CN102167886B - Epoxy resin composition and a method for preparing the same - Google Patents
Epoxy resin composition and a method for preparing the same Download PDFInfo
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Abstract
本发明涉及一种电子封装工艺性优异的环氧树脂组合物及其制备方法。所述环氧树脂组合物至少具有下述组分:(A)环氧树脂:100重量份,(B)线性酚醛树脂:10~100重量份,(C)固化促进剂:0.01~15重量份,(D)硅微粉:400~1600重量份,所述固化促进剂中包含选自咪唑类化合物、叔胺类化合物、有机膦类化合物、潜伏性促进剂中的2种以上的促进剂。本发明的环氧树脂组合物适合用于微电子、电子以及光电子行业对芯片或器件作为封装材料,具有优异的封装工艺性能。The invention relates to an epoxy resin composition with excellent electronic packaging manufacturability and a preparation method thereof. The epoxy resin composition has at least the following components: (A) epoxy resin: 100 parts by weight, (B) novolak resin: 10-100 parts by weight, (C) curing accelerator: 0.01-15 parts by weight , (D) Microsilica powder: 400-1600 parts by weight, the curing accelerator includes two or more accelerators selected from imidazole compounds, tertiary amine compounds, organic phosphine compounds, and latent accelerators. The epoxy resin composition of the present invention is suitable for use in the microelectronics, electronics and optoelectronic industries as packaging materials for chips or devices, and has excellent packaging process performance.
Description
技术领域 technical field
本发明涉及一种环氧树脂组合物及其制备方法。所述环氧树脂组合物是用于在微电子、电子以及光电子行业对芯片或器件进行封装的复合材料。The invention relates to an epoxy resin composition and a preparation method thereof. The epoxy resin composition is a composite material used for packaging chips or devices in microelectronics, electronics and optoelectronics industries.
背景技术 Background technique
在电子和微电子行业,对电子元器件或芯片进行保护通常采用热固性的环氧树脂组合物进行封装。随着信息产业的快速发展,电子器件小型化、轻量化和多功能性是不可逆转的趋势,例如,集成电路封装形式从少引脚、大尺寸的DIP、SOP发展到多引脚、超薄型的QFN、CSP、BGA等。为此,封装在芯片外面的环氧树脂组合物材料越来越薄,于是,对封装材料的可靠性要求越来越高。同时,在封装加工过程中,外形的缺陷对电子元器件性能的影响变得更为明显。In the electronics and microelectronics industry, the protection of electronic components or chips is usually encapsulated with a thermosetting epoxy resin composition. With the rapid development of the information industry, the miniaturization, light weight and multi-functionality of electronic devices are irreversible trends. Type QFN, CSP, BGA, etc. For this reason, the epoxy resin composition material encapsulated outside the chip is getting thinner and thinner, thus, the reliability requirements for the packaging material are getting higher and higher. At the same time, during the packaging process, the impact of shape defects on the performance of electronic components becomes more obvious.
作为热固性复合材料的环氧树脂组合物,在大规模生产和使用中一直存在的问题是,由于其生产和封装只能是一次性完成的,难以返工,所以其生产调控难度大,另外,在使用时,封装外形的缺陷会造成电子器件的废品率较高。As a thermosetting composite epoxy resin composition, there has always been a problem in large-scale production and use. Because its production and packaging can only be completed at one time, it is difficult to rework, so its production control is difficult. In addition, in When in use, defects in the package shape will cause a high rejection rate of electronic devices.
现有技术中,例如在专利文献1(CN1233626A)和专利文献2(US6822341B1)中分别报道了采用新型固化促进剂来提高封装工艺性的方法,但是,其使用的固化促进剂在组合物封装固化时速度慢,容易造成封装过程中熔融的胶料从模具缝隙溢出的问题。专利文献3(CN1600809A)中介绍的潜伏性促进剂提高了固化速度,但是,其高温下的快速固化导致材料粘度快速增加,容易引起封装的电子器件表面有凹坑、痕迹等缺陷,同时,该促进剂稳定性差,在生产环氧树脂组合物时,其质量难以控制。专利文献4(日本特开平5-239321)提出了填料流动性提高的办法,但对封装工艺性没有明显的提高。In the prior art, for example, in Patent Document 1 (CN1233626A) and Patent Document 2 (US6822341B1), the method of adopting a novel curing accelerator to improve packaging manufacturability has been reported respectively. However, the curing accelerator used in it is cured in the composition package When the speed is slow, it is easy to cause the problem that the molten rubber overflows from the mold gap during the packaging process. The latent accelerator introduced in Patent Document 3 (CN1600809A) improves the curing speed, but its rapid curing at high temperature leads to a rapid increase in the viscosity of the material, which easily causes defects such as pits and marks on the surface of the packaged electronic device. At the same time, the The stability of the accelerator is poor, and its quality is difficult to control when producing epoxy resin compositions. Patent Document 4 (Japanese Patent Laid-Open No. 5-239321) proposes a method for improving the fluidity of the filler, but it does not significantly improve the encapsulation manufacturability.
发明内容Contents of the invention
本发明是针对如上问题而做出的。通过本发明人的潜心研究,提出了根据各种固化促进剂催化活性的区别来优化控制反应活性的方法。具体来说,是通过采用多种不同种类的固化促进剂的组合使用、和/或采用非潜伏性促进剂与潜伏性促进剂组合使用的方法,控制环氧树脂组合物在封装过程中的固化速度,调节该组合物在高温熔融状态下粘度增加的速度,从而使封装的电子元器件或集成电路成品的表面缺陷降低,成品率大幅提高,达到封装工艺性优异的目的。The present invention is made in view of the above problems. Through intensive research by the present inventors, a method for optimally controlling the reactivity according to the difference in catalytic activity of various curing accelerators has been proposed. Specifically, control the curing of the epoxy resin composition during the encapsulation process by using a combination of a variety of different types of curing accelerators, and/or using a combination of non-latent accelerators and latent accelerators The speed is to adjust the viscosity increase speed of the composition in the high-temperature molten state, so that the surface defects of the packaged electronic components or integrated circuit products are reduced, the yield is greatly improved, and the purpose of excellent packaging processability is achieved.
本发明提供了一种环氧树脂组合物,其特征在于,至少具有下述组分:The invention provides an epoxy resin composition, characterized in that it has at least the following components:
(A)环氧树脂:100重量份、(A) epoxy resin: 100 parts by weight,
(B)固化剂:10~100重量份、(B) curing agent: 10 to 100 parts by weight,
(C)固化促进剂:0.01~15重量份、(C) curing accelerator: 0.01 to 15 parts by weight,
(D)无机填料:400~1600重量份,(D) inorganic filler: 400~1600 parts by weight,
其中,所述固化促进剂中包含选自咪唑类化合物、叔胺类化合物、有机膦类化合物、潜伏性促进剂中的2种以上的促进剂。Wherein, the curing accelerator includes two or more accelerators selected from imidazole compounds, tertiary amine compounds, organic phosphine compounds, and latent accelerators.
优选所述固化促进剂中至少包含1种潜伏性促进剂,所述潜伏性促进剂在全部固化促进剂中的含量为5~99重量%,更优选为10~90重量%。Preferably, the curing accelerator contains at least one latent accelerator, and the content of the latent accelerator in the total curing accelerator is 5-99% by weight, more preferably 10-90% by weight.
所述固化促进剂的用量相对于100重量份的环氧树脂优选为0.1~10重量份。The amount of the curing accelerator is preferably 0.1-10 parts by weight relative to 100 parts by weight of the epoxy resin.
进而,本发明提供一种环氧树脂组合物的制备方法,其包括下述步骤:将具有上述组分的组合物原料计量添加到高速混合器中,进行高速分散混合;随后,通过螺杆挤出机和/或双辊炼塑机加热混合,出料后碾压成片状,经过冷却后粉碎成粉末,制成成品。Furthermore, the present invention provides a method for preparing an epoxy resin composition, which comprises the following steps: metering the composition raw materials having the above components into a high-speed mixer, and performing high-speed dispersion mixing; subsequently, extruding machine and/or double-roller plasticizer to heat and mix, and after discharging, it is rolled into flakes, and after cooling, it is pulverized into powder to make finished products.
根据本发明的环氧树脂组合物,由于采用了2种以上不同种类的固化促进剂的组合使用和/或采用非潜伏性促进剂与潜伏性促进剂组合使用,可以根据希望来优化控制环氧树脂组合物固化过程中的固化促进剂对活性基团的反应活性,同时可以抑制环氧树脂组合物产品在储存和运输中固化促进剂对活性基团的反应活性,从而减少了封装使用时造成电子器件的缺陷,并有利于提高环氧树脂组合物在使用上的可操作性。According to the epoxy resin composition of the present invention, due to the combined use of two or more different types of curing accelerators and/or the combined use of non-latent accelerators and latent accelerators, the epoxy resin can be optimally controlled as desired. During the curing process of the resin composition, the reactivity of the curing accelerator to the active group can be suppressed, and at the same time, the reactivity of the curing accelerator to the active group during storage and transportation of the epoxy resin composition product can be suppressed, thereby reducing the risk of damage caused by packaging and using The defect of the electronic device is beneficial to improving the operability of the epoxy resin composition in use.
另外,根据本发明的环氧树脂组合物的制造方法,由于采用了上述原料组分,在将该组合物用于封装电子器件的过程中,在高温模具上流动时具有较高的流动性,并且在达到规定的反应温度时,可以快速促进环氧组合物固化,使封装的电子元器件或集成电路的成品率大幅提高。In addition, according to the manufacturing method of the epoxy resin composition of the present invention, since the above-mentioned raw material components are used, in the process of using the composition to encapsulate electronic devices, it has higher fluidity when flowing on a high-temperature mold, And when the specified reaction temperature is reached, the curing of the epoxy composition can be rapidly promoted, so that the yield of packaged electronic components or integrated circuits can be greatly improved.
具体实施方式 Detailed ways
本发明的环氧树脂组合物至少具有下述组分:Epoxy resin composition of the present invention has following component at least:
(A)环氧树脂:100重量份、(A) epoxy resin: 100 parts by weight,
(B)固化剂:10~100重量份、(B) curing agent: 10 to 100 parts by weight,
(C)固化促进剂:0.01~15重量份、(C) curing accelerator: 0.01 to 15 parts by weight,
(D)无机填料:400~1600重量份。(D) Inorganic filler: 400-1600 parts by weight.
上述环氧树脂可以使用本领域常用的环氧树脂,优选使用选自邻甲酚醛环氧树脂、联苯型环氧树脂、萘型环氧树脂、双环戊二烯型环氧树脂、杂环型环氧树脂、双酚F型环氧树脂、双酚A型环氧树脂中的至少一种。Above-mentioned epoxy resin can use the epoxy resin commonly used in this field, preferably uses and is selected from o-cresol formaldehyde epoxy resin, biphenyl type epoxy resin, naphthalene type epoxy resin, dicyclopentadiene type epoxy resin, heterocyclic type At least one of epoxy resin, bisphenol F epoxy resin, and bisphenol A epoxy resin.
上述固化剂可以使用本领域常用的固化剂,优选使用选自苯酚线型酚醛树脂、苯甲酚线型酚醛树脂、单羟基或二羟基萘酚醛树脂、对二甲苯与苯酚或萘酚缩聚的酚醛树脂、双环戊二烯型酚醛树脂、氨基酚醛树脂、三聚氰胺酚醛树脂、苯撑型酚醛树脂和联苯型酚醛树脂中的至少一种。Above-mentioned curing agent can use the curing agent commonly used in this field, preferably use the phenolic novolac resin selected from phenol novolac resin, phenol novolac resin, monohydroxyl or dihydroxy naphthol aldehyde resin, p-xylene and phenol or naphthol polycondensation Resin, at least one of dicyclopentadiene type phenolic resin, aminophenolic resin, melamine type phenolic resin, phenylene type phenolic resin and biphenyl type phenolic resin.
上述无机填料可以使用本领域常用的无机填充剂,优选使用选自结晶型二氧化硅粉末、熔融型二氧化硅粉末、球形二氧化硅粉末、球形氧化铝粉末中的至少一种。The above-mentioned inorganic fillers can be inorganic fillers commonly used in the field, preferably at least one selected from crystalline silica powder, fused silica powder, spherical silica powder, and spherical alumina powder.
本发明的固化促进剂中包含选自咪唑类化合物、叔胺类化合物、有机膦类化合物、潜伏性促进剂中的2种以上的促进剂,也就是说,本发明的固化促进剂为2种以上不同种类的促进剂组合而成的复合促进剂。The curing accelerator of the present invention includes at least two accelerators selected from imidazole compounds, tertiary amine compounds, organic phosphine compounds, and latent accelerators, that is to say, the curing accelerator of the present invention is two A composite accelerator formed by combining the above different types of accelerators.
在本发明的环氧树脂组合物中,通过采用2种以上的不同促进剂的组合,可以优化控制固化促进剂作为整体对于该组合物树脂固化反应的反应活性,进而控制环氧树脂组合物在封装过程中的固化速度,调节该组合物在高温熔融状态下粘度增加的速度,改善流动性,从而使封装的电子元器件或集成电路成品的表面缺陷降低,成品率大幅提高。In the epoxy resin composition of the present invention, by adopting the combination of more than two different accelerators, the reactivity of the curing accelerator as a whole for the curing reaction of the composition resin can be optimally controlled, and then the epoxy resin composition can be controlled at The curing speed in the encapsulation process can adjust the viscosity increase rate of the composition in the high-temperature molten state, and improve the fluidity, thereby reducing the surface defects of the encapsulated electronic components or finished integrated circuits, and greatly increasing the yield.
本发明人研究了上述各种促进剂的反应特性,发现根据不同种类的促进剂的反应开始温度以及反应速率的不同,可以设计出2种以上不同的促进剂的特定组合,其具有在未达到规定的反应温度之前反应活性低、当达到规定反应温度时反应活性变高的效果,从而完成了本发明。The present inventor has studied the reaction characteristic of above-mentioned various accelerators, finds that according to the difference of the reaction initiation temperature of different kinds of accelerators and the reaction rate, can design the specific combination of more than two kinds of different accelerators, it has The present invention has been completed because of the effect that the reactivity is low up to a predetermined reaction temperature and the reactivity becomes high when the predetermined reaction temperature is reached.
作为本发明的固化促进剂的咪唑类化合物没有特别限制,可以是本领域通常使用的一般的咪唑类化合物,优选是选自2-甲基咪唑、2,4-二甲基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、2-苯基-4-甲基咪唑、2-十七烷基咪唑中的至少一种,更优选为2-甲基咪唑、2,4-二甲基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑,特别优选为2-甲基咪唑、2,4-二甲基咪唑。The imidazole compound used as the curing accelerator of the present invention is not particularly limited, and can be a general imidazole compound commonly used in the art, preferably selected from 2-methylimidazole, 2,4-dimethylimidazole, 2-ethylimidazole At least one of base-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 2-heptadecylimidazole, more preferably 2-methylimidazole, 2,4 - Dimethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, particularly preferably 2-methylimidazole, 2,4-dimethylimidazole.
作为本发明的固化促进剂的叔胺类化合物没有特别限制,可以是本领域通常使用的一般的叔胺类化合物,优选是选自三乙胺卞基二甲胺、α-甲基卞基二甲胺、2-(二甲胺基甲基)苯酚、2,4,6-三(二甲胺基甲基)苯酚、1,8-二氮杂双环(5.4.0)十一碳烯-7(DBU)中的至少一种。更优选为三乙胺卞基二甲胺、2-(二甲胺基甲基)苯酚、1,8-二氮杂双环(5.4.0)十一碳烯-7(DBU),特别优选为三乙胺卞基二甲胺、1,8-二氮杂双环(5.4.0)十一碳烯-7(DBU)。The tertiary amine compound as the curing accelerator of the present invention is not particularly limited, and can be a general tertiary amine compound commonly used in the art, preferably selected from triethylamine benzyl dimethylamine, α-methyl benzyl dimethicone Methylamine, 2-(dimethylaminomethyl)phenol, 2,4,6-tris(dimethylaminomethyl)phenol, 1,8-diazabicyclo(5.4.0)undecene- At least one of 7 (DBU). More preferably triethylamine benzyldimethylamine, 2-(dimethylaminomethyl) phenol, 1,8-diazabicyclo (5.4.0) undecene-7 (DBU), particularly preferably Triethylamine benzyldimethylamine, 1,8-diazabicyclo(5.4.0)undecene-7 (DBU).
作为本发明的固化促进剂的有机膦类化合物没有特别限制,可以是本领域通常使用的一般的有机膦类化合物,优选是选自三苯基膦、三甲基膦、三乙基膦、三丁基膦、三(对甲基苯基)膦、三(壬基苯基)膦中的至少一种。更优选为三苯基膦、三丁基膦、三(对甲基苯基)膦,特别优选为三苯基膦、三丁基膦。The organic phosphine compound used as the curing accelerator of the present invention is not particularly limited, and may be a general organic phosphine compound commonly used in the art, preferably selected from triphenylphosphine, trimethylphosphine, triethylphosphine, triethylphosphine, and triphenylphosphine. At least one of butylphosphine, tri(p-methylphenyl)phosphine and tri(nonylphenyl)phosphine. More preferred are triphenylphosphine, tributylphosphine, and tri(p-methylphenyl)phosphine, and particularly preferred are triphenylphosphine and tributylphosphine.
作为本发明的固化促进剂的潜伏性促进剂没有特别限制,可以是本领域通常使用的一般的潜伏性促进剂,优选是选自三氟化硼单乙胺、三氟化硼乙二胺、三氟化硼苯胺、三氟化硼邻甲基苯胺、三氟化硼二甲基苯胺、三氟化硼苄胺、三氟化硼乙基苯胺、三氟化硼吡啶、三苯基膦-苯醌加成物、四苯基膦-邻二萘硼酸盐、四苯基膦-邻二萘硅酸盐中的至少一种。更优选为三氟化硼单乙胺、三氟化硼苯胺、三氟化硼苄胺、三苯基膦-苯醌加成物、四苯基膦-邻二萘硼酸盐、四苯基膦-邻二萘硅酸盐,特别优选为三氟化硼单乙胺、三苯基膦-苯醌加成物。The latent accelerator as the curing accelerator of the present invention is not particularly limited, and can be a general latent accelerator commonly used in the art, preferably selected from boron trifluoride monoethylamine, boron trifluoride ethylenediamine, Boron trifluoride aniline, boron trifluoride o-methylaniline, boron trifluoride dimethylaniline, boron trifluoride benzylamine, boron trifluoride ethylaniline, boron trifluoride pyridine, triphenylphosphine- At least one of benzoquinone adduct, tetraphenylphosphine-o-binaphthoborate, and tetraphenylphosphine-o-binaphthosilicate. More preferred are boron trifluoride monoethylamine, boron trifluoride aniline, boron trifluoride benzylamine, triphenylphosphine-benzoquinone adduct, tetraphenylphosphine-o-naphthyl borate, tetraphenyl Phosphine-o-naphthalene silicates are particularly preferably boron trifluoride monoethylamine, triphenylphosphine-benzoquinone adducts.
作为本发明的固化促进剂的特定组合(复合促进剂),可以从上述列举的促进剂中任意选择两种或两种以上,只要所选择的两种以上的促进剂具有不同的反应特性(例如反应开始温度、反应速率、高低温下的反应特性曲线等),就可以根据需要进行任意组合,以适应环氧树脂组合物在不同的的固化反应中的具体要求。例如,当环氧树脂组合物的固化反应需要在低温下缓慢稳定进行、但在高温下快速完成时,可以采用在宽的温度范围内具有稳定的反应速率的促进剂与在低温下不反应而在高温下具有高反应速率的促进剂的组合。另外,可以根据环氧树脂组合物所需要的粘度和流动性要求,对促进剂的种类及其组合方式进行适当选择。As the specific combination (composite accelerator) of the curing accelerator of the present invention, two or more can be arbitrarily selected from the above-mentioned accelerators, as long as the selected two or more accelerators have different reaction characteristics (such as Reaction initiation temperature, reaction rate, reaction characteristic curve under high and low temperature, etc.), just can carry out arbitrary combination as required, to adapt to the specific requirements of epoxy resin composition in different curing reactions. For example, when the curing reaction of the epoxy resin composition needs to be carried out slowly and stably at low temperature, but is completed quickly at high temperature, an accelerator with a stable reaction rate in a wide temperature range can be used and an accelerator that does not react at low temperature. Combination of accelerators with high reaction rates at high temperatures. In addition, according to the required viscosity and fluidity requirements of the epoxy resin composition, the type and combination of the accelerator can be properly selected.
具体来说,上述所选择的2种以上的促进剂可以属于同一种类的化合物,例如均属于咪唑类化合物、叔胺类化合物、有机膦类化合物或潜伏性促进剂,也可以属于不同种类的化合物,例如2种以上的促进剂分别属于咪唑类化合物、叔胺类化合物、有机膦类化合物或潜伏性促进剂。作为本发明的固化促进剂的组合的具体例子,例如可以列举出:2-甲基咪唑与三苯基膦的组合、2-甲基咪唑与DBU的组合、三苯基膦-苯醌加成物与DBU的组合、三苯基膦-苯醌加成物与2-甲基咪唑的组合、三苯基膦-苯醌加成物与三苯基膦的组合、2-苯基-4-甲基咪唑与DBU的组合、2-苯基-4-甲基咪唑与三苯基膦-苯醌加成物的组合、三氟化硼单乙胺与DBU的组合、三氟化硼单乙胺与2-甲基咪唑的组合、三氟化硼单乙胺与三苯基膦的组合等。Specifically, the two or more accelerators selected above may belong to the same type of compound, for example, they all belong to imidazole compounds, tertiary amine compounds, organic phosphine compounds or latent accelerators, or they may belong to different types of compounds , For example, two or more accelerators belong to imidazole compounds, tertiary amine compounds, organic phosphine compounds or latent accelerators. Specific examples of the combination of the curing accelerator of the present invention include, for example, a combination of 2-methylimidazole and triphenylphosphine, a combination of 2-methylimidazole and DBU, triphenylphosphine-benzoquinone addition Combination of compound and DBU, combination of triphenylphosphine-benzoquinone adduct and 2-methylimidazole, combination of triphenylphosphine-benzoquinone adduct and triphenylphosphine, 2-phenyl-4- Combination of methylimidazole and DBU, combination of 2-phenyl-4-methylimidazole and triphenylphosphine-benzoquinone adduct, combination of boron trifluoride monoethylamine and DBU, boron trifluoride monoethylamine The combination of amine and 2-methylimidazole, the combination of boron trifluoride monoethylamine and triphenylphosphine, etc.
所述固化促进剂的用量(即2种以上的促进剂的总量)相对于100重量份的环氧树脂为0.01~15重量份。如果固化促进剂的用量低于0.01重量份,则有可能出现固化不充分或固化反应过长的问题,如果高于15重量份,则有可能出现固化过快、封装的器件中缺陷增多、封装废品率大等问题,优选相对于100重量份的环氧树脂为0.1~10重量份,进一步优选为1~8重量份,特别优选为1.5~5重量份。The amount of the curing accelerator used (that is, the total amount of two or more accelerators) is 0.01 to 15 parts by weight relative to 100 parts by weight of the epoxy resin. If the amount of the curing accelerator is less than 0.01 parts by weight, there may be problems of insufficient curing or too long a curing reaction. If it is higher than 15 parts by weight, too fast curing may occur, and the number of defects in the packaged device may increase. For problems such as a high reject rate, it is preferably 0.1 to 10 parts by weight, more preferably 1 to 8 parts by weight, particularly preferably 1.5 to 5 parts by weight, based on 100 parts by weight of the epoxy resin.
其中,优选在所述固化促进剂中至少包含1种的上述潜伏性促进剂。潜伏性促进剂在全部固化促进剂中的含量为0~99重量%,优选为5~99重量%,进一步优选为10~90重量%。通过在全部固化促进剂中含有10重量%以上的潜伏性促进剂,可以充分利用潜伏性促进剂在规定的反应温度下加速固化反应的特点,进一步有效地控制反应活性,控制固化反应的进度。从活性控制的平衡角度出发,潜伏性促进剂在全部固化促进剂中的含量特别优选为40~80重量%。Among them, it is preferable that at least one of the aforementioned latent accelerators is included in the curing accelerator. The content of the latent accelerator in all the curing accelerators is 0 to 99% by weight, preferably 5 to 99% by weight, more preferably 10 to 90% by weight. By including more than 10% by weight of the latent accelerator in all the curing accelerators, the characteristics of the latent accelerators to accelerate the curing reaction at a specified reaction temperature can be fully utilized to further effectively control the reactivity and the progress of the curing reaction. From the viewpoint of the balance of activity control, the content of the latent accelerator in all the curing accelerators is particularly preferably 40 to 80% by weight.
如果组合使用两种不同的潜伏性促进剂,根据各自的反应开始温度的不同,可以在不同的反应温度下分段地控制反应进度。而当组合使用非潜伏性促进剂与潜伏性促进剂时,与单独使用2种以上的潜伏性促进剂的情况相比,可以有效避免潜伏性促进剂可能存在的反应活性不充分、即使在规定的反应温度下反应速率也较低的缺点。If two different latent accelerators are used in combination, the progress of the reaction can be controlled stepwise at different reaction temperatures according to the respective reaction initiation temperatures. However, when a non-latent accelerator is used in combination with a latent accelerator, compared with the case of using two or more latent accelerators alone, it is possible to effectively avoid the possible insufficient reactivity of the latent accelerator. The reaction rate is also low at the reaction temperature.
本发明中所述的非潜伏性促进剂可以是选自上述咪唑类化合物、叔胺类化合物、有机膦类化合物中的任一种。The non-latent accelerator described in the present invention may be any one selected from the above-mentioned imidazole compounds, tertiary amine compounds, and organic phosphine compounds.
另外,本发明的环氧树脂组合物中可以进一步包含阻燃剂,所述阻燃剂为选自溴代环氧树脂与三氧化二锑的组合、氢氧化铝、氢氧化镁、9,10-二氢-9-氧杂-10-膦杂菲、2-(6-氧-6-氢-膦杂菲)1,4-对苯二酚、硼酸锌中的至少一种。In addition, the epoxy resin composition of the present invention may further contain a flame retardant, and the flame retardant is selected from the combination of brominated epoxy resin and antimony trioxide, aluminum hydroxide, magnesium hydroxide, 9,10 - At least one of dihydro-9-oxa-10-phosphaphenanthrene, 2-(6-oxo-6-hydro-phosphaphenanthrene) 1,4-hydroquinone, and zinc borate.
在本发明中,根据需要可以添加本行业公知的偶联剂,例如选自γ-(2,3-环氧丙氧基)丙基三甲氧基硅烷、2-(3,4环氧环己基)乙基三甲氧基硅烷、苯胺基丙基三甲氧基硅烷、γ-巯基丙基三甲氧基硅烷所组成的组中的至少一种。In the present invention, coupling agents well known in the industry can be added as needed, for example selected from γ-(2,3-epoxypropoxy)propyltrimethoxysilane, 2-(3,4 epoxycyclohexyl ) at least one selected from the group consisting of ethyltrimethoxysilane, anilinopropyltrimethoxysilane, and γ-mercaptopropyltrimethoxysilane.
另外,在本发明中,根据需要可以添加本行业公知的脱模剂,例如选自巴西棕榈蜡、S蜡、OP蜡、161P蜡、聚乙烯腊、硬脂酸等中的至少一种。In addition, in the present invention, a release agent known in the industry can be added as needed, such as at least one selected from carnauba wax, S wax, OP wax, 161P wax, polyethylene wax, stearic acid, and the like.
进而,在本发明中,根据需要可以添加本行业公知的着色剂,例如选自碳黑、酞青、钛白粉等中的任意一种。Furthermore, in the present invention, colorants known in the industry can be added as needed, for example, any one selected from carbon black, phthalocyanine, titanium dioxide, and the like.
根据本发明,由于作为固化促进剂而采用了2种以上不同种类的促进剂的组合使用和/或采用了非潜伏性促进剂与潜伏性促进剂组合使用,可以根据希望来优化控制环氧树脂组合物固化过程中的固化促进剂对活性基团的反应活性,因此放宽了对环氧树脂组合物中固化促进剂的用量、固化温度和固化时间的限制,有利于延长混炼时间和/或提高混炼温度,使组分间混合更充分,减少了产品不均匀所导致的封装使用时造成电子器件的缺陷。同时,可以抑制环氧树脂组合物产品在储存和运输中固化促进剂对活性基团的反应活性,有利于提高环氧树脂组合物产品在使用上的可操作性。According to the present invention, due to the combination of two or more different types of accelerators used as the curing accelerator and/or the combination of a non-latent accelerator and a latent accelerator, the epoxy resin can be optimally controlled as desired. The curing accelerator in the curing process of the composition is reactive to the active groups, so the restrictions on the amount, curing temperature and curing time of the curing accelerator in the epoxy resin composition are relaxed, which is beneficial to prolong the mixing time and/or Increase the mixing temperature to make the components more fully mixed, and reduce the defects of electronic devices caused by uneven product packaging and use. At the same time, it can suppress the reactivity of the curing accelerator to active groups during storage and transportation of the epoxy resin composition product, which is beneficial to improving the operability of the epoxy resin composition product in use.
本发明的环氧树脂组合物的制备方法可以采用本行业通常的方法,包括下述步骤:将具有上述本发明的组成的组合物原料计量添加到高速混合器中,进行高速分散混合;随后,通过螺杆挤出机和/或双辊炼塑机加热混合,出料后碾压成片状,经过冷却后粉碎成粉末,制成成品。另外,根据需要也可以将其通过成型打饼机压制成圆柱形产品。The preparation method of the epoxy resin composition of the present invention can adopt the common method of this industry, comprises the following steps: the composition raw material that has above-mentioned composition of the present invention is metered in the high-speed mixer, carries out high-speed dispersion mixing; Subsequently, It is heated and mixed by a screw extruder and/or a twin-roll plasticizer, rolled into flakes after discharge, and crushed into powder after cooling to make a finished product. In addition, it can also be pressed into a cylindrical product by a forming cake maker as required.
在本发明的制造方法中,所述螺杆挤出机中的加热温度优选为90~135℃,所述双辊炼塑机中的加热温度优选为80~98℃。在上述温度条件下,本发明的环氧树脂组合物在用于封装电子器件的过程中,在高温模具上流动时具有较高的流动性,并且在达到反应温度时,本发明的复合固化促进剂的反应速度较快,可以有效促进环氧组合物固化,使封装的电子元器件或集成电路成品的缺陷(如:飞边、凹坑、气孔等)降低,成品率大幅提高。In the production method of the present invention, the heating temperature in the screw extruder is preferably 90-135°C, and the heating temperature in the twin-roll plasticizer is preferably 80-98°C. Under the above-mentioned temperature conditions, the epoxy resin composition of the present invention has higher fluidity when flowing on a high-temperature mold in the process of being used for encapsulating electronic devices, and when reaching the reaction temperature, the composite curing of the present invention promotes The reaction speed of the agent is fast, which can effectively promote the curing of the epoxy composition, reduce the defects (such as flashes, pits, pores, etc.) of the packaged electronic components or finished integrated circuits, and greatly increase the yield.
[实施例][Example]
下面采用实施例对本发明进行具体说明,然而只要不超出本发明的主旨,则本发明并不限定于以下所公开的具体实施例。The following examples will be used to describe the present invention in detail. However, as long as the gist of the present invention is not exceeded, the present invention is not limited to the specific examples disclosed below.
在下述实施例或比较例中,作为环氧树脂组合物的原料组分,采用了作为环氧树脂的联苯型环氧树脂(YX4000H,环氧当量193,软化点102℃)、作为固化剂的线性酚醛树脂(TD2131,羟基当量103,软化点80℃)、作为无机填料的球形硅微粉(SS-0183R,中位径为16.3μm),偶联剂(KH560)、作为固化促进剂的2-甲基咪唑(2-MZ)、三苯基膦-苯醌加成物(TPP-BQ)、1,8-二氮杂双环(5.4.0)十一碳烯-7(DBU)、三苯基膦(TPP)、阻燃剂(氢氧化铝)、脱模剂(巴西棕榈蜡)、着色剂(碳黑)等。上述各物质均为市售的试剂。In the following examples or comparative examples, as the raw material components of the epoxy resin composition, a biphenyl type epoxy resin (YX4000H, epoxy equivalent 193, softening point 102°C) as an epoxy resin, a curing agent Novolak resin (TD2131, hydroxyl equivalent 103, softening point 80°C), spherical silica powder (SS-0183R, median diameter 16.3μm) as inorganic filler, coupling agent (KH560), 2 -Methylimidazole (2-MZ), triphenylphosphine-benzoquinone adduct (TPP-BQ), 1,8-diazabicyclo (5.4.0) undecene-7 (DBU), three Phenylphosphine (TPP), flame retardant (aluminum hydroxide), release agent (carnauba wax), colorant (carbon black), etc. All of the above substances are commercially available reagents.
各实施例和比较例的环氧树脂组合物样品的制备方法如下:The preparation method of the epoxy resin composition sample of each embodiment and comparative example is as follows:
(实施例1)(Example 1)
将球形硅微粉(SS-0183R)800重量份加入到高速混合器中,喷入KH560偶联剂5重量份,然后分批加入联苯型环氧树脂(YX4000H)100重量份、线性酚醛树脂(TD2131)100重量份、三苯基膦-苯醌加成物(TPP-BQ)1重量份、DBU促进剂0.8重量份,巴西棕榈蜡1重量份、氢氧化铝20重量份、碳黑0.2重量份。然后在高速混合器中搅拌混合20分钟,取出将粉料在预热至85~90℃的双辊炼塑机上进行加热混炼5分钟,将混炼后的物料取下冷却至常温,粉碎制得环氧树脂组合物的样品粉末。Add 800 parts by weight of spherical silica powder (SS-0183R) into a high-speed mixer, spray 5 parts by weight of KH560 coupling agent, and then add 100 parts by weight of biphenyl epoxy resin (YX4000H), novolac resin ( TD2131) 100 parts by weight, 1 part by weight of triphenylphosphine-benzoquinone adduct (TPP-BQ), 0.8 parts by weight of DBU accelerator, 1 part by weight of carnauba wax, 20 parts by weight of aluminum hydroxide, 0.2 parts by weight of carbon black share. Then stir and mix in a high-speed mixer for 20 minutes, take out the powder and heat and knead for 5 minutes on a double-roller plastic mill preheated to 85-90°C, remove the kneaded material and cool it to room temperature, and pulverize it. A sample powder of the epoxy resin composition was obtained.
(实施例2)(Example 2)
作为固化促进剂,使用2-甲基咪唑0.4重量份代替DBU促进剂0.8重量份,除此以外,其它组分与实施例1相同,制备方法也与实施例1相同。As a curing accelerator, 0.4 parts by weight of 2-methylimidazole was used instead of 0.8 parts by weight of DBU accelerator. Other components were the same as in Example 1, and the preparation method was also the same as in Example 1.
(实施例3)(Example 3)
作为固化促进剂,使用三苯基膦1.1重量份代替DBU促进剂0.8重量份,除此以外,其它组分与实施例1相同,制备方法也与实施例1相同。As a curing accelerator, 1.1 parts by weight of triphenylphosphine was used instead of 0.8 parts by weight of DBU accelerator. Other components were the same as in Example 1, and the preparation method was also the same as in Example 1.
(实施例4)(Example 4)
作为固化促进剂,使用2-甲基咪唑0.4重量份以及DBU促进剂0.8重量份,除此以外,其它组分与实施例1相同,制备方法也与实施例1相同。As a curing accelerator, 0.4 parts by weight of 2-methylimidazole and 0.8 parts by weight of a DBU accelerator were used. Other components were the same as in Example 1, and the preparation method was also the same as in Example 1.
(比较例1)(comparative example 1)
作为固化促进剂,不使用三苯基膦-苯醌加成物(TPP-BQ),且将DBU促进剂的用量改为1.3重量份,除此以外,其它组分与实施例1相同,制备方法也与实施例1相同。As a curing accelerator, triphenylphosphine-benzoquinone adduct (TPP-BQ) is not used, and the amount of DBU accelerator is changed to 1.3 parts by weight, except that, other components are the same as in Example 1, and prepared The method is also the same as in Example 1.
(比较例2)(comparative example 2)
作为固化促进剂,不使用三苯基膦-苯醌加成物(TPP-BQ),且将2-甲基咪唑的用量改为0.8重量份,除此以外,其它组分与实施例1相同,制备方法也与实施例1相同。As curing accelerator, do not use triphenylphosphine-benzoquinone adduct (TPP-BQ), and change the consumption of 2-methylimidazole into 0.8 weight part, except that, other components are identical with embodiment 1 , the preparation method is also the same as in Example 1.
对各实施例和比较例中得到的环氧树脂组合物的物性(凝胶化时间、螺旋流动长度、吸水率、封装废品率、阻燃性能)进行了测定。具体的检测方法如下。The physical properties (gelation time, spiral flow length, water absorption rate, package reject rate, flame retardancy) of the epoxy resin compositions obtained in each of the Examples and Comparative Examples were measured. The specific detection method is as follows.
凝胶化时间:热板法,将电热板加热控温为175±1℃,取0.3~0.5g粉末样品放在电热板上,粉末熔化为流体再固化,记录从流体变成固化的胶态所需的时间。Gelation time: hot plate method, heat the electric heating plate to control the temperature at 175±1°C, take 0.3~0.5g powder sample and put it on the electric heating plate, the powder melts into a fluid and then solidifies, and records the change from fluid to solidified colloidal state the time required.
螺旋流动长度:在传递模塑压机上采用EMMI-1-66螺旋流动金属模具测定,模具温度175±1℃,传递压力70±2kg/cm2,取粉末样品20±5g。Spiral flow length: Measured on a transfer molding press using EMMI-1-66 spiral flow metal mold, mold temperature 175±1°C, transfer pressure 70±2kg/cm 2 , powder sample 20±5g.
吸水率:将固化的125mm×13mm×3.2mm样品通过高压蒸煮(PCT)方法测定,温度121±2℃,气压2atm,24hr,测定蒸煮前后的重量增加的百分率。Water absorption: Measure the cured 125mm×13mm×3.2mm sample by high-pressure cooking (PCT) method, temperature 121±2°C, air pressure 2atm, 24hr, and measure the percentage of weight gain before and after cooking.
封装废品率:采用饼状样品封装TO-3P型三极管,取出100只,检查各种表面缺陷,包括痕迹、溢胶、凹坑、空隙、气孔、裂纹等,计算出废品率。Packaging waste rate: package TO-3P transistors with cake samples, take out 100 pieces, check various surface defects, including traces, overflow glue, pits, voids, pores, cracks, etc., and calculate the waste rate.
阻燃性能:按国家GB/T2408-1996塑料燃烧性能试验方法测定,采用水平垂直燃烧仪。Flame retardant performance: determined according to the national GB/T2408-1996 plastic combustion performance test method, using a horizontal and vertical combustion instrument.
上述各项物性的测定结果示于表1。表中的各组分的含量单位为重量份。Table 1 shows the measurement results of the above-mentioned physical properties. The content unit of each component in the table is parts by weight.
表1:Table 1:
从上述表中可以看出,组合使用了2种以上的促进剂作为本发明的固化促进剂的实施例1~4中,使用了含有潜伏性促进剂(TPP-BQ)的实施例1~3的流动性、吸水性方面的效果在一定程度上优于没有使用潜伏性促进剂的实施例4,但与只单独采用1种促进剂的比较例1~2相比,在凝胶化时间大致相同的情况下,任一个实施例都取得了流动性大幅改善、吸水率降低、且封装废品率大幅下降的优异效果。As can be seen from the above table, in Examples 1 to 4 in which two or more accelerators were used in combination as the curing accelerator of the present invention, Examples 1 to 3 containing a latent accelerator (TPP-BQ) were used. The effect of fluidity and water absorption is to a certain extent better than that of Example 4 without using a latent accelerator, but compared with Comparative Examples 1-2 using only one accelerator alone, the gelation time is approximately Under the same conditions, any of the examples has achieved excellent effects of greatly improving the fluidity, reducing the water absorption rate, and greatly reducing the packaging waste rate.
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CN112980139A (en) * | 2019-12-17 | 2021-06-18 | 衡所华威电子有限公司 | Epoxy resin composition for tantalum capacitor packaging and preparation method thereof |
CN111153631A (en) * | 2020-02-25 | 2020-05-15 | 长兴电子材料(昆山)有限公司 | High-thermal-conductivity and high-reliability epoxy resin composition and application thereof |
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