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CN102199766B - Method for preparing magnesium lithium alloy cerium salt and molybdate-phosphate-zirconium fluoride conversion coating - Google Patents

Method for preparing magnesium lithium alloy cerium salt and molybdate-phosphate-zirconium fluoride conversion coating Download PDF

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CN102199766B
CN102199766B CN201110101851A CN201110101851A CN102199766B CN 102199766 B CN102199766 B CN 102199766B CN 201110101851 A CN201110101851 A CN 201110101851A CN 201110101851 A CN201110101851 A CN 201110101851A CN 102199766 B CN102199766 B CN 102199766B
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CN102199766A (en
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黄晓梅
田静
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Harbin Engineering University
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Abstract

The invention provides a method for preparing magnesium lithium alloy cerium salt and molybdate-phosphate-zirconium fluoride conversion coating, which comprises: subjecting the magnesium lithium alloy to degreasing, pickling and activating; performing conversion by cerium salt for 10 to 15 minutes in cerium salt conversion solution under conditions of a pH value of 3 to 4 and a temperature of 40 DEG C, and forming a layer of rare earth conversion coating on the surface of the magnesium lithium alloy; and immersing in molybdate-phosphate-zirconium fluoride conversion solution to perform conversion for 12 to 15 minutes under conditions of a pH value of 3.7 to 3.8 and a temperature of 50 to 55 DEG C. The method has better anticorrosion effect and is environment friendly; the bonding force between the conversion coating and the substrate is high; the color of the conversion film is uniform; the anticorrosion performance is high; and the obtained molybdate-phosphate-zirconium fluoride conversion solution has high recycling value and long service life and can be better reduce production and application cost.

Description

镁锂合金铈盐及钼酸盐-磷酸盐-氟化锆转化膜的制备方法Preparation method of magnesium-lithium alloy cerium salt and molybdate-phosphate-zirconium fluoride conversion film

技术领域 technical field

本发明涉及的是一种在镁锂合表面形成转化膜的制备方法。The invention relates to a preparation method for forming a conversion film on the surface of a magnesium-lithium alloy.

背景技术 Background technique

目前较多的镁合金的表面改性方面的研究工作主要有表面合金化、气相沉积涂层、激光处理、金属镀层、阳极氧化、化学转化膜等方法。化学转化膜具有操作简单,成本低,适应性广等优点,现有的常用的化学转化有铬酸盐转化、磷酸盐转化、钼酸盐转化、高锰酸盐转化、稀土金属盐转化、锡酸盐转化及有机化学转化等。具有代表性的化学转化处理是铬酸盐转化,铬酸盐转化处理主要采用以铬酐或重铬酸盐为主要成分溶液进行化学处理。由于六价铬有毒,因此研究开发替代铬酸盐转化膜的环保的无铬转化膜具有重要意义。At present, more research work on the surface modification of magnesium alloys mainly includes surface alloying, vapor deposition coating, laser treatment, metal coating, anodic oxidation, chemical conversion coating and other methods. Chemical conversion coatings have the advantages of simple operation, low cost, and wide adaptability. The existing chemical conversions commonly used include chromate conversion, phosphate conversion, molybdate conversion, permanganate conversion, rare earth metal salt conversion, tin Salt transformation and organic chemical transformation, etc. The representative chemical conversion treatment is chromate conversion, and the chromate conversion treatment mainly uses chromic anhydride or dichromate as the main component solution for chemical treatment. Because hexavalent chromium is toxic, it is of great significance to research and develop an environmentally friendly chromate-free conversion coating that can replace chromate conversion coatings.

当前研究的镁合金的无铬转化处理液大多还停留在实验室阶段,而且往往还有溶液消耗快、易沉淀或处理时间长,形成的膜层纤薄、疏松、不均匀等缺点,因而不适合工件的批量处理,真正能实用的工艺很少。因此需要进一步改进无铬转化处理液如研究膜生长促进剂、溶液稳定剂,使其适合大批量的镁合金表面处理。由于现有的无铬转化处理与铬酸盐处理在耐磨性、自修复能力上尚有一定的差距,开发新的无铬转化处理液仍是今后的热点,特别是稀土盐、有机物衍生物处理、复合盐类的无铬转化处理液。总之随着镁合金应用领域的迅速拓宽和人们环境意识的不断增强,镁合金的具有良好外观又具有良好耐蚀性的无铬化学转化处理的研究会越来越多,越来越受到重视。Most of the currently researched chromium-free conversion treatment solutions for magnesium alloys are still in the laboratory stage, and often have the disadvantages of fast solution consumption, easy precipitation or long treatment time, and the formed film is thin, loose and uneven. It is suitable for batch processing of workpieces, and there are very few practical processes. Therefore, it is necessary to further improve the chromium-free conversion treatment solution, such as research on film growth promoters and solution stabilizers, so that it is suitable for large-scale surface treatment of magnesium alloys. Since there is still a certain gap between the existing chromium-free conversion treatment and chromate treatment in terms of wear resistance and self-repairing ability, the development of new chromium-free conversion treatment solutions is still a hot spot in the future, especially rare earth salts and organic derivatives. Treatment, chromium-free conversion treatment solution for compound salts. In short, with the rapid expansion of magnesium alloy application fields and the continuous enhancement of people's environmental awareness, there will be more and more research on chromium-free chemical conversion treatment of magnesium alloys with good appearance and good corrosion resistance, and more and more attention will be paid.

发明内容 Contents of the invention

本发明的目的在于提供一种操作简便、条件温和,节能、毒害性小且成本低廉,能够较大幅度提高镁锂合金耐蚀性的镁锂合金铈盐及钼酸盐-磷酸盐-氟化锆转化膜的制备方法。The object of the present invention is to provide a kind of magnesium-lithium alloy cerium salt and molybdate-phosphate-fluoride that is easy to operate, mild in condition, energy-saving, less toxic and low in cost, and can greatly improve the corrosion resistance of magnesium-lithium alloy. Preparation method of zirconium conversion film.

本发明的目的是这样实现的:The purpose of the present invention is achieved like this:

镁锂合金经过除油、酸洗、活化后,先在铈盐转化液中,在pH值3-4、温度40℃的条件下进行铈盐转化处理10-15min,在镁锂合金表面形成一层稀土转化膜;再浸入钼酸盐-磷酸盐-氟化锆转化溶液中,在pH值3.7-3.8、温度50℃-55℃的条件下进行转化处理12-15min。After degreasing, pickling, and activation, the magnesium-lithium alloy is firstly subjected to cerium salt conversion treatment in the cerium salt conversion solution at a pH value of 3-4 and a temperature of 40°C for 10-15 minutes to form a Layer rare earth conversion coating; then immerse in the molybdate-phosphate-zirconium fluoride conversion solution, and carry out the conversion treatment for 12-15 minutes under the conditions of pH value 3.7-3.8 and temperature 50°C-55°C.

所述铈盐转化液由8g/L硝酸铈、10g/L柠檬酸、2g/L十二烷基硫酸钠、0.2g/L硫脲、0.05g/L氟化钠、双氧水10mL/L和蒸馏水配制而成。The cerium salt conversion solution is composed of 8g/L cerium nitrate, 10g/L citric acid, 2g/L sodium lauryl sulfate, 0.2g/L thiourea, 0.05g/L sodium fluoride, hydrogen peroxide 10mL/L and distilled water formulated.

所述钼酸盐-磷酸盐-氟化锆转化溶液由钼酸钠40-50g/L、磷酸二氢钠50-55g/L、柠檬酸钠5-8g/L、氟化钠4-5g/L、硝酸钠1-2g/L、氟化锆10-15g/L和蒸馏水配制而成。The molybdate-phosphate-zirconium fluoride conversion solution consists of sodium molybdate 40-50g/L, sodium dihydrogen phosphate 50-55g/L, sodium citrate 5-8g/L, sodium fluoride 4-5g/L L, sodium nitrate 1-2g/L, zirconium fluoride 10-15g/L and distilled water.

所述铈盐转化液的配制方法为:硝酸铈、柠檬酸、十二烷基硫酸钠、硫脲、氟化钠加水溶解形成溶液,将柠檬酸溶液和十二烷基硫酸钠溶液加入到硝酸铈溶液中得到溶液A,将硫脲溶液和氟化钠溶液加入到溶液A中得到溶液B,将双氧水加入到溶液B中用蒸馏水调至1L。The preparation method of the cerium salt conversion liquid is as follows: cerium nitrate, citric acid, sodium lauryl sulfate, thiourea, and sodium fluoride are dissolved in water to form a solution, and the citric acid solution and the sodium lauryl sulfate solution are added to the nitric acid The solution A was obtained from the cerium solution, the thiourea solution and the sodium fluoride solution were added to the solution A to obtain the solution B, the hydrogen peroxide was added to the solution B and adjusted to 1L with distilled water.

所述钼酸盐-磷酸盐-氟化锆转化溶液的配制方法为:钼酸钠、磷酸二氢钠、柠檬酸钠、氟化钠、硝酸钠、氟化锆加水溶解形成溶液,磷酸二氢钠溶液加入到钼酸钠溶液中得到溶液C,柠檬酸钠溶液加入到溶液C中得到溶液D,氟化钠溶液加入到溶液D中得到溶液E,硝酸钠溶液加入到溶液E中得到溶液F,氟化锆溶液加入到溶液F中得到溶液G,加蒸馏水稀释到1L,过滤,用冰醋酸调节pH至3.7-3.8。The preparation method of the molybdate-phosphate-zirconium fluoride conversion solution is: sodium molybdate, sodium dihydrogen phosphate, sodium citrate, sodium fluoride, sodium nitrate, and zirconium fluoride are dissolved in water to form a solution, and dihydrogen phosphate Sodium solution was added to sodium molybdate solution to obtain solution C, sodium citrate solution was added to solution C to obtain solution D, sodium fluoride solution was added to solution D to obtain solution E, sodium nitrate solution was added to solution E to obtain solution F , zirconium fluoride solution was added to solution F to obtain solution G, diluted to 1L with distilled water, filtered, and adjusted to pH 3.7-3.8 with glacial acetic acid.

本发明提供了一种新型的镁锂合金铈盐转化后的钼酸盐-磷酸盐-氟化锆转化膜,是一种镁锂合金双层转化膜体系,传统的钼酸盐转化膜一般用磷酸调节,对镁锂合金耐蚀性能提高幅度不大,仅能使腐蚀电流降低一个数量级。为了提高转化膜的耐蚀性,本发明先在镁锂合金上进行铈盐转化,然后进行钼酸盐-磷酸盐-氟化锆转化,转化溶液的pH值采用冰醋酸调节。采用该方法制得的钼酸盐-磷酸盐-氟化锆转化膜外观平滑、致密、无孔,膜层均匀,呈现棕黑色,用手擦拭膜层表面,膜层不脱离,与基体结合良好,可耐受高温,200℃高温煅烧30min膜层由黑色变为灰色,膜层无明显变化,300℃高温煅烧30min膜层表面鼓泡、起皮、粉化。钼酸盐-磷酸盐-氟化锆转化膜腐蚀电位为-0.302V,而镁锂合金基体的腐蚀电位为-1.6645V,钼酸盐-磷酸盐-氟化锆转化膜腐蚀电位比基体提高1.3625V;钼酸盐-磷酸盐-氟化锆转化膜腐蚀电流为5.643×10-7A.cm-2,而镁锂合金基体的腐蚀电流为1.503×10-3A.cm-2,钼酸盐-磷酸盐-氟化锆转化膜腐蚀电流比基体降低了4个数量级。转化膜的开路电位-时间曲线表明,转化膜的稳定电位较高,为-0.8567V。The invention provides a new type of molybdate-phosphate-zirconium fluoride conversion coating after magnesium-lithium alloy cerium salt conversion, which is a magnesium-lithium alloy double-layer conversion coating system. Traditional molybdate conversion coatings are generally used The adjustment of phosphoric acid can not improve the corrosion resistance of magnesium-lithium alloy much, and can only reduce the corrosion current by an order of magnitude. In order to improve the corrosion resistance of the conversion film, the present invention first performs cerium salt conversion on the magnesium-lithium alloy, and then performs molybdate-phosphate-zirconium fluoride conversion, and the pH value of the conversion solution is adjusted by glacial acetic acid. The appearance of the molybdate-phosphate-zirconium fluoride conversion coating prepared by this method is smooth, dense, and non-porous, and the film layer is uniform and brownish black. The surface of the film layer is wiped by hand, and the film layer does not detach and is well combined with the substrate. , can withstand high temperature, the film layer changes from black to gray after calcination at 200°C for 30 minutes, and there is no obvious change in the film layer, and the surface of the film layer is bubbling, peeling and pulverized after being calcined at 300°C for 30 minutes. The corrosion potential of the molybdate-phosphate-zirconium fluoride conversion film is -0.302V, while the corrosion potential of the magnesium-lithium alloy substrate is -1.6645V, and the corrosion potential of the molybdate-phosphate-zirconium fluoride conversion film is 1.3625 higher than that of the substrate V; the corrosion current of the molybdate-phosphate-zirconium fluoride conversion coating is 5.643×10 -7 A.cm -2 , while the corrosion current of the magnesium-lithium alloy substrate is 1.503×10 -3 A.cm -2 . The corrosion current of the salt-phosphate-zirconium fluoride conversion coating is 4 orders of magnitude lower than that of the substrate. The open circuit potential-time curve of the conversion film shows that the stable potential of the conversion film is higher, which is -0.8567V.

对钼酸盐-磷酸盐-氟化锆转化膜进行了微观形貌的观察,膜层对基体覆盖程度大,均匀致密,厚度适中。膜层主要含Mo、P、Zr、Ce和Mg元素,其中P含量为35%,属于高磷转化膜。正交试验结果表明溶液pH是最主要的影响因素,其次是温度,再次是时间。The microscopic morphology of the molybdate-phosphate-zirconium fluoride conversion coating was observed. The film layer covers a large degree of substrate, is uniform and compact, and has a moderate thickness. The film layer mainly contains Mo, P, Zr, Ce and Mg elements, among which the P content is 35%, which belongs to the high phosphorus conversion film. Orthogonal test results show that solution pH is the most important factor, followed by temperature and time.

该方法是一种防腐效果好、对环境友好的处理方法,转化膜与基体结合力强,转化膜色泽均匀,耐蚀性优异,并且该发明得到的钼酸盐-磷酸盐-氟化锆转化液具有很好的循环利用价值,寿命长,能够很好的降低生产应用成本。The method is a treatment method with good anticorrosion effect and environmental friendliness. The conversion coating has a strong binding force with the substrate, the conversion coating has uniform color and excellent corrosion resistance, and the molybdate-phosphate-zirconium fluoride conversion obtained by the invention The liquid has good recycling value, long life, and can reduce production and application costs very well.

本发明采用钼酸钠作为主盐(它是复合膜中形成钼酸盐的主要成膜剂,镁锂合金暴露在钼酸盐的酸性介质中将其还原为钼酸根,钼酸盐根在酸性介质中具有弱氧化性,形成由镁的氧化物和钼的化合物构成的钼酸盐转化膜),磷酸二氢钠作为次要主盐(它是复合膜中形成磷酸盐膜的主要成膜剂),柠檬酸作为配位剂,氟化钠作为加速剂,硝酸钠作为促进剂,氟化锆作为辅助成膜剂和钼酸盐转化膜的促进剂加入的,以冰醋酸作为pH调节剂配制而成。该钼酸盐转化液使用时变蓝,表明钼酸钠被还原,放置一段时间后,转化液重新又变成无色透明的,可重新再利用。The present invention adopts sodium molybdate as main salt (it is the main film-forming agent that forms molybdate in composite film, and magnesium-lithium alloy is reduced to molybdate in the acidic medium of molybdate, and molybdate is in acidic medium It has weak oxidation in the medium, and forms a molybdate conversion film composed of magnesium oxide and molybdenum compound), and sodium dihydrogen phosphate is used as the secondary main salt (it is the main film-forming agent for forming a phosphate film in a composite film ), citric acid is used as a complexing agent, sodium fluoride is used as an accelerator, sodium nitrate is used as a accelerator, zirconium fluoride is added as an auxiliary film-forming agent and a molybdate conversion film accelerator, and glacial acetic acid is used as a pH regulator. made. The molybdate conversion solution turns blue when used, indicating that the sodium molybdate is reduced. After standing for a period of time, the conversion solution becomes colorless and transparent again and can be reused.

该方法配制成本低,配制步骤少,操作简单,反应条件温和,较大程度提高了镁锂合金的耐蚀性能,环保节能,需要控制的条件少而且易于做到,很有希望应用于大规模生产。The preparation cost of the method is low, the preparation steps are few, the operation is simple, the reaction conditions are mild, the corrosion resistance of the magnesium-lithium alloy is greatly improved, environmental protection and energy saving, the conditions to be controlled are few and easy to implement, and it is very promising to be applied on a large scale Production.

附图说明 Description of drawings

图1a为为铈盐转化后的镁锂合金钼酸盐-磷酸盐-氟化锆转化膜与镁锂合金基体的极化曲线测试结果,其中:1镁锂合金基体、2铈盐转化后的钼酸盐-磷酸盐-氟化锆转化膜;Figure 1a is the test result of the polarization curve of the magnesium-lithium alloy molybdate-phosphate-zirconium fluoride conversion coating and the magnesium-lithium alloy substrate after cerium salt conversion, in which: 1 magnesium-lithium alloy substrate, 2 cerium salt conversion Molybdate-phosphate-zirconium fluoride conversion coating;

图1b为极化曲线的具体分析数据表;Figure 1b is the specific analysis data table of the polarization curve;

图2不同酸调节pH值的极化曲线;The polarization curves of different acid-adjusted pH values in Fig. 2;

图3不同pH条件下的极化曲线;Polarization curves under different pH conditions in Fig. 3;

图4a不同温度下的开路电位-时间曲线;Open circuit potential-time curves at different temperatures in Fig. 4a;

图4b不同温度成膜后的开路电位表;Figure 4b is the open circuit potential table after film formation at different temperatures;

图5不同转化时间的极化曲线;Polarization curves of different conversion times in Fig. 5;

图6EIS在线测试;Figure 6 EIS online test;

图7不同钼酸钠主盐浓度的钼酸盐-磷酸盐-氟化锆转化膜的极化曲线;The polarization curve of the molybdate-phosphate-zirconium fluoride conversion film of different sodium molybdate main salt concentration of Fig. 7;

图8为镁锂合金铈盐转化以后的钼酸盐-磷酸盐-氟化锆转化膜的微观形貌;Fig. 8 is the microscopic morphology of the molybdate-phosphate-zirconium fluoride conversion film after magnesium-lithium alloy cerium salt conversion;

图9耐高温性能的对比;Figure 9 Comparison of high temperature resistance;

图10a  电子能谱分析;Figure 10a electron spectrum analysis;

图10b能谱分析元素含量表。Figure 10b energy spectrum analysis element content table.

具体实施方式 Detailed ways

下面举例对本发明做更详细的描述:The following examples describe the present invention in more detail:

镁锂合金经过除油、酸洗、活化后,进行铈盐转化,先在镁锂合金表面形成一层稀土转化膜。铈盐转化的工艺条件是:After degreasing, pickling, and activation, the magnesium-lithium alloy undergoes cerium salt conversion, and a layer of rare earth conversion film is first formed on the surface of the magnesium-lithium alloy. The process condition of cerium salt conversion is:

铈盐转化液的配制方法如下:The preparation method of cerium salt conversion solution is as follows:

(1)称量8g/L硝酸铈,溶解;(1) weigh 8g/L cerium nitrate, dissolve;

(2)称量10g/L柠檬酸,溶解;(2) weigh 10g/L citric acid, dissolve;

(3)称量2g/L十二烷基硫酸钠,溶解;(3) weigh 2g/L sodium lauryl sulfate, dissolve;

(4)称量0.2g/L硫脲,溶解;(4) weigh 0.2g/L thiourea, dissolve;

(5)称量0.05g/L氟化钠,溶解;(5) weigh 0.05g/L sodium fluoride, dissolve;

(6)称量双氧水10mL/L;(6) Weigh 10mL/L of hydrogen peroxide;

(7)在搅拌条件下,将溶液(2)、(3)加入到溶液(1)中;(7) Add solutions (2) and (3) to solution (1) under stirring conditions;

(8)在搅拌条件下,将溶液(4)、(5)加入到步骤(7)所形成的溶液中;(8) under stirring conditions, adding solutions (4), (5) to the solution formed in step (7);

(9)在搅拌条件下,将溶液(6)加入到步骤(8)所形成的溶液中;(9) Add solution (6) to the solution formed in step (8) under stirring condition;

(10)镁锂合金在铈盐转化液(9)中进行转化,转化液pH值3-4,转化温度为40℃,转化时间为10-15min。铈盐转化后,原本略灰黑的试样表面出现一层膜,未吹干是前可以明显看出膜的存在,吹干后试样表面为灰色并有白色的斑点。(10) The magnesium-lithium alloy is converted in the cerium salt conversion liquid (9), the pH value of the conversion liquid is 3-4, the conversion temperature is 40° C., and the conversion time is 10-15 min. After the conversion of the cerium salt, a layer of film appeared on the surface of the sample that was originally slightly gray and black, and the existence of the film could be clearly seen before it was dried. After drying, the surface of the sample was gray with white spots.

冰醋酸为pH调节剂的镁锂合金的钼酸盐-磷酸盐-氟化锆转化膜溶液的配制方法及工艺规范如下(实验所用试剂及蒸馏水均为分析纯)Glacial acetic acid is the preparation method and technical specification of the molybdate-phosphate-zirconium fluoride conversion film solution of the magnesium-lithium alloy of the pH regulator as follows (the reagents used in the experiment and distilled water are analytically pure)

1)取钼酸钠40-50g/L用少量蒸馏水充分溶解;1) Take sodium molybdate 40-50g/L and fully dissolve it with a small amount of distilled water;

2)取磷酸二氢钠50-55g/L用少量蒸馏水充分溶解;2) Take 50-55g/L of sodium dihydrogen phosphate and fully dissolve it with a small amount of distilled water;

3)取柠檬酸钠5-8g/L用少量蒸馏水充分溶解;3) Take sodium citrate 5-8g/L and fully dissolve it with a small amount of distilled water;

4)取氟化钠4-5g/L用少量蒸馏水充分溶解;4) Take sodium fluoride 4-5g/L and fully dissolve it with a small amount of distilled water;

5)取硝酸钠1-2g/L用少量蒸馏水充分溶解;5) Take 1-2g/L of sodium nitrate and fully dissolve it with a small amount of distilled water;

6)取氟化锆10-15g/L用少量蒸馏水充分溶解;6) Take zirconium fluoride 10-15g/L and fully dissolve it with a small amount of distilled water;

7)将2)在充分搅拌下,倒入1)中;7) Pour 2) into 1) under full stirring;

8)将3)在充分搅拌下,倒入步骤7)所形成的溶液中;8) Pour 3) into the solution formed in step 7) under sufficient stirring;

9)将4)在充分搅拌下,倒入步骤8)所形成的溶液中;9) Pour 4) into the solution formed in step 8) under sufficient stirring;

10)将5)在充分搅拌下,倒入步骤9)所形成的溶液中;10) Pour 5) into the solution formed in step 9) under sufficient stirring;

11)将6)在充分搅拌下,倒入步骤10)所形成的溶液中;11) Pour 6) into the solution formed in step 10) under sufficient stirring;

12)将步骤11)所形成的溶液倒入容量瓶中,加蒸馏水稀释到规定的体积;12) Pour the solution formed in step 11) into a volumetric flask, add distilled water to dilute to a specified volume;

11)用滤纸过滤钼酸盐-磷酸盐-氟化锆转化溶液;11) filter molybdate-phosphate-zirconium fluoride conversion solution with filter paper;

12)用冰醋酸调节pH至3.7-3.8;12) adjust the pH to 3.7-3.8 with glacial acetic acid;

13)缓慢将钼酸盐-磷酸盐转化溶液升温至50℃-55℃;13) Slowly raise the temperature of the molybdate-phosphate conversion solution to 50°C-55°C;

14)将处理好的镁锂合金试样浸入酸性钼酸盐-磷酸盐-氟化锆转化溶液中进行转化处理,在转化过程中,要不断抖动试样,使吸附在试样表面的氢气脱附。转化时间为12-15min;14) Immerse the treated magnesium-lithium alloy sample in the acidic molybdate-phosphate-zirconium fluoride conversion solution for conversion treatment. During the conversion process, the sample should be shaken continuously to desorb the hydrogen adsorbed on the surface of the sample. attached. The conversion time is 12-15min;

15)将钼酸盐-磷酸盐-氟化锆转化后的镁锂合金试样取出,用流动水充分水洗,烘干。15) Take out the magnesium-lithium alloy sample converted from molybdate-phosphate-zirconium fluoride, fully wash it with flowing water, and dry it.

本发明采用钼酸钠作为主盐,磷酸二氢钠作为次要主盐,柠檬酸作为配位剂,氟化钠作为加速剂,硝酸钠作为促进剂,氟化锆作为辅助成膜剂及促进剂,以冰醋酸作为pH调节剂配制而成。本发明得到的最佳工艺规范为:钼酸钠40-50g/L,磷酸二氢钠50-55g/L,柠檬酸5-8g/L,氟化钠4-5g/L,硝酸钠1-2g/L,氟化锆10-15g/L,以冰醋酸作为pH调节剂,pH=3.7-3.8,转化温度50-55℃,转化时间12-15min。铈盐转化后的钼酸盐-磷酸盐-氟化锆转化膜对镁锂合金表面覆盖度大,且较均匀致密,大幅度提高了基体的耐蚀性。本发明工艺简单易行,成膜时间短,成本低,对镁锂合金疲劳性能影响小,对基体材质要求低,不受基体材质的影响。The present invention uses sodium molybdate as the main salt, sodium dihydrogen phosphate as the secondary main salt, citric acid as the coordination agent, sodium fluoride as the accelerator, sodium nitrate as the accelerator, and zirconium fluoride as the auxiliary film-forming agent and accelerator. agent, formulated with glacial acetic acid as a pH regulator. The best process standard that the present invention obtains is: sodium molybdate 40-50g/L, sodium dihydrogen phosphate 50-55g/L, citric acid 5-8g/L, sodium fluoride 4-5g/L, sodium nitrate 1- 2g/L, zirconium fluoride 10-15g/L, glacial acetic acid as pH regulator, pH=3.7-3.8, transformation temperature 50-55℃, transformation time 12-15min. The molybdate-phosphate-zirconium fluoride conversion coating after cerium salt conversion has a large coverage on the surface of the magnesium-lithium alloy, and is relatively uniform and dense, which greatly improves the corrosion resistance of the substrate. The invention has the advantages of simple and easy process, short film forming time, low cost, little influence on the fatigue performance of the magnesium-lithium alloy, low requirement on the matrix material, and is not affected by the matrix material.

图1a为铈盐转化后的镁锂合金钼酸盐-磷酸盐-氟化锆转化膜与镁锂合金基体的极化曲线测试结果,图1b为极化曲线的具体分析数据表。Figure 1a is the test result of the polarization curve of the magnesium-lithium alloy molybdate-phosphate-zirconium fluoride conversion coating and the magnesium-lithium alloy substrate after cerium salt conversion, and Figure 1b is the specific analysis data table of the polarization curve.

从图1中可见铈盐转化后的镁锂合金表面经钼酸盐-磷酸盐-氟化锆转化之后,试样的耐蚀性得到了提升,镁锂合金基体的腐蚀电位为-1.6645V,而钼酸盐-磷酸盐-氟化锆转化膜的腐蚀电位正移到-0.302V,比基体提高了1.3625V。经钼酸盐-磷酸盐-氟化锆转化后,镁锂合金的腐蚀电流下降4个数量级,由1.503×10-3A·cm-2减小到5.643×10-7A·cm-2。根据资料表明经过铬酸盐转化后,镁锂合金的腐蚀电流仅下降2个数量级,说明铈盐转化后的镁锂合金表面的钼酸盐-磷酸盐-氟化锆转化膜比传统的铬酸盐转化膜具有更优异的耐蚀性。It can be seen from Figure 1 that after the surface of the magnesium-lithium alloy transformed by cerium salt is transformed by molybdate-phosphate-zirconium fluoride, the corrosion resistance of the sample is improved, and the corrosion potential of the magnesium-lithium alloy substrate is -1.6645V, However, the corrosion potential of the molybdate-phosphate-zirconium fluoride conversion coating is positively shifted to -0.302V, which is 1.3625V higher than that of the substrate. After conversion of molybdate-phosphate-zirconium fluoride, the corrosion current of magnesium-lithium alloy decreased by 4 orders of magnitude, from 1.503×10 -3 A·cm -2 to 5.643×10 -7 A·cm -2 . According to the data, after chromate conversion, the corrosion current of magnesium-lithium alloys only drops by 2 orders of magnitude, indicating that the molybdate-phosphate-zirconium fluoride conversion coating on the surface of magnesium-lithium alloys after cerium salt conversion is much stronger than that of traditional chromate. Salt conversion coating has more excellent corrosion resistance.

传统的钼酸盐转化液一般都用磷酸调节,实验发现使用醋酸调节,转化膜的耐蚀性能比磷酸调节增加很多。为了选择适合的调节pH值的酸,进行如下确定最佳调节酸实验。钼酸盐-磷酸盐-氟化锆体系转化液的溶液成分为钼酸钠40g/L、磷酸二氢钠52g/L、氟化锆10g/L、柠檬酸5g/L、硝酸钠1g/L。转化液pH值分别用磷酸和醋酸调节为3.8,转化时间为15min。保证转化液成分、pH和转化时间一致,通过单独改变酸的种类来确定最佳调节酸。图2为不同酸调节pH值的极化曲线。The traditional molybdate conversion solution is generally adjusted with phosphoric acid. Experiments have found that the corrosion resistance of the conversion film is much higher than that adjusted with phosphoric acid. In order to select a suitable pH-adjusting acid, an experiment to determine the optimal adjusting acid was performed as follows. The solution composition of molybdate-phosphate-zirconium fluoride system conversion solution is sodium molybdate 40g/L, sodium dihydrogen phosphate 52g/L, zirconium fluoride 10g/L, citric acid 5g/L, sodium nitrate 1g/L . The pH value of the conversion solution was adjusted to 3.8 with phosphoric acid and acetic acid, respectively, and the conversion time was 15 minutes. Ensure that the conversion liquid composition, pH and conversion time are consistent, and determine the best adjustment acid by changing the type of acid alone. Figure 2 shows the polarization curves of different acids to adjust the pH value.

图2为不同酸调节pH值的极化曲线。从图2可以看出,根据腐蚀电流可知,醋酸调节pH得到的转化膜层的耐蚀性明显比磷酸调节pH得到的镀层优越很多,醋酸调节得到的膜层的腐蚀电位更正,并且腐蚀电流更小。根据塔菲尔曲线可知,醋酸更适合调节钼酸盐-磷酸盐-氟化锆转化体系的pH值。为了选择合适转化溶液的pH值,进行如下确定最佳成膜pH值实验。钼酸盐-磷酸盐-氟化锆体系转化液的溶液成分为钼酸钠40g/L、磷酸二氢钠52g/L、氟化锆10g/L、柠檬酸5g/L、硝酸钠1g/L。转化时间为15min,转化液pH值用醋酸调节。保证转化液成分和转化时间一致,通过单独改变转化液的pH值来确定最佳转化pH值。转化溶液的pH值对转化膜层的性能有着重要的影响,并且pH值只有维持在一个狭窄的范围内才能获得性能优异的转化膜。Figure 2 shows the polarization curves of different acids to adjust the pH value. It can be seen from Figure 2 that according to the corrosion current, the corrosion resistance of the conversion coating obtained by adjusting the pH with acetic acid is significantly superior to that of the coating obtained by adjusting the pH with phosphoric acid. Small. According to the Tafel curve, acetic acid is more suitable for adjusting the pH value of the molybdate-phosphate-zirconium fluoride conversion system. In order to select a suitable pH value of the conversion solution, the following experiments were carried out to determine the optimum film-forming pH value. The solution composition of molybdate-phosphate-zirconium fluoride system conversion solution is sodium molybdate 40g/L, sodium dihydrogen phosphate 52g/L, zirconium fluoride 10g/L, citric acid 5g/L, sodium nitrate 1g/L . The conversion time was 15 min, and the pH value of the conversion solution was adjusted with acetic acid. Ensure that the conversion liquid composition and conversion time are consistent, and determine the optimal conversion pH value by changing the pH value of the conversion liquid alone. The pH value of the conversion solution has an important influence on the performance of the conversion coating layer, and only when the pH value is maintained within a narrow range can a conversion coating with excellent performance be obtained.

图3为不同pH条件下的极化曲线。从图3中可见:当pH=3.5-4.0时,腐蚀电位较正,腐蚀电流较小。而当pH值达到4.5以后,腐蚀电流大幅增加,几乎与基体的腐蚀电流相同,说明表面几乎不成膜。钼酸盐-磷酸盐-氟化锆转化体系的pH值最适宜在3.7-3.8。Figure 3 shows the polarization curves under different pH conditions. It can be seen from Figure 3: when pH=3.5-4.0, the corrosion potential is more positive and the corrosion current is smaller. When the pH value reaches 4.5, the corrosion current increases significantly, which is almost the same as the corrosion current of the substrate, indicating that there is almost no film formation on the surface. The optimum pH value of the molybdate-phosphate-zirconium fluoride conversion system is 3.7-3.8.

为了选择合适的转化温度,进行如下确定最佳成膜温度实验。钼酸盐-磷酸盐-氟化锆体系转化液的溶液成分为钼酸钠40g/L、磷酸二氢钠52g/L、氟化锆10g/L、柠檬酸5g/L、硝酸钠1g/L。转化液pH值用醋酸调节为3.8,转化时间为15min。保证转化液成分、pH值和转化时间一致,通过单独改变转化液的温度来确定最佳转化时间。In order to select a suitable conversion temperature, the following experiments are carried out to determine the optimum film-forming temperature. The solution composition of molybdate-phosphate-zirconium fluoride system conversion solution is sodium molybdate 40g/L, sodium dihydrogen phosphate 52g/L, zirconium fluoride 10g/L, citric acid 5g/L, sodium nitrate 1g/L . The pH value of the conversion liquid was adjusted to 3.8 with acetic acid, and the conversion time was 15 min. Ensure that the conversion solution composition, pH value and conversion time are consistent, and determine the optimal conversion time by changing the temperature of the conversion solution alone.

图4a为不同温度下测得的开路电位-时间曲线图,图4b为不同温度成膜后的开路电位表。Figure 4a is the open circuit potential-time graph measured at different temperatures, and Figure 4b is the open circuit potential table after film formation at different temperatures.

从图4中可以看出在一定温度范围内,开路电位曲线中最终的稳定电位随着温度的增加,先增高后降低。在温度为50℃时,膜的在线性能测试最好,稳定电位最高,稳定在-0.8567V,在温度为55℃时,稳定电位也较高,稳定在-1.4985V,所以转化温度适宜的范围为50-55℃。It can be seen from Figure 4 that within a certain temperature range, the final stable potential in the open circuit potential curve increases first and then decreases with the increase of temperature. When the temperature is 50°C, the online performance test of the film is the best, and the stable potential is the highest, stable at -0.8567V. When the temperature is 55°C, the stable potential is also higher, stable at -1.4985V, so the conversion temperature is suitable. 50-55°C.

为了选择合适的成膜时间,进行如下确定最佳成膜时间实验。钼酸盐-磷酸盐-氟化锆体系转化液的溶液成分为钼酸钠40g/L、磷酸二氢钠52g/L、氟化锆10g/L、柠檬酸5g/L、硝酸钠1g/L。转化液pH值用醋酸调节为3.8,转化温度为50℃。保证转化液成分、pH和转化温度一致,通过单独改变转化时间来确定最佳转化时间。图5为不同转化时间下转化膜层的极化曲线。从图5中可见,转化处理15min得到的钼酸盐-磷酸盐-氟化锆转化膜的腐蚀电流最小,但随着反应时间的增加,自腐蚀电流反而有所增加。极化曲线确定转化时间应为15min左右。In order to select an appropriate film-forming time, the following experiments are carried out to determine the optimum film-forming time. The solution composition of molybdate-phosphate-zirconium fluoride system conversion solution is sodium molybdate 40g/L, sodium dihydrogen phosphate 52g/L, zirconium fluoride 10g/L, citric acid 5g/L, sodium nitrate 1g/L . The pH value of the conversion solution was adjusted to 3.8 with acetic acid, and the conversion temperature was 50°C. Ensure that the conversion liquid composition, pH and conversion temperature are consistent, and determine the optimal conversion time by changing the conversion time individually. Figure 5 is the polarization curves of the conversion film layer at different conversion times. It can be seen from Figure 5 that the corrosion current of the molybdate-phosphate-zirconium fluoride conversion film obtained by the conversion treatment for 15 minutes is the smallest, but with the increase of the reaction time, the self-corrosion current increases instead. The polarization curve determined that the conversion time should be about 15 minutes.

图为不同转化时间的极化曲线。控制温度为50℃,将铈盐转化后的镁锂合金基体浸入钼酸盐-磷酸盐-氟化锆转化液中进行连续的交流阻抗测试,可以看出膜的形成过程。图6为铈盐转化后的镁锂合金在钼酸盐-磷酸盐-氟化锆转化液中转化膜形成过程中的交流阻抗谱。三次交流阻抗测试分别在t=0min(转化开始)、t=12min和t=20min时测试。从图6中可知,t=0min和t=12min的测试可以看出随着时间的增长膜层的阻抗、感抗逐渐加强,说明膜层的生长过程。t=12min和t=20min的测试可以看出,转化时间过长转化液对于转化膜层的生长是不利的。The graph shows the polarization curves at different conversion times. The temperature is controlled at 50°C, and the magnesium-lithium alloy substrate converted by the cerium salt is immersed in the molybdate-phosphate-zirconium fluoride conversion solution for continuous AC impedance testing, and the formation process of the film can be seen. Fig. 6 is the AC impedance spectrum of the conversion film formation process of the magnesium-lithium alloy converted from cerium salt in the molybdate-phosphate-zirconium fluoride conversion solution. Three AC impedance tests were performed at t=0min (conversion start), t=12min and t=20min respectively. It can be known from Fig. 6 that the test of t=0min and t=12min shows that the impedance and inductive reactance of the film layer are gradually strengthened with the increase of time, indicating the growth process of the film layer. It can be seen from the tests of t=12min and t=20min that the conversion liquid is unfavorable to the growth of the conversion film layer if the conversion time is too long.

图6为EIS在线测试。为了选择适合的钼酸钠主盐浓度,进行如下确定主盐浓度的实验。钼酸盐-磷酸盐-氟化锆体系转化液的溶液成分为钼酸钠分别取15g/L、30g/L、40g/L、50g/L、60g/L,磷酸二氢钠52g/L、氟化锆10g/L、柠檬酸5g/L、硝酸钠1g/L。转化液pH值用醋酸调节为3.8,转化时间为15min,转化温度50℃。图7为不同主盐浓度下测得的极化曲线图。以图可以看出随着钼酸钠浓度的增加膜层的耐蚀性先增大后减小。在钼酸钠的浓度为40g/L时,膜的耐蚀性最好,随着浓度进一步升高,自腐蚀电流有所增加,所以根据实验结果主盐钼酸钠浓度适宜的氛围为选40-50g/L。Figure 6 is the EIS online test. In order to select a suitable concentration of the main salt of sodium molybdate, an experiment for determining the concentration of the main salt was carried out as follows. The solution composition of molybdate-phosphate-zirconium fluoride system conversion liquid is sodium molybdate gets 15g/L, 30g/L, 40g/L, 50g/L, 60g/L respectively, sodium dihydrogen phosphate 52g/L, Zirconium fluoride 10g/L, citric acid 5g/L, sodium nitrate 1g/L. The pH value of the conversion solution was adjusted to 3.8 with acetic acid, the conversion time was 15 min, and the conversion temperature was 50°C. Fig. 7 is a graph of polarization curves measured under different main salt concentrations. It can be seen from the figure that as the concentration of sodium molybdate increases, the corrosion resistance of the film first increases and then decreases. When the concentration of sodium molybdate is 40g/L, the corrosion resistance of the film is the best. As the concentration further increases, the self-corrosion current increases. Therefore, according to the experimental results, the atmosphere with a suitable concentration of the main salt sodium molybdate is 40 -50g/L.

图8为镁锂合金铈盐转化以后的钼酸盐-磷酸盐-氟化锆转化膜的微观形貌。从图8中可知,转化膜成片状结构,对基体的覆盖程度非常大,膜层均匀、致密,厚度适中。Fig. 8 is the microscopic morphology of the molybdate-phosphate-zirconium fluoride conversion film after the magnesium-lithium alloy cerium salt conversion. It can be seen from Figure 8 that the conversion coating has a sheet-like structure, which covers the substrate to a large extent, and the film layer is uniform, dense, and moderate in thickness.

为了探究铈盐转化后的镁锂合金钼酸盐-磷酸盐-氟化锆转化膜膜层的耐热性能,对做好的样品进行高温煅烧。分别进行了200℃和300℃的高温煅烧30min。图9是镁锂合金铈盐转化以后的钼酸盐-磷酸盐-氟化锆转化膜未进行高温处理与分别进行200℃和300℃高温煅烧30min后的试样进行对比。从图9可知,该转化膜可耐受一定的高温,200℃高温煅烧30min膜层由黑色变为灰色,膜层无明显变化,300℃高温煅烧30min膜层表面鼓泡、起皮、粉化。In order to explore the heat resistance of the magnesium-lithium alloy molybdate-phosphate-zirconium fluoride conversion film after cerium salt conversion, the prepared samples were calcined at high temperature. High-temperature calcination at 200°C and 300°C for 30min was carried out respectively. Figure 9 is a comparison of the molybdate-phosphate-zirconium fluoride conversion coating after conversion of magnesium-lithium alloy cerium salt without high-temperature treatment and samples after high-temperature calcination at 200°C and 300°C for 30 minutes respectively. It can be seen from Figure 9 that the conversion coating can withstand a certain high temperature. The film layer changes from black to gray after calcination at 200°C for 30 minutes, and there is no obvious change in the film layer. The surface of the film layer is bubbling, peeling, and pulverized after calcination at 300°C for 30 minutes. .

图10a为铈盐转化后的镁锂合金钼酸盐-磷酸盐-氟化锆转化膜膜层的能谱分析图,图10b为能谱分析结果表。Fig. 10a is an energy spectrum analysis diagram of the magnesium-lithium alloy molybdate-phosphate-zirconium fluoride conversion film layer after cerium salt conversion, and Fig. 10b is a table of energy spectrum analysis results.

由图10可知,转化膜中的主要元素有Mo、P、Zr和Mg。在这些元素中,Mg主要是来自镁锂合金基体的溶解,而P、Mo、Zr则来自钼酸盐-磷酸盐-氟化锆转化液。其中P的含量较高,原子百分比达到35.6784%,属于高磷转化膜,Mo的含量为6.8084%,Zr的含量为4.1278%。由于镁锂合金先进行了铈盐转化,因此膜层中含有Ce,并且含量达到1.1943%。It can be seen from Figure 10 that the main elements in the conversion coating are Mo, P, Zr and Mg. Among these elements, Mg mainly comes from the dissolution of the magnesium-lithium alloy matrix, while P, Mo, and Zr come from the molybdate-phosphate-zirconium fluoride conversion solution. Among them, the content of P is relatively high, the atomic percentage reaches 35.6784%, which belongs to the high phosphorus conversion film, the content of Mo is 6.8084%, and the content of Zr is 4.1278%. Because the magnesium-lithium alloy undergoes cerium salt conversion first, the film layer contains Ce, and the content reaches 1.1943%.

Claims (3)

1. the preparation method of a magnesium lithium alloy cerium salt and molybdate-phosphoric acid salt-Zirconium tetrafluoride conversion film; It is characterized in that: after the oil removing of magnesium lithium alloy process, pickling, the activation; Earlier in cerium salt conversion fluid; Under the condition of 40 ℃ of pH value 3-4, temperature, carry out cerium salt conversion processing 10-15min, form one deck rare-earth conversion coatings on the magnesium lithium alloy surface; Immerse molybdate-phosphoric acid salt-Zirconium tetrafluoride again and transform in the solution, under the condition of 50 ℃-55 ℃ of pH value 3.7-3.8, temperature, carry out conversion processing 12-15min;
Said cerium salt conversion fluid is formulated by 8g/L cerous nitrate, 10g/L Hydrocerol A, 2g/L sodium lauryl sulphate, 0.2g/L thiocarbamide, 0.05g/L Sodium Fluoride, ydrogen peroxide 50 10mL/L and zero(ppm) water;
It is formulated by Sodium orthomolybdate 40-50g/L, SODIUM PHOSPHATE, MONOBASIC 50-55g/L, Trisodium Citrate 5-8g/L, Sodium Fluoride 4-5g/L, SODIUMNITRATE 1-2g/L, Zirconium tetrafluoride 10-15g/L and zero(ppm) water that said molybdate-phosphoric acid salt-Zirconium tetrafluoride transforms solution.
2. the preparation method of magnesium lithium alloy cerium salt according to claim 1 and molybdate-phosphoric acid salt-Zirconium tetrafluoride conversion film; It is characterized in that: the compound method of said cerium salt conversion fluid is: cerous nitrate, Hydrocerol A, sodium lauryl sulphate, thiocarbamide, the Sodium Fluoride formation solution that is dissolved in water; Citric acid solution and sodium dodecyl sulfate solution joined obtain solution A in the cerous nitrate solution; Thiourea solution and Fluorinse joined obtain solution B in the solution A, ydrogen peroxide 50 is joined in the solution B transfer to 1L with zero(ppm) water.
3. the preparation method of magnesium lithium alloy cerium salt according to claim 1 and 2 and molybdate-phosphoric acid salt-Zirconium tetrafluoride conversion film; It is characterized in that: the compound method that said molybdate-phosphoric acid salt-Zirconium tetrafluoride transforms solution is: Sodium orthomolybdate, SODIUM PHOSPHATE, MONOBASIC, Trisodium Citrate, Sodium Fluoride, SODIUMNITRATE, the Zirconium tetrafluoride formation solution that is dissolved in water; Sodium dihydrogen phosphate joins and obtains solution C in the sodium molybdate solution; Sodium citrate soln joins and obtains solution D in the solution C, and Fluorinse joins and obtains solution E in the solution D, and sodium nitrate solution joins and obtains solution F in the solution E; Zirconium tetrafluoride solution joins and obtains solution G among the solution F; Adding distil water is diluted to 1L, filters, and regulates pH to 3.7-3.8 with Glacial acetic acid min. 99.5.
CN201110101851A 2011-04-22 2011-04-22 Method for preparing magnesium lithium alloy cerium salt and molybdate-phosphate-zirconium fluoride conversion coating Expired - Fee Related CN102199766B (en)

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