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CN102212161B - Dispersant for wet grinding superfine calcium carbonate and its preparation method and application - Google Patents

Dispersant for wet grinding superfine calcium carbonate and its preparation method and application Download PDF

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Publication number
CN102212161B
CN102212161B CN2011101075552A CN201110107555A CN102212161B CN 102212161 B CN102212161 B CN 102212161B CN 2011101075552 A CN2011101075552 A CN 2011101075552A CN 201110107555 A CN201110107555 A CN 201110107555A CN 102212161 B CN102212161 B CN 102212161B
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calcium carbonate
dispersant
preparation
wet grinding
oxidizing agent
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CN102212161A (en
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颜进华
李国定
李雁
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Guangdong Industry Technical College
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Guangdong Industry Technical College
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Abstract

The invention discloses a dispersant used for wet grinding of ultrafine calcium carbonate, and a preparation method and application thereof. The preparation method of the dispersant comprises the following steps of: mixing a reducing agent and a monomer mixture, and heating to 65-75 DEG C; dropwise adding an oxidant solution within 0.5-1 hour; simultaneously dropwise adding the oxidant solution and residual monomer mixture within 2-3 hours; heating to 75-85 DEG C, adding residual oxidant solution, and carrying out heat preservation for 0.5-1 hour; and cooling to 20-30 DEG C, and adjusting the pH value to 5-6 to obtain the dispersant used for wet grinding of ultrafine calcium carbonate. The dispersant provided by the invention can improve the dispersion property of ultrafine heavy calcium carbonate, and particularly reduce the viscosity of an dispersion liquid obviously; and the preparation method provided by the invention has simple process and low equipment requirement, saves energy, and facilitates application and popularization.

Description

The wet grinding calcium carbonate superfine powder is with dispersion agent and preparation method thereof and application
Technical field
The invention belongs to the papermaking material field, be specifically related to a kind of dispersion agent that is used for the wet grinding calcium carbonate superfine powder and preparation method thereof and application.
Background technology
Along with the develop rapidly of papermaking surface coating technique, to coating pigment require increasingly highly, particularly receive the recipe-imposed of European high carbon acid calcium proportioning; The particle less than 2 μ ms of the granularity of coating level calcium carbonate superfine powder before 10 years accounts for 90% of sum, 98 grades (accounting for 98%) often seeing on the market till now, even 100% all less than 2 μ m; Also require its good fluidity simultaneously; Dispersion liquid viscosity is low, and 2 μ m reach more than 95% like granularity, solid content>=75%; Initial viscosity≤250cp, degree of after-tacking≤350cp (degree of after-tacking is meant and leaves standstill the viscosity that detects behind the 1h).The producer that has, adopting full lime carbonate is pigment, and this just requires more high-quality grinding calcium carbonate, and what require that the size distribution of lime carbonate tries one's best is narrow, reaches more than 90% less than 1 μ m.So high granularity requirements and mobile requirement, calcium carbonate slurry prepare in the process must add suitable dispersion agent.
The action principle of dispersion agent is that behind the adding dispersion agent, particle surface has adsorbed polyelectrolyte.This type of polyelectrolyte is a macromole, is made up of ionogenic group unit.Through absorption dispersion agent (like ZX-I), particle has not only obtained thicker adsorption layer, has improved sterically hindered; And the skeleton heavy ion with electric density higher; Therefore its Effect of Electric Double Layer strengthens, and is used through static, steric hindrance, so viscosity reduces rapidly.Along with the carrying out of grinding; Calcium carbonate granule divides in running foul of each other with grinding medium and becomes more and more thinner; Specific surface area also increases sharply; Produced the increasing section that is not coated by polyelectrolyte, a little less than this part sterically hindered and electrostatic interaction relative thin, the coalescence of wadding a quilt with cotton easily causes viscosity and raises.This just needs constantly to replenish dispersion agent, to guarantee to have enough polyelectrolyte coated caco3 particles.In order to guarantee to grind the covered effect of later stage dispersion agent,, must develop and be different from the novel dispersant that leading portion grinds dispersion agent to the characteristic that back segment grinds to calcium carbonate granule; Characteristics are that relative molecular mass is little; A little less than the adsorptive power, to the tiny coating effect of particle also clearly, wetting action is strong than leading portion also; For the GCC particle section of a large amount of appearance, can bring into play good wetting dissemination.Have certain high-temperature stability simultaneously, along with milling time prolongs, lot of energy converts heat energy into, and the dispersion agent interaction energy was kept when the temperature of GCC slurry was raise.
Commonly used satisfy ZX-I dispersion agent that 90 grades of lime carbonate preparations require and prepare in the process and can not meet the demands, can not meet the demands even increase consumption at fine granularity dispersion liquid more, thereby dispersant special that must exploitation extra-fine grinding calcium carbonate slurry.
Summary of the invention
The shortcoming that primary and foremost purpose of the present invention is to overcome prior art provides a kind of preparation method who is used for the dispersion agent of wet grinding calcium carbonate superfine powder with not enough.
Another object of the present invention is to provide aforesaid method the prepared dispersion agent that obtains.
A purpose more of the present invention is to provide the application of above-mentioned dispersion agent, and it can be used for improving the dispersing property of superfine heavy calcium carbonate, particularly obviously reduces the viscosity of dispersion liquid.
The object of the invention is realized through following technical proposals:
A kind of wet grinding calcium carbonate superfine powder may further comprise the steps with the preparation method of dispersion agent:
(1) it is soluble in water to get oxygenant, is mixed with oxidizing agent solution; Take by weighing total amount again and be oxygenant quality 10-12 monomer mixture doubly, subsequent use;
(2) the preparation reductive agent aqueous solution adds 1/5 of monomer mixture total amount, is heated to 65-75 ℃;
(3) in step (2) reaction system, add 1/5 of oxidizing agent solution total mass, dripped in 0.5-1 hour;
(4) in step (3) reaction system 3/5 of dropping oxidizing agent solution total mass with remaining monomer mixture, drip in 2-3 hour;
(5) with step (4) reaction system heat temperature raising to 75-85 ℃, add remaining oxidizing agent solution, soaking time 0.5-1 hour;
(6) treat that step (5) reaction system is cooled to 20-30 ℃, regulate its pH value to 5~6, promptly get the wet grinding calcium carbonate superfine powder and use dispersion agent;
The mass concentration of oxygenant is 11.1-16.7% in the described oxidizing agent solution;
The mass concentration of reductive agent is 0.5-4% in the described reductive agent aqueous solution;
The consumption of the said reductive agent of step (2) is the 0.2-4% of monomer total mass;
Described oxygenant is a kind of in ydrogen peroxide 50, ammonium persulphate or the Potassium Persulphate;
Described reductive agent is a kind of in ferrous sulfate, sodium sulfite anhy 96, S-WAT or the inferior sodium phosphate;
Described monomer mixture is made up of Acrylic Acid Monomer and function monomer, is preferably Acrylic Acid Monomer and function monomer and obtains by mass ratio 100: 10~25 mixing;
Described function monomer is preferably at least a in acrylic amide, maleic anhydride, fumaric acid, methylene-succinic acid, methylacrylic acid or the USAF RH-1.
Described water is meant deionized water.
A kind of dispersion agent that is used for the wet grinding calcium carbonate superfine powder is prepared from above-mentioned preparation method.
The wet grinding calcium carbonate superfine powder process that is used for dispersion agent of the present invention reduce lime carbonate viscosity, improve its flowability.
The present invention has following advantage and effect with respect to prior art:
(1) dispersion agent of the present invention can improve the dispersing property of superfine heavy calcium carbonate, particularly obviously reduces the viscosity of dispersion liquid.
(2) preparation method of dispersion agent of the present invention is simple, low with equipment requirements, and saves energy consumption, helps applying.
Description of drawings
Fig. 1 is the size-grade distribution of sample A dispersion liquid.
Fig. 2 is the size-grade distribution of sample B dispersion liquid.
Fig. 3 is the size-grade distribution of import dispersion agent dispersion liquid.
Embodiment
Below in conjunction with embodiment and accompanying drawing the present invention is described in further detail, but embodiment of the present invention is not limited thereto.
Embodiment 1
A kind of wet grinding calcium carbonate superfine powder may further comprise the steps with the preparation method of dispersion agent:
(1) gets ydrogen peroxide 50 10 grams and be dissolved in the 80 gram deionized waters, be mixed with oxidizing agent solution;
(2) take by weighing the monomer (wherein acrylic amide 13 gram, maleic anhydride 7 grams, vinylformic acid 100 grams) of 120 grams, mix;
(3) in four-hole bottle, add the deionized water that ferrous sulfate 0.5 gram and 100 restrains, the preparation reductive agent aqueous solution adds 1/5 of monomer total mass again, is heated to 70 ℃;
(4) in four-hole bottle 1/5 of dropping oxidizing agent solution total mass, drip off in the 30min;
(5) in four-hole bottle, add oxidizing agent solution total mass 3/5 and remaining monomer, drip off in the 3h;
(6) be warming up to 75 ℃, add remaining oxidizing agent solution, soaking time is 1h;
(7) be cooled to 25 ℃ after, using mass concentration is 40% sodium hydroxide solution neutralization reaction system pH to 5~6, promptly gets the wet grinding calcium carbonate superfine powder and uses dispersion agent, is sample A.
Embodiment 2
A kind of wet grinding calcium carbonate superfine powder may further comprise the steps with the preparation method of dispersion agent:
(1) gets ammonium persulphate 10 grams and be dissolved in the 50 gram deionized waters, be mixed with oxidizing agent solution;
(2) take by weighing the monomer (vinylformic acid 100 gram, methylene-succinic acid 10 grams) of 110 grams, mix;
(3) in four-hole bottle, add the deionized water that sodium sulfite anhy 96 5 grams and 120 restrain, the preparation reductive agent aqueous solution adds 1/5 of monomer total mass again, is heated to 65 ℃;
(4) in four-hole bottle 1/5 of dropping oxidizing agent solution total mass, drip off in the 1h;
(5) in four-hole bottle, add oxidizing agent solution total mass 3/5 and remaining monomer simultaneously, drip off in the 2h;
(6) be warming up to 85 ℃, add remaining oxidizing agent solution, soaking time is 0.5h;
(7) be cooled to 30 ℃, the use mass concentration is 40% sodium hydroxide solution neutralization reaction system pH to 5~6, promptly gets the wet grinding calcium carbonate superfine powder and uses dispersion agent, is sample B.
Embodiment 3
A kind of wet grinding calcium carbonate superfine powder may further comprise the steps with the preparation method of dispersion agent:
(1) gets Potassium Persulphate 10 grams and be dissolved in the 50 gram deionized waters, be mixed with oxidizing agent solution;
(2) take by weighing the monomer (vinylformic acid 80 gram, USAF RH-1 9 grams, methylacrylic acid 8 grams, fumaric acid 3 grams) of 100 grams, mix;
(3) in four-hole bottle, add the deionized water that inferior sodium phosphate 5 grams and 120 restrain, the preparation reductive agent aqueous solution adds 1/5 of monomer total mass again, is heated to 75 ℃;
(4) in four-hole bottle 1/5 of dropping oxidizing agent solution total mass, drip off in the 30min;
(5) in four-hole bottle, add oxidizing agent solution total mass 3/5 and remaining monomer simultaneously, drip in the 2.5h;
(6) be warming up to 80 ℃, add remaining oxidizing agent solution, soaking time is 1h;
(7) be cooled to 20 ℃ after, using mass concentration is 40% sodium hydroxide solution neutralization reaction system pH to 5~6, promptly gets the wet grinding calcium carbonate superfine powder and uses dispersion agent, is sample C.
Above-mentioned sample is to the dispersion effect of superfine heavy calcium carbonate.The imported product (French DC dispersion agent) that adopts factory to use now compares, and adopts high speed dispersor 5000rpm to disperse 30 minutes, and raw material adopts the industrial extra fine heavy calcium carbonate powder of 1250 orders, and dispersion results is represented as follows.The result shows that the dispersion effect of sample A, B, C is better than import dispersion agent, especially on degree of after-tacking.
Sample A/B/C and import appearance are to 70% solid content ultrafine heavy calcium viscosity and degree of after-tacking contrast (viscosity unit: cp)
Wherein the dispersion liquid granulometry result of sample A and sample B and import dispersion agent is shown in Fig. 1-3.Find out obviously among the figure that sample A and B are thinner than the particle of import dispersion agent gained dispersion liquid, especially sample A.Explain that dispersion agent of the present invention is to disperseing thinner lime carbonate better effects if.
The foregoing description is a preferred implementation of the present invention; But embodiment of the present invention is not restricted to the described embodiments; Other any do not deviate from change, the modification done under spirit of the present invention and the principle, substitutes, combination, simplify; All should be the substitute mode of equivalence, be included within protection scope of the present invention.

Claims (7)

1.一种湿法研磨超细碳酸钙用分散剂的制备方法,其特征在于包括以下步骤:1. a preparation method for wet grinding superfine calcium carbonate dispersant, is characterized in that comprising the following steps: (1)取氧化剂溶于水中,配制成氧化剂溶液;再称取总量为氧化剂质量10-12倍的单体混合物,备用;(1) Take the oxidizing agent and dissolve it in water to make an oxidizing agent solution; then weigh the monomer mixture whose total amount is 10-12 times the mass of the oxidizing agent, and set aside; (2)配制还原剂水溶液,加入单体混合物总量的1/5,加热至65-75℃;(2) Prepare a reducing agent aqueous solution, add 1/5 of the total monomer mixture, and heat to 65-75°C; (3)往步骤(2)反应体系中加入氧化剂溶液总质量的1/5,0.5-1小时滴加完;(3) Add 1/5 of the total mass of the oxidant solution to the reaction system in step (2), and drop it in 0.5-1 hour; (4)向步骤(3)反应体系中滴加氧化剂溶液总质量的3/5和余下的单体混合物,2-3小时内滴加完;(4) Add dropwise 3/5 of the total mass of the oxidizing agent solution and the remaining monomer mixture to the reaction system in step (3), and finish adding dropwise within 2-3 hours; (5)将步骤(4)反应体系加热升温至75-85℃,加入余下的氧化剂溶液,保温时间0.5-1小时;(5) Heating the reaction system in step (4) to 75-85°C, adding the remaining oxidant solution, and keeping the temperature for 0.5-1 hour; (6)待步骤(5)反应体系冷却至20-30℃,调节其pH值至5~6,即得湿法研磨超细碳酸钙用分散剂;(6) After the reaction system in step (5) is cooled to 20-30°C, adjust its pH value to 5-6 to obtain a dispersant for wet-grinding superfine calcium carbonate; 所述的氧化剂溶液中氧化剂的质量浓度是11.1-16.7%;The mass concentration of the oxidizing agent in the described oxidizing agent solution is 11.1-16.7%; 所述的还原剂水溶液中还原剂的质量浓度是0.5-4%;The mass concentration of reducing agent in the reducing agent aqueous solution is 0.5-4%; 所述的单体混合物为丙烯酸单体和功能单体按质量比100:10-25混合得到;The monomer mixture is obtained by mixing acrylic acid monomers and functional monomers at a mass ratio of 100:10-25; 所述的功能单体为丙烯酰胺、马来酸酐、富马酸、衣康酸、甲基丙烯酸或甲基丙烯酰胺中的至少一种。The functional monomer is at least one of acrylamide, maleic anhydride, fumaric acid, itaconic acid, methacrylic acid or methacrylamide. 2.根据权利要求1所述一种湿法研磨超细碳酸钙用分散剂的制备方法,其特征在于:步骤(2)所述的还原剂的用量为单体总质量的0.2-4%。2. A method for preparing a dispersant for wet grinding ultrafine calcium carbonate according to claim 1, wherein the amount of the reducing agent in step (2) is 0.2-4% of the total mass of the monomer. 3.根据权利要求1所述一种湿法研磨超细碳酸钙用分散剂的制备方法,其特征在于:所述的氧化剂为双氧水、过硫酸铵或过硫酸钾中的一种。3. the preparation method of a kind of wet grinding superfine calcium carbonate dispersant according to claim 1, is characterized in that: described oxidizing agent is the one in hydrogen peroxide, ammonium persulfate or potassium persulfate. 4.根据权利要求1所述一种湿法研磨超细碳酸钙用分散剂的制备方法,其特征在于:所述的还原剂为硫酸亚铁、亚硫酸氢钠、亚硫酸钠或次亚磷酸钠中的一种。4. the preparation method of a kind of wet grinding superfine calcium carbonate dispersant according to claim 1, is characterized in that: described reducing agent is in ferrous sulfate, sodium bisulfite, sodium sulfite or sodium hypophosphite kind of. 5.根据权利要求1所述一种湿法研磨超细碳酸钙用分散剂的制备方法,其特征在于:所述的水为去离子水。5. the preparation method of a kind of wet grinding superfine calcium carbonate dispersant according to claim 1, is characterized in that: described water is deionized water. 6.一种湿法研磨超细碳酸钙用分散剂,由权利要求1所述的湿法研磨超细碳酸钙用分散剂的制备方法制备得到。6. A dispersant for wet-grinding superfine calcium carbonate, prepared by the preparation method of dispersant for wet-grinding superfine calcium carbonate according to claim 1. 7.权利要求6所述的湿法研磨超细碳酸钙用分散剂在湿法研磨超细碳酸钙中的应用。7. the application of wet grinding ultrafine calcium carbonate dispersant in wet grinding ultrafine calcium carbonate according to claim 6.
CN2011101075552A 2011-04-28 2011-04-28 Dispersant for wet grinding superfine calcium carbonate and its preparation method and application Expired - Fee Related CN102212161B (en)

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EP2910609B1 (en) * 2014-02-21 2017-08-16 Omya International AG Process for the preparation of a calcium carbonate filler product
CN106749901A (en) * 2015-11-20 2017-05-31 衡阳市银利实业有限公司 A kind of method for preparing anti-chamotte mould cement water reducing agent
CN106746875A (en) * 2015-11-20 2017-05-31 衡阳市银利实业有限公司 Anti- chamotte mould cement water reducing agent
CN107540778B (en) * 2017-08-31 2020-12-01 湖北工业大学 Preparation method of low molecular weight anionic polymer dispersant for wet grinding
CN107649068B (en) * 2017-08-31 2020-01-14 湖北工业大学 Low-molecular-weight cationic polymer dispersant for wet grinding and preparation method thereof
CN108383938A (en) * 2018-01-31 2018-08-10 郑州大学 A kind of titanium dioxide hyper-dispersant preparation method and application
CN111206453A (en) * 2020-02-26 2020-05-29 济宁明升新材料有限公司 Efficient composite dispersant and preparation method thereof
CN115785324A (en) * 2023-02-09 2023-03-14 广东壮丽彩印股份有限公司 Preparation method of dispersing agent for nano calcium carbonate

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