CN102167469A - Fluidized bed film bioreactor for sewage treatment - Google Patents
Fluidized bed film bioreactor for sewage treatment Download PDFInfo
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Abstract
流化床膜生物反应器,属于水和废水处理技术领域。本发明利用生物流化床和膜生物反应器相结合的工艺,即反应器内填充由废橡胶粉、活性炭和粘合剂自制的直径5mm左右的载体颗粒,填充比例是反应器有效容积的10%-30%。依靠载体与污泥的协同作用,完成挂膜,微生物生长在填料上,降低了反应器中污泥浓度、改变反应器环境运行条件和减缓膜污染,从而延长了膜的使用寿命,提高了膜的处理能力。本发明在膜生物反应器填充自制的载体颗粒,通过使用填料使得流化床膜生物反应器对内微环境发生改变并对其进行调控,如对溶解氧(DO)、填料的量和水力停留时间进行调控,以便形成局部缺氧区,进而实现同步硝化反硝化脱氮功能,提高总氮的去除效率并提高了反硝化的效率。本发明具有结构简单、无需投加化学药剂、运行操作简便、高效,出水水质好、节省能耗,可同时去除有机物、总氮等多种污染物质,适合工业、生活废水等有机废水处理,可望在工程实践中运用。
A fluidized bed membrane bioreactor belongs to the technical field of water and waste water treatment. The present invention utilizes the process of combining a biological fluidized bed and a membrane bioreactor, that is, the reactor is filled with carrier particles with a diameter of about 5mm made by waste rubber powder, activated carbon and adhesive, and the filling ratio is 10% of the effective volume of the reactor. %-30%. Relying on the synergistic effect of the carrier and the sludge, the film hanging is completed, and the microorganisms grow on the filler, which reduces the sludge concentration in the reactor, changes the environmental operating conditions of the reactor, and slows down the membrane fouling, thereby prolonging the service life of the membrane and improving the efficiency of the membrane. processing capacity. The present invention fills the membrane bioreactor with self-made carrier particles, and uses the filler to change the internal microenvironment of the fluidized bed membrane bioreactor and regulate it, such as the amount of dissolved oxygen (DO), filler and hydraulic retention Time is adjusted to form a local anoxic zone, and then realize the simultaneous nitrification and denitrification denitrification function, improve the removal efficiency of total nitrogen and improve the efficiency of denitrification. The invention has the advantages of simple structure, no need to add chemicals, simple operation, high efficiency, good effluent quality, energy saving, and can remove various pollutants such as organic matter and total nitrogen at the same time, and is suitable for the treatment of organic waste water such as industrial and domestic waste water. It is expected to be used in engineering practice.
Description
技术领域technical field
本发明属于膜生物反应器及水处理技术领域,特别涉及采用流化床膜生物反应器去除污水中有机物和总氮的水处理工艺及其设备。The invention belongs to the technical field of membrane bioreactor and water treatment, and in particular relates to a water treatment process and equipment for removing organic matter and total nitrogen in sewage by using a fluidized bed membrane bioreactor.
背景技术Background technique
膜生物反应器是将高效膜分离技术和活性污泥的生物降解作用相结合的污水处理系统与回用工艺,由膜组件替代传统生物处理技术中的二次沉淀池。膜生物反应器具有固液分离效果好、出水水质好、污泥产生量小、占地面积小、运行管理简单等优点。膜生物反应器由于具有上述传统活性污泥法无法比拟突出的优点,成为目前水处理领域国内外研究的热点。国内外已经有相当规模和数量的膜生物反应器污水处理和资源化工程。Membrane bioreactor is a sewage treatment system and recycling process that combines high-efficiency membrane separation technology and biodegradation of activated sludge. The membrane module replaces the secondary sedimentation tank in traditional biological treatment technology. Membrane bioreactor has the advantages of good solid-liquid separation effect, good effluent quality, small amount of sludge production, small footprint, and simple operation and management. Membrane bioreactor has become a hot spot in the field of water treatment at home and abroad because of its outstanding advantages that cannot be compared with the traditional activated sludge method. At home and abroad, there have already been considerable scale and number of membrane bioreactor sewage treatment and recycling projects.
污泥浓度是膜生物反应器系统的重要参数,膜生物反应器的重要是利用膜的分离的高度浓缩性提高膜生物反应器的污泥浓度,从而增加生物反应器有有机物去除能力,但较高的污泥浓度对膜通量产生负面影响。在一定条件下,污泥浓度越高,使得污泥在膜表面黏附越多,形成滤饼层的速度加快,膜通量下降,不可避免地要发生膜污染,清洗频率加大,致使运行费用的增加,膜的寿命减短,同时也给运行管理带来了很大的不便。膜污染是问题已成为制约该工艺应用和发展的“瓶颈”。Sludge concentration is an important parameter of the membrane bioreactor system. The importance of the membrane bioreactor is to use the high concentration of the separation of the membrane to increase the sludge concentration of the membrane bioreactor, thereby increasing the organic matter removal capacity of the bioreactor, but relatively High sludge concentrations negatively affect membrane flux. Under certain conditions, the higher the sludge concentration, the more sludge will adhere to the membrane surface, the speed of forming a filter cake layer will be accelerated, the membrane flux will decrease, membrane fouling will inevitably occur, and the cleaning frequency will increase, resulting in operating costs. The life of the membrane is shortened, and it also brings great inconvenience to the operation and management. Membrane fouling has become a "bottleneck" restricting the application and development of this process.
生物脱氮技术具有投资省、占地小、无二次污染等特点,被公认为最有发展前途的方法之一。生物脱氮技术首先通过微生物硝化作用将氨态氮转变成硝态氮,再通过反硝化作用将硝态氮转化成氮气排入大气中,最终实现氮元素的循环和氨氮无害化。Biological denitrification technology has the characteristics of low investment, small footprint, and no secondary pollution, and is recognized as one of the most promising methods. Biological nitrogen removal technology first converts ammonia nitrogen into nitrate nitrogen through microbial nitrification, and then converts nitrate nitrogen into nitrogen gas into the atmosphere through denitrification, and finally realizes the cycle of nitrogen elements and the harmlessness of ammonia nitrogen.
传统硝化反硝化工艺包括硝化和反硝化两个阶段,分别由硝化菌和反硝化菌来完成,由于两者对环境的要求不同,这两个过程一般不能同时发生,而只能序列进行,即硝化反应在好氧条件下由自养菌完成,反硝化反应在厌氧/缺氧条件下由异氧菌完成。近几十年来,尽管生物脱氮技术有了很大的发展,但硝化和反硝化仍然是在独立的或分隔的具有不同溶解氧(DO)浓度的反应器中进行,或者是在时间或空间上造成交替缺氧和好氧环境同时在一个反应器中进行,一个过程分成两个系统,条件控制复杂,两者难以在时间和空间的统一,脱氮效果差,设备庞大,投资高。显然,如果两个硝化、反硝化过程能在的同一个反应器中进行,则可节省更多的占低面积,还可避免亚硝酸盐氧化成硝酸盐及再还原成亚硝酸盐这两个多余的反应,从而可以节省氧气和有机碳,这样将大大简化生物脱氮的工艺流程,提高生物脱氮的效率,并节省投资。The traditional nitrification and denitrification process includes two stages of nitrification and denitrification, which are completed by nitrifying bacteria and denitrifying bacteria respectively. Due to the different requirements of the two on the environment, these two processes generally cannot occur at the same time, but can only be carried out sequentially, that is, The nitrification reaction is completed by autotrophic bacteria under aerobic conditions, and the denitrification reaction is completed by heterotrophic bacteria under anaerobic/anoxic conditions. In recent decades, despite the great development of biological denitrification technology, nitrification and denitrification are still carried out in independent or separated reactors with different dissolved oxygen (DO) concentrations, or in time or space On the other hand, the alternating anoxic and aerobic environments are carried out in one reactor at the same time, and one process is divided into two systems, the condition control is complex, the two are difficult to unify in time and space, the denitrification effect is poor, the equipment is huge, and the investment is high. Obviously, if the two nitrification and denitrification processes can be carried out in the same reactor, more space can be saved, and the two processes of oxidation of nitrite to nitrate and reduction to nitrite can be avoided. The redundant reaction can save oxygen and organic carbon, which will greatly simplify the process of biological denitrification, improve the efficiency of biological denitrification, and save investment.
发明内容Contents of the invention
本发明人长期的研究表明,膜生物反应器混合液性质对膜污染影响很大,其中重要的影响因素包括混合液溶解性有机物浓度、胶体浓度和污泥浓度。当膜生物反应器有机负荷高或运行很长一段时间以后,出现混合液浓度和有机物质浓度过高时,膜污染将加重。为了对膜生物反应器中的混合液性质改善,控制膜污染发展速率,稳定膜生物反应器运行,降低膜生物反应器的运行成本,本发明提供了一种利用流化床膜生物反应器是生物流化床和膜生物反应器相结合的的工艺的污水处理和回用工艺。对混合液中的混合液进行有效的处理,以改善混合液的性质从而控制膜污染的方法。The inventor's long-term research shows that the properties of the mixed liquid in the membrane bioreactor have a great influence on the membrane fouling, and the important influencing factors include the concentration of dissolved organic matter in the mixed liquid, the concentration of colloid and the concentration of sludge. When the organic load of the membrane bioreactor is high or after a long period of operation, the concentration of the mixed solution and the concentration of organic substances are too high, and the membrane fouling will be aggravated. In order to improve the properties of the mixed liquid in the membrane bioreactor, control the development rate of membrane fouling, stabilize the operation of the membrane bioreactor, and reduce the operating cost of the membrane bioreactor, the invention provides a fluidized bed membrane bioreactor is Sewage treatment and reuse process of the combined process of biological fluidized bed and membrane bioreactor. The mixed liquid in the mixed liquid is effectively treated to improve the properties of the mixed liquid so as to control membrane fouling.
该技术主要内容是:向膜生物反应器中填充自制的填料,在水流作用下,依靠载体与污泥的协同作用,水中游离细菌、微生物和有机物挂到填料凹陷表面,完成挂膜,在微生物新陈代谢作用下,将有机物降解去除;由于膜组件具有良好的固液分离效果,可将全部活性污泥和填料截留在膜生物反应器中,保证了系统对有机物连续、稳定的去除效果,大大延长了膜组件的运行周期,另外由于填料的挂膜,使得混合液的污泥的浓度减小,同时也减缓了膜组件的清洗的频率。The main content of this technology is: filling the membrane bioreactor with self-made filler, under the action of water flow, relying on the synergistic effect of the carrier and sludge, free bacteria, microorganisms and organic matter in the water hang on the concave surface of the filler to complete the hanging film, and the microbial Under the action of metabolism, the organic matter is degraded and removed; because the membrane module has a good solid-liquid separation effect, all activated sludge and fillers can be trapped in the membrane bioreactor, which ensures the continuous and stable removal effect of the system on organic matter and greatly prolongs the life of the system. The operating cycle of the membrane module is shortened. In addition, due to the film hanging of the filler, the concentration of the sludge in the mixed solution is reduced, and the cleaning frequency of the membrane module is also slowed down.
本发明在膜生物反应器填充自制的载体颗粒,通过使用填料使得流化床膜生物反应器对内微环境发生改变并对其进行调控,如对溶解氧(DO)、填料的量和水力停留时间进行调控,以如便形成局部缺氧区,进而实现同步硝化反硝化脱氮功能,提高总氮的去除效率并提高了反硝化的效率。The invention fills the membrane bioreactor with self-made carrier particles, and uses the filler to change the internal microenvironment of the fluidized bed membrane bioreactor and regulate it, such as the amount of dissolved oxygen (DO), filler and hydraulic retention Time is adjusted to form a local anoxic zone, and then realize the simultaneous nitrification and denitrification denitrification function, improve the removal efficiency of total nitrogen and improve the efficiency of denitrification.
本发明采用的技术方案为:The technical scheme adopted in the present invention is:
流化床膜生物反应器,包括反应器系统(4)、膜组件(5)、蠕动泵(2)和(10)控制进水流量和出水流量以调节水力停留时间(HRT)。反应器内填充由废橡胶粉、活性炭和粘合剂自制的直径5mm左右的载体颗粒。空气由空气泵(8)经流量计(7)后由穿孔曝气管(6)进入反应器,气量控制在0.2m3/h-1m3/h,即可冲刷膜丝表面减缓污染,又可提供活性污泥微生物所需要的氧气。反应器中的液位由液位控制器(3)来控制。试验进水由进水泵(2)送入生物反应器中,再经生物反应器内微生物自身分解代谢作用使得有机物得以去除,最后出水泵(10)抽吸形成的负压水头H的作用下经中空纤维膜(5)出水。The fluidized bed membrane bioreactor comprises a reactor system (4), a membrane module (5), a peristaltic pump (2) and (10) to control the influent flow and the effluent flow to adjust the hydraulic retention time (HRT). The reactor is filled with carrier particles with a diameter of about 5mm made by waste rubber powder, activated carbon and binder. The air enters the reactor through the air pump (8) through the flow meter (7) and then through the perforated aeration pipe (6). Oxygen required by activated sludge microorganisms. The liquid level in the reactor is controlled by a liquid level controller (3). The test inlet water is sent into the bioreactor by the inlet pump (2), and then the organic matters are removed through the catabolism of the microorganisms in the bioreactor, and finally the negative pressure water head H formed by the outlet pump (10) is pumped by the bioreactor. The hollow fiber membrane (5) is discharged.
所述的载体颗粒是椭球形弹性填料为多对孔型,填充比例是反应器有效容积的10%-30%,膜组件中的膜为中空纤维膜,膜孔径0.1um,膜的表面积为0.2m2。通量为5-50L/(m2·h)The carrier particles are ellipsoidal elastic fillers with multiple pairs of holes, the filling ratio is 10%-30% of the effective volume of the reactor, the membrane in the membrane module is a hollow fiber membrane, the membrane pore size is 0.1um, and the surface area of the membrane is 0.2 m2. The flux is 5-50L/(m2 h)
流化床膜生物反应器的参数为:水力停留时间6-20h;运行温度10-30℃PH:6-8;污泥停留时间:20-50d,溶解氧浓度为0.5-3.0mg/L。The parameters of the fluidized bed membrane bioreactor are: hydraulic retention time 6-20h; operating temperature 10-30°C PH: 6-8; sludge retention time: 20-50d, dissolved oxygen concentration 0.5-3.0mg/L.
本发明的流化床膜生物反应器具有如下特征:Fluidized bed membrane bioreactor of the present invention has following characteristics:
1.处理单元采用流化床膜生物反应器,具有容积负荷高、污泥产量低、不存在污泥膨胀问题、固液分离效果好,运行管理等优点。1. The treatment unit adopts a fluidized bed membrane bioreactor, which has the advantages of high volume load, low sludge output, no sludge bulking problem, good solid-liquid separation effect, and operation management.
2.流化床膜生物反应器中填充载体,微生物生长在载体上,降低膜生物反应器中的污泥浓度。从而减缓膜污染,延长了膜的使用寿命,提高膜的处理能力。2. The carrier is filled in the fluidized bed membrane bioreactor, and microorganisms grow on the carrier to reduce the sludge concentration in the membrane bioreactor. Thereby, membrane fouling is slowed down, the service life of the membrane is prolonged, and the processing capacity of the membrane is improved.
3.空气泵产生的经曝气装置进入膜生物反应器内,即可冲刷膜丝表面减缓污染,又可提供活性污泥微生物所需要的氧气。3. The air generated by the air pump enters the membrane bioreactor through the aeration device, which can wash the surface of the membrane filament to reduce pollution, and can also provide the oxygen required by the activated sludge microorganisms.
4.膜生物反应器填充自制的载体颗粒并对内微环境进行调控,如对溶解氧(D0)、填料的量和水力停留时间进行调控,以便形成局部缺氧区,进而实现同步硝化反硝化脱氮功能,提高总氮的去除效率并提高了反硝化的效率。4. The membrane bioreactor is filled with self-made carrier particles and the internal microenvironment is regulated, such as the dissolved oxygen (D0), the amount of filler and the hydraulic retention time are regulated, so as to form a local anoxic zone, and then realize synchronous nitrification and denitrification The denitrification function improves the removal efficiency of total nitrogen and improves the efficiency of denitrification.
5.具有结构简单、无需投加化学药剂、占地面积小、出水水质好、节省能耗,可同时去除有机物、总氮等多种污染物质。5. It has a simple structure, no need to add chemicals, small footprint, good effluent quality, energy saving, and can simultaneously remove organic matter, total nitrogen and other pollutants.
6.本发明中的流化床膜生物反应器抗冲击能力强,可适合多种废水的处理。6. The fluidized bed membrane bioreactor in the present invention has strong impact resistance and is suitable for the treatment of various waste waters.
附图说明Description of drawings
图1为本发明流化床膜生物反应器反应器污水处理工艺流程示意图。Fig. 1 is a schematic flow chart of the fluidized bed membrane bioreactor reactor sewage treatment process of the present invention.
图2为流化床膜生物反应器反应器所用帘式膜组件示意图Figure 2 is a schematic diagram of the curtain membrane module used in the fluidized bed membrane bioreactor reactor
图3为流化床膜生物反应器反应器所用的填料载体示意图Figure 3 is a schematic diagram of the packing carrier used in the fluidized bed membrane bioreactor reactor
附图标记:1.进水池,2.进水泵,3.液位控制器,4.换能器,5.膜组件,6.曝气管,7.流量计,8.气泵,9.压力表,10.出水泵Reference signs: 1. Water inlet tank, 2. Water inlet pump, 3. Liquid level controller, 4. Transducer, 5. Membrane module, 6. Aeration pipe, 7. Flow meter, 8. Air pump, 9. Pressure Table, 10. Outlet pump
具体实施方式Detailed ways
实施例1Example 1
图1为流化床膜生物反应器装置图,包括反应器系统(4)、膜组件(5)、蠕动泵(2)和(10)控制进水流量和出水流量以调节水力停留时间(HRT)。反应器内填充由废橡胶粉、活性炭和粘合剂自制的直径5mm左右的载体颗粒。空气由气泵(8)经流量计(7)后由穿孔曝气管(6)进入反应器,气量由流量计控制,即可冲刷膜丝表面减缓污染,又可提供活性污泥微生物所需要的氧气。反应器中的液位由液位控制器(3)来控制。试验进水由进水泵(2)送入生物反应器中,再经生物反应器内微生物自身分解代谢作用使得有机物得以去除,最后出水泵(10)抽吸形成的负压水头H的作用下经中空纤维膜(5)出水。Figure 1 is a diagram of a fluidized bed membrane bioreactor device, including a reactor system (4), membrane modules (5), peristaltic pumps (2) and (10) to control the influent flow and effluent flow to adjust the hydraulic retention time (HRT ). The reactor is filled with carrier particles with a diameter of about 5mm made by waste rubber powder, activated carbon and binder. The air enters the reactor from the air pump (8) through the flow meter (7) and then through the perforated aeration pipe (6). The air volume is controlled by the flow meter, which can wash the surface of the membrane filament to reduce pollution, and can also provide the activated sludge microorganisms. oxygen. The liquid level in the reactor is controlled by a liquid level controller (3). The test inlet water is sent into the bioreactor by the inlet pump (2), and then the organic matters are removed through the catabolism of the microorganisms in the bioreactor, and finally the negative pressure water head H formed by the outlet pump (10) is pumped by the bioreactor. The hollow fiber membrane (5) is discharged.
所述的载体颗粒是椭球形弹性填料为多对孔型,填充比例是反应器有效容积的10%,膜组件中的膜为中空纤维膜,膜孔径0.1μm,膜的表面积为0.2m2。采有膜通量为10L/(m2·h)。The carrier particles are elliptical elastic fillers with multiple pairs of holes, the filling ratio is 10% of the effective volume of the reactor, the membrane in the membrane module is a hollow fiber membrane, the membrane pore diameter is 0.1 μm, and the surface area of the membrane is 0.2m2. The collected membrane flux is 10L/(m2·h).
流化床膜生物反应器的参数为:水力停留时间10h;运行温度:10-30℃PH:6-8;气量为0.5m3/h,溶解氧浓度为1-2mg/L。系统采用间歇抽吸方式出水,抽吸12min,停抽3min。The parameters of the fluidized bed membrane bioreactor are: hydraulic retention time 10h; operating temperature: 10-30°C PH: 6-8; gas volume 0.5m3/h, dissolved oxygen concentration 1-2mg/L. The system uses intermittent suction to discharge water, pumping for 12 minutes, and stopping for 3 minutes.
将含有COD为300-600mg/L,NH3-N为15-30mg/L,无机磷为3-6mg/L模拟生活污水由进水口进入流化床膜生物反应器中,在整个运行过程中不排泥,污泥浓度为2000-7000mg/L。出水COD为10-35mg/L,COD去除率为90%~98%;NH3-N为0.5-7mg/L,NH3-N去除率为90%~98%;出水总氮为5-12mg/L,总氮的去除率为63%~75%。出水水质达到《污水综合排放标准》标准。The simulated domestic sewage containing 300-600 mg/L of COD, 15-30 mg/L of NH3-N, and 3-6 mg/L of inorganic phosphorus enters the fluidized bed membrane bioreactor from the water inlet. Sludge discharge, the sludge concentration is 2000-7000mg/L. Effluent COD is 10-35mg/L, COD removal rate is 90%-98%; NH3-N is 0.5-7mg/L, NH3-N removal rate is 90%-98%; effluent total nitrogen is 5-12mg/L , The removal rate of total nitrogen is 63% to 75%. The quality of effluent water meets the standard of "Integrated Wastewater Discharge Standard".
实施例2Example 2
与实施例1不同之处在于,所述的载体颗粒是椭球形弹性填料为多对孔型,填充比例是反应器有效容积的20%,流化床膜生物反应器的参数为:水力停留时间13h;运行温度:10-30℃;PH:6-8;气量为0.3m3/h,溶解氧浓度为0.2-2mg/L。系统采用间歇抽吸方式出水,抽吸12min,停抽3min。膜孔径0.2um,膜的表面积为0.2m2采有膜通量为7.5L/(m2·h)。The difference from Example 1 is that the carrier particles are ellipsoidal elastic fillers with multiple pairs of holes, and the filling ratio is 20% of the effective volume of the reactor. The parameters of the fluidized bed membrane bioreactor are: hydraulic retention time 13h; operating temperature: 10-30°C; PH: 6-8; gas volume: 0.3m3/h, dissolved oxygen concentration: 0.2-2mg/L. The system uses intermittent suction to discharge water, pumping for 12 minutes, and stopping for 3 minutes. The membrane pore diameter is 0.2um, the surface area of the membrane is 0.2m2, and the membrane flux is 7.5L/(m2·h).
实施例3Example 3
与实施例1、2不同之处在于,所述的载体颗粒是椭球形弹性填料为多对孔型,填充比例是反应器有效容积的30%,流化床膜生物反应器的参数为:水力停留时间10h;运行温度:10-30℃;PH:6-8;气量为0.5m3/h,溶解氧浓度为0.5-2.5mg/L。系统采用间歇抽吸方式出水,抽吸12min,停抽3min。膜孔径0.5um,膜的表面积为0.5m2采有膜通量为10L/(m2·h)。The difference from Examples 1 and 2 is that the carrier particles are ellipsoidal elastic fillers with multiple pairs of holes, and the filling ratio is 30% of the effective volume of the reactor. The parameters of the fluidized bed membrane bioreactor are: hydraulic Residence time 10h; operating temperature: 10-30°C; PH: 6-8; gas volume: 0.5m3/h, dissolved oxygen concentration: 0.5-2.5mg/L. The system uses intermittent suction to discharge water, pumping for 12 minutes, and stopping for 3 minutes. The membrane pore diameter is 0.5um, the surface area of the membrane is 0.5m2, and the membrane flux is 10L/(m2·h).
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