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CN102190326A - Method for recovering copper from copper-containing waste liquid - Google Patents

Method for recovering copper from copper-containing waste liquid Download PDF

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Publication number
CN102190326A
CN102190326A CN 201010128252 CN201010128252A CN102190326A CN 102190326 A CN102190326 A CN 102190326A CN 201010128252 CN201010128252 CN 201010128252 CN 201010128252 A CN201010128252 A CN 201010128252A CN 102190326 A CN102190326 A CN 102190326A
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copper
acid
carbonate
hydroxide
waste liquid
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陈国金
何公亮
陈彦亨
张琇英
方雅婷
王华耀
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Amia Co Ltd
Persee Chemical Co Ltd
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Amia Co Ltd
Persee Chemical Co Ltd
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Abstract

本发明提供一种自含铜废液回收铜的方法,以制备含铜化合物。本发明还提供一种自含铜废液回收铜的方法,以制备氢氧化铜或含氢氧化铜的铜盐混合物,再进一步将其制备成具有再利用价值的含铜化合物,例如碳酸铜或氧化铜。本发明另外提供一种自氢氧化铜或含氢氧化铜的铜盐混合物制备碳酸铜或氧化铜的方法。

The present invention provides a method for recovering copper from copper-containing waste liquid to prepare a copper-containing compound. The present invention also provides a method for recovering copper from copper-containing waste liquid to prepare copper hydroxide or a copper salt mixture containing copper hydroxide, which is further prepared into a copper-containing compound with recycling value, such as copper carbonate or copper oxide. The present invention further provides a method for preparing copper carbonate or copper oxide from copper hydroxide or a copper salt mixture containing copper hydroxide.

Description

自含铜废液回收铜的方法Method for recovering copper from copper-containing waste liquid

技术领域technical field

本发明提供一种自含铜废液回收铜的方法,特别是自所述含铜废液制备含铜化合物,尤其是碳酸铜及氧化铜,以达铜回收及再利用目的的方法。The invention provides a method for recovering copper from copper-containing waste liquid, especially a method for preparing copper-containing compounds, especially copper carbonate and copper oxide, from the copper-containing waste liquid to achieve the purpose of copper recovery and reuse.

背景技术Background technique

工业化的快速发展为人类带来许多生活上的便利。然而,同时也产生了大量的工业废弃物。随着环保意识的抬头,如何降低或有效回收再利用各种工业中所产生的废弃物已成为目前备受瞩目的议题。The rapid development of industrialization has brought many conveniences to human life. However, it also produces a large amount of industrial waste. With the rising awareness of environmental protection, how to reduce or effectively recycle and reuse the waste generated in various industries has become an issue that has attracted much attention.

含铜废弃物主要来源有金属工业、电子工业、和化学制造业等。目前蓬勃发展的电子工业(例如印刷电路板工业)所产生的含铜废弃物有酸性铜蚀刻废液和碱性铜蚀刻废液等。The main sources of copper-containing waste are metal industry, electronics industry, and chemical manufacturing industry. The copper-containing waste produced by the booming electronics industry (such as the printed circuit board industry) includes acidic copper etching waste liquid and alkaline copper etching waste liquid.

此项技术中处理酸性含铜废液的方法包括以铝置换法产生铜金属沉淀;或添加氢氧化钠中和废液,使废液中的铜离子以氢氧化铜或氧化铜形式沉淀析出。此项技术中处理碱性含铜废液的方法包括以硫化物沉淀法回收铜;或以加热加碱曝气法,生成可回收再利用的氧化铜。然而,上述方法不是受限于成本问题,便是所得产物杂质含量高,或是还有其它不易处理的杂质存在于工艺中或回收再制的产物中。The method for treating acidic copper-containing waste liquid in this technology includes producing copper metal precipitation by aluminum replacement method; or adding sodium hydroxide to neutralize the waste liquid, so that the copper ions in the waste liquid are precipitated in the form of copper hydroxide or copper oxide. The method for treating alkaline copper-containing waste liquid in this technology includes recovering copper by sulfide precipitation; or generating recyclable copper oxide by heating and adding alkali aeration. However, the above-mentioned method is not limited by the cost problem, or the obtained product has high impurity content, or there are other difficult-to-handle impurities present in the process or in the recovered and remanufactured product.

鉴于此,本发明提供一种有效的铜回收法,以解决上述问题。本发明的方法可大幅降低杂质含量,故可选用多样性的铜料来源,且操作便利具有经济效益,并可将所回收的铜制备成具备再利用价值的含铜化合物(例如氢氧化铜、氧化铜或碳酸铜),且所述含铜化合物可依需要制成各种不同等级,包括对不纯物要求严格的电子级,不仅产品灵活度高且符合目前环保趋势之所需。In view of this, the present invention provides an effective copper recovery method to solve the above problems. The method of the present invention can greatly reduce the impurity content, so a variety of copper sources can be selected, and the operation is convenient and economical, and the recovered copper can be prepared into copper-containing compounds (such as copper hydroxide, Copper oxide or copper carbonate), and the copper-containing compound can be made into various grades as required, including electronic grade with strict requirements on impurities, which not only has high product flexibility but also meets the needs of current environmental protection trends.

发明内容Contents of the invention

本发明一方面提供一种自含铜废液回收铜的方法,其包含:One aspect of the present invention provides a method for recovering copper from copper-containing waste liquid, which comprises:

(a)加入沉淀剂至含铜废液中,调整pH值至约2至约9的范围,使杂质沉淀并移除杂质,控制铜离子浓度在120克/升以下;及(a) adding a precipitant to the copper-containing waste liquid, adjusting the pH value to a range of about 2 to about 9, so as to precipitate and remove impurities, and control the concentration of copper ions below 120 g/L; and

(b-1)以步骤(a)所得的溶液制备含铜化合物。(b-1) Prepare a copper-containing compound with the solution obtained in step (a).

本发明的另一方面提供一种自含铜废液回收铜的方法,其包含:Another aspect of the present invention provides a method for recovering copper from copper-containing waste liquid, comprising:

(a)加入沉淀剂至含铜废液中,调整pH值至约2至约9的范围,使杂质沉淀并移除杂质,控制铜离子浓度在120克/升以下;及(a) adding a precipitant to the copper-containing waste liquid, adjusting the pH value to a range of about 2 to about 9, so as to precipitate and remove impurities, and control the concentration of copper ions below 120 g/L; and

(b-2)控制步骤(a)所得溶液的pH值在约3至约13的范围,沉淀产生氢氧化铜或含氢氧化铜的铜盐混合物。(b-2) controlling the pH value of the solution obtained in step (a) in the range of about 3 to about 13, and precipitation produces copper hydroxide or a copper salt mixture containing copper hydroxide.

本发明的又一方面提供一种自氢氧化铜或含氢氧化铜的铜盐混合物制备碳酸铜或氧化铜的方法,其包含:Yet another aspect of the present invention provides a method for preparing copper carbonate or copper oxide from copper hydroxide or a copper salt mixture containing copper hydroxide, comprising:

(c)添加酸至氢氧化铜或含氢氧化铜的铜盐混合物中,将其溶解为酸性含铜溶液;(c) adding an acid to copper hydroxide or a copper hydroxide-containing copper salt mixture to dissolve it into an acidic copper-containing solution;

(d-1)添加碳酸盐至步骤(c)所制备的酸性含铜溶液中,控制pH值在约6至约7的范围,以生成碳酸铜;及(d-1) adding carbonate to the acidic copper-containing solution prepared in step (c), controlling the pH value in the range of about 6 to about 7, to generate copper carbonate; and

(e)视需要通过转化反应,将步骤(d-1)所制备的碳酸铜转化为氧化铜。(e) converting the copper carbonate prepared in step (d-1) into copper oxide through a conversion reaction if necessary.

附图说明Description of drawings

图1为本发明的自含铜废液回收铜方法的第一实施方面。Fig. 1 is the first implementation aspect of the method for recovering copper from copper-containing waste liquid of the present invention.

图2为本发明的自含铜废液回收铜方法的第二实施方面。Fig. 2 is the second implementation aspect of the method for recovering copper from copper-containing waste liquid of the present invention.

图3为本发明的自氢氧化铜或含氢氧化铜的铜盐混合物制备碳酸铜或氧化铜的方法的示意图。3 is a schematic diagram of the method for preparing copper carbonate or copper oxide from copper hydroxide or a copper salt mixture containing copper hydroxide according to the present invention.

图4为本发明的自含铜废液制备氢氧化铜或含氢氧化铜的铜盐混合物,再通过其制备碳酸铜或氧化铜的方法的示意图。Fig. 4 is a schematic diagram of a method for preparing copper hydroxide or a copper salt mixture containing copper hydroxide from copper-containing waste liquid and then preparing copper carbonate or copper oxide according to the present invention.

图5为本发明的自含铜废液制备氢氧化铜或含氢氧化铜的铜盐混合物,进而制备氧化铜的方法的示意图。Fig. 5 is a schematic diagram of the method for preparing copper hydroxide or a copper salt mixture containing copper hydroxide from copper-containing waste liquid, and then preparing copper oxide according to the present invention.

具体实施方式Detailed ways

本发明所用的含铜废液的来源并无特殊限制,可为回收自各种工业或日常生活的废弃物,其例如但不限于酸性或碱性含铜废液、酸性或碱性铜蚀刻废液、电镀废液、含铜污泥或金属铜废料。例如,酸性含铜废液包含盐酸、硫酸、硝酸、碳酸、磷酸或醋酸的铜溶液或其组合,碱性含铜废液包含盐酸、硫酸、硝酸、碳酸、磷酸或醋酸的铜铵盐溶液或其组合。所收集来的铜废液或废料可先以任何本发明所属技术领域中的技术人员所熟习的方法进行预处理,例如以金属置换法提高废铜液中的铜离子含量、以酸或碱浸渍法自含铜污泥将铜溶出形成含铜废液、或以酸或碱溶解铜废料形成含铜废液,使得含铜废液中的铜含量不至于太低。例如,含铜废液中的铜含量应高于10克/升。根据本发明,当含铜废液中含铜量较低时可添加固态铜如铜粉、铜箔、铜屑、铜矿砂、铜污泥、铜合金或其它铜废料或其组合,以提高工艺效率。此外,若欲制备的产物为含二价铜的化合物时,也可视需要先将废液中的一价铜离子以氧化还原法形成二价铜离子。The source of the copper-containing waste liquid used in the present invention is not particularly limited, and it can be recycled from various industries or daily life waste, such as but not limited to acidic or alkaline copper-containing waste liquid, acidic or alkaline copper etching waste solution, electroplating waste solution, copper-containing sludge or metallic copper waste. For example, the acidic copper-containing waste liquid comprises a copper solution of hydrochloric acid, sulfuric acid, nitric acid, carbonic acid, phosphoric acid or acetic acid or a combination thereof, and the alkaline copper-containing waste liquid comprises a copper ammonium salt solution of hydrochloric acid, sulfuric acid, nitric acid, carbonic acid, phosphoric acid or acetic acid or its combination. The collected copper waste liquid or waste material can be pretreated with any method familiar to those skilled in the art of the present invention, such as improving the copper ion content in the waste copper liquid by metal replacement, impregnating with acid or alkali The method is to dissolve copper from copper-containing sludge to form copper-containing waste liquid, or dissolve copper waste with acid or alkali to form copper-containing waste liquid, so that the copper content in copper-containing waste liquid will not be too low. For example, the copper content in the copper-containing waste liquid should be higher than 10 g/L. According to the present invention, solid copper such as copper powder, copper foil, copper shavings, copper ore, copper sludge, copper alloy or other copper scrap or its combination can be added when the copper content in the copper-containing waste liquid is low, to improve process efficiency. In addition, if the product to be prepared is a compound containing divalent copper, the monovalent copper ions in the waste liquid may be converted into divalent copper ions by redox method if necessary.

一般来说,含铜废液中除了铜离子外,还可能存在各种不同的金属离子,如锡、铅、锌、铁、钙、镁等。这些金属离子的存在,会增加习知铜回收再制方法的困难度。然而,本案发明人经研究发现:在由含铜废液制备含铜化合物的步骤中,任选地添加特定沉淀剂至含铜废液中,并适度加入酸至碱性含铜废液中或加入碱至酸性含铜废液中或其组合以调整废液的pH值,可使多种金属杂质沉淀,再经由诸如过滤等分离步骤移除沉淀杂质后,可有效纯化含铜废液,降低废液中所不期望的金属杂质比例,以控制铜离子浓度在有利于后续工艺的适当范围。这一纯化步骤可先移除不期望的金属杂质,例如锡、铅、锌、钙、镁、锰等,因此可省略在后续工艺中为移除此类杂质所需的步骤,并可降低这类杂质对工艺的影响。此外,这一纯化步骤不会对溶液中所存在的铜离子造成不利的影响,可有效纯化含铜废液,降低废液中所不期望的金属杂质比例,由此提升回收再制而得的含铜化合物的纯度。Generally speaking, in addition to copper ions, various metal ions may exist in copper-containing waste liquid, such as tin, lead, zinc, iron, calcium, magnesium, etc. The existence of these metal ions will increase the difficulty of conventional copper recycling methods. However, the inventors of this case have found through research that: in the step of preparing copper-containing compounds from copper-containing waste liquid, optionally adding a specific precipitant to the copper-containing waste liquid, and appropriately adding acid to the alkaline copper-containing waste liquid or Adding alkali to the acidic copper-containing waste liquid or its combination to adjust the pH value of the waste liquid can precipitate various metal impurities, and then remove the precipitated impurities through separation steps such as filtration, which can effectively purify the copper-containing waste liquid and reduce The ratio of undesired metal impurities in the waste liquid is used to control the concentration of copper ions in an appropriate range that is beneficial to the subsequent process. This purification step first removes undesired metal impurities such as tin, lead, zinc, calcium, magnesium, manganese, etc., thereby eliminating the steps required to remove such impurities in subsequent processes and reducing the cost of such impurities. The impact of similar impurities on the process. In addition, this purification step will not adversely affect the copper ions present in the solution, and can effectively purify the copper-containing waste liquid, reduce the proportion of undesired metal impurities in the waste liquid, thereby improving the recovery and remanufacturing. Purity of copper-containing compounds.

因此,本发明的方法是在制备含铜化合物的程序中,先使用如前述的纯化步骤以移除含铜废液中不期望的金属杂质。详细来说,所述纯化步骤是添加特定沉淀剂(包括但不限于硝酸、硫酸、盐酸、酒石酸、醋酸、磷酸、氯化铵、草酸、硫化物、氢氧化钠、氢氧化钾、碳酸钠、碳酸钾或氨或其混合物)至含铜废液中,调整pH值至约2至约9的范围,优选pH值在约2至约6的范围,使杂质沉淀并移除杂质,控制铜离子浓度在120克/升以下,优选浓度范围在80克/升以下。本发明所用沉淀剂的量并无固定范围,可依不纯物的量视需要调整,不纯物多时,相对沉淀剂也需配合增加。例如,在使用一般正常废液的一个实施例中,可使用浓度范围介于约0.2至约5wt%的沉淀剂。用以调整废液的pH值的酸和碱并无特殊限制,可为此项技术中常用的酸和碱,例如,酸可包括硝酸、硫酸、盐酸、酒石酸、醋酸、磷酸、氯化铵、草酸或其混合物,碱可包括氢氧化钠、氢氧化钾、碳酸钠、碳酸钾或氨或其混合物。Therefore, in the method of the present invention, in the process of preparing the copper-containing compound, the aforementioned purification steps are used to remove the undesired metal impurities in the copper-containing waste liquid. In detail, the purification step is to add a specific precipitant (including but not limited to nitric acid, sulfuric acid, hydrochloric acid, tartaric acid, acetic acid, phosphoric acid, ammonium chloride, oxalic acid, sulfide, sodium hydroxide, potassium hydroxide, sodium carbonate, Potassium carbonate or ammonia or its mixture) in copper-containing waste liquid, adjust pH value to the scope of about 2 to about 9, preferably pH value is in the scope of about 2 to about 6, make impurity precipitate and remove impurity, control copper ion The concentration is below 120 g/L, and the preferred concentration range is below 80 g/L. The amount of the precipitating agent used in the present invention has no fixed range, and can be adjusted according to the needs of the amount of impurities. When there are many impurities, the relative amount of the precipitating agent also needs to be increased. For example, in one embodiment using typical normal waste streams, a precipitating agent may be used at a concentration ranging from about 0.2 to about 5 wt%. The acid and alkali used to adjust the pH value of the waste liquid are not particularly limited, and may be commonly used in this technology. For example, the acid may include nitric acid, sulfuric acid, hydrochloric acid, tartaric acid, acetic acid, phosphoric acid, ammonium chloride, Oxalic acid or mixtures thereof, the base may include sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate or ammonia or mixtures thereof.

根据本发明,可视需要在上述纯化步骤之后,以任何本发明所属技术领域中的技术人员所熟知的方式移除杂质。举例来说,可视需要以离子交换树脂移除钙、镁等离子;或以活性碳移除有机杂质;或加入氧化剂,例如氯酸盐、次氯酸盐、过氯酸盐、H2O2、空气或氧或其组合,移除金属离子,如铁离子等。上述氧化剂的浓度介于约0.005wt%至约20wt%的范围,优选介于约0.01至约0.5wt%的范围,优选的氧化剂为次氯酸盐,例如次氯酸钠。According to the present invention, the above-mentioned purification steps may optionally be followed by removal of impurities in any manner known to those skilled in the art to which the present invention pertains. For example, ion exchange resins can be used to remove calcium and magnesium ions; or activated carbon can be used to remove organic impurities; or oxidants can be added, such as chlorate, hypochlorite, perchlorate, H 2 O 2 , air or oxygen or a combination thereof to remove metal ions, such as iron ions, etc. The concentration of the oxidizing agent is in the range of about 0.005wt% to about 20wt%, preferably in the range of about 0.01wt% to about 0.5wt%, and the preferred oxidizing agent is hypochlorite, such as sodium hypochlorite.

本发明的方法可在上述纯化步骤后,以所述经纯化的含铜废液,通过任何本发明所属技术领域中的技术人员所熟知的方法制备具有再利用价值的含铜化合物。上述含铜化合物并无特殊限制,优选为氢氧化铜、碳酸铜或氧化铜。本文中所述的碳酸铜是指广义的碳酸铜,即包含本发明所属技术领域中的技术人员所熟知的碳酸铜产品,例如包括碱式碳酸铜、CuCO3·Cu(OH)2化合物、铜绿等。In the method of the present invention, after the above purification steps, the purified copper-containing waste liquid can be used to prepare copper-containing compounds with reuse value by any method well known to those skilled in the art of the present invention. The above-mentioned copper-containing compound is not particularly limited, and is preferably copper hydroxide, copper carbonate or copper oxide. Copper carbonate as described herein refers to copper carbonate in a broad sense, which includes copper carbonate products well known to those skilled in the art of the present invention, such as basic copper carbonate, CuCO 3 .Cu(OH) 2 compounds, verdigris wait.

以下现以图1及2配合说明,进一步说明本发明的自含铜废液回收铜的方法的二个实施方面,而非用以限制本发明的范围。任何本发明所属技术领域中的技术人员可轻易达成的修饰及改变均包括于本案说明书及权利要求书的内容中。1 and 2 are used to illustrate two implementation aspects of the method for recovering copper from copper-containing waste liquid of the present invention, but not to limit the scope of the present invention. Any modifications and changes that can be easily achieved by those skilled in the technical field to which the present invention belongs are included in the description and claims of this application.

图1所示为本发明的自含铜废液回收铜的方法的第一实施方面,在此实施方面中所得的含铜化合物为碳酸铜或氧化铜。如图1所示,本发明的方法是先将含铜废液纯化后,再以喷雾干燥法制备碳酸铜或氧化铜。Fig. 1 shows the first implementation aspect of the method for recovering copper from copper-containing waste liquid of the present invention, the copper-containing compound obtained in this implementation aspect is copper carbonate or copper oxide. As shown in Figure 1, the method of the present invention is to prepare copper carbonate or copper oxide with the spray drying method after first purifying the copper-containing waste liquid.

详细来说,根据本发明的第一实施方面,本发明提供一种自含铜废液回收铜的方法,其包含:In detail, according to the first implementation aspect of the present invention, the present invention provides a method for recovering copper from copper-containing waste liquid, which comprises:

(a)加入沉淀剂至含铜废液中,调整pH值至约2至约9的范围,优选pH值在约2至约6的范围,使杂质沉淀并移除杂质,控制铜离子浓度在120克/升以下,优选浓度范围在80克/升以下;及(a) adding a precipitating agent to the copper-containing waste liquid, adjusting the pH value to the range of about 2 to about 9, preferably the pH value is in the range of about 2 to about 6, so that impurities are precipitated and removed, and the concentration of copper ions is controlled at Below 120 g/l, preferably in the concentration range below 80 g/l; and

(b-1)将步骤(a)所得的溶液以喷雾干燥法制备碳酸铜或氧化铜。(b-1) Prepare copper carbonate or copper oxide by spray drying the solution obtained in step (a).

以喷雾干燥法制备碳酸铜或氧化铜是为本发明所属技术领域中的技术人员所熟知者,其详细步骤可参见US 3,607,023所揭示的内容。The preparation of copper carbonate or copper oxide by spray drying is well known to those skilled in the art of the present invention, and its detailed steps can be found in US 3,607,023.

根据本发明,上述第一实施方面的变化包含:当步骤(b-1)所得的产物为碳酸铜时,可视需要通过转化反应,将其转化为氧化铜。上述转化反应可为任何本发明所属技术领域中的技术人员所熟知者。举例来说,可在充足氧气环境下,将碳酸铜加热至适当温度(例如:200℃至500℃),使其与氧反应转化形成氧化铜,并可依需要再经过滤、水洗、烘干成为特定的氧化铜产品。According to the present invention, the change of the above-mentioned first embodiment includes: when the product obtained in step (b-1) is copper carbonate, it may be converted into copper oxide through a conversion reaction if necessary. The above-mentioned conversion reactions can be known to those skilled in the art to which the present invention belongs. For example, copper carbonate can be heated to an appropriate temperature (for example: 200°C to 500°C) in an environment of sufficient oxygen to make it react with oxygen to form copper oxide, and then filter, wash with water, and dry as needed Become a specific copper oxide product.

图2所示为本发明的自含铜废液回收铜的方法的第二实施方面,本发明的方法是先将含铜废液纯化后,进行中和步骤,沉淀生成氢氧化铜或含氢氧化铜的铜盐混合物。Figure 2 shows the second implementation aspect of the method for recovering copper from copper-containing waste liquid of the present invention. The method of the present invention is to first purify the copper-containing waste liquid, and then carry out the neutralization step, and precipitate to generate copper hydroxide or hydrogen-containing Copper salt mixture of copper oxide.

详细来说,根据本发明的第二实施方面,本发明提供一种自含铜废液回收铜的方法,其包含:In detail, according to the second implementation aspect of the present invention, the present invention provides a method for recovering copper from copper-containing waste liquid, which comprises:

(a)加入沉淀剂至含铜废液中,调整pH值至约2至约9的范围,优选pH值在约2至约6的范围,使杂质沉淀并移除杂质,控制铜离子浓度在120克/升以下,优选浓度范围在80克/升以下;及(a) adding a precipitating agent to the copper-containing waste liquid, adjusting the pH value to the range of about 2 to about 9, preferably the pH value is in the range of about 2 to about 6, so that impurities are precipitated and removed, and the concentration of copper ions is controlled at Below 120 g/l, preferably in the concentration range below 80 g/l; and

(b-2)控制步骤(a)所得溶液的pH值在约3至约13的范围,沉淀产生氢氧化铜或含氢氧化铜的铜盐混合物。(b-2) controlling the pH value of the solution obtained in step (a) in the range of about 3 to about 13, and precipitation produces copper hydroxide or a copper salt mixture containing copper hydroxide.

由于含铜废液中可能尚有其它未移除的离子存在,例如铵离子、氯离子等,因此第二方面步骤(b-2)所制得的氢氧化铜可能以铜盐混合物的形式存在,例如Cu(OH)2·CuCl2或Cu(OH)2·Cu(NH3)4Cl2等形式。Since there may be other unremoved ions in the copper-containing waste liquid, such as ammonium ions, chloride ions, etc., the copper hydroxide produced in step (b-2) of the second aspect may exist in the form of a copper salt mixture , such as Cu(OH) 2 ·CuCl 2 or Cu(OH) 2 ·Cu(NH 3 ) 4 Cl 2 and other forms.

上述步骤(b-2)的pH值调整可以将经纯化步骤后所得的酸性含铜废液与碱性含铜废液以适当比例互相混合,或加入酸或碱加以调整。用以调整的酸及碱并无特殊限制,可为此项技术中常用的酸及碱,例如,酸可包括硝酸、硫酸、盐酸、酒石酸、醋酸、磷酸、氯化铵或草酸或其组合,碱可包括氢氧化钠、氢氧化钾、碳酸钠、碳酸钾或氨或其组合。The pH value adjustment of the above step (b-2) can be adjusted by mixing the acidic copper-containing waste liquid and the alkaline copper-containing waste liquid in an appropriate proportion after the purification step, or by adding acid or alkali. The acid and base used for adjustment are not particularly limited, and may be acids and bases commonly used in this technology. For example, the acid may include nitric acid, sulfuric acid, hydrochloric acid, tartaric acid, acetic acid, phosphoric acid, ammonium chloride or oxalic acid or combinations thereof, The base may include sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate or ammonia or combinations thereof.

为提升含铜产物的利用效能,本发明另外提供一种自氢氧化铜或含氢氧化铜的铜盐混合物制备碳酸铜或氧化铜的方法。上述氢氧化铜或含氢氧化铜的铜盐混合物可由本发明自含铜废液回收铜的方法(例如上述第二实施方面)所制得,或由任何习知方法所制得。In order to improve the utilization efficiency of copper-containing products, the present invention further provides a method for preparing copper carbonate or copper oxide from copper hydroxide or a copper salt mixture containing copper hydroxide. The above-mentioned copper hydroxide or copper salt mixture containing copper hydroxide can be produced by the method of the present invention for recovering copper from copper-containing waste liquid (such as the second embodiment mentioned above), or by any known method.

详细来说,本发明提供一种自氢氧化铜或含氢氧化铜的铜盐混合物制备碳酸铜或氧化铜的方法,其包含:In detail, the present invention provides a method for preparing copper carbonate or copper oxide from copper hydroxide or a copper salt mixture containing copper hydroxide, which comprises:

(c)添加酸至氢氧化铜或含氢氧化铜的铜盐混合物中,将其溶解为酸性含铜溶液;(c) adding an acid to copper hydroxide or a copper hydroxide-containing copper salt mixture to dissolve it into an acidic copper-containing solution;

(d-1)添加碳酸盐至步骤(c)所制备的酸性含铜溶液中,控制pH值在约6至约7的范围,以生成碳酸铜;及(d-1) adding carbonate to the acidic copper-containing solution prepared in step (c), controlling the pH value in the range of about 6 to about 7, to generate copper carbonate; and

(e)视需要通过转化反应,将步骤(d-1)所制备的碳酸铜转化为氧化铜。(e) converting the copper carbonate prepared in step (d-1) into copper oxide through a conversion reaction if necessary.

上述步骤(c)所使用的酸并无特殊限制,优选为无机酸,例如盐酸、硫酸或硝酸或其组合。添加酸的量或溶液的pH无特别限制,只要添加量足以使酸性含铜溶液中的固态铜化物(例如氢氧化铜)完全溶解即可。上述步骤(e)的转化反应如本文先前所叙述。The acid used in the above step (c) is not particularly limited, and is preferably an inorganic acid, such as hydrochloric acid, sulfuric acid or nitric acid or a combination thereof. The amount of added acid or the pH of the solution is not particularly limited, as long as the added amount is sufficient to completely dissolve the solid copper compound (such as copper hydroxide) in the acidic copper-containing solution. The conversion reaction of the above step (e) is as described previously herein.

上述步骤(d-1)所使用的碳酸盐包括但不限于碳酸钠、碳酸钾、碳酸铵、碳酸氢铵或其类似物或其组合,优选为碳酸钠或碳酸钾。详细来说,此碳酸反应步骤是将经由上述步骤(c)所得的含铜酸性溶液与碱性的碳酸盐接触反应,适度调整碳酸钠的添加比例,控制pH值在约6至约7的范围。The carbonates used in the above step (d-1) include but are not limited to sodium carbonate, potassium carbonate, ammonium carbonate, ammonium bicarbonate or the like or combinations thereof, preferably sodium carbonate or potassium carbonate. Specifically, the carbonic acid reaction step is to contact the copper-containing acidic solution obtained through the above step (c) with alkaline carbonate, moderately adjust the addition ratio of sodium carbonate, and control the pH value at about 6 to about 7 scope.

优选地,本案发明人发现在进行步骤(d-1)之前,也可先分批以少量含铜酸性溶液与碳酸盐进行快混(或称预混)。在此快混中,温度并无特定限制。由于在进行本发明的步骤(d-1)之前,可先进行快混,因此本发明可在较低的pH值范围下制备碳酸铜,降低因控制pH值所需添加的碱的量,从而可控制所得产品的质量;此外,由于快混可在较低的温度范围进行反应,从而可节省工艺中的能量损耗。Preferably, the inventors of the present case found that before step (d-1), a small amount of copper-containing acidic solution and carbonate can be quickly mixed (or pre-mixed) in batches. In this fast mixing, the temperature is not particularly limited. Because before carrying out step (d-1) of the present invention, can carry out rapid mixing earlier, so the present invention can prepare copper carbonate under the range of lower pH value, reduce the amount of the alkali that needs to add because of controlling pH value, thereby The quality of the resulting product can be controlled; moreover, energy consumption in the process can be saved as fast mixing allows the reaction to be carried out at a lower temperature range.

另,本发明可视需要在上述步骤(d-1)中加入碳酸铜晶粒作为晶种,成为步骤(d-3),以加速碳酸铜晶体的生成,其中添加的碳酸铜颗粒的重量介于约0.005wt%至5wt%的范围,优选介于约0.01wt%至0.1wt%。上述晶种可选用本技术领域中常用的种类,例如但不限于碱式碳酸铜。优选地,此长晶反应的反应时间至少约20分钟至约60分钟,控制温度在约30℃至约70℃间的范围,优选为50℃至约60℃间的范围。In addition, the present invention may add copper carbonate grains as crystal seeds in the above-mentioned step (d-1) as required, and become step (d-3), to accelerate the generation of copper carbonate crystals, wherein the weight of the copper carbonate particles added is between In the range of about 0.005wt% to 5wt%, preferably about 0.01wt% to 0.1wt%. The above-mentioned seed crystals can be those commonly used in this technical field, such as but not limited to basic copper carbonate. Preferably, the reaction time of the crystal growth reaction is at least about 20 minutes to about 60 minutes, and the controlled temperature is in the range of about 30°C to about 70°C, preferably in the range of 50°C to about 60°C.

图3为本发明的自氢氧化铜或含氢氧化铜的铜盐混合物制备碳酸铜或氧化铜的方法的示意图。3 is a schematic diagram of the method for preparing copper carbonate or copper oxide from copper hydroxide or a copper salt mixture containing copper hydroxide according to the present invention.

图4为本发明的自含铜废液制备氢氧化铜或含氢氧化铜的铜盐混合物,再经由其制备碳酸铜或氧化铜的方法的示意图。Fig. 4 is a schematic diagram of a method for preparing copper hydroxide or a copper salt mixture containing copper hydroxide from copper-containing waste liquid, and then preparing copper carbonate or copper oxide through the method of the present invention.

本发明另提供一种自氢氧化铜或含氢氧化铜的铜盐混合物制备氧化铜的方法。此方法可进一步将根据本发明所制得的氢氧化铜或含氢氧化铜的铜盐混合物(例如上述第二实施方面)制备为氧化铜。详细来说,此方法包含:The present invention further provides a method for preparing copper oxide from copper hydroxide or a copper salt mixture containing copper hydroxide. This method can further prepare the copper hydroxide or the copper salt mixture containing copper hydroxide prepared according to the present invention (such as the above-mentioned second embodiment) into copper oxide. In detail, this method contains:

(c)添加酸至氢氧化铜或含氢氧化铜的铜盐混合物中,将其溶解为酸性含铜溶液;及(c) adding an acid to copper hydroxide or a copper salt mixture containing copper hydroxide to dissolve it into an acidic copper-containing solution; and

(d-2)添加碱至步骤(c)所制备的酸性含铜溶液中,控制pH值在约9至约14的范围,优选pH在约12至约14的范围,温度控制在约80℃至约105℃间的范围,优选在约90℃至约100℃间的范围,生成氧化铜。其中所添加的碱种类并无特殊限制,优选为氢氧化钠。(d-2) adding alkali to the acidic copper-containing solution prepared in step (c), controlling the pH value in the range of about 9 to about 14, preferably in the range of about 12 to about 14, and controlling the temperature at about 80°C In the range between about 105°C and preferably between about 90°C and about 100°C, copper oxide is formed. The type of alkali added therein is not particularly limited, preferably sodium hydroxide.

图5为本发明的自含铜废液制备氢氧化铜或含氢氧化铜的铜盐混合物,进而制备氧化铜的方法的示意图,其是先通过本发明的方法制备氢氧化铜或含氢氧化铜的铜盐混合物。Fig. 5 is a schematic diagram of the method for preparing copper hydroxide or a copper salt mixture containing copper hydroxide from copper-containing waste liquid according to the present invention, and then preparing copper oxide, which is first prepared by the method of the present invention. A copper salt mixture of copper.

以下实施例是用于对本发明作进一步说明,而非用以限制本发明的范围。任何所属领域的技术人员可轻易达成的修饰和改变均包括于本案说明书揭示内容和所附权利要求书的范围内。The following examples are used to further illustrate the present invention, but not to limit the scope of the present invention. Any modifications and changes that can be easily achieved by those skilled in the art are included within the scope of the disclosure of this specification and the scope of the appended claims.

实施例1Example 1

加入磷酸至碱性含铜废液(铜含量为99.38克/升)中,调整pH值为约2至约6之间,不期望的金属离子会与磷酸根作用形成难溶磷酸盐类,使杂质沉淀并过滤移除杂质,纯化后的含铜液与原液中的杂质含量如下表一所示:Add phosphoric acid to the alkaline copper-containing waste liquid (copper content is 99.38 grams per liter), adjust the pH value between about 2 and about 6, undesired metal ions will react with phosphate to form insoluble phosphates, making Impurities are precipitated and filtered to remove impurities. The impurity contents in the purified copper-containing solution and the original solution are shown in Table 1 below:

表一Table I

  成分 Element   CuCu   AlAl   CaCa   CdCd   CrCr   FeFe 原液stock solution   99.38(克/升)99.38 (g/L)   3.04(毫克/升)3.04 (mg/L)   8.009(毫克/升)8.009(mg/L)   0.149(毫克/升)0.149(mg/L)   0.654(毫克/升)0.654(mg/L)   0.455(毫克/升)0.455(mg/L) 纯化液Purified solution   99.38(克/升)99.38 (g/L)   1.96(毫克/升)1.96(mg/L)   2.545(毫克/升)2.545(mg/L)   0.076(毫克/升)0.076(mg/L)   0.456(毫克/升)0.456(mg/L)   0.242(毫克/升)0.242(mg/L)   纯化%Purified%   00   35.5235.52   68.2268.22   48.8948.89   30.2830.28   46.8146.81

(续上表)(Continued from the above table)

  成分 Element   MgMg   MnMn   NiNi   PbPb   SnSn   ZnZn 原液stock solution   4.5(毫克/升)4.5 (mg/L)   3.258(毫克/升)3.258(mg/L)   17.54(毫克/升)17.54 (mg/L)   4.89(毫克/升)4.89 (mg/L)   5.5(毫克/升)5.5 (mg/L)   164(毫克/升)164 (mg/L) 纯化液Purified solution   0.73(毫克/升)0.73(mg/L)   1.666(毫克/升)1.666(mg/L)   6.341(毫克/升)6.341 (mg/L)   3.8(毫克/升)3.8 (mg/L)   1.41(毫克/升)1.41 (mg/L)   7.06(毫克/升)7.06 (mg/L)   纯化%Purified%   83.783.7   48.8648.86   63.8563.85   22.222.2   74.474.4   95.795.7

由表中数据可知,添加磷酸至含铜废液中可使多种金属杂质沉淀,有利于移除不期望的金属杂质,纯化含铜废液,有效降低废液中所不期望的金属杂质比例。It can be seen from the data in the table that adding phosphoric acid to copper-containing waste liquid can precipitate various metal impurities, which is beneficial to remove undesired metal impurities, purify copper-containing waste liquid, and effectively reduce the proportion of undesired metal impurities in waste liquid .

实施例2Example 2

以氢氧化钠加入酸性含铜废液(铜含量为31.43克/升)中,调整pH值至约4.2沉淀出杂质,待反应完成再加入次氯酸钠0.5wt%继续沉淀,一并过滤移除杂质,纯化后的含铜液与原液中的杂质含量如下表二所示:Sodium hydroxide is added to the acidic copper-containing waste liquid (copper content is 31.43 g/L), the pH value is adjusted to about 4.2 to precipitate impurities, and after the reaction is completed, 0.5 wt% sodium hypochlorite is added to continue the precipitation, and the impurities are removed by filtration. The impurity content in the purified copper-containing liquid and the stock solution is shown in Table 2 below:

表二Table II

  成分 Element   CuCu   AlAl   CaCa   CdCd   CrCr   FeFe 原液stock solution   31.43(克/升)31.43 (g/L)   0.5116(毫克/升)0.5116(mg/L)   39.68(毫克/升)39.68 (mg/L) NDND   0.139(毫克/升)0.139(mg/L)   24.53(毫克/升)24.53 (mg/L)   pH调整纯化液pH adjusted purification solution   31.3231.32   0.5850.585   30.9430.94   NDND   0.11250.1125   12.9212.92   (克/升)(g/L)   (毫克/升)(mg/L)   (毫克/升)(mg/L)   (毫克/升)(mg/L)   (毫克/升)(mg/L) 氧化剂纯化Oxidant purification   31.32(克/升)31.32 (g/L)   0.272(毫克/升)0.272(mg/L)   26.41(毫克/升)26.41 (mg/L) NDND   0.101(毫克/升)0.101(mg/L)   11.44(毫克/升)11.44 (mg/L)   纯化%Purified%   0.340.34   53.553.5   33.433.4   --   19.119.1   53.453.4

(续上表)(Continued from the above table)

  成分 Element   MgMg   MnMn   NiNi   PbPb   SnSn   ZnZn 原液stock solution   8.445(毫克/升)8.445(mg/L)   0.926(毫克/升)0.926(mg/L)   0.219(毫克/升)0.219(mg/L)   NDND   NDND   28.97(毫克/升)28.97(mg/L)

pH调整纯化液pH adjusted purification solution   6.857(毫克/升)6.857(mg/L)   0.776(毫克/升)0.776(mg/L)   0.1641(毫克/升)0.1641(mg/L) NDND NDND   12.77(毫克/升)12.77 (mg/L) 氧化剂纯化Oxidant purification   6.385(毫克/升)6.385(mg/L)   0.6928(毫克/升)0.6928(mg/L)   0.1536(毫克/升)0.1536(mg/L) NDND NDND   1.64(毫克/升)1.64 (mg/L)   纯化%Purified%   6.96.9   10.710.7   6.46.4   --   --   87.287.2

由表中数据可知,调整pH值及添加氧化剂至碱性含铜废液中可使多种金属杂质沉淀,有利于移除不期望的金属杂质,纯化含铜废液,有效降低废液中所不期望的金属杂质比例。From the data in the table, it can be seen that adjusting the pH value and adding oxidants to the alkaline copper-containing waste liquid can precipitate various metal impurities, which is beneficial to remove undesired metal impurities, purify the copper-containing waste liquid, and effectively reduce the amount of impurities in the waste liquid. Undesirable ratio of metal impurities.

Claims (29)

1. one kind is reclaimed the method for copper from the cupric waste liquid, and it comprises:
(a) add precipitation agent to contained waste liquid, adjust extremely about 2 to about 9 scope of pH value, make contamination precipitation and remove impurity, the control copper ion concentration is below 120 grams per liters; And
(b-1) with the formulations prepared from solutions copper-containing compound of step (a) gained.
2. the method for claim 1, it further comprises at least a purification step that is selected from the following group that forms afterwards in above-mentioned steps (a): carry out purifying with ion exchange resin, carry out purifying with activated carbon, carry out purifying with oxygenant.
3. method as claimed in claim 2, the concentration of wherein said oxygenant between about 0.005wt% to the scope of about 20wt%.
4. method as claimed in claim 2, the chloride hydrochlorate of wherein said oxidant package, hypochlorite, perchlorate, H 2O 2, air or oxygen or its combination.
5. method as claimed in claim 4, wherein said oxygenant are clorox.
6. as the described method of arbitrary claim in the claim 1 to 5, wherein precipitation agent comprises nitric acid, sulfuric acid, hydrochloric acid, tartrate, acetic acid, phosphoric acid, ammonium chloride, oxalic acid, sulfide, sodium hydroxide, potassium hydroxide, yellow soda ash, salt of wormwood or ammonia or its combination.
7. the method for claim 1, wherein said step (b-1) are that solution with step (a) gained is with spray drying method for preparation copper carbonate or cupric oxide.
8. method as claimed in claim 7 wherein when the product of step (b-1) gained is copper carbonate, can be converted into cupric oxide with copper carbonate optionally by conversion reaction.
9. one kind is reclaimed the method for copper from the cupric waste liquid, and it comprises:
(a) add precipitation agent to contained waste liquid, adjust extremely about 2 to about 9 scope of pH value, make contamination precipitation and remove impurity, the control copper ion concentration is below 120 grams per liters; And
(b-2) the pH value of controlled step (a) gained solution is in about 3 to about 13 scope, and precipitation produces copper hydroxide or contains the mantoquita mixture of copper hydroxide.
10. method as claimed in claim 9, it further comprises at least a purification step that is selected from the following group that forms afterwards in above-mentioned steps (a): carry out purifying with ion exchange resin, carry out purifying and carry out purifying with oxygenant with activated carbon.
11. method as claimed in claim 10, the concentration of wherein said oxygenant is between the scope of about 0.005wt% to about 20wt%.
12. method as claimed in claim 10, the chloride hydrochlorate of wherein said oxidant package, hypochlorite, perchlorate, H 2O 2, air or oxygen or its combination.
13. method as claimed in claim 12, wherein said oxygenant are clorox.
14. method as claimed in claim 9, wherein precipitation agent comprises nitric acid, sulfuric acid, hydrochloric acid, tartrate, acetic acid, phosphoric acid, ammonium chloride, oxalic acid, sulfide, sodium hydroxide, potassium hydroxide, yellow soda ash, salt of wormwood or ammonia or its combination.
15. as the method for arbitrary claim in the claim 9 to 14, it further comprises the following step:
(c) add acid to the prepared copper hydroxide of step (b-2) or contain in the mantoquita mixture of copper hydroxide, it is dissolved as acid copper-containing solution.
16. method as claimed in claim 15, wherein the described acid of step (c) is hydrochloric acid, sulfuric acid or nitric acid or its combination.
17. method as claimed in claim 15, it further comprises the following step:
(d-1) add carbonate to the prepared acid copper-containing solution of step (c), control pH value is in about 6 to about 7 scope, with the generation copper carbonate; And
(e), the prepared copper carbonate of step (d-1) is converted into cupric oxide optionally by conversion reaction.
18. method as claimed in claim 17, wherein the described carbonate of step (d-1) is yellow soda ash, salt of wormwood, volatile salt, bicarbonate of ammonia or these analogue or its combination.
19. method as claimed in claim 17, can in above-mentioned steps (d-1), add the copper carbonate particle as crystal seed, wherein the copper carbonate particulate weight of Tian Jiaing is between about 0.005wt% to 5wt%, about 20 minutes to about 60 minutes reaction times, the scope of controlled temperature between about 30 ℃ to about 70 ℃.
20. method as claimed in claim 15, it further comprises the following step:
(d-2) add alkali to the prepared acid copper-containing solution of step (c), generate cupric oxide.
21. method as claimed in claim 20, wherein the described alkali of step (d-2) is sodium hydroxide.
22. method as claimed in claim 20, wherein the pH value of step (d-2) is about 9 to about 14 the scope of being controlled at.
23. method as claimed in claim 20, wherein the temperature of step (d-2) is the scope that is controlled between about 80 ℃ to about 105 ℃.
24. as the described method of arbitrary claim in the claim 1,7 and 9, wherein the copper of contained waste liquid source is to comprise acid contained waste liquid, alkaline copper waste fluid, solid-state copper or its mixture.
25. method as claimed in claim 24, wherein
Acid contained waste liquid comprises copper solutions or its combination of hydrochloric acid, sulfuric acid, nitric acid, carbonic acid, phosphoric acid or acetic acid;
Alkaline copper waste fluid comprises cuprammonium salts solution or its combination of hydrochloric acid, sulfuric acid, nitric acid, carbonic acid, phosphoric acid or acetic acid; And
Solid-state copper-clad contains copper powder, Copper Foil, copper scale, copper ore, copper mud or copper alloy or its combination.
26. one kind prepares the method for copper carbonate or cupric oxide from copper hydroxide or the mantoquita mixture that contains copper hydroxide, it comprises:
(c) add acid to copper hydroxide or contain in the mantoquita mixture of copper hydroxide, it is dissolved as acid copper-containing solution.
(d-3) add carbonate to the prepared acid copper-containing solution of step (c), control pH value is in about 6 to about 7 scope, and add the copper carbonate particle as crystal seed, wherein the copper carbonate particulate weight of Tian Jiaing is between about 0.005wt% to 5wt%, about 20 minutes to about 60 minutes reaction times, the scope of controlled temperature between about 30 ℃ to about 70 ℃ is to generate copper carbonate; And
(e), the prepared copper carbonate of step (d-3) is converted into cupric oxide optionally by conversion reaction.
27. method as claimed in claim 26, wherein the described acid of step (c) is hydrochloric acid, sulfuric acid or nitric acid or its combination.
28. method as claimed in claim 26, wherein the described carbonate of step (d-3) is yellow soda ash, salt of wormwood, volatile salt, bicarbonate of ammonia or its combination.
29. as the described method of arbitrary claim in the claim 26 to 28, wherein said copper hydroxide or the mantoquita mixture that contains copper hydroxide are by making as the described method of arbitrary claim in the claim 9 to 16.
CN 201010128252 2010-03-05 2010-03-05 Method for recovering copper from copper-containing waste liquid Pending CN102190326A (en)

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CN106064826A (en) * 2016-06-02 2016-11-02 东莞市广华化工有限公司 A method and equipment for recycling copper resources by using circuit board acid etching waste liquid
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Application publication date: 20110921