous start-up current of the diode chip 106 measured by the current measuring unit 114 is 27.05732 mA, and due to the thermal effect, the current of the diode chip 106 increases to about 28 mA. Afterwards, the temperature control module starts to lower the temperature of the heat conduction element 104 . Due to the decrease of the temperature of the heat conduction element 104 , the junction temperature of the diode chip 106 also decreases, and the current of the diode chip 106 also decreases accordingly. After the temperature of the heat conduction element 104 drops, if the current of the diode chip 106 measured by the current measurement unit 114 is equal to the above-mentioned instantaneous starting current, the temperature of the heat conduction element 104 measured by the temperature measurement element 118 at this time will That is, the above-mentioned second temperature. Taking FIG. 4 as an example, 500 seconds after the temperature control module starts to lower the temperature of the heat conduction element 104, the current of the diode chip 106 is equal to the instantaneous start-up current of the diode chip 106, and at this time the temperature measured by the temperature measuring element 118 is The temperature is the above-mentioned second temperature.

在本发明一实施例中,电流量测单元114会计算二极管芯片106在被施加电压时的一实功率(Real Power),若二极管芯片106的实功率以Preal表示,则实功率Preal可以下述方程式表示:In one embodiment of the present invention, the current measurement unit 114 will calculate a real power (Real Power) of the diode chip 106 when a voltage is applied. If the real power of the diode chip 106 is represented by P real , the real power P real can be The following equation expresses:

PP realreal == ∫∫ 00 TT VV (( tt )) ×× II (( tt )) TT dtdt == PP apparentapparently ×× PFPF -- -- -- (( 11 ))

Papparent=Vrms×Irms                  (2)P apparent = V rms × I rms (2)

其中,V(t)为在时间点t施加于二极管芯片106的电压值;Wherein, V(t) is the voltage value applied to the diode chip 106 at the time point t;

I(t)为在时间点t流经二极管芯片106的电流值;I(t) is the current value flowing through the diode chip 106 at time point t;

T为电流电压取样周期,而在本发明一实施例中,倘若二极管芯片106是由交流电压所驱动,则T为该交流电压的周期;T is the current and voltage sampling cycle, and in one embodiment of the present invention, if the diode chip 106 is driven by an AC voltage, then T is the cycle of the AC voltage;

Papparent为二极管芯片106的视在功率;P apparent is the apparent power of the diode chip 106;

Vrms为二极管芯片106的均方根电压值;V rms is the root mean square voltage value of the diode chip 106;

Irms为二极管芯片106的均方根电流值;I rms is the root mean square current value of the diode chip 106;

PF为二极管芯片106的功率因子(Power Factor)。PF is the power factor (Power Factor) of the diode chip 106.

之后,量测装置100的一计算电路(未图标)或上述的电流量测单元114会将上述的第一温度减去上述的第二温度,以求得第一温度与第二温度之间的温度差。举例来说,倘若上述的第一温度为TJ,上述的第二温度为TC,而上述的温度差为ΔT,则:Afterwards, a calculation circuit (not shown) of the measurement device 100 or the above-mentioned current measurement unit 114 will subtract the above-mentioned second temperature from the above-mentioned first temperature to obtain the difference between the first temperature and the second temperature. Temperature difference. For example, if the above-mentioned first temperature is T J , the above-mentioned second temperature is T C , and the above-mentioned temperature difference is ΔT, then:

ΔT=TJ-TC                        (3)ΔT=T J -T C (3)

之后,上述的计算电路或电流量测单元114将温度差ΔT除以实功率Preal,以求得二极管芯片106的一热阻值。假设二极管芯片106的热阻值等于RJC,则:Afterwards, the calculation circuit or the current measurement unit 114 divides the temperature difference ΔT by the real power P real to obtain a thermal resistance value of the diode chip 106 . Assuming that the thermal resistance of the diode chip 106 is equal to R JC , then:

RR JCJC == ΔTΔT PP realreal == TT JJ -- TT CC PP realreal -- -- -- (( 44 ))

图5是依据本发明另一实施例的量测装置500的示意图。参阅图5,本实施例的基本结构仍与图1的结构相似,但是隔热盖108可以改变为与积分球258与热传导元件104组装在一起,例如利用芯片固定结构来固定二极管芯片,其也可以防止积分球258的漏光。在热传导元件104下方的温度控制单元,例如包含有温度控制元件102以及散热模块101。如此热传导元件104可以快速与温度控制元件102达到相同温度。另外散热模块101配合温度控制元件102一起操作,达到温度的变化控制。另外二极管芯片的电流例如可以借由电源电表112提供。电源电表112同时读出二极管的电压值。另外也可以再增加数据读取卡114,读取更准确的电压值。此外,温度控制器110除了可以控制温度控制元件102的温度以外,也可以同时控制另一个温度控制元件266以对积分球258做温度控制。温度控制元件266也配合散热模块264一起操作。FIG. 5 is a schematic diagram of a measuring device 500 according to another embodiment of the present invention. Referring to Fig. 5, the basic structure of the present embodiment is still similar to that of Fig. 1, but the heat insulating cover 108 can be changed to be assembled with the integrating sphere 258 and the heat conduction element 104, such as utilizing a chip fixing structure to fix the diode chip, which also Light leakage from the integrating sphere 258 can be prevented. The temperature control unit below the heat conduction element 104 includes, for example, the temperature control element 102 and the heat dissipation module 101 . In this way, the heat conduction element 104 can quickly reach the same temperature as the temperature control element 102 . In addition, the heat dissipation module 101 operates together with the temperature control element 102 to achieve temperature change control. In addition, the current of the diode chip can be provided by the power meter 112 , for example. The power meter 112 reads out the voltage value of the diode at the same time. In addition, a data reading card 114 can also be added to read a more accurate voltage value. In addition, besides controlling the temperature of the temperature control element 102 , the temperature controller 110 can also simultaneously control another temperature control element 266 to control the temperature of the integrating sphere 258 . The temperature control element 266 also operates in conjunction with the heat dissipation module 264 .

本实施例可以快速安装二极管芯片并提供电源,无须焊接导出线。再把积分球设计成可加热的球体,即可达到控制热传导元件操作温度与控制环境温度,进而得到光学特性与环境温度(或热传导元件操作温度)的关系。This embodiment can quickly install the diode chip and provide power without soldering the lead-out wires. Then the integrating sphere is designed as a heatable sphere to control the operating temperature of the heat conduction element and the ambient temperature, and then obtain the relationship between the optical characteristics and the ambient temperature (or the operating temperature of the heat conduction element).

积分球的作用,例如以散射发光二极管芯片发出的光,并积分加总起来得其光学特性,如此允许本发明也可以同时量测光学特性与热特性的功能。例如当输入为实际输入电流时,做光学特性量测;当输入微小电流时,做芯片温度与热阻量测。积分球,可以设计为有恒温器特性的功能,使此装置能做环境温度的控制,以观测发光二极管的光学特性与环境温度的关系。The function of the integrating sphere is, for example, to scatter the light emitted by the light-emitting diode chip and integrate and add up its optical properties, which allows the present invention to simultaneously measure the optical properties and thermal properties. For example, when the input is the actual input current, the optical characteristics are measured; when the input is a small current, the chip temperature and thermal resistance are measured. The integrating sphere can be designed to have the function of a thermostat, so that the device can control the ambient temperature to observe the relationship between the optical characteristics of the light-emitting diode and the ambient temperature.

当然,本发明还可有其它多种实施例,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员当可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明所附的权利要求的保护范围。Certainly, the present invention also can have other multiple embodiments, without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding changes and deformations according to the present invention, but these corresponding Changes and deformations should belong to the scope of protection of the appended claims of the present invention.

Claims (10)

1. the method for measurement of a diode chip for backlight unit, is characterized in that, comprising:
This diode chip for backlight unit is arranged on a heat-conduction component;
One voltage is applied to this diode chip for backlight unit, and by the starting current in a flash of this diode chip for backlight unit of current measurement unit measuring, and is one first temperature by the temperature that a measuring temp element measures this heat-conduction component;
After this voltage was applied to this diode chip for backlight unit, beginning was controlled the temperature of this heat-conduction component, until the electric current of this current measurement this diode chip for backlight unit that the unit measures equals this instant starting currents by a temperature control modules; And
After the temperature of controlling this heat-conduction component, if the electric current of this current measurement this diode chip for backlight unit that the unit measures equals this instant starting currents, the temperature that measures this heat-conduction component by this measuring temp element is one second temperature.
2. the method for measurement of diode chip for backlight unit according to claim 1, is characterized in that, more comprises:
Calculate the real power of this diode chip for backlight unit when applying this voltage;
This first temperature is deducted this second temperature, in the hope of the temperature difference between this first temperature and this second temperature; And
With this temperature difference divided by this real power, in the hope of a thermal resistance value of this diode chip for backlight unit.
3. the method for measurement of diode chip for backlight unit according to claim 1, is characterized in that, this voltage is alternating voltage, and the electric current of this diode chip for backlight unit that is measured and this instant starting currents are rms current.
4. the method for measurement of diode chip for backlight unit according to claim 1, is characterized in that, this voltage is DC voltage.
5. the method for measurement of diode chip for backlight unit according to claim 1, is characterized in that, this diode chip for backlight unit has at least one light emitting diode.
6. the measuring equipment of a diode chip for backlight unit, is characterized in that, comprising:
One heat-conduction component is used for arranging this diode chip for backlight unit;
One voltage source is used for a voltage is applied to this diode chip for backlight unit;
One current measurement unit is used for measuring the electric current of this diode chip for backlight unit when this voltage source applies this voltage at this diode chip for backlight unit;
One measuring temp element is for the temperature that measures this heat-conduction component; And
One temperature control modules is for the temperature of controlling this heat-conduction component;
Wherein when this voltage source begins to apply this voltage at this diode chip for backlight unit, the starting current in a flash of this this diode chip for backlight unit of current measurement unit measuring, and the temperature that this measuring temp element measures this heat-conduction component is one first temperature;
Wherein after this voltage is applied to this diode chip for backlight unit, this temperature control modules begins the temperature of this heat-conduction component is controlled to one second temperature, so that the electric current of this current measurement this diode chip for backlight unit that the unit measures equals this instant starting currents, and this second temperature is not equal to this first temperature.
7. the measuring equipment of diode chip for backlight unit according to claim 6, it is characterized in that, this current measurement unit calculates the real power of this diode chip for backlight unit when applying this voltage, this first temperature is deducted this second temperature in the hope of the temperature difference between this first temperature and this second temperature, and with this temperature difference divided by the thermal resistance value of this real power in the hope of this diode chip for backlight unit.
8. the method for measurement of diode chip for backlight unit according to claim 6, is characterized in that, this voltage is alternating voltage, and the electric current of this diode chip for backlight unit that is measured and this instant starting currents are rms current.
9. the method for measurement of diode chip for backlight unit according to claim 6, is characterized in that, this voltage is DC voltage.
10. the method for measurement of diode chip for backlight unit according to claim 6, is characterized in that, this diode chip for backlight unit has at least one light emitting diode.
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CN103630820A (en) * 2013-12-03 2014-03-12 黑龙江省计量科学研究院 High-power LED heat resistance measuring device and method of measuring high-power LED heat resistance thereby
CN104459506A (en) * 2014-11-27 2015-03-25 深圳市华测检测技术股份有限公司 Multipath detection system for LED chip
CN104459507A (en) * 2014-11-27 2015-03-25 深圳市华测检测技术股份有限公司 Multi-channel detecting system for detecting optical performance of LED chip
CN104459568A (en) * 2014-11-27 2015-03-25 深圳市华测检测技术股份有限公司 LED chip detection and analysis system
CN107843762B (en) * 2017-12-01 2023-08-15 北京华峰测控技术有限公司 Measuring circuit and method for on-state voltage drop of wafer die
CN113494968B (en) * 2020-03-19 2022-11-25 长鑫存储技术有限公司 Temperature measurement and temperature calibration method and temperature measurement system
CN113496911A (en) 2020-03-19 2021-10-12 长鑫存储技术有限公司 Temperature calibration method for semiconductor machine
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