CN102184938B - Organic electroluminescent device and manufacturing method thereof - Google Patents
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Abstract
本申请涉及一种彩色有机电致发光器件,包括:基板;第一电极;第二电极;和设置于该第一和第二电极之间的有机功能层,该有机功能层至少包括红、绿、蓝三种亚像素有机功能区,其中至少一种亚像素有机功能区包括:磷光发光层,该磷光发光层为非蓝光发光层;和蓝光发光层,其中,该蓝光发光层覆盖该磷光发光层。本发明还涉及一种彩色有机电致发光器件的制备方法,其中利用精密掩模在磷光亚像素部分进行磷光发光层的制备,且利用第三开放式掩模进行制备蓝光发光层,该蓝光发光层覆盖磷光亚像素和蓝光亚像素。
The present application relates to a color organic electroluminescence device, comprising: a substrate; a first electrode; a second electrode; and an organic functional layer arranged between the first and second electrodes, the organic functional layer at least includes red and green Three sub-pixel organic functional areas, blue and blue, wherein at least one sub-pixel organic functional area includes: a phosphorescent light emitting layer, the phosphorescent light emitting layer is a non-blue light emitting layer; and a blue light emitting layer, wherein the blue light emitting layer covers the phosphorescent light emitting layer layer. The present invention also relates to a method for preparing a color organic electroluminescent device, wherein a precision mask is used to prepare a phosphorescent light-emitting layer on the phosphorescent sub-pixel part, and a third open mask is used to prepare a blue light-emitting layer, the blue light-emitting Layers cover phosphorescent and blue subpixels.
Description
技术领域 technical field
本发明涉及有机电致发光器件,尤其是彩色有机电致发光器件,以及这种有机电致发光器件的制备方法。The invention relates to an organic electroluminescent device, especially a color organic electroluminescent device, and a preparation method of the organic electroluminescent device.
背景技术 Background technique
近年来,有机发光二极管(OLED)显示器在平板显示领域受到极大关注,展现出非常广阔的应用前景,这是因为它与传统的液晶显示器相比,具备很多独特优点,如,自发光、低功耗、广视角、响应速度快、宽色域、可制备成柔性显示器等。OLED实现彩色化的方法很多,包括RGB三原色法、色转换法、彩色滤光片法、微共振腔调节法等,其中RGB三原色法是目前最为成熟的方法,也被国内外厂商所使用。其制备过程要求,在蒸镀共用的层时需要开放式掩模(open mask),比如,蒸镀共用的空穴注入层(HIL)、空穴传输层(HTL)、电子传输层(ETL)材料,以及蒸镀金属电极。另外,在蒸镀非共用的红绿蓝发光层时,需要三次精确对位,也需要三个精密掩模(shadow mask)。随着对显示器像素分辨率的越来越高的要求,对OLED蒸镀设备的对位系统和精密掩模也提出了更高的挑战,高精度对位系统的设备和高精度掩模都非常昂贵,大大增加了OLED的制作成本。In recent years, organic light-emitting diode (OLED) display has received great attention in the field of flat panel display, showing a very broad application prospect, because it has many unique advantages compared with traditional liquid crystal displays, such as self-illumination, low Power consumption, wide viewing angle, fast response, wide color gamut, can be prepared into flexible displays, etc. There are many ways to achieve colorization of OLEDs, including RGB three-primary color method, color conversion method, color filter method, micro-resonant cavity adjustment method, etc. Among them, the RGB three-primary color method is currently the most mature method and is also used by domestic and foreign manufacturers. The preparation process requires an open mask (open mask) is required when evaporating shared layers, for example, evaporating shared hole injection layer (HIL), hole transport layer (HTL), electron transport layer (ETL) materials, and evaporated metal electrodes. In addition, when evaporating non-shared red, green and blue light-emitting layers, three accurate alignments are required, and three precise shadow masks are also required. With the higher and higher requirements for display pixel resolution, higher challenges have been put forward for the alignment system and precision mask of OLED evaporation equipment. The equipment of high-precision alignment system and high-precision mask are very Expensive, greatly increasing the production cost of OLED.
发明内容 Contents of the invention
本发明的目的是要提出一种有机电致发光器件,其具有制造成本低且发光效率高的优点。The object of the present invention is to propose an organic electroluminescent device, which has the advantages of low manufacturing cost and high luminous efficiency.
根据本发明的一方面,本发明提供一种彩色有机电致发光器件,包括:基板;第一电极;第二电极;和设置于该第一和第二电极之间的有机功能层,该有机功能层至少包括红、绿、蓝三种亚像素有机功能区,其中至少一种亚像素有机功能区包括:磷光发光层,该磷光发光层为非蓝光发光层;和蓝光发光层,其中,该蓝光发光层覆盖该磷光发光层。According to one aspect of the present invention, the present invention provides a color organic electroluminescent device, comprising: a substrate; a first electrode; a second electrode; and an organic functional layer disposed between the first and second electrodes, the organic The functional layer includes at least three sub-pixel organic functional areas of red, green, and blue, wherein at least one sub-pixel organic functional area includes: a phosphorescent light-emitting layer, which is a non-blue light-emitting layer; and a blue light-emitting layer, wherein the A blue light emitting layer covers the phosphorescent emitting layer.
另一方面,磷光发光层包括红光发光层或绿光发光层。On the other hand, the phosphorescent light emitting layer includes a red light emitting layer or a green light emitting layer.
另一方面,蓝光发光层包括蓝光荧光发光层。On the other hand, the blue light emitting layer includes a blue fluorescent light emitting layer.
另一方面,有机电致发光器件为底发光的有机电致发光器件。In another aspect, the organic electroluminescent device is a bottom emitting organic electroluminescent device.
另一方面,第一电极为阳极,第二电极为阴极。On the other hand, the first electrode is an anode, and the second electrode is a cathode.
另一方面,有机功能层包括:空穴注入层/空穴传输层/磷光发光层/蓝光荧光层/电子传输层和/或电子注入层。On the other hand, the organic functional layer includes: hole injection layer/hole transport layer/phosphorescent layer/blue fluorescent layer/electron transport layer and/or electron injection layer.
另一方面,有机功能层包括:空穴注入层/空穴传输层/蓝光荧光层/磷光发光层/电子传输层和/或电子注入层。On the other hand, the organic functional layer includes: hole injection layer/hole transport layer/blue fluorescent layer/phosphorescent layer/electron transport layer and/or electron injection layer.
另一方面,该有机电致发光器件为顶发光的有机电致发光器件。In another aspect, the organic electroluminescent device is a top-emitting organic electroluminescent device.
另一方面,第一电极为反射阳极,第二电极为透射阴极。On the other hand, the first electrode is a reflective anode and the second electrode is a transmissive cathode.
另一方面,有机功能层包括:空穴注入层/空穴传输层/磷光发光层/蓝光荧光发光层/电子传输层和/或电子注入层。On the other hand, the organic functional layer includes: hole injection layer/hole transport layer/phosphorescent layer/blue fluorescent layer/electron transport layer and/or electron injection layer.
另一方面,有机功能层包括:空穴注入层/空穴传输层/蓝光荧光发光层/磷光发光层/电子传输层和/或电子注入层。On the other hand, the organic functional layer includes: hole injection layer/hole transport layer/blue fluorescent light emitting layer/phosphorescent light emitting layer/electron transport layer and/or electron injection layer.
另一方面,蓝光荧光发光层和磷光发光层之间具有阻挡层。On the other hand, there is a blocking layer between the blue fluorescent emitting layer and the phosphorescent emitting layer.
另一方面,阻挡层的材料的三线态能级大于或等于磷光发光层的材料的三线态能级。On the other hand, the triplet energy level of the material of the blocking layer is greater than or equal to the triplet energy level of the material of the phosphorescent emitting layer.
另一方面,阻挡层的材料为电子性质或空穴性质。On the other hand, the material of the blocking layer is electron or hole.
另一方面,蓝光发光层的性质为电子性质或空穴性质。On the other hand, the properties of the blue light emitting layer are electron properties or hole properties.
根据本发明的另一方面,本发明提供一种制备彩色有机电致发光器件的方法,至少包括步骤:a)在基板上制备阳极层;b)在阳极层上制备绝缘层,形成多个发光像素,每个像素内包括磷光亚像素和蓝光亚像素;c)将上述基板传送至蒸镀设备的等离子处理腔室,进行等离子处理;d)将上述基板,装上第一开放式掩模进行空穴注入层的制备;e)将上述基板,装上第二开放式掩模进行空穴传输层的制备;f)利用精密掩模在磷光亚像素部分进行磷光发光层的制备,且利用第三开放式掩模进行制备蓝光发光层,该蓝光发光层覆盖磷光亚像素和蓝光亚像素;g)将上述基板,装上第四开放式掩模进行电子传输层的制备;h)将上述基板,装上第五开放式掩模进行阴极的制备;i)封装。According to another aspect of the present invention, the present invention provides a method for preparing a color organic electroluminescent device, at least comprising the steps of: a) preparing an anode layer on a substrate; b) preparing an insulating layer on the anode layer to form a plurality of light-emitting Each pixel includes a phosphorescent sub-pixel and a blue light sub-pixel; c) transferring the above-mentioned substrate to the plasma processing chamber of the evaporation equipment for plasma processing; d) installing the above-mentioned substrate on the first open mask for Preparation of the hole injection layer; e) Putting the above substrate on a second open mask to prepare the hole transport layer; f) Using a precision mask to prepare the phosphorescent light-emitting layer on the phosphorescent sub-pixel part, and using the first Prepare the blue light-emitting layer with three open masks, the blue light-emitting layer covers the phosphorescent sub-pixel and the blue light sub-pixel; g) the above substrate is mounted on the fourth open mask to prepare the electron transport layer; h) the above substrate , install the fifth open mask to prepare the cathode; i) encapsulation.
另一方面,磷光亚像素包括红光亚像素和绿光亚像素。On the other hand, the phosphorescent sub-pixels include red sub-pixels and green sub-pixels.
另一方面,利用第一精密掩模制备红光发光层,该第一精密掩模的镂空部分对应红光亚像素;利用第二精密掩模制备绿光发光层,该第二精密掩模的镂空部分对应绿光亚像素。On the other hand, the red light-emitting layer is prepared by using the first precision mask, and the hollow part of the first precision mask corresponds to the red light sub-pixel; the green light-emitting layer is prepared by using the second precision mask, and the part of the second precision mask The hollow part corresponds to the green light sub-pixel.
另一方面,该方法还包括在磷光发光层和蓝光发光层之间制备阻挡层的步骤。On the other hand, the method also includes the step of preparing a blocking layer between the phosphorescence emitting layer and the blue light emitting layer.
另一方面,阻挡层的材料的三线态能级大于或等于所述磷光发光层的材料的三线态能级。On the other hand, the triplet energy level of the material of the blocking layer is greater than or equal to the triplet energy level of the material of the phosphorescent emitting layer.
附图说明 Description of drawings
图1示意性地示出了现有技术的彩色有机电致发光器件的结构图;Fig. 1 schematically shows a structural diagram of a color organic electroluminescent device in the prior art;
图2示意性地示出了图1的器件的制备工艺;Fig. 2 schematically shows the preparation process of the device of Fig. 1;
图3示意性地示出了根据本发明的彩色有机电致发光器件的结构图;Fig. 3 schematically shows a structural diagram of a color organic electroluminescent device according to the present invention;
图4示意性地示出了图3的器件的制备工艺。FIG. 4 schematically shows the fabrication process of the device in FIG. 3 .
附图标记reference sign
01’基板01' Substrate
02’阳极02' anode
03’阴极03'cathode
04’空穴注入层04'hole injection layer
05’空穴传输层05' hole transport layer
06’发光层06' luminous layer
08’电子传输层08' electron transport layer
101’精密掩模101' precision mask
102’精密掩模102' precision mask
103’精密掩模103' precision mask
01基板01 Substrate
02阳极02 anode
03阴极03 Cathode
04空穴注入层04 Hole injection layer
05空穴传输层05 Hole transport layer
06磷光发光层06 Phosphorescent layer
07蓝光发光层07 blue light emitting layer
08’电子传输层08' electron transport layer
101精密掩模101 precision mask
102精密掩模102 precision mask
103开放式掩模103 open mask
104精密掩模104 precision mask
105开放式掩模105 open mask
具体实施方式 Detailed ways
首先说明本申请的主要化学物质的结构式如下:First illustrate the structural formula of the main chemical substance of the application as follows:
本发明的有机电致发光器件的一般结构General structure of the organic electroluminescent device of the present invention
本发明的有机电致发光器件的基本结构如图3所示,其中包括:基板01,该基板01可为玻璃或柔性基片,柔性基片采用聚酯类、聚酰胺类化合物中的一种材料;阳极层02,可采用无机材料或有机导电聚合物,优选采用无机材料氧化铟锡(简称ITO);阴极层03,一般采用锂、钙、锶、铝、铟等功函数较低的金属或它们与铜、金、银的合金,或者金属与金属氟化物交替形成的电极层,优选为依此的LiF层、Al层。The basic structure of the organic electroluminescent device of the present invention is shown in Figure 3, which includes: a substrate 01, the substrate 01 can be glass or a flexible substrate, and the flexible substrate is one of polyester and polyamide compounds Materials; the anode layer 02 can use inorganic materials or organic conductive polymers, preferably inorganic materials such as indium tin oxide (ITO for short); the cathode layer 03 generally uses metals with lower work functions such as lithium, calcium, strontium, aluminum, and indium Or their alloys with copper, gold, and silver, or electrode layers formed alternately between metals and metal fluorides, preferably LiF layers and Al layers accordingly.
图3中的有机电致发光器件还包括有机功能层,该有机功能层包括红、绿、蓝三种亚像素有机功能区。其中,红光和绿光亚像素有机功能区包括空穴注入层(HIL)04、空穴传输层(HTL)05、磷光发光层06(该磷光发光层可以包括黄光发光层(对应于非蓝光亚像素部分),或者包括红光发光层和绿光发光层(分别对应于像素的红光亚像素和绿光亚像素部分))、覆盖红、绿和蓝亚像素部分的蓝光发光层07(可以为荧光发光层)、电子传输层(ETL)08。其中,蓝光亚像素有机功能区包括空穴注入层(HIL)04、空穴传输层(HTL)05、蓝光发光层07、电子传输层(ETL)08,且蓝光发光层07覆盖红、绿和蓝亚像素部分,可以为荧光发光层。红光、绿光亚像素有机功能区和蓝光亚像素有机功能区有共同的空穴注入层(HIL)04、空穴传输层(HTL)05、蓝光发光层07、电子传输层(ETL)08。尽管未示出,还可以包括电子注入层EIL。The organic electroluminescence device in FIG. 3 also includes an organic functional layer, and the organic functional layer includes three sub-pixel organic functional areas of red, green and blue. Among them, the red and green sub-pixel organic functional areas include a hole injection layer (HIL) 04, a hole transport layer (HTL) 05, a phosphorescence emitting layer 06 (the phosphorescence emitting layer may include a yellow emitting layer (corresponding to a non- blue light sub-pixel part), or include a red light-emitting layer and a green light-emitting layer (corresponding to the red light sub-pixel and green light sub-pixel parts of the pixel respectively)), blue light-emitting layer 07 covering the red, green and blue sub-pixel parts (can be fluorescent light-emitting layer), electron transport layer (ETL)08. Among them, the blue light sub-pixel organic functional area includes a hole injection layer (HIL) 04, a hole transport layer (HTL) 05, a blue light emitting layer 07, an electron transport layer (ETL) 08, and the blue light emitting layer 07 covers red, green and The blue sub-pixel part may be a fluorescent light-emitting layer. Red light, green light sub-pixel organic functional area and blue light sub-pixel organic functional area have a common hole injection layer (HIL) 04, hole transport layer (HTL) 05, blue light emitting layer 07, electron transport layer (ETL) 08 . Although not shown, an electron injection layer EIL may be further included.
图3中示出了对应于红光亚像素和绿光亚像素有机功能区的结构,其中,磷光发光层06靠近阳极层02一侧,蓝光发光层07靠近阴极层03一侧,在这种情况下要求蓝光发光层为电子性质,即,蓝光发光层的电子迁移率大于空穴迁移率,优选的,至少大于一个数量级。在另一实施例中,磷光发光层靠近阴极一侧,而蓝光发光层靠近阳极一侧,在这种情况下要求蓝光发光层为空穴性质,即,蓝光发光层的空穴迁移率大于电子迁移率,优选的,至少大于一个数量级。Fig. 3 shows the structure corresponding to the red light sub-pixel and the green light sub-pixel organic functional area, wherein, the phosphorescent light-emitting layer 06 is close to the side of the anode layer 02, and the blue light-emitting layer 07 is close to the side of the cathode layer 03, in this In some cases, the blue light-emitting layer is required to be electronic in nature, that is, the electron mobility of the blue light-emitting layer is greater than the hole mobility, preferably at least one order of magnitude greater. In another embodiment, the phosphorescent light-emitting layer is close to the cathode side, and the blue light-emitting layer is close to the anode side. In this case, the blue light-emitting layer is required to be a hole property, that is, the hole mobility of the blue light-emitting layer is greater than that of electrons. The mobility, preferably, is at least an order of magnitude greater.
当磷光发光层06与蓝光发光层07直接接触,且磷光发光层06靠近阳极一侧,蓝光发光层07靠近阴极一侧时,为了实现更高的效率,优选的,该磷光发光层的主体材料为电子性质的材料。更优选的,蓝光发光层的HOMO能级低于磷光发光层的HOMO能级。When the phosphorescent emitting layer 06 is in direct contact with the blue emitting layer 07, and the phosphorescent emitting layer 06 is close to the anode side, and the blue emitting layer 07 is close to the cathode side, in order to achieve higher efficiency, preferably, the host material of the phosphorescent emitting layer materials with electronic properties. More preferably, the HOMO energy level of the blue light emitting layer is lower than the HOMO energy level of the phosphorescent emitting layer.
磷光发光层06与蓝光发光层07也可以不直接接触,在磷光发光层和蓝光发光层之间具有阻挡层BL,该阻挡层的电子迁移率大于空穴迁移率,阻挡层的材料的三线态能级大于等于磷光发光层主体材料的三线态能级。由于单独的阻挡层的存在,对蓝光发光层的材料的HOMO能级没有限制,就可以实现更高的器件效率。The phosphorescence emitting layer 06 and the blue light emitting layer 07 may not be in direct contact, and there is a blocking layer BL between the phosphorescent emitting layer and the blue emitting layer, the electron mobility of the blocking layer is greater than the hole mobility, and the triplet state of the material of the blocking layer is The energy level is greater than or equal to the triplet energy level of the host material of the phosphorescence emitting layer. Due to the existence of a separate blocking layer, there is no restriction on the HOMO energy level of the material of the blue light-emitting layer, and higher device efficiency can be achieved.
下面将重点针对非蓝光亚像素有机功能区结构进行阐述,分别列举底发光和顶发光两种类型,并介绍其制备方法。The following will focus on the structure of the non-blue light sub-pixel organic functional region, enumerating two types of bottom emission and top emission, and introducing their preparation methods.
底发光类型的有机电致发光器件的具体结构和制备方法Specific structure and preparation method of organic electroluminescent device of bottom emission type
底发光类型的有机电致发光器件的具体结构为:阳极/空穴注入层/空穴传输层/磷光发光层/蓝光荧光发光层/电子传输层和/或电子注入层/阴极;或阳极/空穴注入层/空穴传输层/蓝光荧光发光层/磷光发光层/电子传输层和/或电子注入层/阴极。The specific structure of the organic electroluminescent device of the bottom emission type is: anode/hole injection layer/hole transport layer/phosphorescent emitting layer/blue fluorescent emitting layer/electron transport layer and/or electron injection layer/cathode; or anode/ Hole injection layer/hole transport layer/blue fluorescent light emitting layer/phosphorescent light emitting layer/electron transport layer and/or electron injection layer/cathode.
其中磷光发光层为非蓝光发光层,优选为红光、橙红、黄光、黄绿光、绿光的磷光发光层。Wherein the phosphorescence emitting layer is a non-blue emitting layer, preferably a red, orange, yellow, yellow-green, or green phosphorescent emitting layer.
当磷光层与蓝光荧光层之间没有阻挡层时,要求:When there is no blocking layer between the phosphorescent layer and the blue fluorescent layer, it is required:
当磷光发光层靠近阳极一侧,蓝光荧光发光层靠近阴极一侧时,磷光发光层的主体材料的电子迁移率大于空穴迁移率,优选的,至少一个数量级以上。当磷光发光层靠近阴极一侧,蓝光荧光发光层靠近阳极一侧时,磷光发光层的空穴迁移率大于电子迁移率,优选的,至少一个数量级以上。When the phosphorescent emitting layer is close to the anode side and the blue fluorescent emitting layer is close to the cathode side, the electron mobility of the host material of the phosphorescent emitting layer is greater than the hole mobility, preferably at least one order of magnitude. When the phosphorescent emitting layer is close to the cathode side and the blue fluorescent emitting layer is close to the anode side, the hole mobility of the phosphorescent emitting layer is greater than the electron mobility, preferably at least an order of magnitude.
当磷光发光层和蓝光荧光发光层之间具有阻挡层时,要求:When there is a barrier layer between the phosphorescent emitting layer and the blue fluorescent emitting layer, it is required that:
当磷光发光层靠近阳极一侧,蓝光荧光发光层靠近阴极一侧时,阻挡层的电子迁移率大于空穴迁移率,优选的,至少一个数量级以上;当磷光发光层靠近阴极一侧,蓝光荧光发光层靠近阳极一侧时,阻挡层的空穴迁移率大于电子迁移率,优选的,至少一个数量级以上,且阻挡层材料的三线态能级大于等于磷光层主体材料的三线态能级。When the phosphorescent light-emitting layer is close to the anode side and the blue fluorescent light-emitting layer is close to the cathode side, the electron mobility of the blocking layer is greater than the hole mobility, preferably at least an order of magnitude above; when the phosphorescent light-emitting layer is close to the negative side, the blue light fluorescence When the light-emitting layer is close to the anode side, the hole mobility of the blocking layer is greater than the electron mobility, preferably at least one order of magnitude, and the triplet energy level of the blocking layer material is greater than or equal to the triplet energy level of the host material of the phosphorescent layer.
上述器件结构的电致发光光谱中没有蓝光荧光的发射。There is no blue fluorescence emission in the electroluminescence spectrum of the above device structure.
上述器件结构中的磷光发光层的主体材料可以为一种材料,也可以为两种或两种以上材料,磷光发光层的染料也可以为一种或两种或两种以上材料,其阻挡层也可以为一种材料或两种或两种以上材料。The host material of the phosphorescent emitting layer in the above device structure can be one material, or two or more materials, and the dye of the phosphorescent emitting layer can also be one or two or more materials, and the barrier layer It can also be one material or two or more materials.
对比例1和实施例1:Comparative example 1 and embodiment 1:
表1-1对比例1和实施例1的器件结构The device structures of Table 1-1 Comparative Example 1 and Example 1
本技术方案采用的器件结构为:The device structure adopted in this technical solution is:
阳极/空穴注入层/空穴传输层/磷光发光层/电子传输层/电子注入层/阴极(对比例1-1)Anode/hole injection layer/hole transport layer/phosphorescent layer/electron transport layer/electron injection layer/cathode (comparative example 1-1)
阳极/空穴注入层/空穴传输层/磷光发光层/蓝光荧光发光层/电子传输层/电子注入层/阴极(实施例1-1)Anode/hole injection layer/hole transport layer/phosphorescent emitting layer/blue fluorescent emitting layer/electron transport layer/electron injection layer/cathode (embodiment 1-1)
阳极/空穴注入层/空穴传输层/磷光发光层/阻挡层/蓝光荧光发光层/电子传输层/电子注入层/阴极(实施例1-2至1-5)Anode/hole injection layer/hole transport layer/phosphorescent light-emitting layer/blocking layer/blue fluorescent light-emitting layer/electron transport layer/electron injection layer/cathode (embodiments 1-2 to 1-5)
实施例1-2的制备步骤如下:The preparation steps of embodiment 1-2 are as follows:
①利用煮沸的洗涤剂超声和去离子水超声的方法对玻璃基板01进行清洗,并放置在红外灯下烘干。在玻璃上溅射一层ITO作为阳极02,膜厚为180nm;① Clean the glass substrate 01 by using boiling detergent ultrasound and deionized water ultrasound, and place it under an infrared lamp for drying. Sputter a layer of ITO on the glass as the anode 02, with a film thickness of 180nm;
②把上述带有阳极的玻璃基片置于真空腔内,抽真空至1×10-5Pa,在上述阳极层膜上采用双源共蒸的方法继续蒸镀一层空穴注入层04,速率为0.1nm/s,蒸镀膜厚为150nm;② Place the above-mentioned glass substrate with an anode in a vacuum chamber, evacuate to 1×10 -5 Pa, continue to vapor-deposit a layer of hole injection layer 04 on the above-mentioned anode layer film by double-source co-evaporation method, The rate is 0.1nm/s, and the evaporation film thickness is 150nm;
③在上述空穴注入层膜上,继续蒸镀一层空穴传输层05,速率为0.1nm/s,蒸镀膜厚为20nm;③ On the above-mentioned hole injection layer film, continue to vapor-deposit a layer of hole-transport layer 05 at a rate of 0.1nm/s, and the thickness of the vapor-deposited film is 20nm;
④再采用双源共蒸的方法,进行磷光发光层06的蒸镀;④The method of dual-source co-evaporation is then used to vapor-deposit the phosphorescent layer 06;
⑤在上述磷光发光层之上,继续蒸镀一层阻挡层;⑤ On the above-mentioned phosphorescent layer, continue to vapor-deposit a layer of barrier layer;
⑥再采用双源共蒸的方法,进行蓝光荧光发光层07的蒸镀;⑥Adopt the double-source co-evaporation method, and carry out the evaporation of the blue-light fluorescent emitting layer 07;
⑦在蓝光荧光发光层之上,继续蒸镀一层电子传输材料作为电子传输层08;⑦ On top of the blue fluorescent light-emitting layer, continue to vapor-deposit a layer of electron transport material as electron transport layer 08;
⑧最后,在上述发光层之上依次蒸镀LiF层和Al层作为器件的阴极层03,其中LiF层的蒸镀速率为0.01~0.02nm/s,厚度为0.7nm,Al层的蒸镀速率为2.0nm/s,厚度为150nm。⑧Finally, a LiF layer and an Al layer are sequentially evaporated on the above-mentioned light-emitting layer as the cathode layer 03 of the device, wherein the evaporation rate of the LiF layer is 0.01-0.02nm/s, the thickness is 0.7nm, and the evaporation rate of the Al layer It is 2.0nm/s, and the thickness is 150nm.
表1-2对比例1和实施例1的器件性能The device performance of table 1-2 comparative example 1 and embodiment 1
对比例1-1是单独的黄光器件,器件的电致发光光谱中只有染料YD-1的发射。对比例1-1作为单纯黄光器件的标准器件,用来与其余器件进行对比。实施例1-1中,在黄光磷光层之后直接加入了蓝光荧光层BH-1:BD-1,器件的光谱中依然只有黄光的发射,没有蓝光的发射,色坐标与对比例基本一致。这是因为:黄光磷光层的主体材料的性质为电子性质,其电子迁移率大于空穴迁移率,而蓝光层的主体材料也为电子性质,所以其复合区域偏向于黄光层内靠近阳极一侧的区域内,以及黄光层和空穴传输层界面,在黄光层与蓝光层界面,没有有效复合,所以器件的光谱中没有蓝光的发射,只有单纯黄光的发射。且由于加入了一层额外的蓝光层,器件内部的空穴和电子更加平衡,器件的效率得到了提高。Comparative example 1-1 is a single yellow light device, and the electroluminescent spectrum of the device only emits the dye YD-1. Comparative example 1-1 is used as a standard device of a pure yellow light device for comparison with other devices. In Example 1-1, the blue fluorescent layer BH-1:BD-1 is directly added after the yellow phosphorescent layer, and the spectrum of the device still only emits yellow light and does not emit blue light, and the color coordinates are basically consistent with those of the comparative example . This is because: the host material of the yellow phosphorescent layer is electronic in nature, and its electron mobility is greater than the hole mobility, while the host material of the blue phosphorescent layer is also electronic in nature, so its recombination region is biased towards the anode in the yellow phosphorescent layer. In the area on one side, and at the interface between the yellow light layer and the hole transport layer, there is no effective recombination at the interface between the yellow light layer and the blue light layer, so there is no blue light emission in the spectrum of the device, only pure yellow light emission. And due to the addition of an extra layer of blue light, the holes and electrons inside the device are more balanced, and the efficiency of the device is improved.
实施例1-2中,在黄光层和蓝光层之间加入了5nm的电子性质的阻挡层Bphen,器件的光谱中也没有蓝光的发射,和单独黄光器件对比例1-1的光谱一致。薄薄的5nm的阻挡层的加入,依然没有改变器件的色坐标,并且效率得到了进一步提高,这是因为:由于阻挡层和黄光磷光层主体材料的性质都为电子性质,所以此时,其复合区域依然位于黄光层内靠近阳极一侧的区域内,以及黄光层和空穴传输层界面,在阻挡层和蓝光层的界面,没有有效复合,所以蓝光就没有实现发光,保证了黄光的色纯度。In Example 1-2, a 5nm electronic blocking layer Bphen was added between the yellow light layer and the blue light layer, and there was no blue light emission in the spectrum of the device, which was consistent with the spectrum of the comparative example 1-1 of the yellow light device alone . The addition of a thin 5nm barrier layer still does not change the color coordinates of the device, and the efficiency has been further improved. This is because: since the properties of the barrier layer and the host material of the yellow phosphorescent layer are electronic, at this time, Its recombination area is still located in the area near the anode side in the yellow light layer, as well as the interface between the yellow light layer and the hole transport layer. At the interface between the blocking layer and the blue light layer, there is no effective recombination, so the blue light does not achieve luminescence, ensuring The color purity of yellow light.
实施例1-3,将Bphen更换为TPBI,并且将黄光层主体材料更换为CBP,TPBI具有的性质和Bphen一样,即,高的电子迁移率和高的三线态能级,结果达到了同样的效果,器件的光谱中只有黄光的发射,没有蓝光的发射。但是与实施例1-2不同的是,此时由于黄光层主体材料的性质为双极性,所以其复合区域位于黄光层内,以及黄光层与阻挡层的界面。实施例1-4使用了Bphen和TPBI的掺杂形式,依然可以达到同样的效果。这说明只要阻挡层具备电子性质,就可以应用在此方案中,材料的种类宽泛。In Example 1-3, Bphen is replaced by TPBI, and the host material of the yellow light layer is replaced by CBP. TPBI has the same properties as Bphen, that is, high electron mobility and high triplet energy level, and the results have reached the same The effect of the device is that there is only yellow light emission in the spectrum of the device, and there is no blue light emission. But different from Example 1-2, at this time, because the property of the host material of the yellow light layer is bipolar, the recombination region is located in the yellow light layer and at the interface between the yellow light layer and the barrier layer. Embodiments 1-4 use the doped forms of Bphen and TPBI, and the same effect can still be achieved. This shows that as long as the barrier layer has electronic properties, it can be applied in this scheme, and a wide variety of materials can be used.
实施例1-5在CBP中掺入了浓度40%的TPBI后,与实施例1-4相比,更换了阻挡层的材料,但是只要保证阻挡层的性质为电子性质,依然可以达到实施例1-4同样的效果。In Example 1-5, after mixing TPBI with a concentration of 40% in CBP, compared with Example 1-4, the material of the barrier layer was replaced, but as long as the property of the barrier layer is guaranteed to be electronic, the embodiment can still be achieved. 1-4 have the same effect.
综上说明,在磷光发光层之后覆盖一层蓝光荧光层,可以使得器件的效率更高,并且器件的色坐标基本不变。上述结果是通过复合区域的调节来实现的。优选的,在磷光发光层与蓝光荧光层之间加入一层阻挡层,效率提升的幅度更大,效果更优。In summary, covering a layer of blue fluorescent layer behind the phosphorescent emitting layer can make the efficiency of the device higher, and the color coordinates of the device are basically unchanged. The above results are achieved through the adjustment of the composite area. Preferably, a blocking layer is added between the phosphorescent emitting layer and the blue fluorescent layer, so that the efficiency can be increased to a greater extent and the effect is better.
并且,无论是蓝光荧光发光层覆盖磷光层时,或磷光层覆盖蓝光荧光发光层时,与单独只有磷光发光层的器件相比,效率均可以得到提升,色坐标均可以保持一致。Moreover, no matter when the blue fluorescent light-emitting layer covers the phosphorescent layer, or when the phosphorescent layer covers the blue fluorescent light-emitting layer, compared with a device with only a phosphorescent light-emitting layer alone, the efficiency can be improved, and the color coordinates can be kept consistent.
之所以优选在蓝光荧光发光层与磷光层之间加入阻挡层,是因为:The reason why it is preferred to add a blocking layer between the blue fluorescent emitting layer and the phosphorescent layer is because:
在磷光层与蓝光荧光层之间有一层单独的阻挡层,此阻挡层具备高的三线态能级,其三线态能级高于荧光层和磷光层的三线态能级,从而阻止了磷光层材料的三线态能量传递到蓝光荧光层上,避免了三线态激子能量的浪费,改善了器件效率。另外,由于单独HBL层的作用,复合区域可以位于EML/HBL界面,这样也可以避免激子在HTL附近复合,从而进一步提升了器件效率,且对器件的稳定性也有改善作用。再者,载流子的平衡,可以通过阻挡层厚度来进行调节,还可以通过阻挡层材料载流子迁移率的大小来进行调节,所以载流子更加容易平衡,也使得器件的效率得到提升。There is a separate blocking layer between the phosphorescent layer and the blue fluorescent layer. This blocking layer has a high triplet energy level, and its triplet energy level is higher than that of the fluorescent layer and the phosphorescent layer, thereby preventing the phosphorescent layer from The triplet energy of the material is transferred to the blue fluorescent layer, which avoids the waste of triplet exciton energy and improves the device efficiency. In addition, due to the function of the separate HBL layer, the recombination region can be located at the EML/HBL interface, which can also prevent excitons from recombining near the HTL, thereby further improving the device efficiency and improving the stability of the device. Furthermore, the balance of carriers can be adjusted by the thickness of the barrier layer, and can also be adjusted by the size of the carrier mobility of the material of the barrier layer, so the carriers are easier to balance, and the efficiency of the device is also improved. .
对比例2和实施例2Comparative example 2 and embodiment 2
对比例2-1,以及实施例2-1至2-4的制备过程同实施例1-2的制备过程相同,除了将黄光层双源蒸镀改为三源蒸镀。The preparation process of Comparative Example 2-1 and Examples 2-1 to 2-4 is the same as that of Example 1-2, except that the double-source evaporation of the yellow light layer is changed to three-source evaporation.
实施例2-1至2-4,其机理和实施效果与实施例1-1至1-5,基本一致。Embodiments 2-1 to 2-4 are basically the same in mechanism and implementation effect as Embodiments 1-1 to 1-5.
由对比例2和实施例2可以说明,本技术方案不仅适用于单主体器件,也适用于双主体器件。It can be shown from Comparative Example 2 and Example 2 that this technical solution is not only applicable to single-body devices, but also applicable to double-body devices.
表2-1对比例2和实施例2的器件结构The device structures of Table 2-1 Comparative Example 2 and Example 2
表2-2对比例2和实施例2的器件性能The device performance of table 2-2 comparative example 2 and embodiment 2
对比例3和实施例3Comparative example 3 and embodiment 3
对比例3-1,以及实施例3-1至3-3的制备过程同实施例1-2的制备过程相同,除了将黄光层材料改为绿光层材料。The preparation process of Comparative Example 3-1, and Examples 3-1 to 3-3 is the same as that of Example 1-2, except that the yellow light layer material is changed to the green light layer material.
实施例3-1至3-3,其机理和实施效果与实施例1-1至1-5,基本一致。Embodiment 3-1 to 3-3, its mechanism and implementation effect are basically consistent with embodiment 1-1 to 1-5.
由对比例3和实施例3可以说明,本技术方案不仅适用于黄色器件,也适用于其它颜色,如绿光器件。It can be shown from Comparative Example 3 and Example 3 that this technical solution is not only applicable to yellow devices, but also applicable to other colors, such as green devices.
表3-1对比例3和实施例3的器件结构The device structures of Table 3-1 Comparative Example 3 and Example 3
表3-2对比例3和实施例3的器件性能The device performance of table 3-2 comparative example 3 and embodiment 3
对比例4和实施例4Comparative example 4 and embodiment 4
对比例4-1,以及实施例4-1至4-3的制备过程同实施例1-2的制备过程相同,除了将黄光层材料改为红光层材料。The preparation process of Comparative Example 4-1 and Examples 4-1 to 4-3 is the same as that of Example 1-2, except that the material of the yellow light layer is changed to the material of the red light layer.
实施例4-1至4-3,其机理和实施效果与实施例1-1至1-5,基本一致。Embodiments 4-1 to 4-3 are basically the same in mechanism and implementation effect as Embodiments 1-1 to 1-5.
由对比例4和实施例4可以说明,本技术方案不仅适用于黄色、绿色器件,也适用于其它颜色,如红光器件。It can be shown from Comparative Example 4 and Example 4 that this technical solution is not only applicable to yellow and green devices, but also applicable to other colors, such as red light devices.
表4-1对比例4和实施例4的器件结构The device structures of Table 4-1 Comparative Example 4 and Example 4
表4-2对比例4和实施例4的器件性能The device performance of table 4-2 comparative example 4 and embodiment 4
对比例5和实施例5Comparative example 5 and embodiment 5
对比例5-1,以及实施例5-1至5-3的制备过程同实施例1-2的制备过程相同,除了将黄光层由单一黄光染料改为绿光敏化红光的结构。The preparation process of Comparative Example 5-1 and Examples 5-1 to 5-3 is the same as that of Example 1-2, except that the yellow light layer is changed from a single yellow light dye to a green light sensitized red light structure.
实施例5-1至5-3,其机理和实施效果与实施例1-1至1-5,基本一致。Embodiments 5-1 to 5-3, its mechanism and implementation effect are basically consistent with those of Embodiments 1-1 to 1-5.
由对比例5和实施例5可以说明,本技术方案不仅适用于黄色、绿色、红色等单一染料结构的单色器件,也适用于敏化结构的器件。It can be shown from Comparative Example 5 and Example 5 that this technical solution is not only applicable to monochrome devices with single dye structures such as yellow, green, and red, but also applicable to devices with sensitized structures.
表5-1对比例5和实施例5的器件结构The device structures of Table 5-1 Comparative Example 5 and Example 5
表5-2对比例5和实施例5的器件性能The device performance of table 5-2 comparative example 5 and embodiment 5
针对于顶发光OLED的具体对比例与实施例Concrete comparative examples and examples for top-emitting OLEDs
所述顶发光器件结构中,反射阳极的特征是反射率>90%,以反射率>95%为优选。所用材料包括银(Ag)及其合金、铝(Al)及其合金,例如银(Ag)、银和铅的合金(Ag:Pb)、铝和钕的合金(Al:Nd)、银铂铜的合金(Ag:Pt:Cu)等。当使用Ag及其合金作为反射层时,在反射层与基板之间可以包括一层ITO。In the top-emitting device structure, the reflective anode is characterized by a reflectivity > 90%, preferably a reflectivity > 95%. The materials used include silver (Ag) and its alloys, aluminum (Al) and its alloys, such as silver (Ag), silver and lead alloy (Ag:Pb), aluminum and neodymium alloy (Al:Nd), silver platinum copper Alloy (Ag:Pt:Cu) etc. When Ag and its alloys are used as the reflective layer, a layer of ITO may be included between the reflective layer and the substrate.
所述顶发光器件结构中,阴极的透光率在30%-90%,优选50%-80%。在该透光率的条件下,既能够实现光学谐振腔,又能够获得好的出射光效率。所用的材料为在全波段范围内消光系数小于4.5的金属,在蓝光波段范围之内,优选地消光系数小于2.75,在绿光波段范围之内优选地消光系数小于3.5,在红光波段范围之内优选地消光系数小于4.2。满足上述消光系数的材料,可以避免发射光通过时的损失。选用上述材料的阴极之上还可以包括一层增透层,其折射率>1.6,优选折射率>1.8的材料,以增强透射光强调,并调节光谱。In the top-emitting device structure, the light transmittance of the cathode is 30%-90%, preferably 50%-80%. Under the condition of the light transmittance, an optical resonant cavity can be realized and a good outgoing light efficiency can be obtained. The material used is a metal with an extinction coefficient of less than 4.5 in the full range of wavelengths. In the range of blue light, the extinction coefficient is preferably less than 2.75. In the range of green light, the extinction coefficient is preferably less than 3.5. Preferably the extinction coefficient is less than 4.2. Materials that satisfy the above extinction coefficient can avoid the loss of emitted light when it passes through. An anti-reflection layer may be included on the cathode of the above-mentioned materials, and its refractive index is >1.6, preferably a material with a refractive index >1.8, so as to enhance the intensity of transmitted light and adjust the spectrum.
表6-1对比例6和实施例6的器件结构The device structure of table 6-1 comparative example 6 and embodiment 6
表6-2对比例6和实施例6的器件性能The device performance of table 6-2 comparative example 6 and embodiment 6
对比例6和实施例6说明,本技术方案适用于红光顶发光结构,且效率得到了提升,色度可以维持不变。Comparative Example 6 and Example 6 show that the technical solution is applicable to the red top-emitting structure, and the efficiency is improved, and the chromaticity can be maintained unchanged.
表7-1对比例7和实施例7的器件结构The device structure of Table 7-1 comparative example 7 and embodiment 7
表7-2对比例7和实施例7的器件性能The device performance of table 7-2 comparative example 7 and embodiment 7
对比例7和实施例7说明,本技术方案适用于绿光顶发光结构,且效率得到了提升,且色度可以调节的更纯,这对于顶发光结构来制备有机电致发光二极管(AMOLED)来说,可以提高色域,使得整个AMOLED显示屏显示的色彩更加纯正。Comparative Example 7 and Example 7 illustrate that this technical solution is applicable to the green top-emitting structure, and the efficiency has been improved, and the chromaticity can be adjusted to be more pure, which is suitable for preparing organic electroluminescent diodes (AMOLED) In other words, the color gamut can be improved, making the colors displayed on the entire AMOLED display more pure.
表8-1对比例8和实施例8-9的器件结构The device structure of table 8-1 comparative example 8 and embodiment 8-9
表8-2对比例8和实施例8-9的器件性能The device performance of table 8-2 comparative example 8 and embodiment 8-9
对比例8和实施例8说明,本技术方案适用于绿光敏化红光的顶发光结构,器件的光谱中不仅有红光的波峰,还有绿光的波峰,当调节光程时,可以使用此结构,分别得到单纯的红光或绿光。这对于制备顶发光结构彩屏时,可以增加开口率,简化工艺,节省成本。Comparative Example 8 and Example 8 show that this technical solution is applicable to the top emission structure of green light sensitized red light, and the spectrum of the device has not only red light peaks, but also green light peaks. With this structure, pure red light or green light can be obtained respectively. This can increase the aperture ratio, simplify the process, and save costs when preparing a color screen with a top-emitting structure.
以上对比例和实施例均为本发明可采取的实施方式。The above comparative examples and examples are all possible implementation modes of the present invention.
下面结合图4描述本发明的有机电致发光器件的一种制备工艺,为了清楚,图中仅示出了进行红光、绿光和蓝光发光层的蒸镀示意图。该制备工艺包括步骤。A preparation process of the organic electroluminescent device of the present invention is described below in conjunction with FIG. 4 . For clarity, the figure only shows a schematic diagram of vapor deposition of red, green and blue light-emitting layers. The preparation process includes steps.
1)在基板01上制备ITO薄膜;1) Prepare an ITO thin film on the substrate 01;
2)刻蚀ITO阳极图形;2) Etching the ITO anode pattern;
3)ITO上制备绝缘层,形成多个发光像素,每个像素内有红、绿、蓝三个亚像素;3) An insulating layer is prepared on the ITO to form multiple light-emitting pixels, and each pixel has three sub-pixels of red, green and blue;
4)将上述基板传送至蒸镀设备的等离子处理腔室,进行等离子处理;4) transferring the above-mentioned substrate to the plasma processing chamber of the evaporation equipment for plasma processing;
5)将上述基板,装上开放式掩模传送至第一有机腔室,进行HIL层的蒸镀;5) The above substrate is loaded with an open mask and transported to the first organic chamber for evaporation of the HIL layer;
6)将上述基板,装上开放式掩模传送至第二有机腔室,进行HTL层的蒸镀;6) The above substrate is loaded with an open mask and transported to the second organic chamber for evaporation of the HTL layer;
7)将上述基板,装上精密掩模101,传送至第三有机腔室,然后进行精确对位,将精密掩模101的镂空部分正好覆盖了基板的红色亚像素部分,然后进行红光发光层蒸镀;7) Put the above-mentioned substrate on the precision mask 101, transfer it to the third organic chamber, and then carry out precise alignment, so that the hollow part of the precision mask 101 just covers the red sub-pixel part of the substrate, and then perform red light emission layer evaporation;
8)将上述基板,装上精密掩模102,传送至第四有机腔室,然后进行精确对位,将精密掩模102的镂空部分正好覆盖了基板的绿色亚像素部分,然后进行绿光发光层蒸镀;8) Install the above-mentioned substrate with a precision mask 102, transfer it to the fourth organic chamber, and then carry out precise alignment, so that the hollow part of the precision mask 102 just covers the green sub-pixel part of the substrate, and then emit green light layer evaporation;
将9)将上述基板,装上开放式掩模103,传送至第五有机腔室,进行蓝光发光层的蒸镀,此层的蒸镀不需要精密掩模;9) Put the above-mentioned substrate on the open mask 103, transfer it to the fifth organic chamber, and carry out the evaporation of the blue light-emitting layer, and the evaporation of this layer does not require a precision mask;
10)将上述基板,装上开放式掩模传送至第六有机腔室,进行ETL层的蒸镀;10) The above substrate is loaded with an open mask and transported to the sixth organic chamber for evaporation of the ETL layer;
11)将上述基板,装上电极开放式掩模传送至电极腔室,进行阴极的蒸镀;11) The above substrate is loaded with an electrode open mask and sent to the electrode chamber for evaporation of the cathode;
12)将上述蒸镀完毕的基板,传送至手套箱,进行封装。12) Transfer the evaporated substrate to a glove box for packaging.
经过上述步骤后,完成了根据本发明的一种有机电致发光器件的制备过程。After the above steps, the preparation process of an organic electroluminescent device according to the present invention is completed.
当有机电致发光器件具有阻挡层时,可在上述步骤7)和8)中进行阻挡层的蒸镀。When the organic electroluminescent device has a barrier layer, evaporation of the barrier layer can be performed in the above steps 7) and 8).
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CN106465507A (en) | 2014-05-30 | 2017-02-22 | 株式会社半导体能源研究所 | Light-emitting device, display device, and electronic device |
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CN107221548A (en) * | 2016-03-22 | 2017-09-29 | 上海和辉光电有限公司 | OLED display panel, intelligent display glass device and preparation method |
CN107785491B (en) * | 2016-08-26 | 2019-12-03 | 昆山工研院新型平板显示技术中心有限公司 | Organic electroluminescence device |
CN106601919A (en) * | 2016-12-09 | 2017-04-26 | Tcl集团股份有限公司 | Hybrid light emitting device, display panel and display device |
CN109216411B (en) * | 2017-06-30 | 2021-03-23 | 敦泰电子股份有限公司 | Organic light emitting diode panel and method of manufacturing the same |
CN107623074A (en) * | 2017-09-18 | 2018-01-23 | 深圳市华星光电半导体显示技术有限公司 | A kind of OLED device and method for preparing liquid material to be sprayed for the device |
CN109037461B (en) * | 2018-07-13 | 2021-12-14 | 京东方科技集团股份有限公司 | Blue-light organic light-emitting diode, display substrate and display device |
CN109671854B (en) | 2018-12-05 | 2020-09-08 | 武汉华星光电半导体显示技术有限公司 | Display device, organic electroluminescent display device and method of manufacturing the same |
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