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CN102206131B - Selective hydrogenation method for carbon-dioxide fraction - Google Patents

Selective hydrogenation method for carbon-dioxide fraction Download PDF

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CN102206131B
CN102206131B CN2011100861581A CN201110086158A CN102206131B CN 102206131 B CN102206131 B CN 102206131B CN 2011100861581 A CN2011100861581 A CN 2011100861581A CN 201110086158 A CN201110086158 A CN 201110086158A CN 102206131 B CN102206131 B CN 102206131B
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CN102206131A (en
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谭都平
梁琨
王建明
车春霞
常晓昕
高源�
梁玉龙
林宏
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Petrochina Co Ltd
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Abstract

The invention relates to a selective hydrogenation method of carbon dioxide fraction, which is used for post-hydrogenation, wherein carbon dioxide feeding materials from a front deethanizer in an ethylene device enter a fixed bed reactor for selective hydrogenation after pressurization and hydrogen distribution, and the method is characterized in that: the fixed bed reactor is filled with Pd-Ag series catalyst and Al2O3Or Al2O3The mixture of the catalyst and other oxides is used as a carrier, and the organic polymer metal complex is formed in the preparation process of the catalyst; the reaction conditions are as follows: the inlet temperature of the fixed bed reactor is 40-100 ℃, the reaction pressure is 1.5-2.5 MPa, and the gas space velocity is 2000-10000 h-1. The hydrogenation reaction activity and selectivity of the method are greatly superior to those of the traditional hydrogenation method, and the generation amount of green oil in the hydrogenation process is greatly reduced, so that the activity and selectivity of the catalyst are well maintained.

Description

一种碳二馏分选择性加氢方法A method for selective hydrogenation of carbon distillates

技术领域 technical field

本发明涉及一种选择加氢方法,特别是一种碳二馏分选择加氢除乙炔的方法。The invention relates to a method for selective hydrogenation, in particular to a method for selective hydrogenation of carbon distillates to remove acetylene.

背景技术 Background technique

聚合级乙烯生产是石油化工业的龙头,聚合级乙烯及丙烯是下游聚合装置的最基本原料。其中乙炔的选择加氢对乙烯加工业有极其重要的影响,除了保证加氢反应器的出口乙炔含量达标外,催化剂的选择性优良,可以使乙烯尽可能少的生成乙烷,对提高整个工艺过程的乙烯收率,提高装置经济效益有重要意义。The production of polymer grade ethylene is the leader of the petrochemical industry, and polymer grade ethylene and propylene are the most basic raw materials for downstream polymerization units. Among them, the selective hydrogenation of acetylene has an extremely important impact on the ethylene processing industry. In addition to ensuring that the acetylene content at the outlet of the hydrogenation reactor reaches the standard, the selectivity of the catalyst is excellent, which can make ethylene generate as little ethane as possible, which is beneficial to improving the entire process. It is of great significance to improve the ethylene yield of the process and improve the economic benefits of the device.

裂解碳二馏分含有摩尔分数为0.5%~2.5%的乙炔,在生产聚乙烯时,乙烯中的少量乙炔会降低聚合催化剂的活性,并使聚合物的物理性能变差,所以必须将乙烯中的乙炔含量降到一定限度,才能作为合成高聚物的单体。因此乙炔分离和转化是乙烯装置流程中重要的过程之一。The cracked carbon distillate contains acetylene with a mole fraction of 0.5% to 2.5%. When producing polyethylene, a small amount of acetylene in ethylene will reduce the activity of the polymerization catalyst and deteriorate the physical properties of the polymer. Therefore, the acetylene in ethylene must be Only when the acetylene content is reduced to a certain limit can it be used as a monomer for the synthesis of high polymers. Therefore, the separation and conversion of acetylene is one of the important processes in the flow of ethylene plants.

乙烯装置中催化选择加氢包括前加氢和后加氢,乙炔前加氢和后加氢是指乙炔加氢反应器相对于脱甲烷塔位置而言,加氢反应器位于脱甲烷塔之前为前加氢,加氢反应器位于脱甲烷塔之后为后加氢。后加氢工艺的优点是加氢过程控制手段多,不易飞温,操作方便,但缺点是催化剂易结焦,催化剂的再生比较频繁。其原因是在加氢过程中,由于氢气的配入量少,容易发生乙炔的加氢二聚反应,生成1,3-丁二烯生成,并进一步生成分子量较宽的低聚物,俗称“绿油”。绿油吸附在催化剂表面,并进一步形成结焦,阻塞催化剂孔道,使催化剂活性及选择性下降。Catalytic selective hydrogenation in ethylene units includes pre-hydrogenation and post-hydrogenation. Pre-hydrogenation and post-hydrogenation of acetylene refer to the position of the acetylene hydrogenation reactor relative to the demethanizer. The hydrogenation reactor is located before the demethanizer. Pre-hydrogenation, the hydrogenation reactor is located after the demethanizer for post-hydrogenation. The advantage of the post-hydrogenation process is that there are many control methods in the hydrogenation process, it is not easy to overheat, and it is easy to operate, but the disadvantage is that the catalyst is easy to coke and the regeneration of the catalyst is relatively frequent. The reason is that in the hydrogenation process, due to the small amount of hydrogen added, the hydrogenation dimerization of acetylene is prone to occur, and 1,3-butadiene is generated, and further oligomers with wider molecular weights are formed, commonly known as " green oil". The green oil is adsorbed on the surface of the catalyst, and further forms coke, blocks the pores of the catalyst, and reduces the activity and selectivity of the catalyst.

目前碳二后加氢主要采用两段或三段反应器串联工艺,空速较低或炔含量低的装置,可以采用两段反应器串联。目前工业装置,主要以三段反应器串联工艺为主。At present, C2 post-hydrogenation mainly adopts two-stage or three-stage reactor series process, and devices with low space velocity or low alkyne content can use two-stage reactor series series. At present, the industrial installations are mainly based on the three-stage reactor series process.

后加氢物料一般组成为:1.0~2.2%(v/v)的乙炔,65~85%的乙烯,其余为乙烷,氢气通过计量后配入。The general composition of post-hydrogenation materials is: 1.0-2.2% (v/v) of acetylene, 65-85% of ethylene, the rest is ethane, and hydrogen is added after metering.

该反应为放热反应,但温升相对较低,根据空速大小,单反应器最大温升从30~60不等,所以基本采用绝热反应器。The reaction is an exothermic reaction, but the temperature rise is relatively low. According to the space velocity, the maximum temperature rise of a single reactor ranges from 30 to 60, so an adiabatic reactor is basically used.

对两段反应器,第一段反应器要求转化70%以上的乙炔,第二段反应器将剩余的乙炔转化至其含量小于5×10-6(V/V)。For two-stage reactors, the first-stage reactor is required to convert more than 70% of acetylene, and the second-stage reactor converts the remaining acetylene to a content of less than 5×10 -6 (V/V).

对空速较高或乙炔含量较高的装置,一般采用三段反应器工艺,第一段转化50%左右,其余两段转化剩余的乙炔,三段反应器出口乙炔含量小于5×10-6(V/V)。For devices with high space velocity or high acetylene content, a three-stage reactor process is generally adopted. The first stage converts about 50%, and the remaining two stages convert the remaining acetylene. The acetylene content at the outlet of the three-stage reactor is less than 5×10 -6 (V/V).

氢气的配入量与乙炔含量及采用工艺有关。对三段反应器工艺,一般第一段反应器氢气/乙炔为0.8~1.2,第二段反应器氢气/乙炔为1~1.5,第三段反应器氢气/乙炔为1.5~3。The amount of hydrogen added is related to the content of acetylene and the process used. For the three-stage reactor process, the hydrogen/acetylene ratio of the first-stage reactor is generally 0.8-1.2, the hydrogen/acetylene ratio of the second-stage reactor is 1-1.5, and the hydrogen/acetylene ratio of the third-stage reactor is 1.5-3.

对两段反应器工艺,一般第一段反应器氢气/乙炔为1~1.5,第二段反应器氢气/乙炔为2~4。For the two-stage reactor process, generally, the hydrogen/acetylene ratio of the first-stage reactor is 1-1.5, and the hydrogen/acetylene ratio of the second-stage reactor is 2-4.

该反应机理如下:The reaction mechanism is as follows:

主反应C2H2+H2→C2H4        ΔH=-175.7kJ/mol        (1)Main reaction C 2 H 2 +H 2 →C 2 H 4 ΔH=-175.7kJ/mol (1)

副反应side effects

C2H4+H2→C2H6            ΔH=-138.1kJ/mol         (2)C 2 H 4 +H 2 →C 2 H 6 ΔH=-138.1kJ/mol (2)

C2H2+2H2→C2H6                                     (3)C 2 H 2 +2H 2 →C 2 H 6 (3)

2C2H2+H2→C4H6                                     (4)2C 2 H 2 +H 2 →C 4 H 6 (4)

C2H2+nC2H2+H2→C2n+2H2n+4                          (5)C 2 H 2 +nC 2 H 2 +H 2 →C 2n+2 H 2n+4 (5)

在这些反应中,反应(1)是乙炔加氢,反应(2)和(3)是乙烯加氢。反应(4)是乙炔的加氢二聚,对生成绿油有重要的贡献,反应(5)是生成绿油的一般反应式。Of these reactions, reaction (1) is the hydrogenation of acetylene, and reactions (2) and (3) are the hydrogenation of ethylene. Reaction (4) is the hydrogenation dimerization of acetylene, which has an important contribution to the formation of green oil, and reaction (5) is a general reaction formula for the formation of green oil.

在这些反应中,只有反应(1)希望发生的反应,其余均是不希望发生的反应。Among these reactions, only reaction (1) is the desired reaction, and the rest are undesired reactions.

US5856262报道了以氢氧化钾(或钡、锶、铷等的氢氧化物)改性的氧化硅为载体,制备低酸性钯催化剂的方法,在空速3000h-1,入口温度35℃,入口乙炔摩尔分数0.71%,氢炔摩尔比1.43的条件下,出口乙炔摩尔分数小于1×10-7,乙烯选择性达56%。专利US 4404124以氧化铝为载体,添加助催化剂银与钯作用,制备了性能优良的碳二加氢催化剂。该催化剂具有减少乙烷生成量,抑制吸附在催化剂表面上的乙炔进行部分加氢二聚反应,抑制1,3-丁二烯生成,减少绿油生成,提高乙烯选择性,减少含氧化合物生成量的特点,在乙烯工业中获得了广泛应用。然而,上述催化剂均是采用浸渍法制备的,受制备方法的限制,金属分散度仅为30%左右,催化剂性能也存在许多不足,仍然有进一步改进的必要。US5856262 reported the method of preparing low-acid palladium catalyst with silicon oxide modified by potassium hydroxide (or the hydroxide of barium, strontium, rubidium, etc.) as the carrier. Under the conditions of 0.71% mole fraction and 1.43 hydrogen-alkyne mole ratio, the outlet acetylene mole fraction is less than 1×10 -7 , and the ethylene selectivity reaches 56%. The patent US 4404124 uses alumina as a carrier and adds co-catalyst silver and palladium to prepare a carbon dioxide hydrogenation catalyst with excellent performance. The catalyst has the functions of reducing the amount of ethane generated, inhibiting the partial hydrogenation dimerization of acetylene adsorbed on the surface of the catalyst, inhibiting the generation of 1,3-butadiene, reducing the generation of green oil, improving the selectivity of ethylene, and reducing the generation of oxygen-containing compounds Quantity characteristics, has been widely used in the ethylene industry. However, the above-mentioned catalysts are all prepared by the impregnation method. Due to the limitation of the preparation method, the metal dispersion is only about 30%, and there are many shortcomings in the performance of the catalyst, which still needs further improvement.

传统的Pd-Ag双金属选择加氢催化剂均是采用水溶液浸渍法制备。采用分浸方法时,一种组分会较多的富集在载体表面,而另一种组分富集在外表面,只有部分金属原子相互渗透,形成了合金结构。采用共浸方法时,由于两种金属离子的前驱体与载体的相互作用不同,以及表面张力及溶剂化作用,很难形成两种组分的均匀负载,也只能部分形成合金结构。这种催化剂应用于碳二馏分选择加氢时,往往在反应初期选择性较好,随运行时间的延长,选择性不断下降,一般运行3~6个月就需要再生,经济损失较大。Traditional Pd-Ag bimetallic selective hydrogenation catalysts are all prepared by aqueous solution impregnation method. When the separate leaching method is used, one component will be more enriched on the surface of the carrier, while the other component will be enriched on the outer surface, and only part of the metal atoms will penetrate each other to form an alloy structure. When using the co-impregnation method, due to the different interactions between the precursors of the two metal ions and the carrier, as well as surface tension and solvation, it is difficult to form a uniform loading of the two components, and only a partial alloy structure can be formed. When this catalyst is used in the selective hydrogenation of carbon distillates, the selectivity is often good at the initial stage of the reaction, but the selectivity decreases continuously with the prolongation of the operation time. Generally, it needs to be regenerated after 3 to 6 months of operation, and the economic loss is relatively large.

发明内容 Contents of the invention

本发明的目的在于提供一种碳二馏分后加氢的方法,通过选择具有高度合金结构的Pd-Ag催化剂,提高加氢了选择性,提高了乙烯的增量,提高了装置运行的经济效益。The purpose of the present invention is to provide a method for post-hydrogenation of carbon distillate, by selecting a Pd-Ag catalyst with a high alloy structure, the selectivity of hydrogenation is improved, the increase of ethylene is increased, and the economic benefits of device operation are improved .

本发明人发现,当催化剂中的Pd、Ag形成合金后,Pd被Ag分隔,使得活性中心的间距拉大,两个乙炔分子加氢时发生加氢二聚的几率大大下降。1,3-丁二烯的生成量大幅度下降,催化剂的表面结焦速率因此也大大降低,催化剂运行周期延长,经济效应明显。The inventors found that when Pd and Ag in the catalyst form an alloy, Pd is separated by Ag, so that the distance between the active centers is widened, and the probability of hydrogenation dimerization of two acetylene molecules is greatly reduced. The production of 1,3-butadiene is greatly reduced, the surface coking rate of the catalyst is also greatly reduced, the operation period of the catalyst is prolonged, and the economic effect is obvious.

本发明提供一种碳二馏分选择性加氢方法,用于加氢的绝热床反应器位于脱甲烷塔之后,将乙烯装置中来自前脱乙烷塔的碳二加氢物料,经加压配氢后,进入绝热床反应器进行选择加氢,其特征在于:绝热床反应器中装有Pd-Ag系催化剂,以Al2O3或Al2O3与其它氧化物的混合物为载体,以催化剂的质量为100%计,其中Pd含量为0.03~0.06%,Ag含量为0.06~0.2%,催化剂的比表面积为15~50m2/g;孔体积为0.25~0.8ml/g;该催化剂在制备过程中形成了有机高分子金属络合物;反应条件为:绝热床反应器入口温度40~100℃,反应压力1.5~2.5MPa,气体空速2000~10000h-1The invention provides a method for selective hydrogenation of carbon distillates. The adiabatic bed reactor used for hydrogenation is located behind the demethanizer, and the carbon dihydrogenation materials from the front deethanizer in the ethylene plant are distributed under pressure. After hydrogenation, it enters the adiabatic bed reactor for selective hydrogenation, which is characterized in that: the adiabatic bed reactor is equipped with a Pd-Ag catalyst, with Al 2 O 3 or a mixture of Al 2 O 3 and other oxides as the carrier, with The mass of the catalyst is 100%, wherein the Pd content is 0.03-0.06%, the Ag content is 0.06-0.2%, the specific surface area of the catalyst is 15-50m 2 /g; the pore volume is 0.25-0.8ml/g; the catalyst is in The organic polymer metal complex is formed during the preparation process; the reaction conditions are: the inlet temperature of the adiabatic bed reactor is 40-100°C, the reaction pressure is 1.5-2.5MPa, and the gas space velocity is 2000-10000h -1 .

本发明中使用的Pd-Ag系催化剂的特点是:该催化剂是由本发明的采用金属-有机高分子络合物前驱体的方法制备的。The characteristic of the Pd-Ag series catalyst used in the present invention is that the catalyst is prepared by the method of the present invention using the metal-organic polymer complex precursor.

催化剂推荐的制备方法是:通过络合剂使钯和银与有机高分子形成了有机高分子金属络合物,得到Pd-Ag-高分子/Al2O3前驱体;在380~550℃对Pd-Ag-高分子/Al2O3前驱体进行焙烧,时间为2~6h,得到所需的催化剂。The recommended preparation method of the catalyst is: make palladium and silver and organic polymers form an organic polymer metal complex through a complexing agent to obtain a Pd-Ag-polymer/Al 2 O 3 precursor; The Pd-Ag-polymer/Al 2 O 3 precursor is calcined for 2-6 hours to obtain the desired catalyst.

本发明的络合剂是既可与高分子的侧链基团进行官能化反应,又在反应后可以络合Pd、Ag的离子的络合剂,络合剂的官能团可以是胺基或者二胺基。The complexing agent of the present invention is a complexing agent that can carry out functionalization reaction with the side chain group of the macromolecule, and can complex the ions of Pd and Ag after the reaction. The functional group of the complexing agent can be an amine group or a di Amino.

本发明的有机高分子的侧链上含有可与络合剂反应的基团,该基团可以是卤素、氰基基团中的一种或多种。The side chain of the organic polymer of the present invention contains a group that can react with a complexing agent, and the group can be one or more of halogen and cyano groups.

本发明为后加氢工艺方法,入口原料中组成主要为碳二馏分,其中乙炔1.0~2.5(v/v)%,乙烷11.2-30.3(v/v)%,乙烯68.8-88.9(v/v)%。本发明并不特别限制各反应器的氢炔比,使用通常的氢炔比(V/V)即可,一般为0.8~4。对三段反应器工艺,一般第一段反应器氢气/乙炔为0.8~1.2,第二段反应器氢气/乙炔为1~1.5,第三段反应器氢气/乙炔为1.5~3。对两段反应器工艺,一般第一段反应器氢气/乙炔为1~1.5,第二段反应器氢气/乙炔为2~4。The present invention is a post-hydrogenation process. The composition of the imported raw material is mainly carbon distillate, wherein acetylene is 1.0-2.5 (v/v)%, ethane is 11.2-30.3 (v/v)%, and ethylene is 68.8-88.9 (v/v). v) %. The present invention does not particularly limit the hydrogen-alkyne ratio of each reactor, and the usual hydrogen-alkyne ratio (V/V) can be used, which is generally 0.8-4. For the three-stage reactor process, the hydrogen/acetylene ratio of the first-stage reactor is generally 0.8-1.2, the hydrogen/acetylene ratio of the second-stage reactor is 1-1.5, and the hydrogen/acetylene ratio of the third-stage reactor is 1.5-3. For the two-stage reactor process, generally, the hydrogen/acetylene ratio of the first-stage reactor is 1-1.5, and the hydrogen/acetylene ratio of the second-stage reactor is 2-4.

本发明中限定了使用的催化剂类型,该类催化剂选择性与传统催化剂有较大区别。The type of catalyst used is limited in the present invention, and the selectivity of this type of catalyst is quite different from that of traditional catalysts.

本发明的原理是:在选择加氢反应中,随着所使用的催化剂活性组分Pd、Ag形成合金,催化剂体相所吸附的氢的数量大幅度减少,乙炔发生深度加氢的趋势大大降低,催化反应选择性有明显提高。The principle of the present invention is: in the selective hydrogenation reaction, as the active components of the catalyst Pd and Ag form an alloy, the amount of hydrogen adsorbed by the bulk phase of the catalyst is greatly reduced, and the tendency of deep hydrogenation of acetylene is greatly reduced , the selectivity of the catalytic reaction was significantly improved.

该催化剂的获得最好包括如下步骤:通过络合剂将有机高分子负载到催化剂载体上,在所负载的高分子链上接枝官能团,配制钯-银的溶液,将负载有官能化高分子的前驱物浸渍到已配制的钯-银的溶液中进行反应,使钯、银络合到已负载的高分子链上,钯和银与有机高分子形成了有机高分子金属络合物,得到Pd-Ag-高分子/Al2O3前驱体;在380~550℃对(Pd-Ag)-高分子/Al2O3前驱体进行焙烧,时间为2~6h,得到所需的催化剂。在焙烧的过程中,钯-银原子会在原位进行氧化反应,最终形成的晶相中钯-银的分布是均匀的,由此方法制备的催化剂是合金型双金属催化剂,具备优异的选择性。The acquisition of the catalyst preferably includes the following steps: loading the organic polymer on the catalyst carrier by a complexing agent, grafting functional groups on the loaded polymer chain, preparing a palladium-silver solution, and loading the functionalized polymer The precursor is immersed in the prepared palladium-silver solution for reaction, so that palladium and silver are complexed to the loaded polymer chains, and palladium and silver form organic polymer metal complexes with organic polymers to obtain Pd-Ag-polymer/Al 2 O 3 precursor; the (Pd-Ag)-polymer/Al 2 O 3 precursor is calcined at 380-550° C. for 2-6 hours to obtain the desired catalyst. During the roasting process, the palladium-silver atoms will undergo an oxidation reaction in situ, and the distribution of palladium-silver in the final crystal phase is uniform. The catalyst prepared by this method is an alloy-type bimetallic catalyst with excellent selectivity. sex.

所述的Al2O3载体是指Al2O3或Al2O3与其它氧化物的混合物为载体,Al2O3最好为γ、δ、θ、α或其中几种的混合晶型。载体可以是球形、条形、三叶草形、四叶草形或齿球型等。The Al 2 O 3 carrier refers to Al 2 O 3 or the mixture of Al 2 O 3 and other oxides as the carrier, and Al 2 O 3 is preferably γ, δ, θ, α or a mixed crystal form of several of them . The carrier can be in the shape of spherical, strip, clover, four-leaf or toothed ball, etc.

本发明所述的催化剂制备可以采用以下过程来实施,该过程可以分为3步进行。The catalyst preparation of the present invention can adopt the following process to implement, and this process can be divided into 3 steps to carry out.

1.首先制备官能化-polymer(高分子)/Al2O3前驱体。1. First prepare the functionalized-polymer (polymer)/Al 2 O 3 precursor.

2.再制备(Pd-Ag)-polymer/Al2O3前驱体。2. Prepare the (Pd-Ag)-polymer/Al 2 O 3 precursor again.

3.在450~550℃对步骤2制备的前驱体进行焙烧2~6h。3. Calcining the precursor prepared in step 2 at 450-550° C. for 2-6 hours.

本方法的加氢方法仅限于采用本发明限定的催化剂。The hydrogenation method of the present method is limited to the use of catalysts defined in the present invention.

该催化剂的制备方法包括下述步骤:The preparation method of this catalyst comprises the steps:

A、官能化-高分子/Al2O3前驱体的制备A. Preparation of functionalization-polymer/Al 2 O 3 precursor

将有机高分子(如PVC)完全溶解于有机溶剂如THF(四氢呋喃)中,形成高分子溶液,将载体浸渍到上述溶液中,静置使有机高分子(polymer)沉积于Al2O3表面,干燥;再加入含有官能团的络合剂,回流30~300min,冷却至室温,用去离子水洗涤至中性,得到官能化-高分子/Al2O3前驱体。An organic polymer (such as PVC) is completely dissolved in an organic solvent such as THF (tetrahydrofuran) to form a polymer solution, the carrier is immersed in the above solution, and the organic polymer (polymer) is deposited on the surface of Al 2 O 3 after standing, Drying; add complexing agent containing functional groups, reflux for 30-300 minutes, cool to room temperature, wash with deionized water until neutral, and obtain functionalized-polymer/Al 2 O 3 precursor.

更具体的方法如:在20~35℃下,将侧链上具有反应性基团的高分子溶解在有机溶剂中,将载体浸渍到上述溶液中,静置2~6h,使所述的高分子沉积于Al2O3表面,干燥后,在20~35℃下加入络合剂,所述的络合剂既可与高分子的侧链基团进行官能化反应,又在反应后可以络合Pd、Ag的离子,将上述的溶液回流1~4h,冷却至20~35℃,用去离子水洗涤,干燥。A more specific method is as follows: at 20-35°C, dissolve the polymer with reactive groups on the side chain in an organic solvent, immerse the carrier in the above solution, and let it stand for 2-6 hours to make the high Molecules are deposited on the surface of Al 2 O 3 , and after drying, a complexing agent is added at 20-35°C. The complexing agent can not only perform a functional reaction with the side chain Combine Pd and Ag ions, reflux the above solution for 1-4 hours, cool to 20-35°C, wash with deionized water, and dry.

所述的侧链上具有反应性基团的高分子,是指高分子侧链含有卤素,氰基等基团的高分子,如聚氯乙烯(PVC),聚苯乙烯丙烯腈(SAN)等,所述的络合剂为可提供胺基或二胺基官能团的小分子化合物,可以是双氰胺,乙醇胺、乙二胺或盐酸羟胺,可以是其中的一种或多种;以摩尔数计,络合剂摩尔数/高分子中反应性基团摩尔数最好是100~1。The macromolecules with reactive groups on the side chains refer to macromolecules whose side chains contain halogen, cyano and other groups, such as polyvinyl chloride (PVC), polystyrene acrylonitrile (SAN), etc. , the complexing agent is a small molecular compound that can provide amine or diamine functional groups, it can be dicyandiamide, ethanolamine, ethylenediamine or hydroxylamine hydrochloride, it can be one or more of them; in moles Calculated, the number of moles of the complexing agent/the number of moles of the reactive groups in the polymer is preferably 100-1.

B、(Pd-Ag)-polymer/Al2O3前驱体的制备B. Preparation of (Pd-Ag)-polymer/Al 2 O 3 precursor

配制Pd(NO3)2,Ag NO3的混合溶液,并用无机酸调节pH值为1~4,称取已制备的官能化-高分子/Al2O3前驱体,将Pd(NO3)2,Ag NO3的混合溶液加入到前驱物上,搅拌5~60min,倾出残液,用去离子水将上述产物洗涤、干燥,得到(Pd-Ag)-polymer/Al2O3前驱体;官能化后高分子链上的官能团摩尔数/(Pd+Ag)摩尔数最好是100~1。Prepare a mixed solution of Pd(NO 3 ) 2 and Ag NO 3 , adjust the pH value to 1-4 with inorganic acid, weigh the prepared functionalized-polymer/Al 2 O 3 precursor, and mix the Pd(NO 3 ) 2. Add the mixed solution of Ag NO 3 to the precursor, stir for 5-60 minutes, pour out the residual liquid, wash and dry the above product with deionized water, and obtain the (Pd-Ag)-polymer/Al 2 O 3 precursor The number of moles of functional groups on the polymer chain after functionalization/the number of moles of (Pd+Ag) is preferably 100-1.

C、催化剂的制备C. Preparation of catalyst

将上述制备的前驱体,在空气气氛中450~550℃焙烧4~8h,得到Pd-Ag/Al2O3催化剂。The precursor prepared above is calcined at 450-550° C. for 4-8 hours in an air atmosphere to obtain a Pd—Ag/Al 2 O 3 catalyst.

也可将以上制得的催化剂,在反应器中使用H2进行还原处理,得到(Pd-Ag)/Al2O3。上述焙烧可以在有氧气氛中进行,效果更佳。The catalyst prepared above can also be reduced by using H 2 in a reactor to obtain (Pd—Ag)/Al 2 O 3 . The above-mentioned roasting can be carried out in an oxygen atmosphere, and the effect is better.

在催化剂使用时,可将以上方法制得的催化剂,在反应器中使用H2进行还原处理,得到还原态催化剂。When the catalyst is used, the catalyst prepared by the above method can be reduced by using H in a reactor to obtain a reduced catalyst.

本发明所采用的高分子为侧链上含有反应性基团的高分子,所述的反应基团最好为氰基或氯原子。The macromolecules used in the present invention are macromolecules with reactive groups on the side chains, and the reactive groups are preferably cyano groups or chlorine atoms.

所述的络合剂是可以与上述的反应基团进行接枝反应,并可以与钯、银离子进行络合反应的分子。具体可以是双氰胺,乙醇胺、乙二胺,盐酸羟胺等。The complexing agent is a molecule that can carry out grafting reaction with the above-mentioned reactive groups, and can carry out complexation reaction with palladium and silver ions. Specifically, it can be dicyandiamide, ethanolamine, ethylenediamine, hydroxylamine hydrochloride and the like.

官能化后高分子链上的官能团摩尔数/(Pd+Ag)摩尔数最好是100~1,具体例如SAN中反应性基团-CN(氰根)摩尔数/(Pd+Ag)摩尔数最好是100~1。络合剂摩尔数/(Pd+Ag)的摩尔数最好是10000~1。The number of moles of functional groups on the polymer chain after functionalization/the number of moles of (Pd+Ag) is preferably 100 to 1, for example, the number of moles of reactive groups in SAN -CN (cyanide)/the number of moles of (Pd+Ag) Preferably 100-1. The number of moles of the complexing agent/the number of moles of (Pd+Ag) is preferably 10000-1.

在步骤A中加入溶剂是为了使高分子完全溶解,以有利于高分子在载体上的吸附,溶剂可以为四氢呋喃(THF),甲苯,二甲基甲酰胺(DMF)等溶剂。溶剂的加入量多少,主要是控制所加溶剂能使高分子完全溶解即可。The purpose of adding solvent in step A is to dissolve the macromolecule completely, so as to facilitate the adsorption of the macromolecule on the carrier. The solvent can be tetrahydrofuran (THF), toluene, dimethylformamide (DMF) and other solvents. The amount of solvent to be added is mainly to control that the added solvent can completely dissolve the polymer.

本发明中反应器是指绝热床反应器。可以是单床或多床,最好是2~3床。The reactor in the present invention refers to an adiabatic bed reactor. It can be single bed or multiple beds, preferably 2-3 beds.

本发明人还发现,当采用该方法进行选择加氢反应时,催化反应的选择性也得到提高。乙烯增量提高。The inventors also found that when the method is used for selective hydrogenation, the selectivity of the catalytic reaction is also improved. Increased ethylene gain.

附图说明 Description of drawings

图1为碳二后加氢工艺流程图。Figure 1 is a flow chart of the C2 post-hydrogenation process.

图中:1-油洗塔;2-水洗塔;3-碱洗塔;4-干燥器;5-脱甲烷塔;6-前脱乙烷塔;7-碳二加氢反应器;8-换热器。In the figure: 1-oil washing tower; 2-water washing tower; 3-alkali washing tower; 4-dryer; 5-demethanizer; 6-front deethanizer; 7-carbon two hydrogenation reactor; Heat Exchanger.

具体实施方式 Detailed ways

实施例1Example 1

催化剂制备:Catalyst preparation:

A、官能化聚氯乙烯(PVC)/Al2O3的制备A, the preparation of functionalized polyvinyl chloride (PVC)/Al 2 O 3

称取Φ4.5mm,长度为4.5mm,比表面积为15.m2/g,孔容为0.25ml/g,堆密度为1.1g/cm3的柱状Al2O3载体250g。Weigh 250g of a columnar Al 2 O 3 carrier with a diameter of 4.5mm, a length of 4.5mm, a specific surface area of 15.m 2 /g, a pore volume of 0.25ml/g, and a bulk density of 1.1g/cm 3 .

将PVC4.450g完全溶解于400mlTHF(四氢呋喃)中,将上述载体浸渍到上述溶液中,静置2h后使PVC吸附于Al2O3表面,干燥。得到205gPVC/Al2O3产品。Completely dissolve 4.450g of PVC in 400ml of THF (tetrahydrofuran), dip the above-mentioned carrier into the above-mentioned solution, let the PVC adsorb on the surface of Al 2 O 3 after standing for 2 hours, and dry. 205 g of PVC/Al 2 O 3 product were obtained.

加入59.64g双氰胺和2.0gNa2CO3,,加入205g PVC/Al2O3回流1h,冷却至室温,用去离子水洗涤至中性,干燥备用。得到官能化PVC/Al2O3Add 59.64g of dicyandiamide and 2.0g of Na 2 CO 3 , add 205g of PVC/Al 2 O 3 to reflux for 1 hour, cool to room temperature, wash with deionized water until neutral, and dry for later use. A functionalized PVC/Al 2 O 3 is obtained.

B、(Pd-Ag)-polymer/Al2O3前驱体的制备B. Preparation of (Pd-Ag)-polymer/Al 2 O 3 precursor

称取0.165gPd(NO3)2,0.8gAgNO3,量取0.5ml硝酸,配制成1200ml的混合溶液,称取已制备的官能化-PVC/Al2O3前驱体255g,将其加入到Pd(NO3)2,AgNO3的混合溶液中,搅拌30min,倾出残液,将上述产物用去离子水洗涤至中性,得到(Pd-Ag)-PVC/Al2O3前驱体。Weigh 0.165g of Pd(NO 3 ) 2 , 0.8g of AgNO 3 , and 0.5ml of nitric acid to prepare a 1200ml mixed solution. Weigh 255g of the prepared functionalized-PVC/Al 2 O 3 precursor and add it to the Pd (NO 3 ) 2 , AgNO 3 mixed solution, stirred for 30 min, poured out the raffinate, washed the above product with deionized water until neutral to obtain (Pd-Ag)-PVC/Al 2 O 3 precursor.

C、催化剂的制备C. Preparation of catalyst

将上述制备的前驱体,在空气气氛中550℃焙烧2h,得到氧化态(Pd-Ag)/Al2O3催化剂。使用前放置于固定床反应装置中,用摩尔比为N2∶H2=0.1∶1的混合气体,在120℃温度,空速100h-1时,还原处理12h,得到高分散负载型钯-银催化剂。测得该催化剂Pd含量为0.03%,Ag含量为0.2%。The precursor prepared above was calcined at 550° C. for 2 h in an air atmosphere to obtain an oxidized (Pd—Ag)/Al 2 O 3 catalyst. Place it in a fixed bed reaction device before use, use a mixed gas with a molar ratio of N 2 : H 2 =0.1:1, and perform a reduction treatment for 12 hours at a temperature of 120°C and a space velocity of 100h -1 to obtain a highly dispersed palladium- silver catalyst. The Pd content of the catalyst was measured to be 0.03%, and the Ag content was 0.2%.

采用后加氢工艺,原料组成如表1所示。The post-hydrogenation process is adopted, and the raw material composition is shown in Table 1.

表1加氢原料组成Table 1 hydrogenation raw material composition

  加氢原料 Hydrogenation raw material   C2H4 C 2 H 4   C2H2 C 2 H 2   C2H6 C 2 H 6   含量(mol%) content (mol%)   75.5 75.5   1.5 1.5   23 twenty three

工艺反应条件为:使用两段绝热床反应器。The technological reaction conditions are as follows: two-stage adiabatic bed reactors are used.

物料空速:2000h-1,操作压力:1.5MPa,催化剂装填量:300ml。反应器入口温度45℃,一段反应器入口H2/C2H2=1∶1(V/V);二段反应器入口H2/C2H2=2∶1(V/V),结果如表2所示。Material space velocity: 2000h - 1, operating pressure: 1.5MPa, catalyst filling volume: 300ml. The inlet temperature of the reactor is 45°C, H 2 /C 2 H 2 =1:1 (V/V) at the inlet of the first-stage reactor; H 2 /C 2 H 2 = 2:1 (V/V) at the inlet of the second-stage reactor, The results are shown in Table 2.

对比例1Comparative example 1

催化剂制备Catalyst preparation

称取Φ4.5mm,长度为4.5mm,比表面积为15m2/g,孔容为0.25ml/g,堆密度为1.1g/cm3的柱状Al2O3载体250g。Weigh 250 g of a columnar Al 2 O 3 carrier with a diameter of 4.5 mm, a length of 4.5 mm, a specific surface area of 15 m 2 /g, a pore volume of 0.25 ml/g, and a bulk density of 1.1 g/cm 3 .

称取0.165gPd(NO3)2,0.8gAg NO3,量取0.5ml硝酸,配制成180ml溶液。将上述载体加入到已配制的溶液中,搅拌30min,倾出残液,干燥后在550℃温度下焙烧8h,得到(Pd-Ag)/Al2O3催化剂。使用前放置于固定床反应装置中,用摩尔比为N2∶H2=0.1∶1的混合气体,在120℃温度,还原处理12h,得到高分散负载型钯-银催化剂。测得该催化剂Pd含量为0.03%,Ag含量为0.2%。Weigh 0.165g Pd(NO 3 ) 2 , 0.8g Ag NO 3 , measure 0.5ml nitric acid, and prepare 180ml solution. Add the above-mentioned carrier into the prepared solution, stir for 30 minutes, pour out the residue, dry and calcinate at 550°C for 8 hours to obtain (Pd-Ag)/Al 2 O 3 catalyst. Place it in a fixed-bed reaction device before use, use a mixed gas with a molar ratio of N 2 :H 2 =0.1:1, and perform a reduction treatment at 120° C. for 12 hours to obtain a highly dispersed palladium-silver catalyst. The Pd content of the catalyst was measured to be 0.03%, and the Ag content was 0.2%.

碳二加氢流程及工艺条件与实施例1相同。经500小时的考核后结果如表2所示。Carbon two hydrogenation flow process and processing conditions are identical with embodiment 1. After 500 hours of assessment, the results are shown in Table 2.

表2 500小时的考核后反应结果Table 2 500-hour post-assessment reaction results

Figure BDA0000054144090000071
Figure BDA0000054144090000071

实施例2Example 2

催化剂制备Catalyst preparation

A、官能化聚苯乙烯丙烯腈(SAN)/Al2O3的制备A. Preparation of functionalized polystyrene acrylonitrile (SAN)/Al 2 O 3

称取Φ2.5mm,比表面积为50m2/g,孔容为0.8ml/g,堆密度为0.65g/cm3的球形Al2O3载体250gWeigh 250g of a spherical Al 2 O 3 carrier with a diameter of 2.5mm, a specific surface area of 50m 2 /g, a pore volume of 0.8ml/g, and a bulk density of 0.65g/cm 3

称取SAN树脂1.1g,溶解于300ml DMF(二甲基甲酰胺)溶剂中,室温下搅拌使SAN树脂完全溶解,在此溶液中加入上述已称量载体,充分搅拌后静置6小时,分离溶剂后干燥,得到SAN/Al2O3Weigh 1.1g of SAN resin, dissolve it in 300ml of DMF (dimethylformamide) solvent, stir at room temperature to completely dissolve the SAN resin, add the above-mentioned weighed carrier in this solution, leave it to stand for 6 hours after fully stirring, separate Solvent post-drying yields SAN/Al 2 O 3 .

将上述得到的SAN/Al2O3,加入到500ml去离子水中,加入28.8g乙二胺,回流4h,冷却后取出产物,洗涤至中性,干燥得到官能化-SAN/Al2O3Add the SAN/Al 2 O 3 obtained above into 500ml of deionized water, add 28.8g of ethylenediamine, reflux for 4h, take out the product after cooling, wash until neutral, and dry to obtain functionalized-SAN/Al 2 O 3 .

B、(Pd-Ag)-SAN/Al2O3前驱体的制备B. Preparation of (Pd-Ag)-SAN/Al 2 O 3 precursor

称取0.47gPd(NO3)2,0.4gAgNO3,量取0.5ml硝酸,配制成1200ml的混合溶液,称取已制备的官能化-SAN/Al2O3前驱体251.1g,将官能化-SAN/Al2O3加入到Pd(NO3)2,AgNO3的混合溶液中,搅拌5min,倾出残液,将上述产物用去离子水洗涤至中性,得到(Pd-Ag)-SAN/Al2O3前驱体。Weigh 0.47gPd(NO 3 ) 2 , 0.4gAgNO 3 , measure 0.5ml nitric acid, and prepare a mixed solution of 1200ml, weigh 251.1g of the prepared functionalized-SAN/Al 2 O 3 precursor, and functionalize- SAN/Al 2 O 3 was added to the mixed solution of Pd(NO 3 ) 2 and AgNO 3 , stirred for 5 minutes, and the raffinate was poured out, and the above product was washed with deionized water until neutral to obtain (Pd-Ag)-SAN /Al 2 O 3 precursor.

C、催化剂的制备C. Preparation of catalyst

将上述制备的前驱体,在空气气氛450℃焙烧4h,得到(Pd-Ag)/Al2O3催化剂。测得该催化剂Pd含量为0.06%,Ag含量为0.1%。The precursor prepared above was calcined in an air atmosphere at 450° C. for 4 h to obtain a (Pd—Ag)/Al 2 O 3 catalyst. The Pd content of the catalyst was measured to be 0.06%, and the Ag content was 0.1%.

对比例2Comparative example 2

催化剂制备Catalyst preparation

称取Φ2.5mm,比表面积为50m2/g,孔容为0.8ml/g,堆密度为0.65g/cm3的球形θ-Al2O3载体250g。Weigh 250 g of a spherical θ-Al 2 O 3 carrier with a diameter of 2.5 mm, a specific surface area of 50 m 2 /g, a pore volume of 0.8 ml/g, and a bulk density of 0.65 g/cm 3 .

称取0.47gPd(NO3)2溶解于300ml去离子水中,用稀盐酸调节溶液的PH值为2.8,将所述载体浸渍在已配制好的溶液中,搅拌5min,倾出残液,在120℃干燥10小时,得到催化剂A。Weigh 0.47g Pd(NO 3 ) 2 and dissolve it in 300ml deionized water, adjust the pH value of the solution to 2.8 with dilute hydrochloric acid, immerse the carrier in the prepared solution, stir for 5min, pour out the raffinate, and C and dried for 10 hours to obtain catalyst A.

称取0.4gAgNO3,量取0.5ml硝酸配制成300ml溶液。将上述载体加入到已配制的溶液中,搅拌5min,倾出残液,干燥后在450℃温度下焙烧2h,得到(Pd-Ag)/Al2O3催化剂.测得该催化剂Pd含量为0.06%,Ag含量为0.1%。Weigh 0.4g AgNO 3 and 0.5ml nitric acid to prepare 300ml solution. Add the above-mentioned carrier to the prepared solution, stir for 5 minutes, pour out the residual liquid, dry and roast at 450°C for 2 hours to obtain a (Pd-Ag)/Al 2 O 3 catalyst. The Pd content of the catalyst is measured to be 0.06 %, the Ag content is 0.1%.

催化剂的还原:Catalyst reduction:

还原气体:氢气,还原空速:100h-1,温度80℃,保持8h。Reducing gas: hydrogen, reducing space velocity: 100h -1 , temperature 80°C, keep for 8h.

采用后加氢工艺,其工艺流程图如附图1所示原料组成为:Adopt post-hydrogenation process, its process flow chart is as shown in accompanying drawing 1 raw material composition is:

C2H2:1.5%(V%) C2H4 80%(V%),C2H618.5%(V%)。 C2H2 : 1.5% (V % ) C2H4 80 % (V%), C2H6 18.5% (V % ).

反应条件:两段绝热床反应器串联反应,即一段反应器出口物料进入二段反应器。每段反应器均有独立的配气系统。Reaction conditions: Two-stage adiabatic bed reactors react in series, that is, the outlet material of the first-stage reactor enters the second-stage reactor. Each reactor has an independent gas distribution system.

物料气体空速:5000h-1,操作压力:1.9MPa,各反应器催化剂装填量:300ml。一段反应器入口温度40℃,H2/C2H2=3∶1(V/V);二段反应器入口温度50℃,H2/C2H2=2∶1(V/V),经500小时的考核后结果如表3所示。Material gas space velocity: 5000h -1 , operating pressure: 1.9MPa, loading amount of catalyst in each reactor: 300ml. The inlet temperature of the first stage reactor is 40°C, H 2 /C 2 H 2 =3:1 (V/V); the inlet temperature of the second stage reactor is 50°C, H 2 /C 2 H 2 =2:1 (V/V) , the results after 500 hours of assessment are shown in Table 3.

表3 500小时的考核后反应结果Table 3 500-hour post-assessment reaction results

Figure BDA0000054144090000081
Figure BDA0000054144090000081

实施例3Example 3

催化剂制备Catalyst preparation

称取Φ4.5mm,长度为4.5mm,比表面积为25.m2/g,孔容为0.35ml/g,堆密度为0.75g/cm3的柱状Al2O3载体250g。Weigh 250g of a columnar Al 2 O 3 carrier with a diameter of 4.5mm, a length of 4.5mm, a specific surface area of 25.m 2 /g, a pore volume of 0.35ml/g, and a bulk density of 0.75g/cm 3 .

A、官能化氯化聚乙烯(CPE)的制备A, the preparation of functionalized chlorinated polyethylene (CPE)

将CPE 8.0g完全溶解于400mlTHF中,加入240g双氰胺和2.0gNa2CO3,,加入CPE回流2小时,冷却至室温,用去离子水洗涤至中性,得到官能化CPE备用。Completely dissolve 8.0 g of CPE in 400 ml of THF, add 240 g of dicyandiamide and 2.0 g of Na 2 CO 3 , add CPE and reflux for 2 hours, cool to room temperature, wash with deionized water until neutral, and obtain functionalized CPE for use.

B、(Pd-Ag)-polymer/Al2O3前驱体的制备B. Preparation of (Pd-Ag)-polymer/Al 2 O 3 precursor

称取0.22gPd(NO3)2,0.28gAg NO3,量取0.5ml硝酸,加入到上述官能化CPE溶液中,搅拌60min,得到(Pd-Ag)-CPE。Weigh 0.22g of Pd(NO 3 ) 2 , 0.28g of Ag NO 3 , and 0.5ml of nitric acid, add them into the above functionalized CPE solution, and stir for 60min to obtain (Pd—Ag)—CPE.

将250g载体加入混合溶液中,充分搅拌后静置4h,将上述产物用去离子水洗涤至中性,得到(Pd-Ag)-CPE/Al2O3前驱体。250g of carrier was added into the mixed solution, stirred thoroughly and left to stand for 4h, and the above product was washed with deionized water until neutral to obtain a (Pd-Ag)-CPE/Al 2 O 3 precursor.

C、催化剂的制备C. Preparation of catalyst

将上述制备的前驱体,在空气气氛中500℃焙烧4h,得到氧化态(Pd-Ag)/Al2O3催化剂。使用前放置于固定床反应装置中,用摩尔比为N2∶H2=0.1∶1的混合气体,在120℃温度,还原处理12h,得到高分散负载型钯-银催化剂。测得该催化剂Pd含量为0.04%,Ag含量为0.06%。The precursor prepared above was calcined at 500° C. for 4 h in an air atmosphere to obtain an oxidized (Pd—Ag)/Al 2 O 3 catalyst. Place it in a fixed-bed reaction device before use, use a mixed gas with a molar ratio of N 2 :H 2 =0.1:1, and perform a reduction treatment at 120° C. for 12 hours to obtain a highly dispersed palladium-silver catalyst. The Pd content of the catalyst was measured to be 0.04%, and the Ag content was 0.06%.

对比例3Comparative example 3

催化剂制备Catalyst preparation

称取Φ4.5mm,长度为4.5mm,比表面积为25m2/g,孔容为0.35ml/g,堆密度为0.75g/cm3的柱状Al2O3载体250g。Weigh 250 g of a columnar Al 2 O 3 carrier with a diameter of 4.5 mm, a length of 4.5 mm, a specific surface area of 25 m 2 /g, a pore volume of 0.35 ml/g, and a bulk density of 0.75 g/cm 3 .

称取0.22gPd(NO3)2,0.28gAgNO3,加入0.5ml硝酸,配制得87.5ml溶液,将该溶液喷淋至上述载体后震荡0.5小时,干燥后,在空气气氛中500℃焙烧4h得到(Pd-Ag)/Al2O3催化剂。测得该催化剂Pd含量为0.04%,Ag含量为0.06%。Weigh 0.22g Pd(NO 3 ) 2 , 0.28g AgNO 3 , add 0.5ml nitric acid to prepare 87.5ml solution, spray the solution onto the above carrier and shake for 0.5 hours, after drying, bake at 500°C for 4h in air atmosphere to obtain (Pd—Ag)/Al 2 O 3 catalyst. The Pd content of the catalyst was measured to be 0.04%, and the Ag content was 0.06%.

催化剂的还原:还原气体:氢气,还原空速:200h-1,温度180℃,保持8h。Catalyst reduction: reducing gas: hydrogen, reduction space velocity: 200h -1 , temperature 180°C, keep for 8h.

采用后加氢工艺,反应原料为:The post-hydrogenation process is adopted, and the reaction raw materials are:

C2H2:2.5(V%) C2H4 80(V%),C2H617.5(V%)。C 2 H 2 : 2.5 (V%) C 2 H 4 80 (V %), C 2 H 6 17.5 (V %).

反应条件:三段绝热床反应器串联工艺,即一段反应器出口物料进入二段反应器,二段反应器出口物料进入三段反应器,每段反应器均有独立的配气系统。Reaction conditions: Three-stage adiabatic bed reactor series process, that is, the outlet material of the first-stage reactor enters the second-stage reactor, and the outlet material of the second-stage reactor enters the third-stage reactor. Each reactor has an independent gas distribution system.

物料空速:10000h-1,操作压力:2.5MPa,催化剂装填量:300ml。一段反应器入口温度50℃,H2/C2H2=1∶1(V/V);二段反应器入口温度80℃,H2/C2H2=2∶1(V/V);三段反应器入口温度100℃,H2/C2H2=3∶1(V/V)经500小时的考核后结果如表4所示。Material space velocity: 10000h -1 , operating pressure: 2.5MPa, catalyst filling volume: 300ml. The inlet temperature of the first stage reactor is 50°C, H 2 /C 2 H 2 =1:1 (V/V); the inlet temperature of the second stage reactor is 80°C, H 2 /C 2 H 2 =2:1 (V/V) ; The inlet temperature of the three-stage reactor is 100° C., and the H 2 /C 2 H 2 =3:1 (V/V) test results after 500 hours are shown in Table 4.

表4 500小时的考核后反应结果Table 4 500-hour post-assessment reaction results

Figure BDA0000054144090000101
Figure BDA0000054144090000101

可以看出,采用了本发明的加氢方法,加氢反应的活性及选择性大大优于传统的加氢方法,加氢过程中绿油的生成量也大幅度降低。因为绿油的降低,使得催化剂的活性中心没有被副产物所覆盖,催化剂活性及选择性得以很好的保持。It can be seen that with the hydrogenation method of the present invention, the activity and selectivity of the hydrogenation reaction are much better than the traditional hydrogenation method, and the amount of green oil produced during the hydrogenation process is also greatly reduced. Due to the reduction of green oil, the active center of the catalyst is not covered by by-products, and the activity and selectivity of the catalyst are well maintained.

Claims (16)

1.一种碳二馏分选择性加氢方法,用于加氢的固定床反应器位于脱甲烷塔之后,将乙烯装置中来自前脱乙烷塔的碳二加氢物料,经加压配氢后,进入绝热床反应器进行选择加氢,其特征在于:固定床反应器中装有Pd-Ag系催化剂,以Al2O3或Al2O3与其它氧化物的混合物为载体,以催化剂的质量为100%计,其中Pd含量为0.03~0.06%,Ag含量为0.06~0.2%,催化剂的比表面积为15~50m2/g;孔体积为0.25~0.8ml/g;该催化剂在制备过程中形成了有机高分子金属络合物;反应条件为:固定床反应器入口温度40~100℃,反应压力1.5~2.5MPa,气体体积空速2000~10000h-1;催化剂的获得包括如下步骤:通过络合剂将有机高分子接枝官能团并负载到催化剂载体上,得到官能化-高分子/Al2O3前驱体;配制钯-银的溶液,将负载有官能化-高分子/Al2O3前驱体浸渍到已配制的钯-银溶液中进行反应,使钯、银络合到官能化高分子链上,钯和银与有机高分子形成了有机高分子金属络合物,得到Pd-Ag-高分子/Al2O3前驱体;在380~550℃对Pd-Ag-高分子/Al2O3前驱体进行焙烧,时间为2~6h。1. A carbon distillate selective hydrogenation method, the fixed-bed reactor used for hydrogenation is located after the demethanizer, and the carbon dihydrogenation material from the front deethanizer in the ethylene unit is pressurized and hydrogenated Finally, it enters the adiabatic bed reactor for selective hydrogenation, which is characterized in that: the fixed bed reactor is equipped with a Pd-Ag catalyst, with Al 2 O 3 or a mixture of Al 2 O 3 and other oxides as the carrier, and the catalyst The mass of the catalyst is 100%, wherein the Pd content is 0.03-0.06%, the Ag content is 0.06-0.2%, the specific surface area of the catalyst is 15-50m 2 /g; the pore volume is 0.25-0.8ml/g; the catalyst is prepared During the process, an organopolymer metal complex is formed; the reaction conditions are: fixed-bed reactor inlet temperature 40-100°C, reaction pressure 1.5-2.5MPa, gas volume space velocity 2000-10000h -1 ; catalyst acquisition includes the following steps : The organic macromolecule is grafted with a functional group by a complexing agent and loaded onto a catalyst carrier to obtain a functionalized-polymer/Al 2 O 3 precursor; prepare a palladium-silver solution, and load a functionalized-polymer/Al 2 O 3 precursor; The 2 O 3 precursor is impregnated into the prepared palladium-silver solution for reaction, so that palladium and silver are complexed to the functionalized polymer chains, and palladium and silver form organic polymer metal complexes with organic polymers to obtain Pd-Ag-polymer/Al 2 O 3 precursor; roasting the Pd-Ag-polymer/Al 2 O 3 precursor at 380-550° C. for 2-6 hours. 2.根据权利要求1所述的加氢方法,其特征在于络合剂是既可与高分子的侧链基团进行官能化反应,又在反应后可以络合Pd、Ag的离子的络合剂。2. The hydrogenation method according to claim 1, characterized in that the complexing agent can carry out a functionalization reaction with the side chain group of the macromolecule, and can complex the ions of Pd and Ag after the reaction. agent. 3.根据权利要求2所述的加氢方法,其特征在于络合剂所含官能团是胺基。3. The hydrogenation method according to claim 2, characterized in that the functional group contained in the complexing agent is an amine group. 4.根据权利要求1所述的加氢方法,其特征在于有机高分子的侧链上含有可与络合剂反应的基团。4. The hydrogenation method according to claim 1, characterized in that the side chain of the organic polymer contains a group that can react with a complexing agent. 5.根据权利要求4所述的加氢方法,其特征在于有机高分子的侧链上含有可与络合剂反应的基团是卤素、氰基基团中的一种或多种。5. The hydrogenation method according to claim 4, characterized in that the side chain of the organic polymer contains one or more of halogen and cyano groups that can react with complexing agents. 6.根据权利要求1所述的加氢方法,其特征在于Al2O3的晶型为γ、δ、θ、α或其中几种的混合晶型。6. The hydrogenation method according to claim 1, characterized in that the crystal form of Al 2 O 3 is γ, δ, θ, α or a mixed crystal form of several of them. 7.根据权利要求1所述的加氢方法,其特征在于催化剂制备时,通过络合剂将有机高分子接枝官能团并负载到催化剂载体上,是指:将有机高分子负载到催化剂载体上,然后通过络合剂在所负载的高分子链上接枝官能团。7. The hydrogenation method according to claim 1, characterized in that when the catalyst is prepared, the organic polymer is grafted with a functional group by a complexing agent and loaded onto the catalyst carrier, which means: loading the organic polymer onto the catalyst carrier , and then graft functional groups on the loaded polymer chains through a complexing agent. 8.根据权利要求1所述的加氢方法,其特征在于催化剂制备时,通过络合剂将有机高分子接枝官能团并负载到催化剂载体上,是指:先通过络合剂将有机高分子接枝官能化后,再负载于催化剂载体上,制备官能化-高分子/Al2O3前驱体。8. The hydrogenation method according to claim 1, wherein when the catalyst is prepared, the organic macromolecule is grafted with a functional group by a complexing agent and loaded onto the catalyst carrier, which means: firstly, the organic polymer is grafted by a complexing agent After grafting and functionalization, it is then loaded on a catalyst carrier to prepare a functionalized-polymer/Al 2 O 3 precursor. 9.根据权利要求1所述的加氢方法,其特征在于催化剂的获得包括如下步骤:催化剂的制备方法包括下述步骤:9. The hydrogenation method according to claim 1, characterized in that the obtaining of the catalyst comprises the steps: the preparation method of the catalyst comprises the steps: A.官能化-高分子/Al2O3前驱体的制备A. Functionalization - Preparation of Polymer/Al 2 O 3 Precursor 将有机高分子溶解于有机溶剂中,形成高分子溶液,再将载体浸渍到上述溶液中,静置使有机高分子沉积于Al2O3表面,干燥;再加入含有官能基团的络合剂回流0.5~300min,制备得到官能化-高分子/Al2O3前驱体;Dissolve the organic polymer in an organic solvent to form a polymer solution, then impregnate the carrier into the above solution, let the organic polymer deposit on the surface of Al 2 O 3 and dry it; then add a complexing agent containing functional groups Reflux for 0.5-300 minutes to prepare a functionalized-polymer/Al 2 O 3 precursor; B.Pd-Ag-高分子络合物/Al2O3前驱体的制备B. Preparation of Pd-Ag-polymer complex/Al 2 O 3 precursor 配制钯-银溶液,并用无机酸调节pH值1~4,称取已制备的官能化-高分子/Al2O3前驱体,将配制钯-银的溶液加入到前驱物上,20~35℃下浸渍5~60min,洗涤、干燥,得到Pd-Ag-高分子络合物/Al2O3前驱体;Prepare a palladium-silver solution, and adjust the pH value to 1-4 with inorganic acid, weigh the prepared functionalized-polymer/Al 2 O 3 precursor, and add the prepared palladium-silver solution to the precursor, 20-35 Immerse at ℃ for 5-60 minutes, wash and dry to obtain the Pd-Ag-polymer complex/Al 2 O 3 precursor; C.催化剂的制备C. Catalyst Preparation 将上述制备的前驱体,380~550℃焙烧2~6h,得到Pd-Ag/Al2O3催化剂。The precursor prepared above is calcined at 380-550° C. for 2-6 hours to obtain a Pd-Ag/Al 2 O 3 catalyst. 10.根据权利要求9所述的加氢方法,其特征在于官能化后高分子链上的官能团摩尔数/(Pd+Ag)摩尔数为100~1。10. The hydrogenation method according to claim 9, characterized in that the number of moles of functional groups on the polymer chain after functionalization/the number of moles of (Pd+Ag) is 100-1. 11.根据权利要求9所述的加氢方法,其特征在于以摩尔数计,络合剂摩尔数/高分子中反应性基团摩尔数为100~1。11. The hydrogenation method according to claim 9, characterized in that the number of moles of the complexing agent/the number of moles of reactive groups in the polymer is 100-1 in terms of moles. 12.根据权利要求9所述的加氢方法,其特征在于络合剂摩尔数/(Pd+Ag)的摩尔数为10000~1。12. The hydrogenation method according to claim 9, characterized in that the number of moles of the complexing agent/the number of moles of (Pd+Ag) is 10000-1. 13.根据权利要求1所述的加氢方法,其特征在于氢气/乙炔体积比为0.8~4。13. The hydrogenation method according to claim 1, characterized in that the hydrogen/acetylene volume ratio is 0.8-4. 14.根据权利要求1所述的加氢方法,其特征在于绝热床反应器反应床层数为两段或三段床。14. The hydrogenation method according to claim 1, characterized in that the number of reaction bed layers in the adiabatic bed reactor is two-stage or three-stage beds. 15.根据权利要求14所述的加氢方法,其特征在于绝热床反应器反应床层数为两段时,第一段反应器氢气/乙炔体积比为1~1.5,第二段反应器氢气/乙炔体积比为2~4。15. The hydrogenation method according to claim 14, characterized in that when the number of reaction bed layers in the adiabatic bed reactor is two stages, the hydrogen/acetylene volume ratio in the first stage reactor is 1 to 1.5, and the hydrogen gas in the second stage reactor The /acetylene volume ratio is 2-4. 16.根据权利要求14所述的加氢方法,其特征在于绝热床反应器反应床层数为三段时,第一段反应器氢气/乙炔体积比为0.8~1.2,第二段反应器氢气/乙炔体积比为1~1.5,第三段反应器氢气/乙炔体积比为1.5~3。16. The hydrogenation method according to claim 14, characterized in that when the number of reaction bed layers in the adiabatic bed reactor is three stages, the hydrogen/acetylene volume ratio of the first stage reactor is 0.8 to 1.2, and the second stage reactor hydrogen The hydrogen/acetylene volume ratio is 1-1.5, and the third-stage reactor hydrogen/acetylene volume ratio is 1.5-3.
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