CN102166471B - An Integrated Flue Gas Purification System Based on Heterogeneous Photo-Fenton - Google Patents
An Integrated Flue Gas Purification System Based on Heterogeneous Photo-Fenton Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及燃烧过程中烟气排放污染物的控制,尤其涉及一种基于非均相Photo-Fenton的一体化烟气净化系统。The invention relates to the control of flue gas emission pollutants in the combustion process, in particular to an integrated flue gas purification system based on heterogeneous Photo-Fenton.
背景技术 Background technique
燃烧过程中产生的硫氧化物、氮氧化物以及汞能够引起酸雨、光化学烟雾以及致癌和致畸等严重危害。因此,研发有效的烟气脱硫脱硝脱汞方法是各国环保科技人员的重要任务之一。近些年来,尽管人们开发了大量的烟气脱硫脱硝脱汞技术,但由于人类认识过程的局限性和科学技术发展的渐进性,现有的各种脱硫脱硝脱汞技术在研发当初仅针对单一污染物为脱除目标,一般无法实现烟气多污染物的同时脱除。例如,目前应用较多的烟气脱硫脱硝技术主要为湿法石灰石-石膏法烟气脱硫技术(Ca-WFGD)和氨选择性催化还原法(NH3-SCR),这两种工艺虽然可以分别单独脱硫脱硝,但均无法在一个反应器内实现同时脱除。两种工艺的联合叠加使用虽然可以实现同时脱硫脱硝,但同时也造成整个系统复杂,占地面积大,投资和运行成本高等不足。另外,随着人类对环保要求的不断提高,针对烟气中汞排放控制的法律法规也逐渐出台,但目前还没有一种经济有效的烟气脱汞技术获得大规模商业应用。如果在现有的Ca-WFGD和NH3-SCR脱硫脱硝系统尾部再次增加单独的烟气脱汞系统,则势必将造成整个系统的初始投资和运行费用进一步急剧增加,最终很难在发展中国家获得大规模商业应用。Sulfur oxides, nitrogen oxides, and mercury produced during combustion can cause serious hazards such as acid rain, photochemical smog, and carcinogenicity and teratogenicity. Therefore, developing effective methods for flue gas desulfurization, denitrification and mercury removal is one of the important tasks of environmental protection scientists and technicians in various countries. In recent years, although people have developed a large number of flue gas desulfurization, denitrification and demercury technologies, due to the limitations of human understanding and the gradual development of science and technology, the existing desulfurization, denitration and demercury technologies were only developed for a single Pollutants are the removal target, and it is generally impossible to simultaneously remove multiple pollutants from the flue gas. For example, the flue gas desulfurization and denitrification technologies that are widely used at present are mainly wet limestone-gypsum flue gas desulfurization technology (Ca-WFGD) and ammonia selective catalytic reduction (NH 3 -SCR). Separate desulfurization and denitrification, but can not achieve simultaneous removal in one reactor. Although the joint and superimposed use of the two processes can achieve simultaneous desulfurization and denitrification, it also causes the entire system to be complex, occupy a large area, and have high investment and operating costs. In addition, with the continuous improvement of human requirements for environmental protection, laws and regulations for the control of mercury emissions in flue gas have gradually been introduced, but there is no economical and effective flue gas mercury removal technology that has achieved large-scale commercial application. If a separate flue gas mercury removal system is added at the end of the existing Ca-WFGD and NH 3 -SCR desulfurization and denitrification systems, it will inevitably cause a further sharp increase in the initial investment and operating costs of the entire system, and it will eventually be difficult to implement in developing countries. Get large-scale commercial applications.
综上所述,如果能够在一个反应器内将硫氧化物、氮氧化物和汞实现同时脱除,则可以大大降低系统的复杂性和占地面积,进而减少系统的初投资与运行费用。湿法烟气净化技术是一种传统的烟气处理技术,具有初投资小、工艺流程简单和易于实现多污染物同时脱除等特点,是一种十分有开发和应用前景的烟气净化技术,但传统的湿法烟气净化技术的研究进展却一直相对缓慢,其主要原因就在于氮氧化物和汞元素中分别含有90%以上难溶的NO和40-80%难溶的Hg0。由双膜理论可知,气相分子必须首先由气态经传质和扩散过程溶入液相,然后才能发生化学反应固定到吸收液中,而NO与Hg0难溶的特性使得其在液相的吸收传质阻力大大增加,仅通过调控吸收液pH和温度的方法难以显著提高NO与Hg0在液相的溶解度,这一特性造成了传统的湿法脱硫脱硝脱汞技术普遍存在脱硫效率高,但脱硝和脱汞效率低等不足,实际上无法实现真正的同时脱硫脱硝脱汞。因此,寻找能够将NO与Hg0快速转化为易溶形态的有效方法是解决该问题的关键之一。To sum up, if sulfur oxides, nitrogen oxides, and mercury can be removed simultaneously in one reactor, the complexity and footprint of the system can be greatly reduced, thereby reducing the initial investment and operating costs of the system. Wet flue gas purification technology is a traditional flue gas treatment technology. It has the characteristics of small initial investment, simple process flow and easy removal of multiple pollutants at the same time. It is a very promising flue gas purification technology for development and application. , but the research progress of traditional wet flue gas purification technology has been relatively slow, the main reason is that nitrogen oxides and mercury elements contain more than 90% insoluble NO and 40-80% insoluble Hg 0 . According to the double-membrane theory, gas-phase molecules must first dissolve into the liquid phase through mass transfer and diffusion processes from the gas state, and then they can undergo chemical reactions and be fixed in the absorption liquid. The insoluble characteristics of NO and Hg 0 make its absorption in the liquid phase difficult. The mass transfer resistance is greatly increased, and it is difficult to significantly increase the solubility of NO and Hg 0 in the liquid phase only by adjusting the pH and temperature of the absorbing liquid. The low efficiency of denitrification and mercury removal makes it impossible to achieve real simultaneous desulfurization, denitrification and mercury removal. Therefore, it is one of the keys to solve this problem to find an effective method that can quickly convert NO and Hg 0 into easily soluble forms.
发明内容 Contents of the invention
本发明公开了一种基于非均相Photo-Fenton的一体化烟气净化系统,即利用非均相Photo-Fenton(紫外光、双氧水、固体催化剂高级氧化工艺)产生具有强氧化性的羟基自由基(·OH),将烟气中的SO2、NOx以及Hg0分别氧化为H2SO4、HNO3和Hg2+固定于溶液中,反应后溶液中的固体催化剂可通过简单的沉淀分离后实现循环再生利用,溶液中的Hg2+可以通过添加等摩尔比的二价硫离子S2-生成难溶的HgS,然后经过沉淀分离后实现回收利用,而剩余的硫酸与硝酸溶液可以作为工业原料进一步回收利用,整个一体化脱硫脱硝脱汞过程无二次污染,是一种十分有应用前景的烟气净化技术。The invention discloses an integrated flue gas purification system based on heterogeneous Photo-Fenton, which uses heterogeneous Photo-Fenton (ultraviolet light, hydrogen peroxide, solid catalyst advanced oxidation process) to generate hydroxyl radicals with strong oxidative properties (·OH), oxidize SO 2 , NO x and Hg 0 in the flue gas to H 2 SO 4 , HNO 3 and Hg 2+ respectively and fix them in the solution. After the reaction, the solid catalyst in the solution can be separated by simple precipitation Afterwards, recycling and recycling can be realized. The Hg 2+ in the solution can be regenerated by adding divalent sulfide ions S 2- in an equimolar ratio to generate insoluble HgS, which can then be recycled after precipitation and separation, while the remaining sulfuric acid and nitric acid solutions can be used as Industrial raw materials are further recycled, and the entire integrated desulfurization, denitrification and mercury removal process has no secondary pollution. It is a very promising flue gas purification technology.
为实现以上目的,本发明采用的实施方案是:一种基于非均相Photo-Fenton的一体化烟气净化系统,其特征在于:设有燃烧器、换热器、鼓泡塔、添液塔、两级分离塔、再生塔、引风机以及烟囱构成的燃烧及排放系统,燃烧器燃烧产生的包括SO2、NOx以及Hg0的烟气经过换热器冷却后,从鼓泡塔底部设置的喷嘴通入鼓泡塔,含有双氧水及固体催化剂的非均相Fenton试剂加入添液塔后由第一循环泵从鼓泡塔的上部亦通入鼓泡塔,鼓泡塔内设有紫外灯管,烟气与非均相Fenton试剂在鼓泡塔内产生气液吸收反应,紫外光激发分解非均相Fenton试剂释放具有强氧化性的羟基自由基(·OH),将烟气中的SO2、NOx以及Hg0氧化为H2SO4、HNO3和Hg2+并固定于溶液中,将其中之20-40%混合溶液由第二循环泵抽入添液塔循环利用,剩余的混合溶液则由第三循环泵抽入一级分离塔沉淀分离后由第四循环泵送入再生塔,混合溶液中的固体催化剂再生后由第五循环泵再次通入添液塔循环使用;经过一级分离后的含Hg2+溶液由第六循环泵抽入二级分离塔,通过向二级分离塔添加等摩尔比的二价硫离子S2-反应生成难溶的HgS,经过沉淀分离后实现硫化汞的回收利用,剩余的高浓度硫酸与硝酸溶液作为工业原料回收利用,洗涤后的烟气由鼓泡塔顶部通过引风机抽入烟囱排放。In order to achieve the above object, the embodiment adopted in the present invention is: a kind of integrated flue gas purification system based on heterogeneous Photo-Fenton, it is characterized in that: be provided with burner, heat exchanger, bubble tower, liquid addition tower Combustion and emission system composed of two-stage separation tower, regeneration tower, induced draft fan and chimney. The flue gas including SO 2 , NO x and Hg 0 produced by the combustion of the burner is cooled by the heat exchanger and then installed from the bottom of the bubble tower. The nozzle of the nozzle leads into the bubble tower, and the heterogeneous Fenton reagent containing hydrogen peroxide and solid catalyst is added to the liquid addition tower, and then the first circulation pump is also passed into the bubble tower from the upper part of the bubble tower, and an ultraviolet lamp is arranged in the bubble tower tube, flue gas and heterogeneous Fenton reagent produce a gas-liquid absorption reaction in the bubble column, and ultraviolet light stimulates and decomposes heterogeneous Fenton reagent to release hydroxyl radicals (OH) with strong oxidative properties, and SO in the flue gas 2. NO x and Hg 0 are oxidized to H 2 SO 4 , HNO 3 and Hg 2+ and fixed in the solution, 20-40% of the mixed solution is pumped into the liquid addition tower by the second circulation pump for recycling, and the remaining The mixed solution is pumped into the first-stage separation tower by the third circulation pump for precipitation and separation, and then sent to the regeneration tower by the fourth circulation pump. After the solid catalyst in the mixed solution is regenerated, it is passed into the liquid addition tower by the fifth circulation pump for recycling; The Hg 2+ -containing solution after the primary separation is pumped into the secondary separation tower by the sixth circulating pump, and the insoluble HgS is generated by adding equimolar ratio of divalent sulfide ions S 2- to the secondary separation tower, which is separated by precipitation. Finally, the recycling of mercury sulfide is realized, and the remaining high-concentration sulfuric acid and nitric acid solutions are recycled as industrial raw materials. The washed flue gas is drawn from the top of the bubble tower through the induced draft fan into the chimney for discharge.
紫外灯管与鼓泡塔底面垂直,鼓泡塔内单位体积紫外光辐射功率为5W/m3-200W/m3,单位W/m3是指鼓泡塔在未安装紫外灯之前,鼓泡塔为空塔时单位体积所需要的紫外光辐射功率,紫外光波长为120nm-360nm。设置多根紫外灯管时,多根紫外灯管呈同心圆设置,相邻同心圆之间距离相同,多根紫外灯管均布在不同直径的圆周上,沿同一直径线设置,各相邻两直径线之间的中心角相同,圆心处设有紫外灯管;喷嘴设置在与紫外灯管同心圆交替间隔的同心圆周上均布,且置于两紫外灯管中心角半角的直径线上,The ultraviolet lamp is perpendicular to the bottom of the bubble tower, and the ultraviolet radiation power per unit volume in the bubble tower is 5W/m 3 -200W/m 3 . The ultraviolet radiation power required per unit volume when the tower is empty, and the wavelength of ultraviolet light is 120nm-360nm. When setting multiple ultraviolet lamp tubes, the multiple ultraviolet lamp tubes are arranged in concentric circles, and the distance between adjacent concentric circles is the same. Multiple ultraviolet lamp tubes are evenly distributed on the circumference of different diameters, set along the same diameter line, and each adjacent The central angle between the two diameter lines is the same, and the center of the circle is equipped with an ultraviolet lamp; the nozzles are arranged on the concentric circle alternately spaced from the concentric circle of the ultraviolet lamp, and placed on the diameter line of the half angle of the central angle of the two ultraviolet lamps ,
固体催化剂为Fe2O3、MnO2、CuO或者TiO2中的一种,固体催化剂在再生塔内通过高温煅烧手段活化再生,其煅烧温度在300℃-600℃范围内,固体催化剂投加的质量浓度在0.5g/L-5.0g/L范围内,固体催化剂的粒径在80目-200目之间,双氧水投加的摩尔浓度在0.1mol/L-2.5mol/L。The solid catalyst is one of Fe 2 O 3 , MnO 2 , CuO or TiO 2 . The solid catalyst is activated and regenerated by high-temperature calcination in the regeneration tower. The calcination temperature is within the range of 300°C-600°C. The mass concentration is in the range of 0.5g/L-5.0g/L, the particle size of the solid catalyst is between 80 mesh and 200 mesh, and the molar concentration of hydrogen peroxide added is in the range of 0.1mol/L-2.5mol/L.
鼓泡塔入口的烟气温度15℃-75℃,液气比为5L/m3-50L/m3,且烟气流经鼓泡塔反应器的停留时间为0.5s-20s。The flue gas temperature at the bubble column inlet is 15°C-75°C, the liquid-gas ratio is 5L/m 3 -50L/m 3 , and the residence time of the flue gas flowing through the bubble column reactor is 0.5s-20s.
二级分离塔内添加的二价硫离子S2-的摩尔量与溶液中Hg2+的摩尔量相等,即n(S2-)∶n(Hg2+)=1∶1。The molar amount of divalent sulfide ion S 2- added in the secondary separation tower is equal to the molar amount of Hg 2+ in the solution, that is, n(S 2- ):n(Hg 2+ )=1:1.
本发明系统反应过程:System reaction process of the present invention:
1、非均相Photo-Fenton高级氧化工艺释放具有强氧化性的羟基自由基(·OH):1. The heterogeneous Photo-Fenton advanced oxidation process releases strong oxidizing hydroxyl radicals (OH):
Fe2+-S+H2O2-S→Fe3+-S+·OH-S+OH--S (1)Fe 2+ -S+H 2 O 2 -S→Fe 3+ -S+ OH-S+OH - -S (1)
Fe3+-S+H2O2-S→Fe3+(HO2)2+-S+H+-S (2)Fe 3+ -S+H 2 O 2 -S→Fe 3+ (HO 2 ) 2+ -S+H + -S (2)
FeOH2+-S+H2O2-S→Fe3+(OH)(HO2)+-S+H+-S (3)FeOH 2+ -S+H 2 O 2 -S→Fe 3+ (OH)(HO 2 ) + -S+H + -S (3)
Fe3+(HO2)2+-S+hv-S→Fe2+-S+·HO2-S (4)Fe 3+ (HO 2 ) 2+ -S+hv-S→Fe 2+ -S+·HO 2 -S (4)
Fe3+(OH)(HO2)+-S+hv-S→Fe2+-S+·HO2-S+OH--S (5)Fe 3+ (OH)(HO 2 ) + -S+hv-S→Fe 2+ -S+·HO 2 -S+OH - -S (5)
2、燃烧器排放的烟气中的SO2、NOx以及Hg0被羟基自由基(·OH)氧化生成H2SO4、HNO3和Hg2+混合溶液:2. SO 2 , NO x and Hg 0 in the flue gas emitted by the burner are oxidized by hydroxyl radicals (·OH) to form a mixed solution of H 2 SO 4 , HNO 3 and Hg 2+ :
NO-S+·OH-S→HNO2-S (6)NO-S+·OH-S→HNO 2 -S (6)
NO2-S+·OH-S→HNO3-S (7)NO 2 -S+·OH-S→HNO 3 -S (7)
SO2-S+·OH-S→HSO3-S (8)SO 2 -S+·OH-S→HSO 3 -S (8)
HSO3-S+·OH-S→H2SO4-S (9)HSO 3 -S+·OH-S→H 2 SO 4 -S (9)
Hg0-S+·OH-S→HgO-S+·H-S (10)Hg 0 -S+ OH-S→HgO-S+ HS (10)
Hg0-S+·OH-S→Hg(OH)2-S (11)Hg 0 -S+·OH-S→Hg(OH) 2 -S (11)
3、固体催化剂在一级分离塔内经沉淀分离后可送入再生塔活化再生,然后循环再利用;3. After precipitation and separation in the primary separation tower, the solid catalyst can be sent to the regeneration tower for activation and regeneration, and then recycled;
4、反应产生的Hg2+能够被添加的S2+吸收并反应生成难溶的HgS沉淀物,然后经过沉淀分离后回收利用:4. The Hg 2+ produced by the reaction can be absorbed by the added S 2+ and react to form an insoluble HgS precipitate, which is then recycled after precipitation and separation:
Hg2++S2-→HgS↓ (12)Hg 2+ +S 2- →HgS↓ (12)
5、在重金属汞元素被捕获回收以后,溶液中仅剩下高浓度的硫酸与硝酸混合溶液可作为工业原料回收利用,整个一体化脱硫脱硝脱汞过程无二次污染。5. After the heavy metal mercury is captured and recovered, only the mixed solution of sulfuric acid and nitric acid with high concentration remains in the solution, which can be recycled as industrial raw materials, and the whole integrated desulfurization, denitrification and demercuration process has no secondary pollution.
本发明的优点及显著效果:非均相Photo-Fenton高级氧化工艺能够释放具有极强氧化能力的羟基自由基(·OH),而·OH与绝大部分有机物的反应速率常数高达106-1010mol/L·s,能够轻易攻击各种污染物并将其降解为无害产物,且反应过程中的固体催化剂易于分离和再生循环使用,是一种氧化能力强,洁净环保以及无选择性的高级氧化脱除工艺。与本申请人(一种基于光化学高级氧化的同时脱硫脱硝系统:201012096592.5)和(一种基于光化学高级氧化作用的烟气脱汞系统:201012096592.8)相比,本发明具有以下明显的优势:Advantages and remarkable effects of the present invention: the heterogeneous Photo-Fenton advanced oxidation process can release hydroxyl radicals (OH) with extremely strong oxidation ability, and the reaction rate constant between OH and most organic matter is as high as 10 6 -10 10 mol/L s, can easily attack various pollutants and degrade them into harmless products, and the solid catalyst in the reaction process is easy to separate and regenerate and recycle. advanced oxidation removal process. Compared with the applicant (a simultaneous desulfurization and denitrification system based on photochemical advanced oxidation: 201012096592.5) and (a flue gas mercury removal system based on photochemical advanced oxidation: 201012096592.8), the present invention has the following obvious advantages:
(1)随着人们对环保要求的不断提高,针对烟气中汞排放控制的法律法规也逐渐出台,本发明可以在一个反应器内实现硫氧化物、氮氧化物和重金属元素汞等三种污染物的同时脱除,因而能够进一步降低系统的初始投资和运行费用。随着人类对环保要求的不断提高,本发明的这一优势将得到逐渐凸显,而201012096592.5和201012096592.8均无法在同一个反应器内实现三种污染物的同时脱除。(1) With the continuous improvement of people's requirements for environmental protection, laws and regulations for the control of mercury emissions in flue gas are also gradually introduced. The simultaneous removal of pollutants can further reduce the initial investment and operating costs of the system. With the continuous improvement of human requirements for environmental protection, this advantage of the present invention will be gradually highlighted, and both 201012096592.5 and 201012096592.8 cannot simultaneously remove three kinds of pollutants in the same reactor.
(2)本发明可以通过添加可回收的高效固体催化剂进一步提高污染物的脱除效率,且相同条件下还可以大幅度降低双氧水的投加量,进而能够大幅度降低双氧水的使用成本。另外,本发明中固体催化剂在经过简单的沉淀分离后即可实现再生循环使用,整个脱除过程无二次污染,因而是一种十分有应用前景的新型烟气净化技术。(2) The present invention can further improve the removal efficiency of pollutants by adding a recyclable high-efficiency solid catalyst, and can also greatly reduce the dosage of hydrogen peroxide under the same conditions, thereby greatly reducing the use cost of hydrogen peroxide. In addition, the solid catalyst in the present invention can be regenerated and recycled after simple precipitation and separation, and there is no secondary pollution in the whole removal process, so it is a new flue gas purification technology with very promising application prospects.
附图说明 Description of drawings
图1是本发明系统流程图;Fig. 1 is a flow chart of the system of the present invention;
图2是本发明系统鼓泡床内喷嘴和紫外灯管的安装布置图。Fig. 2 is an installation layout diagram of nozzles and ultraviolet lamps in the bubbling bed of the system of the present invention.
具体实施方式 Detailed ways
参看图1、2,来自燃烧器(锅炉)1中含有一定浓度SO2、NOx以及Hg0的烟气首先经过换热器冷却到合适的温度,然后从鼓泡床4底部的喷嘴3通入液相反应区参与气液吸收反应;非均相Fenton试剂首先加入添液塔12,然后由第一循环泵7从鼓泡塔4的上部添加到鼓泡床4内液相反应区参与气液吸收反应;套有石英套管5的紫外灯6激发分解非均相Fenton试剂释放具有强氧化性的羟基自由基·OH,并迅速将烟气中的SO2、NOx以及Hg0分别氧化为H2SO4、HNO3和Hg2+溶液;为了制取高浓度的硫酸与硝酸溶液,降低液相产物的处理成本,反应生成的部分混合溶液需由第二循环泵8抽入添液塔12循环利用,剩余的混合溶液则由第三循环泵9抽入一级分离塔10,固体催化剂在一级分离塔10内经过简单的沉淀分离后由第四循环泵11送入再生塔14实现再生活化,再生后的固体催化剂由第五循环泵13再次通入添液塔12循环使用;经过一级分离后的含Hg2+溶液则由第六循环泵15抽入二级分离塔16,然后通过添加等摩尔比的二价硫离子S2-反应生成难溶的HgS,经过沉淀分离后实现汞元素硫化汞的回收利用,而最后剩余的高浓度硫酸与硝酸溶液则可以作为工业原料回收利用;经过洗涤后的烟气从鼓泡塔4顶部由引风机17抽入烟囱18后排入大气。Referring to Figures 1 and 2, the flue gas from the burner (boiler) 1 containing a certain concentration of SO 2 , NO x and Hg 0 is first cooled to a suitable temperature through a heat exchanger, and then passed through the nozzle 3 at the bottom of the bubbling bed 4 Enter the liquid phase reaction zone to participate in the gas-liquid absorption reaction; the heterogeneous Fenton reagent is first added to the liquid addition tower 12, and then added to the liquid phase reaction zone in the bubble bed 4 from the top of the bubble tower 4 by the first circulation pump 7 to participate in the gas liquid absorption reaction; the ultraviolet lamp 6 covered with the quartz sleeve 5 excites and decomposes the heterogeneous Fenton reagent to release the strong oxidizing hydroxyl radical OH, and rapidly oxidizes SO 2 , NO x and Hg 0 in the flue gas respectively It is H 2 SO 4 , HNO 3 and Hg 2+ solutions; in order to prepare high-concentration sulfuric acid and nitric acid solutions and reduce the processing cost of liquid phase products, part of the mixed solution generated by the reaction needs to be pumped into the liquid by the second circulation pump 8 The tower 12 is recycled, and the remaining mixed solution is pumped into the primary separation tower 10 by the third circulation pump 9, and the solid catalyst is sent to the regeneration tower 14 by the fourth circulation pump 11 after simple precipitation and separation in the primary separation tower 10 To achieve regeneration and activation, the regenerated solid catalyst is passed into the liquid addition tower 12 by the fifth circulation pump 13 for recycling; the Hg2 + -containing solution after the primary separation is pumped into the secondary separation tower by the sixth circulation pump 15 16, and then by adding equimolar ratio of divalent sulfide ion S 2- reaction to generate insoluble HgS, after precipitation and separation, the recovery of mercury element mercuric sulfide is realized, and the remaining high-concentration sulfuric acid and nitric acid solution can be used as industrial Recycling of raw materials; the washed flue gas is drawn from the top of the bubble tower 4 into the chimney 18 by the induced draft fan 17 and then discharged into the atmosphere.
上述系统中:In the above system:
由于烟气温度较高,如果高温烟气直接通入鼓泡塔液相反应区,则气相污染物的溶解度将会发生下降,导致目标污染物的脱除效率下降。此外,高温也会导致双氧水直接分解为氧气,利用率下降。因此,在烟气通入鼓泡塔之前,高温烟气需要通过换热器进行有效冷却,故鼓泡塔入口烟气温度一般应控制在15-75℃之间。Due to the high temperature of the flue gas, if the high-temperature flue gas is directly passed into the liquid-phase reaction zone of the bubble column, the solubility of the gas-phase pollutants will decrease, resulting in a decrease in the removal efficiency of the target pollutants. In addition, high temperature will also cause hydrogen peroxide to be directly decomposed into oxygen, and the utilization rate will decrease. Therefore, before the flue gas is passed into the bubble tower, the high-temperature flue gas needs to be effectively cooled by a heat exchanger, so the temperature of the flue gas at the inlet of the bubble tower should generally be controlled between 15-75°C.
由于烟气中含有微细颗粒物,紫外灯如果直接暴露在烟气中,则紫外灯很容易因颗粒物的高速冲刷而损坏。因此,紫外灯需要在外表面套上由高穿透光率的石英材料制成的石英套管,石英套管的内径需要比紫外灯的外径大2-4mm,长度与紫外灯保持相等或相近。为了能够最大限度地利用光能,提高紫外光辐射强度,反应器内的紫外灯在安装时均须与鼓泡塔底面保持垂直。此外,为了保持反应器内紫外光辐射均匀,增加光能有效利用率,紫外灯之间的间距b必须保持相等,且中心角a也必须保持相等。同时,紫外灯在反应器内的布置密度如果太大,则反应器内烟气的流动阻力将会增加,导致系统的运行负荷和能耗增加,但如果反应器内紫外灯布置密度太小,则很难达到足够的光辐射强度,从而导致污染物脱除指标达不到环保要求。因此,紫外灯间距b和中心角a的最佳范围一般分别为2cm-30cm和10-40度。紫外灯辐照强度关系到光量子产率的大小或者羟基自由基·OH的产率。如果紫外光辐照强度太小则难以充分激发臭氧分解产生足够数量的羟基自由基·OH氧化脱除污染物,但若紫外光辐照强度太大,则系统的能耗将显著增加。因此,紫外光强度需要保持在5W/m3-200W/m3,其中单位W/m3是指反应器在未安装紫外灯之前,反应器为空塔时单位体积所需要的紫外光辐射功率。当紫外光波长较短时,紫外光的光子激发能相对增大,但此时紫外光的传播距离却较短,表现为单位功率紫外光的污染物处理能力较低。当紫外光波长较长时,尽管紫外光的传播距离会增加,但此时紫外光光子的激发能却显著减小,导致紫外光光子激发分解非均相Fenton试剂释放羟基自由基·OH的能量不足,最终导致污染物的脱除效率难以满足环保要求。因此,紫外光的有效波长应保持在160nm-360nm范围内。Since the flue gas contains fine particles, if the ultraviolet lamp is directly exposed to the flue gas, the ultraviolet lamp is easily damaged by the high-speed erosion of the particles. Therefore, the outer surface of the ultraviolet lamp needs to be covered with a quartz sleeve made of high-transmittance quartz material. The inner diameter of the quartz sleeve needs to be 2-4mm larger than the outer diameter of the ultraviolet lamp, and the length is equal or similar to that of the ultraviolet lamp. . In order to maximize the use of light energy and increase the intensity of ultraviolet radiation, the ultraviolet lamps in the reactor must be kept perpendicular to the bottom of the bubble tower when installed. In addition, in order to maintain uniform ultraviolet radiation in the reactor and increase the effective utilization of light energy, the distance b between the ultraviolet lamps must be kept equal, and the central angle a must also be kept equal. At the same time, if the arrangement density of ultraviolet lamps in the reactor is too large, the flow resistance of the flue gas in the reactor will increase, resulting in an increase in the operating load and energy consumption of the system, but if the arrangement density of ultraviolet lamps in the reactor is too small, It is difficult to achieve sufficient light radiation intensity, resulting in pollutant removal indicators that do not meet environmental protection requirements. Therefore, the optimal ranges of the ultraviolet lamp spacing b and the central angle a are generally 2cm-30cm and 10-40 degrees, respectively. The irradiation intensity of the ultraviolet lamp is related to the size of the photon quantum yield or the yield of hydroxyl radical · OH. If the UV radiation intensity is too low, it will be difficult to fully stimulate the ozone decomposition to generate a sufficient number of hydroxyl radicals. OH oxidation removes pollutants, but if the UV radiation intensity is too high, the energy consumption of the system will increase significantly. Therefore, the ultraviolet light intensity needs to be kept at 5W/m 3 -200W/m 3 , where the unit W/m 3 refers to the ultraviolet radiation power required per unit volume when the reactor is empty before the reactor is installed with an ultraviolet lamp . When the wavelength of ultraviolet light is short, the photon excitation energy of ultraviolet light is relatively increased, but at this time the propagation distance of ultraviolet light is relatively short, which shows that the pollutant treatment capacity of unit power ultraviolet light is low. When the wavelength of ultraviolet light is longer, although the propagation distance of ultraviolet light will increase, the excitation energy of ultraviolet light photons will be significantly reduced at this time, resulting in the decomposition of heterogeneous Fenton reagent by ultraviolet light photons to release the energy of hydroxyl radical OH Insufficient, eventually leading to the removal efficiency of pollutants is difficult to meet environmental protection requirements. Therefore, the effective wavelength of ultraviolet light should be kept in the range of 160nm-360nm.
固体催化剂投加的有效质量浓度应当保持在0.5g/L-5.0g/L范围内,而双氧水投加的有效摩尔浓度应当保持在0.1mol/L-2.5mol/L。如果投加量太高,则将导致应用成本上升,反之则污染物的脱除效率难以达到要求。另外,投加的固体催化剂的粒径也有严格的要求,如果投加的粒径太大,则催化剂的比表面积会下降,但如果固体催化剂粒径太小则会给一级沉淀分离带来很大困难,增加后处理成本。因此,固体催化剂的粒径一般应保持在80目-200目之间。The effective mass concentration of the solid catalyst should be kept in the range of 0.5g/L-5.0g/L, while the effective molar concentration of hydrogen peroxide should be kept in the range of 0.1mol/L-2.5mol/L. If the dosage is too high, it will lead to an increase in the application cost, otherwise, the removal efficiency of pollutants will be difficult to meet the requirements. In addition, there are also strict requirements on the particle size of the solid catalyst to be added. If the particle size is too large, the specific surface area of the catalyst will decrease, but if the particle size of the solid catalyst is too small, it will bring great difficulties to the primary precipitation separation. Big difficulty, increase post-processing cost. Therefore, the particle size of the solid catalyst should generally be kept between 80 mesh and 200 mesh.
气液吸收塔内添加的二价硫离子S2-的量需要有严格的控制标准,如果过量的添加S2-将会导致二次污染和应用成本增加,但S2-添加量太小则会导致二级分离塔内的化学吸收过程不够充分,Hg2+的捕获率低。因此,实际应用中,添加S2-的摩尔量应该与溶液中Hg2+的摩尔量保持相等,即需要保持n(S2-)∶n(Hg2+)=1∶1。The amount of divalent sulfide ion S 2- added in the gas-liquid absorption tower needs to be strictly controlled. If S 2- is added excessively, it will cause secondary pollution and increase the application cost, but if the amount of S 2- added is too small, the It will lead to insufficient chemical absorption process in the secondary separation tower, and the capture rate of Hg 2+ is low. Therefore, in practical applications, the molar amount of added S 2- should be kept equal to the molar amount of Hg 2+ in the solution, that is, n(S 2- ):n(Hg 2+ )=1:1 should be kept.
由于液相混合产物分离回收时需要经过二次处理。因此,如果混合溶液浓度太稀,则势必将增加二次处理费用。因此,整个脱除系统需要设置溶液部分再循环系统,即反应后产生的混合溶液一般需要有20-40%被重新抽入添液塔循环利用,以便增加溶液浓度,进而降低产物的后处理成本。Due to the separation and recovery of the liquid-phase mixed product, secondary treatment is required. Therefore, if the concentration of the mixed solution is too dilute, it will inevitably increase the cost of secondary treatment. Therefore, the entire removal system needs to be equipped with a partial solution recirculation system, that is, generally 20-40% of the mixed solution produced after the reaction needs to be re-pumped into the liquid addition tower for recycling in order to increase the solution concentration and reduce the post-treatment cost of the product .
实施例1.烟气中的SO2、NO与Hg0浓度分别为2000ppm,500ppm以及100ug/m3,固体催化剂为Fe2O3颗粒(质量浓度为1.0g/L,粒径为100目),烟气温度为25℃,紫外光波长为254nm,UV辐射强度为100W/m3,双氧水摩尔浓度为1.0mol/L,液气比为20L/m3,效停留时间为10s,紫外灯间距b和中心角a分别为10cm和25度时,烟气中SO2、NO与Hg0的一体化脱除效率可分别达到92.1%,80.9%和98.8%。Example 1. The concentrations of SO2 , NO and Hg0 in the flue gas are 2000ppm, 500ppm and 100ug / m3 respectively, and the solid catalyst is Fe2O3 particles (mass concentration is 1.0g/L, particle size is 100 mesh) , the flue gas temperature is 25°C, the wavelength of ultraviolet light is 254nm, the UV radiation intensity is 100W/m 3 , the molar concentration of hydrogen peroxide is 1.0mol/L, the liquid-gas ratio is 20L/m 3 , the effective residence time is 10s, and the distance between ultraviolet lamps When b and central angle a are 10cm and 25 degrees respectively, the integrated removal efficiencies of SO 2 , NO and Hg 0 in flue gas can reach 92.1%, 80.9% and 98.8%, respectively.
实施例2.烟气中的SO2、NO与Hg0浓度分别为2000ppm,500ppm以及100ug/m3,固体催化剂为Fe2O3颗粒(质量浓度为1.0g/L,粒径为100目),烟气温度为25℃,紫外光波长为254nm,UV辐射强度为150W/m3,双氧水摩尔浓度为1.0mol/L,液气比为20L/m3,效停留时间为10s,紫外灯间距b和中心角a分别为10cm和25度时,烟气中SO2、NO与Hg0的一体化脱除效率可分别达到100%,92.2%和100%。Example 2. The concentrations of SO 2 , NO and Hg 0 in the flue gas are 2000ppm, 500ppm and 100ug/m 3 respectively, and the solid catalyst is Fe 2 O 3 particles (mass concentration is 1.0g/L, particle size is 100 mesh) , the flue gas temperature is 25°C, the wavelength of ultraviolet light is 254nm, the UV radiation intensity is 150W/m 3 , the molar concentration of hydrogen peroxide is 1.0mol/L, the liquid-gas ratio is 20L/m 3 , the effective residence time is 10s, and the distance between ultraviolet lamps When b and central angle a are 10cm and 25 degrees respectively, the integrated removal efficiency of SO 2 , NO and Hg 0 in the flue gas can reach 100%, 92.2% and 100%, respectively.
实施例3.烟气中的SO2、NO与Hg0浓度分别为2000ppm,500ppm以及100ug/m3,固体催化剂为Fe2O3颗粒(质量浓度为1.0g/L,粒径为100目),烟气温度为25℃,紫外光波长为254nm,UV辐射强度为100W/m3,双氧水摩尔浓度为1.0mol/L,液气比为20L/m3,效停留时间为10s,紫外灯间距b和中心角a分别为10cm和25度时,烟气中SO2、NO与Hg0的一体化脱除效率可分别达到89.2%,83.2%和100%。Example 3. The concentrations of SO 2 , NO and Hg 0 in the flue gas are 2000ppm, 500ppm and 100ug/m 3 respectively, and the solid catalyst is Fe 2 O 3 particles (mass concentration is 1.0g/L, particle size is 100 mesh) , the flue gas temperature is 25°C, the wavelength of ultraviolet light is 254nm, the UV radiation intensity is 100W/m 3 , the molar concentration of hydrogen peroxide is 1.0mol/L, the liquid-gas ratio is 20L/m 3 , the effective residence time is 10s, and the distance between ultraviolet lamps When b and central angle a are 10cm and 25 degrees respectively, the integrated removal efficiencies of SO 2 , NO and Hg 0 in flue gas can reach 89.2%, 83.2% and 100%, respectively.
实施例4.烟气中的SO2、NO与Hg0浓度分别为2000ppm,500ppm以及100ug/m3,固体催化剂为Fe2O3颗粒(质量浓度为1.0g/L,粒径为100目),烟气温度为25℃,紫外光波长为254nm,UV辐射强度为50W/m3,双氧水摩尔浓度为1.0mol/L,液气比为15L/m3,效停留时间为10s,紫外灯间距b和中心角a分别为10cm和25度时,烟气中SO2、NO与Hg0的一体化脱除效率可分别达到85.8%,70.8%和93.7%。Example 4. The concentrations of SO 2 , NO and Hg 0 in the flue gas are 2000ppm, 500ppm and 100ug/m 3 respectively, and the solid catalyst is Fe 2 O 3 particles (mass concentration is 1.0g/L, particle size is 100 mesh) , the flue gas temperature is 25°C, the wavelength of ultraviolet light is 254nm, the UV radiation intensity is 50W/m 3 , the molar concentration of hydrogen peroxide is 1.0mol/L, the liquid-gas ratio is 15L/m 3 , the effective residence time is 10s, and the distance between ultraviolet lamps When b and central angle a are 10cm and 25 degrees respectively, the integrated removal efficiencies of SO 2 , NO and Hg 0 in flue gas can reach 85.8%, 70.8% and 93.7%, respectively.
综上所述,实施例2具有最佳的一体化脱硫脱硝脱汞效果,可作为最佳实施例参照使用。In summary, Example 2 has the best integrated desulfurization, denitrification and mercury removal effects, and can be used as a reference for the best example.
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Application Number | Priority Date | Filing Date | Title |
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CN2011100458872A CN102166471B (en) | 2011-02-25 | 2011-02-25 | An Integrated Flue Gas Purification System Based on Heterogeneous Photo-Fenton |
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