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CN102218441B - Solid-liquid separation device and method for kitchen waste - Google Patents

Solid-liquid separation device and method for kitchen waste Download PDF

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Publication number
CN102218441B
CN102218441B CN 201110121536 CN201110121536A CN102218441B CN 102218441 B CN102218441 B CN 102218441B CN 201110121536 CN201110121536 CN 201110121536 CN 201110121536 A CN201110121536 A CN 201110121536A CN 102218441 B CN102218441 B CN 102218441B
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liquid separation
storage tank
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CN102218441A (en
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李海军
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Zhongshan Taidea Technology Co ltd
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Zhongshan Taidea Technology Co ltd
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Abstract

The invention discloses a solid-liquid separation device and a solid-liquid separation method for kitchen waste, and the solid-liquid separation device comprises a feed inlet, a discharge outlet and a solid-liquid separation mechanism arranged between the feed inlet and the discharge outlet, wherein the solid-liquid separation mechanism further comprises a gear crushing component, an extrusion screw component, a driving mechanism, a first filter screen component, a second filter screen component and a rolling component, the driving mechanism drives the gear crushing component, the extrusion screw component and the rolling component, the kitchen waste enters from the feed inlet and is subjected to three solid-liquid separation through two passages, and the solid-liquid waste is respectively discharged from the discharge outlet.

Description

A kind of equipment for separating liquid from solid of changing food waste and method
[technical field]
The invention belongs to the changing food waste processing technology field, particularly a kind of equipment for separating liquid from solid of changing food waste and method.
[technical background]
Be accompanied by the sustained and rapid development of national economy and the surge of population in recent years, the raising of the level of consumption, the catering industry of China develops rapidly, the output of China's changing food waste is increasing, show according to the National Environmental communique, calendar year 2001, the changing food waste amount of clearing was 4,041 ten thousand~5,388 ten thousand tons, accounted for more than 4 one-tenth of domestic waste.And As time goes on its generation will be increasing.Changing food waste mainly comprises rice and flours food residues, meat bone, fish-bone, animal and plant fat, vegetables residue etc., from chemical composition, wherein contain a large amount of starch, water, protein, cellulose, pigment, grease and inorganic salts etc.Protein wherein and grease have bigger Economic Application and are worth, but their easy putrid and deteriorated generation stink stores and the utilization comparatively difficulty that becomes and make.The moisture content of changing food waste is generally higher, and this gives to collect transportation and store and brings suitable trouble.Usually contain relatively large grease and salt in the changing food waste and adhere to also corrosion device of device surface easily, be difficult for separating well.The method of existing processing changing food waste is mainly and adopts methods such as feedization, fertilizerization, biodiesel technology with its recycling after the changing food waste that will disperse is collected centralized collection both at home and abroad, has produced above-described problem thus.Feed processing and changing food waste are one of processing methods that has most now value of exploiting and utilizing value, the feed that changing food waste generates after the feed processing is raiseeed as fowl, aquatic products, the good feed of earthworm etc. is used, and will produce good economic benefit, but the method is because changing food waste itself is easily degenerated rotten, the source disperses, the composition instability, problems such as the quality control difficulty is big and limited its extensive use, therefore research becomes relatively the key link of changing food waste into resources processing from the quality of the control of changing food waste source and changing food waste, and this The Application of Technology is made significant contribution with resource and the utilization of changing food waste.
[summary of the invention]
The objective of the invention is to: the deficiency on the above-mentioned existing changing food waste treatment technology, provide a kind of simple in structure, good effect of separating solid from liquid is convenient to the device and method of the changing food waste Separation of Solid and Liquid of changing food waste recycling.
The object of the present invention is achieved like this:
A kind of equipment for separating liquid from solid of changing food waste, comprise charging aperture, discharging opening and be located at Separation of Solid and Liquid mechanism between this charging aperture and the discharging opening, described charging aperture further comprises liquid feed mouth and solid-state charging aperture, described discharging opening further comprises the solid discharging opening, first liquid outlet opening and second liquid outlet opening, described Separation of Solid and Liquid mechanism further comprises gear crushing assembly, the extruding screw assembly, driving mechanism, first net-filter assembly, second net-filter assembly and roll extrusion assembly, described driving mechanism drives described gear crushing assembly, extruding screw assembly and roll extrusion assembly, described equipment for separating liquid from solid comprises first path and alternate path, this first path is begun by the liquid feed mouth, in turn by first net-filter assembly, extruding screw assembly back segment and second net-filter assembly are communicated with first liquid outlet opening, and this liquid feed mouth is communicated with at the first net-filter assembly front end with described solid-state charging aperture; Described alternate path is begun by solid-state charging aperture, is communicated with described solid discharging opening and second liquid outlet opening through gear crushing assembly, extruding screw assembly and roll extrusion assembly in turn.
Gear crushing assembly refers to two mutual interlocks of the gear that differs in size, and two gears are longer along axis direction, and wherein gear wheel is connected with driving mechanism.Under power source drives gear wheel in the counterclockwise direction the rotation driving pinion counter-rotation form the linking district of a sealing, changing food waste is pressed into the linking district of sealing under the promotion of gear sawtooth, and then quilt is rolled fragmentation, moisture is squeezed out simultaneously, and changing food waste falls into screw extrusion device in the lump.
The extruding screw assembly comprises screw rod that a stainless steel is made and one supporting sleeve and motor power source with it, and screw rod is designed to the folded spiral shell structure of taper.This structure is rotated promotion changing food waste solid along clockwise direction under the drive of motor mobile forward, the changing food waste solid is more and more littler thereupon because of the outlet of the more and more littler motion forward of folded spiral shell diameter in the process of motion forward, thereby the changing food waste solid can be subjected to the common extruding of sleeve and screw rod and deviates from moisture and form fine and close solid in the process of motion, under the motive force of folded spiral shell, move to outlet simultaneously, finally be pushed out sleeve and enter receiving system.
As the improvement of technique scheme, further technical scheme of the present invention is as follows:
Further, above-mentioned solid discharging opening is communicated in a storage tank, and above-mentioned first liquid outlet opening and second liquid outlet opening are communicated in a fluid reservoir.
Fluid reservoir is used for collecting isolated liquid in order to recycling.
Further, above-mentioned storage tank is provided with an ozone generating-device.
The ozone fresh-keeping technology is an emerging fresh-keeping technology of foodstuff such as fruit that is usually used in, and it has utilized the strong oxidizing property of ozone and has easily decomposed and the characteristic of noresidue.Ozone is human known second strong oxidizer that is only second to oxygen, ozone has very high energy, so it is very unstable, molecular structure changes easily at normal temperatures and pressures, be decomposed into oxygen (O2) and single oxygen atom voluntarily, have the very activity of high energy, under finite concentration, microorganisms such as bacterial virus are had stronger oxidation.Ozone can directly be had an effect with bacterium, virus, destroy in its body DNA RNA macromolecule polyalcohols such as protein, lipid and polysaccharide, metabolism and the reproductive process of destruction bacterium.The ozone fresh-keeping method for disinfection and sterilization is compared outstanding advantages such as having efficient, high cleaning, high economy, high convenience with conventional method.The unnecessary single oxygen atom (O) that produces in the ozone oxidation process can be combined into oxygen molecule (O2) and therefore not have any residue after 30 minutes, solved the secondary pollution problem that conventional preservation method produces.Saved the cleaning again after sterilization finishes simultaneously, can carry out automation control easily, along with the extensive use of ozone generation technology, its economy is also apparent simultaneously.
Further, above-mentioned storage tank is provided with a microwave generating apparatus.
The microwave sterilization technology is to follow this microwave heating technique development and a next emerging technology, because microwave has strong penetrating power, has strong fuel factor simultaneously especially for more apparent its power of the food of high-moisture percentage, therefore utilizing microwave that food is carried out its rotten cycle of heat sterilization-control is unusual efficient ways, microwave is by the high band electromagnetic wave of the microwave generator emission that is called magnetron, has electromagnetic general characteristic.The heating using microwave frequency of using always both at home and abroad is 915MHZ and 2450MHZ at present, microwave sterilization is fuel factor and the coefficient result of biological effect who has utilized electromagnetic field, for the water-bearing media as food, hydrone wherein is polar molecule, it is under fast-changing high frequency magnetic field effect, and polarity orientation changes and changes along with external electric field.Material is heated up, and microwave electric field can change the Potential distribution of cell membrane section simultaneously, influences electronics and the ion concentration of cell membrane electronics on every side.Thereby change the transparent performance of cell membrane, the eucaryotic cell structure function gets muddled, and growing is suppressed.The fuel factor of microwave causes protein denaturation simultaneously.Under both actings in conjunction, bacterium and viral growth are subjected to strongly fragrant system and death, but so the heating using microwave sterilization technology have advantages such as firing rate is fast, the fast automation control of sterilization speed.Can effectively solve changing food waste problem apt to deteriorate in storage process, for follow-up recycling provides effective prerequisite.
Further, the first above-mentioned net-filter assembly is horizontal by the miter angle setting, and the end that the first above-mentioned net-filter assembly is lower is communicated with described solid-state charging aperture.
First net-filter assembly is to make the solid-state changing food waste after the filtration to enter alternate path by the connected entrance of first path and alternate path smoothly horizontal by the purpose of miter angle setting, carries out the handling process of solid-state changing food waste.
Further, the first above-mentioned net-filter assembly is oblique double-deck draining net.
A kind of solid-liquid separating method of changing food waste, described method has been used the equipment for separating liquid from solid of above-mentioned a kind of changing food waste, and described method comprises the steps:
A, solid and the liquid of changing food waste are put into solid-state charging aperture and liquid feed mouth respectively, liquid changing food waste enters fluid reservoir after filtering through first net-filter assembly, and the solid-state part after the filtration enters alternate path;
B, starter receiver crushing assembly and extruding screw assembly, enter the extruding screw assembly after solid-state changing food waste is pulverized through gear crushing assembly and be compressed into cylindric solid content, the liquid part that squeezes out filters the back by second net-filter assembly and enters fluid reservoir by first liquid outlet opening;
C, startup roll extrusion assembly, the cylindric solid content process roll extrusion assembly after the compression of extruding screw assembly isolated liquid again enters fluid reservoir through second liquid outlet opening, and isolated solid enters storage tank;
D, start ozone generating-device and microwave generating apparatus, make that ozone concentration remains on suitable concn in the storage tank, simultaneously according to the difference of weather conditions with the control of heating using microwave sterilization time at OK range, the cycle of operation is carried out automation control.
Further, above-mentioned driving mechanism is motor, and in step b, its rotating speed is 50~100 rev/mins, and in step c, its rotating speed is 30~80 rev/mins.
Further, the ozone of above-mentioned ozone generating-device output makes the ozone concentration in the storage tank remain on 0.2~0.3mg/m 3
Further, in steps d, microwave heating time is controlled at 15~30min, is about 10 hours heating cycle.
The invention has the beneficial effects as follows: integrated application of the present invention environmental project, machine-building, Environmental Chemistry, the frontier theory of physical chemistry, Electronics in Electrical Engineering and new and high technology and with its fusion application in the changing food waste process field, have simple in structure, good effect of separating solid from liquid is convenient to beneficial effects such as changing food waste recycling.
[description of drawings]
Accompanying drawing is structural representation of the present invention.
[specific embodiment]
Below in conjunction with drawings and the specific embodiments, the present invention is described in more detail, should be appreciated that embodiment described herein only is used for explaining the present invention, and be not used in restriction the present invention.
As shown in drawings, the equipment for separating liquid from solid of the described a kind of changing food waste of present embodiment, comprise charging aperture, discharging opening and be located at Separation of Solid and Liquid mechanism between this charging aperture and the discharging opening, described charging aperture further comprises liquid feed mouth 1 and solid-state charging aperture 2, described discharging opening further comprises solid discharging opening 14, first liquid outlet opening 15 and second liquid outlet opening 16, described Separation of Solid and Liquid mechanism further comprises gear crushing assembly 4, extruding screw assembly 5, driving mechanism, first net-filter assembly 3, second net-filter assembly 6 and roll extrusion assembly 7, the driving mechanism of present embodiment is made up of motor 12 and interlock gear 11, this driving mechanism drives described gear crushing assembly 4, extruding screw assembly 5 and roll extrusion assembly 7, described equipment for separating liquid from solid comprises first path and alternate path, this first path is by 1 beginning of liquid feed mouth, in turn by first net-filter assembly 3, extruding screw assembly 5 back segments and second net-filter assembly 6 are communicated with first liquid outlet opening 15, and this liquid feed mouth 1 is communicated with at first net-filter assembly, 3 front ends with described solid-state charging aperture 2; Described alternate path is communicated with described solid discharging opening 14 and second liquid outlet opening 16 through gear crushing assembly 4, extruding screw assembly 5 and roll extrusion assembly 7 in turn by solid-state charging aperture 2 beginnings.
The solid discharging opening 14 of present embodiment is communicated in a storage tank 8, the first liquid outlet openings 15 and second liquid outlet opening 16 is communicated in a fluid reservoir 13.
The storage tank 8 of present embodiment is provided with an ozone generating-device 9 and a microwave generating apparatus 10.
First net-filter assembly 3 of present embodiment is horizontal by the miter angle setting, and first net-filter assembly, 3 lower ends are communicated with described solid-state charging aperture 2.
First net-filter assembly 3 of present embodiment is oblique double-deck draining net.
The solid-liquid separating method of a kind of changing food waste of present embodiment has used the equipment for separating liquid from solid of above-mentioned a kind of changing food waste, and this method comprises the steps:
A, solid and the liquid of changing food waste are put into solid-state charging aperture 1 and liquid feed mouth 2 respectively, liquid changing food waste enters fluid reservoir 13 after filtering through first net-filter assembly 3, and the solid-state part after the filtration enters alternate path;
B, starter receiver crushing assembly 4 and extruding screw assembly 5, enter extruding screw assembly 5 after solid-state changing food waste is pulverized through gear crushing assembly 4 and be compressed into cylindric solid content, the liquid part that squeezes out filters the back by second net-filter assembly 6 and enters fluid reservoir 13 by first liquid outlet opening 15;
C, startup roll extrusion assembly 7, the cylindric solid content process roll extrusion assembly 7 after 5 compressions of extruding screw assembly isolated liquid again enters fluid reservoir 13 through second liquid outlet opening 16, and isolated solid enters storage tank 8;
D, start ozone generating-device 9 and microwave generating apparatus 10, make that ozone concentration remains on suitable concn in the storage tank 8, simultaneously according to the difference of weather conditions with the control of heating using microwave sterilization time at OK range, the cycle of operation is carried out automation control.
The driving mechanism of present embodiment is motor, and in step b, its rotating speed is 50~100 rev/mins, and in step c, its rotating speed is 30~80 rev/mins.
The ozone of ozone generating-device 9 outputs of present embodiment makes the ozone concentration in the storage tank 8 remain on 0.2~0.3mg/m 3
In steps d, microwave heating time is controlled at 15~30min, is about 10 hours heating cycle.
Below lift two examples effect of the present invention is described, but claim scope of the present invention is not limited only to this.
Example 1: the changing food waste source is certain hotel, and the changing food waste principal component is leftovers, meat bone, fish-bone, waste oil and vegetables residue.Moisture content is 80% (except liquid rubbish such as soup), during through the changing food waste equipment for separating liquid from solid, and power-on, it is 50 rev/mins that gear crushing assembly rotating speed is set.Extruding screw assembly rotating speed is 30 rev/mins.The last moisture content that obtains in storage tank is 40 percent gluey changing food waste solid content.Open microwave generating apparatus, stop heating behind the adjusting firepower heating 15min, opened every 10 hours and once carry out automation control.Open ozone generating-device, treat that ozone liquid is 3~5mg/m in the storage tank 3Shi Zidong stops ozone generator and automatically opened every 12 hours and stop control periodically automatically.Changing food waste can be preserved more than 10 days in storage tank and never degenerate thus.
Example 2: the changing food waste source is certain dining room, and the changing food waste principal component is leftovers, meat bone, fish-bone, waste oil and vegetables residue.Moisture content reaches 95% (except liquid rubbish such as soup), during through the changing food waste equipment for separating liquid from solid, and power-on, it is 50 rev/mins that gear crushing assembly rotating speed is set.Extruding screw assembly rotating speed is 30 rev/mins.The last moisture content that obtains in storage tank is 43% gluey changing food waste solid content.Open microwave generating apparatus, stop heating behind the adjusting firepower heating 15min, opened again automatically every 10 hours.Automatically open ozone generating-device, treat that ozone concentration is 3~5mg/m in the storage tank 3Shi Zidong stops.Ozone generator was opened automatically every 12 hours and is stopped, control periodically automatically.This changing food waste can be preserved in storage tank about 10 days and never degenerate thus.
Above-described embodiment is preferred embodiment of the present invention, if to these modifications of the present invention and modification, belong within the scope of claim of the present invention and equivalent technologies, then the present invention also be intended to comprise these change and modification interior.
Obviously, those skilled in the art can carry out various changes and modification to the present invention and not break away from the spirit and scope of the present invention.Like this, if of the present invention these are revised and modification belongs within the scope of claim of the present invention and equivalent technologies, then the present invention also is intended to comprise these changes and modification interior.

Claims (10)

1.一种餐厨垃圾的固液分离装置,包括进料口、出料口以及设于该进料口和出料口之间的固液分离机构,其特征在于:所述的进料口进一步包括液态进料口和固态进料口,所述的出料口进一步包括固体出料口,第一液体出料口和第二液体出料口,所述的固液分离机构进一步包括齿轮压碎组件、挤压螺杆组件、驱动机构、第一滤网组件、第二滤网组件以及滚压组件,所述的驱动机构驱动所述的齿轮压碎组件、挤压螺杆组件和滚压组件,所述的固液分离装置包括第一通路和第二通路,该第一通路由液态进料口开始,顺次通过第一滤网组件、挤压螺杆组件后段及第二滤网组件与第一液体出料口连通,该液态进料口与所述的固态进料口在第一滤网组件前端连通;所述的第二通路由固态进料口开始,顺次经过齿轮压碎组件、挤压螺杆组件和滚压组件与所述的固体出料口及第二液体出料口连通。1. A solid-liquid separation device for kitchen waste, comprising a feed inlet, a discharge outlet and a solid-liquid separation mechanism arranged between the feed inlet and the discharge outlet, characterized in that: the feed inlet It further includes a liquid feed port and a solid feed port, the discharge port further includes a solid discharge port, a first liquid discharge port and a second liquid discharge port, and the solid-liquid separation mechanism further includes a gear press A crushing assembly, an extrusion screw assembly, a driving mechanism, a first filter screen assembly, a second screen assembly and a rolling assembly, the driving mechanism drives the gear crushing assembly, the extrusion screw assembly and the rolling assembly, The solid-liquid separation device includes a first passage and a second passage. The first passage starts from the liquid feed inlet and passes through the first filter screen assembly, the rear section of the extrusion screw assembly, the second screen assembly and the second filter screen assembly. A liquid outlet is connected, and the liquid feed port is connected with the solid feed port at the front end of the first filter screen assembly; the second path starts from the solid feed port and passes through the gear crushing assembly, The extruding screw assembly and the rolling assembly are in communication with the solid discharge port and the second liquid discharge port. 2.根据权利要求1所述的一种餐厨垃圾的固液分离装置,其特征在于:所述的固体出料口连通于一储料罐,所述的第一液体出料口和第二液体出料口连通于一储液罐。2. A solid-liquid separation device for kitchen waste according to claim 1, characterized in that: said solid outlet is connected to a storage tank, said first liquid outlet and second The liquid outlet is connected to a liquid storage tank. 3.根据权利要求2所述的一种餐厨垃圾的固液分离装置,其特征在于:所述的储料罐设置有一臭氧发生装置。3. A solid-liquid separation device for kitchen waste according to claim 2, characterized in that: said storage tank is provided with an ozone generator. 4.根据权利要求2所述的一种餐厨垃圾的固液分离装置,其特征在于:所述的储料罐设置有一微波发生装置。4. A solid-liquid separation device for kitchen waste according to claim 2, characterized in that: said storage tank is provided with a microwave generating device. 5.根据权利要求1所述的一种餐厨垃圾的固液分离装置,其特征在于:所述的第一滤网组件与水平面呈45度角设置,所述的第一滤网组件较低的端面处与所述的固态进料口连通。5. A solid-liquid separation device for kitchen waste according to claim 1, characterized in that: the first filter assembly is set at an angle of 45 degrees to the horizontal plane, and the first filter assembly is lower The end face of is connected with the solid feed port. 6.根据权利要求5所述的一种餐厨垃圾的固液分离装置,其特征在于:所述的第一滤网组件是斜形双层沥水网。6 . The solid-liquid separation device for kitchen waste according to claim 5 , wherein the first filter screen assembly is an oblique double-layer drainage screen. 7 . 7.一种餐厨垃圾的固液分离方法,所述的方法使用了权利要求1-6任一项所述的一种餐厨垃圾的固液分离装置,其特征在于:所述的方法包括如下步骤:7. A method for solid-liquid separation of kitchen waste, said method uses a solid-liquid separation device for kitchen waste according to any one of claims 1-6, characterized in that said method comprises Follow the steps below: a、将餐厨垃圾的固体和液体分别放入固态进料口和液态进料口,液态餐厨垃圾经过第一滤网组件过滤后进入储液罐,过滤后的固态部分进入第二通路;a. Put the solid and liquid of the food waste into the solid feed port and the liquid feed port respectively, the liquid food waste enters the liquid storage tank after being filtered by the first filter assembly, and the filtered solid part enters the second passage; b、启动齿轮压碎组件和挤压螺杆组件,固态餐厨垃圾经过齿轮压碎组件粉碎后进入挤压螺杆组件压缩成圆柱状固形物,挤压出的液态部分通过第二滤网组件过滤后由第一液体出料口进入储液罐;b. Start the gear crushing assembly and the extrusion screw assembly. The solid food waste is crushed by the gear crushing assembly and then enters the extrusion screw assembly to be compressed into a cylindrical solid. The extruded liquid part is filtered through the second filter screen assembly Enter the liquid storage tank from the first liquid outlet; c、启动滚压组件,挤压螺杆组件压缩后的圆柱状固形物经过滚压组件再次分离出的液体经过第二液体出料口进入储液罐,分离出的固体进入储料罐;c. Start the rolling assembly, the cylindrical solid compressed by the extrusion screw assembly passes through the rolling assembly and the liquid separated again enters the liquid storage tank through the second liquid outlet, and the separated solid enters the storage tank; d、启动臭氧发生装置和微波发生装置,使储料罐中臭氧浓度保持在合适浓度,同时根据气候条件的不同将微波加热灭菌时间控制在合适范围,运行周期进行自动化控制。d. Start the ozone generating device and the microwave generating device to keep the ozone concentration in the storage tank at an appropriate concentration, and at the same time control the microwave heating and sterilization time in an appropriate range according to the different climate conditions, and automatically control the operation cycle. 8.根据权利要求7所述的一种餐厨垃圾的固液分离方法,其特征在于:所述的驱动机构是电动机,在步骤b中,其转速为50~100转/分,在步骤c中,其转速为30~80转/分。8. A solid-liquid separation method for kitchen waste according to claim 7, characterized in that: the driving mechanism is an electric motor, and in step b, its rotating speed is 50-100 rpm, and in step c Among them, the speed is 30-80 rpm. 9.根据权利要求7所述的一种餐厨垃圾的固液分离方法,其特征在于:所述的臭氧发生装置输出的臭氧使储料罐中的臭氧浓度保持在0.2~0.3mg/m39. A solid-liquid separation method for kitchen waste according to claim 7, characterized in that: the ozone output from the ozone generating device keeps the ozone concentration in the storage tank at 0.2-0.3 mg/ m3 . 10.根据权利要求7所述的一种餐厨垃圾的固液分离方法,其特征在于:在步骤d中,微波加热时间控制在15~30min,加热周期约为10小时。10. A method for solid-liquid separation of kitchen waste according to claim 7, characterized in that: in step d, the microwave heating time is controlled at 15-30 minutes, and the heating cycle is about 10 hours.
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