CN102174694B - Method for preparing aluminium alloy/trivalent chromium composite conversion film and film-forming liquid thereof - Google Patents
Method for preparing aluminium alloy/trivalent chromium composite conversion film and film-forming liquid thereof Download PDFInfo
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- 239000011651 chromium Substances 0.000 title claims abstract description 62
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 title claims abstract description 53
- 229910052804 chromium Inorganic materials 0.000 title claims abstract description 53
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 52
- 239000007788 liquid Substances 0.000 title claims abstract description 21
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000002131 composite material Substances 0.000 title abstract description 18
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 19
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 123
- 239000008367 deionised water Substances 0.000 claims description 81
- 229910021641 deionized water Inorganic materials 0.000 claims description 81
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 48
- 230000004913 activation Effects 0.000 claims description 32
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 24
- 238000001035 drying Methods 0.000 claims description 13
- 238000002360 preparation method Methods 0.000 claims description 13
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 12
- 239000004519 grease Substances 0.000 claims description 10
- SQQMAOCOWKFBNP-UHFFFAOYSA-L manganese(II) sulfate Chemical group [Mn+2].[O-]S([O-])(=O)=O SQQMAOCOWKFBNP-UHFFFAOYSA-L 0.000 claims description 10
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 6
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims description 5
- 150000002169 ethanolamines Chemical class 0.000 claims description 4
- OIDPCXKPHYRNKH-UHFFFAOYSA-J chrome alum Chemical compound [K]OS(=O)(=O)O[Cr]1OS(=O)(=O)O1 OIDPCXKPHYRNKH-UHFFFAOYSA-J 0.000 claims description 2
- GRWVQDDAKZFPFI-UHFFFAOYSA-H chromium(III) sulfate Chemical group [Cr+3].[Cr+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O GRWVQDDAKZFPFI-UHFFFAOYSA-H 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims 5
- 150000003839 salts Chemical class 0.000 claims 4
- KGWDUNBJIMUFAP-KVVVOXFISA-N Ethanolamine Oleate Chemical compound NCCO.CCCCCCCC\C=C/CCCCCCCC(O)=O KGWDUNBJIMUFAP-KVVVOXFISA-N 0.000 claims 2
- BFGKITSFLPAWGI-UHFFFAOYSA-N chromium(3+) Chemical compound [Cr+3] BFGKITSFLPAWGI-UHFFFAOYSA-N 0.000 claims 1
- 229960004418 trolamine Drugs 0.000 claims 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 abstract description 10
- 238000005260 corrosion Methods 0.000 abstract description 9
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 abstract description 8
- 230000007797 corrosion Effects 0.000 abstract description 5
- 239000000126 substance Substances 0.000 abstract description 5
- 239000003112 inhibitor Substances 0.000 abstract description 4
- 150000002696 manganese Chemical class 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 68
- 238000005238 degreasing Methods 0.000 description 33
- 238000004519 manufacturing process Methods 0.000 description 33
- 238000007739 conversion coating Methods 0.000 description 25
- 238000005254 chromizing Methods 0.000 description 23
- 239000000203 mixture Substances 0.000 description 22
- 238000004140 cleaning Methods 0.000 description 11
- 239000010935 stainless steel Substances 0.000 description 10
- 229910001220 stainless steel Inorganic materials 0.000 description 10
- 229940099596 manganese sulfate Drugs 0.000 description 9
- 239000011702 manganese sulphate Substances 0.000 description 9
- 235000007079 manganese sulphate Nutrition 0.000 description 9
- 239000013527 degreasing agent Substances 0.000 description 7
- 238000005237 degreasing agent Methods 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- 238000004532 chromating Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 229910001335 Galvanized steel Inorganic materials 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 150000001844 chromium Chemical class 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000008397 galvanized steel Substances 0.000 description 2
- 239000000383 hazardous chemical Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- -1 zinc and steel Chemical class 0.000 description 2
- FFRBMBIXVSCUFS-UHFFFAOYSA-N 2,4-dinitro-1-naphthol Chemical compound C1=CC=C2C(O)=C([N+]([O-])=O)C=C([N+]([O-])=O)C2=C1 FFRBMBIXVSCUFS-UHFFFAOYSA-N 0.000 description 1
- WAEMQWOKJMHJLA-UHFFFAOYSA-N Manganese(2+) Chemical compound [Mn+2] WAEMQWOKJMHJLA-UHFFFAOYSA-N 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical class [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QRRWWGNBSQSBAM-UHFFFAOYSA-N alumane;chromium Chemical compound [AlH3].[Cr] QRRWWGNBSQSBAM-UHFFFAOYSA-N 0.000 description 1
- 229910001430 chromium ion Inorganic materials 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 229910001437 manganese ion Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000007920 subcutaneous administration Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
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Abstract
本发明公开了一种铝合金三价铬复合转化膜的制备方法及其成膜液,该成膜液中加入了无机缓蚀剂二价锰盐及有机缓蚀剂乙醇胺类,使用该成膜液处理铝或铝合金工件,能够在铝合金表面形成三价铬复合转化膜。与单一膜层的三价铬转化膜相比,采用本发明提高了铝合金的防腐蚀性能,可达到六价铬化学转化膜的防腐蚀效果。The invention discloses a method for preparing an aluminum alloy trivalent chromium composite conversion film and its film-forming solution. In the film-forming solution, an inorganic corrosion inhibitor divalent manganese salt and an organic corrosion inhibitor ethanolamine are added. The film-forming solution is used to Liquid treatment of aluminum or aluminum alloy workpieces can form a trivalent chromium composite conversion film on the surface of the aluminum alloy. Compared with the trivalent chromium conversion film with a single film layer, the invention improves the anticorrosion performance of the aluminum alloy and can achieve the anticorrosion effect of the hexavalent chromium chemical conversion film.
Description
技术领域 technical field
本发明涉及铝合金表面处理,尤其是一种铝合金三价铬复合转化膜的制备方法及其成膜液。The invention relates to aluminum alloy surface treatment, in particular to a method for preparing an aluminum alloy trivalent chromium composite conversion film and a film-forming solution thereof.
背景技术 Background technique
为提高铝和其他金属如锌、钢铁的防腐蚀性能,传统方法是采用六价铬转化膜。然而,六价铬有毒,在电器及电子工业中,欧盟RoHS法规(Restriction of HazardousSubstances,《关于限制在电子电器设备中使用某些有害成分的指令》)禁止使用六价铬化合物。为满足环境友好工艺的需求,人们开发了各种无六价铬转化膜。最近的研究涉及到钛、钨、锡、锌及稀土盐等新型转化膜,由于它们没有颜色,生产可操作性差,实际应用价值不大。三价铬转化膜符合RoHS法规,又具有颜色,生产可操作性强,所以目前国内外对镀锌钢表面三价铬转化膜的工艺研究比较多。可是,不同底材性能不同,镀锌钢表面三价铬转化膜的工艺不能用于铝合金处理。目前有关三价铬铝合金转化膜的报道,如西安建筑科技大学的中国专利“铝合金表面常温快速成膜液及其使用方法”(申请号200710017506.3申请日2007年03月15日),以及发明人早期的中国专利“铝或铝合金三价铬化学转化膜的制备方法”(申请号200710034656.5申请日2007年03月30日),其转化膜成份单一,防腐蚀性能有待进一步提高。In order to improve the corrosion resistance of aluminum and other metals such as zinc and steel, the traditional method is to use hexavalent chromium conversion coating. However, hexavalent chromium is toxic. In the electrical and electronic industries, the EU RoHS regulations (Restriction of Hazardous Substances, "Instructions on Restricting the Use of Certain Hazardous Substances in Electrical and Electronic Equipment") prohibit the use of hexavalent chromium compounds. In order to meet the needs of environmentally friendly processes, various hexavalent chromium-free conversion coatings have been developed. Recent research involves new conversion coatings such as titanium, tungsten, tin, zinc and rare earth salts. Because they have no color, their production operability is poor, and their practical application value is not great. The trivalent chromium conversion coating complies with RoHS regulations, has color, and has strong production operability. Therefore, there are currently many researches on the technology of trivalent chromium conversion coating on the surface of galvanized steel at home and abroad. However, different substrates have different properties, and the process of trivalent chromium conversion coating on the surface of galvanized steel cannot be used for aluminum alloy treatment. At present, there are reports on trivalent chromium-aluminum alloy conversion coatings, such as the Chinese patent "Rapid film-forming solution on aluminum alloy surface at room temperature and its application method" (application number 200710017506.3 application date March 15, 2007) of Xi'an University of Architecture and Technology, and the invention The early Chinese patent "Preparation Method of Trivalent Chromium Chemical Conversion Coating on Aluminum or Aluminum Alloy" (Application No. 200710034656.5 Application Date March 30, 2007) has a single component in the conversion coating, and its anti-corrosion performance needs to be further improved.
发明内容 Contents of the invention
本发明要解决的技术问题是提供一种铝合金三价铬复合转化膜的制备方法及其成膜液,以改善目前单一成份三价铬转化膜的防腐蚀性能。The technical problem to be solved by the present invention is to provide a method for preparing an aluminum alloy trivalent chromium composite conversion film and its film-forming solution, so as to improve the anticorrosion performance of the current single-component trivalent chromium conversion film.
为解决上述技术问题本发明采用以下技术方案:铝合金三价铬复合转化膜的成膜液,该成膜液含有:In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: the film-forming liquid of the aluminum alloy trivalent chromium composite conversion film, and the film-forming liquid contains:
三价铬盐 以三价铬离子计5~28g/LTrivalent chromium salt 5~28g/L based on trivalent chromium ion
磷酸 5~28g/LPhosphoric acid 5~28g/L
二价锰盐 以二价锰离子计0.2~1.6g/LDivalent manganese salt 0.2~1.6g/L based on divalent manganese ion
乙醇胺类 以乙醇胺计0.1~0.6g/L。Ethanolamines 0.1-0.6g/L in terms of ethanolamine.
三价铬盐为硫酸铬或硫酸铬钾,二价锰盐为硫酸锰,乙醇胺类为乙醇胺、二乙醇胺或三乙醇胺。The trivalent chromium salt is chromium sulfate or potassium chromium sulfate, the divalent manganese salt is manganese sulfate, and the ethanolamines are ethanolamine, diethanolamine or triethanolamine.
该成膜液的pH值为1.5~4.0,温度为10~50℃。The pH value of the film-forming liquid is 1.5-4.0, and the temperature is 10-50°C.
使用上述成膜液的铝合金三价铬复合转化膜的制备方法,该方法包括以下步骤:A method for preparing an aluminum alloy trivalent chromium composite conversion film using the above-mentioned film-forming solution, the method comprising the following steps:
<1>除油:将铝或铝合金工件表面的油脂去除,并用去离子水清洗干净;<1> Degreasing: remove the grease on the surface of the aluminum or aluminum alloy workpiece, and clean it with deionized water;
<2>活化:将步骤<1>处理后的铝或铝合金工件在浓度为5~60g/L、温度为5~30℃的氢氧化钠水溶液中活化1~2分钟,并用去离子水清洗干净;<2> Activation: Activate the aluminum or aluminum alloy workpiece treated in step <1> in an aqueous sodium hydroxide solution with a concentration of 5-60g/L and a temperature of 5-30°C for 1-2 minutes, and wash it with deionized water clean;
<3>铬化:将步骤<2>处理后的铝或铝合金工件在成膜液中铬化6~12分钟,并用去离子水清洗干净,再干燥即得。<3> Chromizing: Chromizing the aluminum or aluminum alloy workpiece treated in step <2> in the film-forming solution for 6-12 minutes, cleaning with deionized water, and then drying.
干燥温度为80℃。The drying temperature was 80°C.
本发明在铝合金三价铬转化膜成膜液中加入了无机缓蚀剂二价锰盐及有机缓蚀剂乙醇胺类,使用该成膜液处理铝或铝合金二工件,能够在铝合金表面形成三价铬复合转化膜。与单一膜层的三价铬转化膜相比,采用本发明提高了铝合金的防腐蚀性能,可达到六价铬化学转化膜的防腐蚀效果(3.5%的NaCl盐水浸泡10天以上不生铝锈),并且使用浓度低、成本低,转化膜有颜色,便于生产控制。另外,本发明未使用六铬价,工艺过程和产物都符合环保要求。In the present invention, an inorganic corrosion inhibitor divalent manganese salt and an organic corrosion inhibitor ethanolamine are added to the aluminum alloy trivalent chromium conversion coating film-forming liquid, and the film-forming liquid is used to treat aluminum or aluminum alloy two workpieces, which can be used on the aluminum alloy surface A trivalent chromium composite conversion coating is formed. Compared with the trivalent chromium conversion film with a single film layer, the invention improves the anticorrosion performance of the aluminum alloy and can achieve the anticorrosion effect of the hexavalent chromium chemical conversion film (soaking in 3.5% NaCl salt water for more than 10 days does not produce aluminum Rust), and the concentration is low, the cost is low, the conversion coating is colored, which is convenient for production control. In addition, the present invention does not use hexachromium, and the technological process and products meet the requirements of environmental protection.
附图说明 Description of drawings
图1是本发明铝合金三价铬复合转化膜的制备方法工艺流程图。Fig. 1 is a process flow chart of the preparation method of the aluminum alloy trivalent chromium composite conversion film of the present invention.
具体实施方式 Detailed ways
图1显示了本发明铝合金三价铬复合转化膜的制备方法工艺流程,其中建立除油浴、活化浴、铬化浴以及清洗等步骤所用水均为去离子水。Fig. 1 shows the process flow of the preparation method of the aluminum alloy trivalent chromium composite conversion film of the present invention, wherein the water used in the steps of setting up the degreasing bath, activation bath, chromization bath and cleaning is deionized water.
实施例12024铝合金三价铬铬化Embodiment 12024 aluminum alloy trivalent chromium chromization
A.建500L除油浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用10%硫酸溶液50L清洗,再用水清洗2次,每次清水100L,然后加入汉高的除油剂8KgRidoline212,再用去离子水稀释到500L,pH控制在7-8范围内,拌均匀。A. Build a 500L degreasing bath: Clean the container thoroughly before building the bath. For new containers or new production lines, first wash with 50L of 10% sulfuric acid solution, then wash with water twice, each time with 100L of water, and then add Henkel's degreasing agent 8KgRidoline212, and then diluted to 500L with deionized water, the pH is controlled within the range of 7-8, and mixed evenly.
B.建活化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入所需2.5Kg的氢氧化钠,再用去离子水溶解并再用去离子水稀释到500L,拌均匀,温度保持在30℃。B. Building an activation bath: Clean the container thoroughly before building the bath. For a new container or a new production line, first clean it with 15% sulfuric acid solution, then clean it with water, add the required 2.5Kg of sodium hydroxide, Dissolve with deionized water and dilute to 500L with deionized water, mix evenly, and keep the temperature at 30°C.
C.建500L铬化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入10Kg Cr2(SO4)3及磷酸4Kg,用去离子水溶解,添加275g硫酸锰及300g乙醇胺,再加去离子水至500L,拌均匀得成膜液,用15%氢氧化钠或10%的硫酸调节pH值至2.3,然后升温至10℃。C. Build a 500L chromium bath: clean the container thoroughly before building the bath. For new containers or new production lines, first clean them with 15% sulfuric acid solution, then clean them with water, and add 10Kg Cr 2 (SO 4 ) 3 and phosphoric acid 4Kg, dissolve with deionized water, add 275g of manganese sulfate and 300g of ethanolamine, add deionized water to 500L, mix well to obtain a film-forming solution, adjust the pH value to 2.3 with 15% sodium hydroxide or 10% sulfuric acid , and then heated to 10°C.
D.制备三价铬复合转化膜:D. Preparation of trivalent chromium composite conversion coating:
<1>除油:将铝或铝合金工件放入不锈钢篮中或挂在挂具上,经除油浴8分钟去除工件表面油脂,并用去离子水清洗2分钟至干净;<1> Degreasing: Put the aluminum or aluminum alloy workpiece in a stainless steel basket or hang it on a hanger, remove the grease on the surface of the workpiece in a degreasing bath for 8 minutes, and wash it with deionized water for 2 minutes until it is clean;
<2>活化:将步骤<1>处理后的工件在活化浴中活化2分钟,并用去离子水清洗2分钟至干净;<2> Activation: activate the workpiece treated in step <1> in the activation bath for 2 minutes, and wash it with deionized water for 2 minutes until it is clean;
<3>铬化:将步骤<2>处理后的工件在铬化浴的成膜液中铬化10分钟,并用去离子水清洗2分钟至干净,再80℃下干燥30分钟即得。<3> Chromating: Chromizing the workpiece treated in step <2> in the film-forming liquid of the chromizing bath for 10 minutes, washing with deionized water for 2 minutes until clean, and then drying at 80°C for 30 minutes.
实施例23003铝合金三价铬铬化Embodiment 23003 aluminum alloy trivalent chromium chromization
A.建500L除油浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用10%硫酸溶液50L清洗,再用水清洗2次,每次清水100L,然后加入汉高的除油剂9KgRidoline212,再用去离子水稀释到500L,pH控制在7-8范围内,拌均匀。A. Build a 500L degreasing bath: Clean the container thoroughly before building the bath. For new containers or new production lines, first wash with 50L of 10% sulfuric acid solution, then wash with water twice, each time with 100L of water, and then add Henkel's degreaser 9KgRidoline212, then diluted to 500L with deionized water, pH control in the range of 7-8, mix well.
B.建活化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入所需5Kg的氢氧化钠,再用去离子水溶解并再用去离子水稀释到500L,拌均匀,温度保持在20℃。B. Building an activation bath: Clean the container thoroughly before building the bath. For a new container or a new production line, first clean it with 15% sulfuric acid solution, then clean it with water, add the required 5Kg of sodium hydroxide, and then Dissolve with deionized water and then dilute to 500L with deionized water, mix well, and keep the temperature at 20°C.
C.建500L铬化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入16Kg Cr2(SO4)3及磷酸6Kg,用去离子水溶解,添加800g硫酸锰及150g二乙醇胺,再加去离子水至500L,拌均匀得成膜液,用15%氢氧化钠或10%的硫酸调节pH值至4.0,然后升温至20℃。C. Build a 500L chromium bath: Clean the container thoroughly before building the bath. For new containers or new production lines, first clean them with 15% sulfuric acid solution, then clean them with water, and add 16Kg Cr 2 (SO 4 ) 3 and phosphoric acid 6Kg, dissolve with deionized water, add 800g of manganese sulfate and 150g of diethanolamine, add deionized water to 500L, mix well to obtain a film-forming solution, adjust the pH value to 4.0, and then heated to 20°C.
D.制备三价铬复合转化膜:D. Preparation of trivalent chromium composite conversion coating:
<1>除油:将铝或铝合金工件放入不锈钢篮中或挂在挂具上,经除油浴8分钟去除工件表面油脂,并用去离子水清洗2分钟至干净;<1> Degreasing: Put the aluminum or aluminum alloy workpiece in a stainless steel basket or hang it on a hanger, remove the grease on the surface of the workpiece in a degreasing bath for 8 minutes, and wash it with deionized water for 2 minutes until it is clean;
<2>活化:将步骤<1>处理后的工件在活化浴中活化1.5分钟,并用去离子水清洗2分钟至干净;<2> Activation: activate the workpiece treated in step <1> in the activation bath for 1.5 minutes, and wash it with deionized water for 2 minutes until it is clean;
<3>铬化:将步骤<2>处理后的工件在铬化浴的成膜液中铬化11分钟,并用去离子水清洗2分钟至干净,再80℃下干燥30分钟即得。<3> Chromizing: Chromizing the workpiece treated in step <2> in the film-forming solution of the chromizing bath for 11 minutes, cleaning with deionized water for 2 minutes until clean, and drying at 80°C for 30 minutes.
实施例34032铝合金三价铬铬化Embodiment 34032 aluminum alloy trivalent chromium chromization
A.建500L除油浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用10%硫酸溶液50L清洗,再用水清洗2次,每次清水100L,然后加入汉高的除油剂9KgRidoline212,再用去离子水稀释到500L,pH控制在7-8范围内,拌均匀。A. Build a 500L degreasing bath: Clean the container thoroughly before building the bath. For new containers or new production lines, first wash with 50L of 10% sulfuric acid solution, then wash with water twice, each time with 100L of water, and then add Henkel's degreaser 9KgRidoline212, then diluted to 500L with deionized water, pH control in the range of 7-8, mix well.
B.建活化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入所需25Kg的氢氧化钠,再用去离子水溶解并再用去离子水稀释到500L,拌均匀,温度保持在15℃。B. Building an activation bath: Clean the container thoroughly before building the bath. For a new container or a new production line, first clean it with 15% sulfuric acid solution, then clean it with water, add the required 25Kg of sodium hydroxide, and then Dissolve in deionized water and dilute to 500L with deionized water, mix well, and keep the temperature at 15°C.
C.建500L铬化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入20Kg Cr2(SO4)3及磷酸8Kg,用去离子水溶解,添加1000g硫酸锰及100g二乙醇胺,再加去离子水至500L,拌均匀得成膜液,用15%氢氧化钠或10%的硫酸调节pH值至1.5,然后升温至10℃。C. Build a 500L chromium bath: clean the container thoroughly before building the bath. For new containers or new production lines, clean them with 15% sulfuric acid solution first, then clean them with water, and add 20Kg Cr 2 (SO 4 ) 3 and phosphoric acid 8Kg, dissolve with deionized water, add 1000g manganese sulfate and 100g diethanolamine, then add deionized water to 500L, mix well to obtain a film-forming solution, adjust the pH value to 1.5, and then heated to 10°C.
D.制备三价铬复合转化膜:D. Preparation of trivalent chromium composite conversion coating:
<1>除油:将铝或铝合金工件放入不锈钢篮中或挂在挂具上,经除油浴8分钟去除工件表面油脂,并用去离子水清洗2分钟至干净;<1> Degreasing: Put the aluminum or aluminum alloy workpiece in a stainless steel basket or hang it on a hanger, remove the grease on the surface of the workpiece in a degreasing bath for 8 minutes, and wash it with deionized water for 2 minutes until it is clean;
<2>活化:将步骤<1>处理后的工件在活化浴中活化2分钟,并用去离子水清洗2分钟至干净;<2> Activation: activate the workpiece treated in step <1> in the activation bath for 2 minutes, and wash it with deionized water for 2 minutes until it is clean;
<3>铬化:将步骤<2>处理后的工件在铬化浴的成膜液中铬化9分钟,并用去离子水清洗2分钟至干净,再80℃下干燥30分钟即得。<3> Chromizing: Chromizing the workpiece after step <2> in the film-forming solution of the chromizing bath for 9 minutes, washing with deionized water for 2 minutes until clean, and drying at 80°C for 30 minutes.
实施例45052铝合金三价铬铬化Embodiment 45052 aluminum alloy trivalent chromium chromization
A.建500L除油浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用10%硫酸溶液50L清洗,再用水清洗2次,每次清水100L,然后加入汉高的除油剂8KgRidoline212,再用去离子水稀释到500L,pH控制在7-8范围内,拌均匀。A. Build a 500L degreasing bath: Clean the container thoroughly before building the bath. For new containers or new production lines, first wash with 50L of 10% sulfuric acid solution, then wash with water twice, each time with 100L of water, and then add Henkel's degreasing agent 8KgRidoline212, and then diluted to 500L with deionized water, the pH is controlled within the range of 7-8, and mixed evenly.
B.建活化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入所需20Kg的氢氧化钠,再用去离子水溶解并再用去离子水稀释到500L,拌均匀,温度保持在5℃。B. Building an activation bath: Clean the container thoroughly before building the bath. For a new container or a new production line, first clean it with 15% sulfuric acid solution, then clean it with water, add the required 20Kg of sodium hydroxide, and then Dissolve with deionized water and then dilute to 500L with deionized water, mix evenly, and keep the temperature at 5°C.
C.建500L铬化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入32Kg Cr2(SO4)3及磷酸14Kg,用去离子水溶解,添加1200g硫酸锰及50g三乙醇胺,再加去离子水至500L,拌均匀得成膜液,用15%氢氧化钠或10%的硫酸调节pH值至2.0,然后升温至50℃。C. Build a 500L chromium bath: clean the container thoroughly before building the bath. For new containers or new production lines, first clean them with 15% sulfuric acid solution, then clean them with water, and add 32Kg Cr 2 (SO 4 ) 3 and phosphoric acid 14Kg, dissolve with deionized water, add 1200g of manganese sulfate and 50g of triethanolamine, add deionized water to 500L, mix well to obtain a film-forming liquid, adjust the pH value to 2.0, and then heated to 50°C.
D.制备三价铬复合转化膜:D. Preparation of trivalent chromium composite conversion coating:
<1>除油:将铝或铝合金工件放入不锈钢篮中或挂在挂具上,经除油浴8分钟去除工件表面油脂,并用去离子水清洗2分钟至干净;<1> Degreasing: Put the aluminum or aluminum alloy workpiece in a stainless steel basket or hang it on a hanger, remove the grease on the surface of the workpiece in a degreasing bath for 8 minutes, and wash it with deionized water for 2 minutes until it is clean;
<2>活化:将步骤<1>处理后的工件在活化浴中活化1分钟,并用去离子水清洗2分钟至干净;<2> Activation: activate the workpiece treated in step <1> in the activation bath for 1 minute, and wash it with deionized water for 2 minutes until it is clean;
<3>铬化:将步骤<2>处理后的工件在铬化浴的成膜液中铬化10分钟,并用去离子水清洗2分钟至干净,再80℃下干燥30分钟即得。<3> Chromating: Chromizing the workpiece treated in step <2> in the film-forming liquid of the chromizing bath for 10 minutes, washing with deionized water for 2 minutes until clean, and then drying at 80°C for 30 minutes.
实施例56061铝合金三价铬铬化Embodiment 56061 aluminum alloy trivalent chromium chromization
A.建500L除油浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用10%硫酸溶液50L清洗,再用水清洗2次,每次清水100L,然后加入汉高的除油剂12KgRidoline212,再用去离子水稀释到500L,pH控制在7-8范围内,拌均匀。A. Build a 500L degreasing bath: Clean the container thoroughly before building the bath. For new containers or new production lines, first wash with 50L of 10% sulfuric acid solution, then wash with water twice, each time with 100L of water, and then add Henkel's degreasing agent 12KgRidoline212, then diluted to 500L with deionized water, the pH is controlled within the range of 7-8, and mixed evenly.
B.建活化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入所需12Kg的氢氧化钠,再用去离子水溶解并再用去离子水稀释到500L,拌均匀,温度保持在10℃。B. Building an activation bath: Clean the container thoroughly before building the bath. For a new container or a new production line, first clean it with 15% sulfuric acid solution, then clean it with water, add the required 12Kg of sodium hydroxide, and then Dissolve in deionized water and dilute to 500L with deionized water, mix well, and keep the temperature at 10°C.
C.建500L铬化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入50Kg Cr2(SO4)3及磷酸12Kg,用去离子水溶解,添加1800g硫酸锰及200g二乙醇胺,再加去离子水至500L,拌均匀得成膜液,用15%氢氧化钠或10%的硫酸调节pH值至3.8,然后升温至35℃。C. Build a 500L chromium bath: clean the container thoroughly before building the bath. For new containers or new production lines, first clean them with 15% sulfuric acid solution, then clean them with water, and add 50Kg Cr 2 (SO 4 ) 3. Dissolve 12Kg of phosphoric acid in deionized water, add 1800g of manganese sulfate and 200g of diethanolamine, add deionized water to 500L, mix well to obtain a film-forming solution, and adjust the pH value to 3.8, and then heated to 35°C.
D.制备三价铬复合转化膜:D. Preparation of trivalent chromium composite conversion coating:
<1>除油:将铝或铝合金工件放入不锈钢篮中或挂在挂具上,经除油浴8分钟去除工件表面油脂,并用去离子水清洗2分钟至干净;<1> Degreasing: Put the aluminum or aluminum alloy workpiece in a stainless steel basket or hang it on a hanger, remove the grease on the surface of the workpiece in a degreasing bath for 8 minutes, and wash it with deionized water for 2 minutes until it is clean;
<2>活化:将步骤<1>处理后的工件在活化浴中活化1分钟,并用去离子水清洗2分钟至干净;<2> Activation: activate the workpiece treated in step <1> in the activation bath for 1 minute, and wash it with deionized water for 2 minutes until it is clean;
<3>铬化:将步骤<2>处理后的工件在铬化浴的成膜液中铬化7分钟,并用去离子水清洗2分钟至干净,再80℃下干燥30分钟即得。<3> Chromizing: Chromizing the workpiece treated in step <2> in the film-forming liquid of the chromizing bath for 7 minutes, cleaning with deionized water for 2 minutes until clean, and then drying at 80°C for 30 minutes.
实施例66063铝合金三价铬铬化Embodiment 66063 aluminum alloy trivalent chromium chromization
A.建500L除油浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用10%硫酸溶液50L清洗,再用水清洗2次,每次清水100L,然后加入汉高的除油剂12KgRidoline212,再用去离子水稀释到500L,pH控制在7-8范围内,拌均匀。A. Build a 500L degreasing bath: Clean the container thoroughly before building the bath. For new containers or new production lines, first wash with 50L of 10% sulfuric acid solution, then wash with water twice, each time with 100L of water, and then add Henkel's degreasing agent 12KgRidoline212, then diluted to 500L with deionized water, the pH is controlled within the range of 7-8, and mixed evenly.
B.建活化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入所需12Kg的氢氧化钠,再用去离子水溶解并再用去离子水稀释到500L,拌均匀,温度保持在23℃。B. Building an activation bath: Clean the container thoroughly before building the bath. For a new container or a new production line, first clean it with 15% sulfuric acid solution, then clean it with water, add the required 12Kg of sodium hydroxide, and then Dissolve with deionized water and then dilute to 500L with deionized water, mix well, and keep the temperature at 23°C.
C.建500L铬化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入12Kg Cr2(SO4)3及磷酸10Kg,用去离子水溶解,添加2100g硫酸锰及100g三乙醇胺,再加去离子水至500L,拌均匀得成膜液,用15%氢氧化钠或10%的硫酸调节pH值至4.0,然后升温至40℃。C. Build a 500L chromium bath: clean the container thoroughly before building the bath. For new containers or new production lines, clean them with 15% sulfuric acid solution first, and then clean them with water. Add 12Kg Cr 2 (SO 4 ) 3. Dissolve 10Kg of phosphoric acid in deionized water, add 2100g of manganese sulfate and 100g of triethanolamine, add deionized water to 500L, mix well to obtain a film-forming solution, and adjust the pH value to 4.0, and then heated to 40°C.
D.制备三价铬复合转化膜:D. Preparation of trivalent chromium composite conversion coating:
<1>除油:将铝或铝合金工件放入不锈钢篮中或挂在挂具上,经除油浴8分钟去除工件表面油脂,并用去离子水清洗2分钟至干净;<1> Degreasing: Put the aluminum or aluminum alloy workpiece in a stainless steel basket or hang it on a hanger, remove the grease on the surface of the workpiece in a degreasing bath for 8 minutes, and wash it with deionized water for 2 minutes until it is clean;
<2>活化:将步骤<1>处理后的工件在活化浴中活化2分钟,并用去离子水清洗2分钟至干净;<2> Activation: activate the workpiece treated in step <1> in the activation bath for 2 minutes, and wash it with deionized water for 2 minutes until it is clean;
<3>铬化:将步骤<2>处理后的工件在铬化浴的成膜液中铬化9分钟,并用去离子水清洗2分钟至干净,再80℃下干燥30分钟即得。<3> Chromizing: Chromizing the workpiece after step <2> in the film-forming solution of the chromizing bath for 9 minutes, washing with deionized water for 2 minutes until clean, and drying at 80°C for 30 minutes.
实施例77075铝合金三价铬铬化Embodiment 77075 aluminum alloy trivalent chromium chromization
A.建500L除油浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用10%硫酸溶液50L清洗,再用水清洗2次,每次清水100L,然后加入汉高的除油剂12KgRidoline212,再用去离子水稀释到500L,pH控制在7-8范围内,拌均匀。A. Build a 500L degreasing bath: Clean the container thoroughly before building the bath. For new containers or new production lines, first wash with 50L of 10% sulfuric acid solution, then wash with water twice, each time with 100L of water, and then add Henkel's degreasing agent 12KgRidoline212, then diluted to 500L with deionized water, the pH is controlled within the range of 7-8, and mixed evenly.
B.建活化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入所需12Kg的氢氧化钠,再用去离子水溶解并再用去离子水稀释到500L,拌均匀,温度保持在17℃。B. Building an activation bath: Clean the container thoroughly before building the bath. For a new container or a new production line, first clean it with 15% sulfuric acid solution, then clean it with water, add the required 12Kg of sodium hydroxide, and then Dissolve with deionized water and then dilute to 500L with deionized water, mix well, and keep the temperature at 17°C.
C.建500L铬化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入18Kg Cr2(SO4)3及磷酸12Kg,用去离子水溶解,添加2000g硫酸锰及200g三乙醇胺,再加去离子水至500L,拌均匀得成膜液,用15%氢氧化钠或10%的硫酸调节pH值至3.0,然后升温至40℃。C. Build a 500L chromium bath: clean the container thoroughly before building the bath. For new containers or new production lines, first clean them with 15% sulfuric acid solution, then clean them with water, and add 18Kg Cr 2 (SO 4 ) 3. Dissolve 12Kg of phosphoric acid in deionized water, add 2000g of manganese sulfate and 200g of triethanolamine, add deionized water to 500L, mix well to obtain a film-forming solution, and adjust the pH value to 3.0, and then heated to 40°C.
D.制备三价铬复合转化膜:D. Preparation of trivalent chromium composite conversion coating:
<1>除油:将铝或铝合金工件放入不锈钢篮中或挂在挂具上,经除油浴8分钟去除工件表面油脂,并用去离子水清洗2分钟至干净;<1> Degreasing: Put the aluminum or aluminum alloy workpiece in a stainless steel basket or hang it on a hanger, remove the grease on the surface of the workpiece in a degreasing bath for 8 minutes, and wash it with deionized water for 2 minutes until it is clean;
<2>活化:将步骤<1>处理后的工件在活化浴中活化2分钟,并用去离子水清洗2分钟至干净;<2> Activation: activate the workpiece treated in step <1> in the activation bath for 2 minutes, and wash it with deionized water for 2 minutes until it is clean;
<3>铬化:将步骤<2>处理后的工件在铬化浴的成膜液中铬化12分钟,并用去离子水清洗2分钟至干净,再80℃下干燥30分钟即得。<3> Chromizing: Chromizing the workpiece treated in step <2> in the film-forming solution of the chromizing bath for 12 minutes, washing with deionized water for 2 minutes until clean, and drying at 80°C for 30 minutes.
实施例8铝合金压铸件三价铬铬化Example 8 Trivalent Chromium Chromization of Aluminum Alloy Die Castings
A.建300L除油浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用20%硫酸溶液50L清洗,再用水清洗2次,每次清水60L,然后加入汉高的除油粉Ridoline2128Kg释到300L,再用去离子水稀释到300L,pH控制在7-8范围内,拌均匀。A. Build a 300L degreasing bath: Clean the container thoroughly before building the bath. For new containers or new production lines, first wash with 50L of 20% sulfuric acid solution, then wash with water twice, each time with 60L of water, and then add Henkel's degreasing powder Ridoline 2128Kg is released to 300L, then diluted to 300L with deionized water, the pH is controlled within the range of 7-8, and mixed evenly.
B.建活化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入所需8Kg的氢氧化钠,再用去离子水溶解并再用去离子水稀释到300L,拌均匀,温度保持在26℃。B. Building an activation bath: Clean the container thoroughly before building the bath. For a new container or a new production line, first clean it with 15% sulfuric acid solution, then clean it with water, add the required 8Kg of sodium hydroxide, and then Dissolve with deionized water and then dilute to 300L with deionized water, mix well, and keep the temperature at 26°C.
C.建300L铬化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入10Kg KCr(SO4)2及磷酸6Kg,添加800g硫酸锰及80g三乙醇胺,用去离子水溶解,再加去离子水至300L,拌均匀得成膜液,用15%氢氧化钠或10%的硫酸调节pH值至2.5,然后升温至50℃。C. Build a 300L chromium bath: clean the container thoroughly before building the bath. For new containers or new production lines, first clean them with 15% sulfuric acid solution, then clean them with water, and add 10Kg KCr(SO 4 ) 2 And phosphoric acid 6Kg, add 800g manganese sulfate and 80g triethanolamine, dissolve with deionized water, add deionized water to 300L, mix evenly to obtain a film-forming liquid, adjust the pH value to 2.5 with 15% sodium hydroxide or 10% sulfuric acid , and then heated to 50°C.
D.制备三价铬复合转化膜:D. Preparation of trivalent chromium composite conversion coating:
<1>除油:将铝或铝合金工件放入不锈钢篮中或挂在挂具上,经除油浴8分钟去除工件表面油脂,并用去离子水清洗2分钟至干净;<1> Degreasing: Put the aluminum or aluminum alloy workpiece in a stainless steel basket or hang it on a hanger, remove the grease on the surface of the workpiece in a degreasing bath for 8 minutes, and wash it with deionized water for 2 minutes until it is clean;
<2>活化:将步骤<1>处理后的工件在活化浴中活化2分钟,并用去离子水清洗2分钟至干净;<2> Activation: activate the workpiece treated in step <1> in the activation bath for 2 minutes, and wash it with deionized water for 2 minutes until it is clean;
<3>铬化:将步骤<2>处理后的工件在铬化浴的成膜液中铬化6分钟,并用去离子水清洗2分钟至干净,再80℃下干燥30分钟即得。<3> Chromating: Chromizing the workpiece treated in step <2> in the film-forming liquid of the chromizing bath for 6 minutes, cleaning with deionized water for 2 minutes until clean, and then drying at 80°C for 30 minutes.
对照例16063铝合金三价铬铬化(按中国专利200710034656.5实施)Comparative example 16063 aluminum alloy trivalent chromium chromization (implemented according to Chinese patent 200710034656.5)
A.建400L除油浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用20%硫酸溶液40L清洗,再用水清洗2次,每次清水80L,然后加入汉高的除油粉Ridoline2128Kg释到400L,再用去离子水稀释到400L,pH控制在7-8范围内。A. Build a 400L degreasing bath: Clean the container thoroughly before building the bath. For new containers or new production lines, first wash with 40L of 20% sulfuric acid solution, then wash with water twice, each time with 80L of water, and then add Henkel's degreasing powder Ridoline2128Kg is released to 400L, then diluted to 400L with deionized water, and the pH is controlled within the range of 7-8.
B.建活化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入所需50Kg的氢氧化钠,再用去离子水溶解并再用去离子水稀释到400L,拌均匀,温度保持在5-30摄氏度。B. Building an activation bath: Clean the container thoroughly before building the bath. For a new container or a new production line, first clean it with 15% sulfuric acid solution, then clean it with water, add the required 50Kg of sodium hydroxide, and then Dissolve with deionized water and then dilute to 400L with deionized water, mix well, and keep the temperature at 5-30 degrees Celsius.
C.建400L铬化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入6Kg Cr2(SO4)3及磷酸5Kg,用去离子水溶解,再加去离子水至400L,拌均匀,测量其pH值,如果pH值不在1.8-4.0范围内,则用15%氢氧化钠或10%的硫酸调整至范围内,然后升温至50-60摄氏度。C. Build a 400L chromium bath: clean the container thoroughly before building the bath. For new containers or new production lines, first clean them with 15% sulfuric acid solution, then clean them with water, and add 6Kg Cr 2 (SO 4 ) 3 and phosphoric acid 5Kg, dissolve with deionized water, add deionized water to 400L, mix well, measure the pH value, if the pH value is not in the range of 1.8-4.0, adjust with 15% sodium hydroxide or 10% sulfuric acid to the range, then warm up to 50-60 degrees Celsius.
D.待上述工作准备好后再将工件放入不锈钢篮中或挂在挂具上,经过除油6分钟,清洗2分钟,活化2分钟,清洗2分钟,铬化6分钟,最后清洗2分钟,100摄氏皮下干燥30分钟,即获得淡绿色的三价铬化学转化膜。D. After the above work is ready, put the workpiece into a stainless steel basket or hang it on a hanger. After degreasing for 6 minutes, cleaning for 2 minutes, activation for 2 minutes, cleaning for 2 minutes, chromization for 6 minutes, and finally cleaning for 2 minutes , Subcutaneous drying at 100 degrees Celsius for 30 minutes to obtain a light green trivalent chromium chemical conversion coating.
对照例26063铝合金六价铬铬化Comparative example 26063 aluminum alloy hexavalent chromium chromization
A.建400L除油浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用20%硫酸溶液40L清洗,再用水清洗2次,每次清水80L,然后加入汉高的除油粉Ridoline212 8Kg释到400L,再用去离子水稀释到400L,pH控制在7-8范围内。A. Build a 400L degreasing bath: Clean the container thoroughly before building the bath. For new containers or new production lines, first wash with 40L of 20% sulfuric acid solution, then wash with water twice, each time with 80L of water, and then add Henkel's degreasing powder Ridoline212 8Kg is released to 400L, then diluted to 400L with deionized water, and the pH is controlled within the range of 7-8.
B.建活化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入所需20Kg的氢氧化钠,再用去离子水溶解并再用去离子水稀释到400L,拌均匀,温度保持在5-30摄氏度。B. Building an activation bath: Clean the container thoroughly before building the bath. For a new container or a new production line, first clean it with 15% sulfuric acid solution, then clean it with water, add the required 20Kg of sodium hydroxide, and then Dissolve with deionized water and then dilute to 400L with deionized water, mix well, and keep the temperature at 5-30 degrees Celsius.
C.建400L铬化浴:在建浴前先将容器彻底清洗干净,对于新的容器或新的生产线,先用15%硫酸溶液清洗,然后再用水清洗干净,加入10Kg K2Cr2O7及磷酸5Kg,用去离子水溶解,再加去离子水至400L,拌均匀,测量其pH值,如果pH值不在1.8-4.0范围内,则用15%氢氧化钠或10%的硫酸调整至范围内,然后升温至50-60摄氏度。C. Build a 400L chromium bath: clean the container thoroughly before building the bath. For new containers or new production lines, clean them with 15% sulfuric acid solution first, and then clean them with water. Add 10Kg K 2 Cr 2 O 7 and phosphoric acid 5Kg, dissolve it with deionized water, add deionized water to 400L, mix well, measure its pH value, if the pH value is not within the range of 1.8-4.0, adjust it to 15% sodium hydroxide or 10% sulfuric acid range, and then warm up to 50-60 degrees Celsius.
D.待上述工作准备好后再将工件放入不锈钢篮中或挂在挂具上,经过除油6分钟,清洗2分钟,活化2分钟,清洗2分钟,铬化6分钟,最后清洗2分钟,100摄氏度下干燥30分钟,即获得金黄色的六价铬化学转化膜。D. After the above work is ready, put the workpiece into a stainless steel basket or hang it on a hanger. After degreasing for 6 minutes, cleaning for 2 minutes, activation for 2 minutes, cleaning for 2 minutes, chromization for 6 minutes, and finally cleaning for 2 minutes , Dry at 100 degrees Celsius for 30 minutes to obtain a golden-yellow hexavalent chromium chemical conversion coating.
对上述经实施例1至8和对照例1至2处理所得铝合金工件进行质量检测,其防腐蚀性能技术指标结果如表1所示。The above-mentioned aluminum alloy workpieces obtained through the treatment of Examples 1 to 8 and Comparative Examples 1 to 2 were subjected to quality inspection, and the results of technical indicators of anti-corrosion performance are shown in Table 1.
表1:防腐蚀性能技术指标比较表Table 1: Comparison table of anti-corrosion performance technical indicators
结论:采用本发明制备的铝合金三价铬复合转化膜的防腐性能超过过去的常规的铝合金三价铬转化膜,与六价铬转化膜相当。Conclusion: The anti-corrosion performance of the trivalent chromium conversion coating on aluminum alloy prepared by the present invention is better than the conventional trivalent chromium conversion coating on aluminum alloy in the past, and is equivalent to the hexavalent chromium conversion coating.
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