CN102160683A - Tobacco remanufacturing process by spinning method - Google Patents
Tobacco remanufacturing process by spinning method Download PDFInfo
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- CN102160683A CN102160683A CN 201110145489 CN201110145489A CN102160683A CN 102160683 A CN102160683 A CN 102160683A CN 201110145489 CN201110145489 CN 201110145489 CN 201110145489 A CN201110145489 A CN 201110145489A CN 102160683 A CN102160683 A CN 102160683A
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- tobacco
- spinning method
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
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Abstract
The invention relates to a tobacco remanufacturing process by a spinning method, belonging to the chemical technology of tobacco, in particular to a tobacco remanufacturing process for remanufacturing the tobacco and tobacco shreds by utilizing smoked sheets, tobacco waste and tobacco stalks. The tobacco remanufacturing process is characterized in that the remanufactured tobacco shreds with different shapes and structures are produced by carrying out the procedures of blending, bulking, grinding, gelatinizing, high-pressure spinning and shred baking on raw materials, and comprise hollow remanufactured tobacco shreds. Compared with the traditional processes such as a thick slurry method, a rolling method and a papermaking method, the tobacco remanufacturing process has the benefits that the utilization ratio of the tobacco is improved from 85%-95% to be close to 100%, no sewage and waste are discharged, the quality of the tobacco shreds is improved, the application range of the remanufactured tobacco shreds is expanded, the process flow is simple and easy to control, the automatic production is easy to be realized and the sensing quality and the production efficiency are improved.
Description
Technical field
The invention belongs to tobacco chemical industry technology, particularly utilize the process of the tobacco cut that reclaims in the tobacco production process, offal, offal reconstituted tobacco pipe tobacco.
Background technology
In tobacco processing course, as beat leaf, redrying, cooling, screening, packing, bale breaking, moisture regain, the baking silk, chopping, mix silk, wind send, produce a large amount of tobacco cuts in the processes such as wraparound, offal, offal, the tobacco industry recovery is reproduced and utilized these tobacco components is to improve raw material availability, the important means of increasing economic efficiency, known reconstituted tobacco technological development has experienced roll-in method at present, thick slurry method, paper process processing sheet reconstituted tobacco, also claim reconstituted tobacoo, concrete technology is respectively referring to Chinese patent application number: 200710034468.2 disclosed " a kind of pair of net method produced the methods of tobacco sheets by paper making method ", disclose a kind of paper process and produce slice technique, a kind of typical roll-in method of Chinese patent publication number CN1403036A disclosed " a kind of reconstituted tobacoo preparation method " is made the technology of thin slice, and a kind of paper process of Chinese patent publication number CN1093890A disclosed " technology of producing tobacco flake in method similar to papermaking and equipment " is made the technology of thin slice, the technology of the paper-making method reconstructed pipe tobacco of Chinese patent publication number: CN 101828762 A disclosed " paper-making method reconstructed pipe tobacco shredding process and equipment " also has " Tobacco reconstitution " that BP GB 2201081 A announce and Chinese patent application number: 93107068.6 disclosed " improvement that tobacco containing materials is overstock " two kinds of extrusion moldings are expanding into big technology of opening reconstituted tobacoo.
Prior art can improved aspect be:
One, the manufactured goods reconstituted tobacoo of prior art is that shape is similar to paper, thickness is similar to the large-area thin slice of nature tobacco leaf, can not directly mix and take finished cut tobacco and directly roll into cigarette, need through cutting apparatus vertical and horizontal cut the same to become pipe tobacco with natural smoked sheet, just can mix to take and use the subsequent handling complexity in the natural pipe tobacco through loose, moisture regain, multiple working procedure such as reinforced then;
Its two, prior art extensively adopts the pulping process that comes from paper industry, need adopt to soak to offal and offal and separate operations consuming time such as fibre, Separation of Solid and Liquid, also needs special equipment to handle each section operation, complex process, energy consumption and cost height;
Its three, mainly be that to isolate fibrous matter from offal and offal slices reconstituted in the prior art, the water miscible material in the offal is separated, causes sewage discharge, screening process also can produce a large amount of waste discharges and cause environmental pollution;
Its four, prior art is mainly used towards large-scale production line, production capacity generally just is fixed up when design, as the paper process slice production line that French Mo Di company produces, is difficult to realize that miniaturization production and production capacity expand as required;
Its four, the thin slice that prior art is produced is a kind of imitation to natural pipe tobacco, product structure and shape are single, are difficult to realize by the tobacco structure design adjustment of filling value and combustion characteristics.
Its five, the thin slice that prior art is produced influences greatly with the raw material quality fluctuation, color and luster is darker, and is jealous uncertain, the less high-grade cigarette product that is applied to.
Summary of the invention
For improving the deficiency that prior art exists, the present invention relates to spinning method tobacco reproduction process, its technical scheme is as follows:
Spinning method tobacco reproduction process, processing step is as follows:
(1) feed proportioning operation is put into the batching cabinet with raw materials such as tobacco cut, offal and offals and is mixed;
(2) expanded operation, the raw material that the output of pre-batching cabinet mixes is sent into bulking machine, with plant cell wall in the described raw material and fibr tissue swelling fracture, be puffed to the expanded material of strip or sheet, connect dry then and cooling device dehydrates described expanded material and cools off;
(3) abrasive dust operation, cooled described expanded material uses abrasive dust equipment to pulverize, and sieving obtains the expanding tobacco fine powder;
(4) gelatinization operation, described expanding tobacco fine powder, adhesive, humectant and flavouring deodorant tune, combustion adjuvant, decolorizer and structure reinforcing agent add material-compound tank, and steam heats to stir becomes the gelatinization material;
(5) high pressure sprays wire process, described gelatinization material is applied the spinneret orifice of high pressure from nozzle aperture eject continuous filament, and rotary cutter is adopted in the spinneret orifice outlet, described filament is cut into the pipe tobacco that reproduces of preseting length;
(6) drying process, the described pipe tobacco that reproduces is sent into baking silk equipment, dehydrates.
For realizing beneficial effect of the present invention, described raw material weight is than being 15-80%, the group that it can be selected for flue-cured tobacco, suncured tabacco, fire-cured tobacco, Maryland, Nicotiniana rustica, Bai Leyan, cigar core cigarette or other Turkish tobaccos (as the Samsun cigarette) etc., its blade and offal part both can have been adopted, according to the place of production and breed combination in groups, can use again from the tobacco cut and the offal of cigarette bag or the recovery of throwing line, press trade mark composition group.
For realizing beneficial effect of the present invention, described expanded operation is a screw extrusion, and expanded volume ratio is 110%-800%.
For realizing beneficial effect of the present invention, described expanded operation outlet can connect drying and cooling device, and with described extruded body drying and dehydrating, moisture is reduced to 3-11%, and cooled described extruded body temperature reduces to 30 ℃ ± 10.
For realizing beneficial effect of the present invention, described abrasive dust operation, the expanding tobacco fine powder that it grinds sieve to suitable grain fineness, in that spray is solid when reproducing pipe tobacco, described expanding tobacco fine powder maximum particle size is less than 30% of the narrowest place of spinneret orifice size, as spray hollow reproduce pipe tobacco, described expanding tobacco fine powder maximum particle size is less than hollow 25% of the pipe tobacco wall thickness that reproduces.
For realizing beneficial effect of the present invention, described gelatinization operation adopts steam that batching is warming up to 50-90 ℃, and moisture content is greater than 30%, and uniformly mixing becomes the gelatinization material.
For realizing beneficial effect of the present invention, the shared percentage by weight of described adhesive is 0-80%, and it can extract the group of carbohydrate gum, starch, silicate (sodium metasilicate), pectin, yellow polysaccharide glue, gum arabic, other natural gum and modified cellulose compound and water-soluble glue materialization compound composition for tobacco.
For realizing beneficial effect of the present invention, it is 0-40% that described flavouring deodorant tune accounts for percentage by weight, it can be Maryland, Bai Leyan, suncured tabacco grinds into fine powder with the group that other Turkish tobaccos are formed, and Radix Glycyrrhizae, sugar, fructose syrup, honey, grape wine, cocoa power, vanilla, lavender, dust Su Tian, ground cinnamon, nutmeg, fennel powder, faenum graecum, santal, accuse fragrant, fish pelargonium, attar of rose, petit grain oil, menthol, liquor, chamomile, cinnamomi cortex pulveratus, the Yilan element, Salvia japonica, ginger, coriander, and the group formed of other edible naturals or artificial essence, described fumet pressed powder in this way need grind earlier to sieve and obtains the grain fineness identical with the expanding tobacco fine powder.
For realizing beneficial effect of the present invention, it is 0-50% that described humectant accounts for percentage by weight, and it can be from glycerine, the group that propane diols, acetate compounds, sorbic alcohol, glucose, lactic acid and fructose and organic sugar are formed.
For realizing beneficial effect of the present invention, the shared percentage by weight of described combustion adjuvant is: 0%-15%, it can be the group of organic acid potassium salt combustion adjuvants such as wine five sour potassium pins, potassium oxalate, potassium acetate, potassium citrate, potassium sorbate composition.
For realizing beneficial effect of the present invention, described decolorizer is an ozone gas, and dosage is the 0-5500g/ cubic meter, and described decolorizer injects described gelatinization thing continuously and keeps stirring 0-45 minute, and the pigment oxidation in the described gelatinization material is decomposed.
For realizing beneficial effect of the present invention, the shared percentage by weight of described structure reinforcing agent is: 0-20%, it can be log slurry or the group that baccy fiber is plain and other celluloses are formed of purifying.
For realizing beneficial effect of the present invention, described high pressure spray wire process adopts the described gelatinization thing of machinery pressurization, and spray silk pressure is greater than 1Mpa, and described gelatinization thing forms from the spinneret orifice ejection on the nozzle aperture and reproduces pipe tobacco, and each nozzle aperture is provided with at least one spinneret orifice.
For realizing beneficial effect of the present invention, the described pipe tobacco shape of cross section that reproduces of the shape of described spinneret orifice decision, described spinneret orifice outlet shape can be shapes such as round, square, star-like, pentalpha, Y type.
For realizing beneficial effect of the present invention, the die cavity of described spinneret orifice middle part put at least one core rod, the cross-sectional area of described core rod is less than 80% of described spinneret orifice cross-sectional area, during the spray silk, because described core rod takes up space, make the described pipe tobacco that reproduces of ejection form hollow-core construction, the shape of cross section of described core rod can be circle, triangle, different shape such as star-like, during the spray silk, determine the shape of described hollow pipe tobacco cavity by the cross sectional shape of described core rod.
For realizing beneficial effect of the present invention, the circular arc deflector is installed in described spinneret orifice outlet additional, and this circular arc deflector inlet is twisted into spirality continuously with the tangent pipe tobacco that reproduces of ejection that makes of spinneret orifice outlet.
For realizing beneficial effect of the present invention, described spinneret orifice exports the rotary cutter that is provided with, the described pipe tobacco that reproduces of the continuous ejection of radial cut disconnection during its rotation, and the rotating speed of adjusting described rotary cutter obtains the described pipe tobacco that reproduces of different length, is generally 15mm ± 10.
For realizing beneficial effect of the present invention, the moisture that reproduces pipe tobacco of described drying process outlet is 12% ± 1%, and temperature is cooled to 30 ℃ ± 10.
Compared with prior art, useful improvement of the present invention and advantage are:
1. by useful improvement of the present invention, described raw material is through batching, expanded, abrasive dust, gelatinization, high pressure spray silk, six basic working procedure of baking silk, the finished product that the direct injection moulding has different contour structures reproduces pipe tobacco, the pipe tobacco that reproduces that comprises special-shaped and hollow-core construction, this reproduce the pipe tobacco profile and and structure can be according to the arts demand flexible design, realize what the slices reconstituted and natural pipe tobacco of tradition was difficult to realize, change adjustment by structure and profile is reproduced tobacco fill value, operational characteristic such as combustion characteristics and sense organ, be other traditional handicrafts can not and remarkable improvement.
2. by useful improvement of the present invention, simplified the complicated treatment process of prior art, a slurrying of time consumption and energy consumption in the conventional art, two step slurrying etc. have been omitted, defibrination, operation such as Separation of Solid and Liquid, cellulose processing, be reduced to expanded and the abrasive dust two procedures, working (machining) efficiency significantly improves, and raw material availability brings up to 100% by conventional art 85%-95%.
3. by useful improvement of the present invention, what avoided that wide model adopts in the ordinary skill is the pulping technique of source to paper industry, has eliminated trade effluent and waste discharge that fiber separation and pulping process produce, the protection environment, saves the pollution treatment cost.
4. compare with conventional art, by useful improvement of the present invention, thin slice moulding and drying process when having omitted consumption energy consumption, adopt the high pressure spray wire process continuous injection pipe tobacco that manufactures a finished product that is shaped, the spinneret orifice outlet cuts to finished product length by rotary cutter with it, behind the baking silk, can directly mix and take the use of throwing line, also omitted simultaneously traditional thin slice subsequent treatment operation, technology is simple, increase work efficiency, reduce equipment investment and production cost, have the remarkable improvement that other traditional handicrafts institute can not reach.
5. by useful improvement of the present invention, the traditional pipe tobacco that reproduces is expanded to the functional additive direction, described different cultivars, the raw material offal in the position or the place of production, offal and tobacco cut raw material, through excessive bulk than expanded, behind the abrasive dust, jealous characteristic remarkable reduction of its tobacco of expanding tobacco fine powder that obtains or basic the disappearance, be transformed into a kind of safe additive carrier, by carrying the additive of different effects in the described gelatinization operation, as humectant, the flavouring deodorant tune, combustion adjuvant, with reproducing that pipe tobacco changes into tobacco is to be mainly raw material, safe functioning additive and the pipe tobacco that reproduces with special process effect, as humectation, fall evil and fall Jiao, filling value improvement etc., improve the design and processes means of cigarette composition, expanded the range of application of reproducing pipe tobacco, be other prior art can not and remarkable improvement.
6. by useful improvement of the present invention, described gelatinization process is by adding the high-concentrated ozone decolouring, pigment oxidation in the offal is decomposed into water, obviously improve and reproduce the pipe tobacco color and luster, make that reproducing pipe tobacco can be applied in the high-grade cigarette product, in the particularly high-grade fire-cured tobacco type product, and existing style of not obvious change and pipe tobacco sense organ, be the remarkable advantage that other prior art institute can not reach.
Thick slurry method, roll-in method and the paper process technology that adopts with conventional art fixedly the layout of production capacity compare, useful improvement of the present invention is embodied in the expansion flexibly of the production capacity that realizes by the capacity of described spray silk equipment and quantity stack, both can miniaturization handle offal as the side line of existing throwing line, cigarette bag production line, by can the modularization dilatation being built into the large-scale production line of producing per year more than 50,000 tons, range of application more flexibly extensively.
Definition in the above technical scheme processing step of useful improved core involved in the present invention; be specially expanded, abrasive dust, gelatinization and four critical processes of spray silk; and batching and two aided processes of baking silk; all those skilled in the art can implement by absorbing useful improvement thought of the present invention easily easily; if described critical process all or part be included in during it implements, then fall into protection domain of the presently claimed invention.
Specific embodiment is described with reference to the accompanying drawings embodiments of the invention, and what it was related is preferred several embodiment, is for useful improvement thought of the present invention is described better, rather than restriction the present invention.
Description of drawings
Fig. 1, embodiment one process chart
Fig. 2, embodiment one nozzle aperture front view
Fig. 3, embodiment one spray silk module cutaway view
Fig. 4, embodiment one hollow spiral reproduces the pipe tobacco schematic diagram
Fig. 5, embodiment two spray silk module front views
Fig. 6, the embodiment two flat pipe tobacco schematic diagrames that reproduce
Fig. 7, embodiment three spray silk module front views
Fig. 8, embodiment three Y shapes are reproduced the pipe tobacco schematic diagram
Fig. 9, embodiment four spray silk module front views
Figure 10, embodiment four stars type hollow is reproduced the pipe tobacco schematic diagram
Embodiment one, in conjunction with Fig. 1 explanation, wherein
(1) feed proportioning operation, press the trade mark or kind is separately stored with the tobacco material such as tobacco cut, offal and offal and from the offal that the production lines such as scrap prodn. line or cigarette bag reclaim, from described raw material, select one or more ratios to send into pre-batching cabinet in prescription, the batching cabinet can adopt the cut tobacco storing cabinet transformation of typical German Hauni company, stratified feeding, the cross section discharging, feed proportioning moisture is controlled at 8-12%, prescription is flue-cured tobacco offal and tobacco cut 40%, offal 60%(weight ratio).
(2) expanded operation, what present embodiment adopted is dry type screw extrusion machine, is puffed to the sheet baccy fiber and organizes expanded material, and expanding volume is than 300%-350%, and the bulking machine outlet connects the fluidisation cooler, is cooled to 25 ℃ ± 2, and moisture control reduces to 8%.
(3) abrasive dust operation, cooled described expanded material uses abrasive dust equipment to pulverize, present embodiment adopts level Four tandem dry type flour mill, be respectively its series connection level Four vibratory sieve, be respectively 50 orders, 250 orders, 500 orders and 800 orders, outlet obtains particle smaller or equal to 800 purpose expanding tobacco fine powders;
(4) gelatinization operation,
Present embodiment is former, accessory formula is:
(1) the expanding tobacco fine powder 65%;
(2) 900 order glutinous rice flours 2%;
(3) propane diols 20%;
(4) potassium sorbate 2%;
Described supplementary material prescription adds twin-screw sealing batch can be continued to stir; The feeding saturated vapor is heated, and water spray stirs simultaneously becomes the gelatinization material, and temperature rises to 85 ℃ ± 2, and moisture rises to 45%, aeration-cooling then to 40 ℃ ± 2, then logical ozone mist, dosage 850g/ cubic meter, continue to stir 35 minutes, reclaim mist, air draft is cooled to 30 ℃ ± 2.
(5) high pressure spray wire process, gelatinization material spray silk machine feed bin, present embodiment spray silk machine provides power by the reciprocating hydraulic oil cylinder, described hydraulic jack can reciprocating type two-way the exerting oneself in the left and right sides, left and right sides oil cylinder axle connects two spray silk cylinder service intermittents, the charging of a spray silk cylinder, another is discharging then, with reference to figure 2, two nozzle apertures (1) are installed in two spray silk cylinder outlets respectively, 72 spinneret orifice module placement holes (2) are arranged on each orifice plate, each placement hole inserts a spray silk module (4), about 40 degree vertebral foramens (8) are offered at each spray silk module (4) center and one section straight hole (9) constitutes spinneret orifice, outlet diameter is 1mm, it is 0.7mm that a core rod (5) diameter is established at the spinneret orifice middle part, oil cylinder work applies about 15Mpa pressure and gives spray silk cylinder, exert pressure and the gelatinization material is entered from spinneret orifice (9) from charging aperture (6) spray, owing to having occupied central space, core rod (5) forms cavity (10), eject continuous hollow pipe tobacco (11), one section semi arch deflector (7) is established in spinneret orifice (9) exit makes the pipe tobacco deflection of ejection be twisted into spirality, establish 4 rotating blades (3) before the nozzle aperture, described hollow pipe tobacco (11) is cut into the length of 15-20mm;
(6) drying process, the described pipe tobacco that reproduces is sent into baking silk equipment, and the cut-tobacco drier that present embodiment adopts is the fluidized bed airflow cut-tobacco drier, and cut-tobacco drier is finished and is obtained 12% ± 1%, and temperature is that 30 ℃ hollow screw type is reproduced pipe tobacco (11).
(1) feed proportioning operation, present embodiment formula components are flue-cured tobacco offal and tobacco cut 90%, offal 10%.
(2) expanded operation, what present embodiment adopted is that big flow dry type screw rod overstocks bulking machine, adopt identical principle with the dilated food processing machine, be puffed to the sheet baccy fiber and organize expanded material, the expanding volume ratio is 200% ± 50, the bulking machine outlet connects the fluid bed cooler, and expanded material is cooled to 25 ℃ ± 2, and moisture control reduces to 8%.
(3) abrasive dust operation, cooled described expanded material uses abrasive dust equipment to pulverize, present embodiment adopts level Four tandem dry type flour mill, be respectively its series connection level Four vibratory sieve, be respectively 50 orders, 300 orders, 700 orders and 900 orders, outlet obtains particle smaller or equal to 900 purpose expanding tobacco fine powders;
(4) gelatinization operation,
Present embodiment is former, accessory formula is:
(1) the expanding tobacco fine powder 60%;
(2) gum arabic 6%;
(3) pectin 4%
(4) 1000 order starch 5%
(5) propane diols 17%;
(6) sorbierite 5%;
(7) honey 2%
(8) potassium citrate 1%
Described supplementary material prescription adds twin-screw sealing batch can be continued to stir; The feeding saturated vapor is heated, and water spray stirs simultaneously becomes the gelatinization material, and temperature rises to 90 ℃ ± 2, and moisture rises to 45%, and is aeration-cooling then to 30 ℃ ± 2.
(5) high pressure spray wire process, send into spray silk machine feed bin, the spray silk machine of present embodiment 1 is by screw rod extruding spray silk machine, operating pressure is 4Mpa, a screw rod outlet nozzle aperture (1), 72 spinneret orifice module placement holes (2) are arranged on the orifice plate, as shown in Figure 5, each placement hole inserts a spinneret orifice module (4), and the spinneret orifice outlet is flat slotted hole (12), its long 1mm, wide 0.5mm, screw rod apply and are pressed on described gelatinization material, and ejection is near the flat pipe tobacco (13) that reproduces of natural pipe tobacco shape, the deflector water conservancy diversion is twisted into screw type, and rotary cutter cuts to 15-20mm length.
(6) drying process, the described pipe tobacco that reproduces sends into baking silk equipment, and the cut-tobacco drier that present embodiment adopts is the fluidized bed airflow cut-tobacco drier, and cut-tobacco drier is finished and is obtained 12% ± 1%, and temperature is 30 ℃, reproduces pipe tobacco (13) near the flat of natural pipe tobacco.
Implement three, with reference to figure 7, Fig. 8 explanation, the spinneret orifice outlet on the spray silk module (4) is Y type (15), can produce have a Y type cross section (16) reproduce pipe tobacco (17)
Implement four, with reference to figure 9, Figure 10 explanation, the spinneret orifice outlet on the spray silk module (4) is for circular, and the middle part core rod is five-pointed star type (18), can produce have a five-pointed star cavity (19) reproduce pipe tobacco (20).
Claims (18)
1. spinning method tobacco reproduction process is characterized in that processing step is as follows:
(1) feed proportioning operation is put into the batching cabinet with raw materials such as tobacco cut, offal and offals and is mixed;
(2) expanded operation, the raw material that the output of pre-batching cabinet mixes is sent into bulking machine, with plant cell wall in the described raw material and fibr tissue swelling fracture, be puffed to the expanded material of strip or sheet, connect dry then and cooling device dehydrates described expanded material and cools off;
(3) abrasive dust operation, cooled described expanded material uses abrasive dust equipment to pulverize, and sieving obtains the expanding tobacco fine powder;
(4) gelatinization operation, described expanding tobacco fine powder, adhesive, humectant and flavouring deodorant tune, combustion adjuvant, decolorizer and structure reinforcing agent add material-compound tank, and steam heats to stir becomes the gelatinization material;
(5) high pressure sprays wire process, described gelatinization material is applied the spinneret orifice of high pressure from nozzle aperture eject continuous filament, and rotary cutter is adopted in the spinneret orifice outlet, described filament is cut into the pipe tobacco that reproduces of preseting length;
(6) drying process, the described pipe tobacco that reproduces is sent into baking silk equipment, dehydrates.
2. spinning method tobacco reproduction process according to claim 1, it is characterized in that described raw material weight than being 15-80%, the group that it can be selected for flue-cured tobacco, suncured tabacco, fire-cured tobacco, Maryland, Nicotiniana rustica, Bai Leyan, cigar core cigarette or other Turkish tobaccos (as the Samsun cigarette) etc., its blade and offal part both can have been adopted, according to the place of production and breed combination in groups, can use again from the tobacco cut and the offal of cigarette bag or the recovery of throwing line, press trade mark composition group.
3. spinning method tobacco reproduction process according to claim 1 is characterized in that described expanded operation is a screw extrusion, and expanded volume ratio is 110%-800%.
4. spinning method tobacco reproduction process according to claim 1 is characterized in that described expanded operation outlet can connect drying and cooling device, and with described extruded body drying and dehydrating, moisture is reduced to 3-11%, and cooled described extruded body temperature reduces to 30 ℃ ± 10.
5. spinning method tobacco reproduction process according to claim 1, it is characterized in that described abrasive dust operation, the expanding tobacco fine powder that it grinds sieve to suitable grain fineness, in that spray is solid when reproducing pipe tobacco, described expanding tobacco fine powder maximum particle size is less than 30% of the narrowest place of spinneret orifice size, as spray hollow reproduce pipe tobacco, described expanding tobacco fine powder maximum particle size is less than hollow 25% of the pipe tobacco wall thickness that reproduces.
6. spinning method tobacco reproduction process according to claim 1 is characterized in that described gelatinization operation, adopts steam that batching is warming up to 50-90 ℃, and moisture content is greater than 30%, and uniformly mixing becomes the gelatinization material.
7. spinning method tobacco reproduction process according to claim 1, it is characterized in that the shared percentage by weight of described adhesive is 0-80%, it can extract the group of carbohydrate gum, starch, silicate (sodium metasilicate), pectin, yellow polysaccharide glue, gum arabic, other natural gum and modified cellulose compound and water-soluble glue materialization compound composition for tobacco.
8. spinning method tobacco reproduction process according to claim 1, it is characterized in that it is 0-40% that described flavouring deodorant tune accounts for percentage by weight, it can be Maryland, Bai Leyan, suncured tabacco grinds into fine powder with the group that other Turkish tobaccos are formed, and Radix Glycyrrhizae, sugar, fructose syrup, honey, grape wine, cocoa power, vanilla, lavender, dust Su Tian, ground cinnamon, nutmeg, fennel powder, faenum graecum, santal, accuse fragrant, fish pelargonium, attar of rose, petit grain oil, menthol, liquor, chamomile, cinnamomi cortex pulveratus, the Yilan element, Salvia japonica, ginger, coriander, and the group formed of other edible naturals or artificial essence, described fumet pressed powder in this way need grind earlier to sieve and obtains the grain fineness identical with the expanding tobacco fine powder.
9. spinning method tobacco reproduction process according to claim 1 is characterized in that it is 0-50% that described humectant accounts for percentage by weight, and it can be from glycerine, the group that propane diols, acetate compounds, sorbic alcohol, glucose, lactic acid and fructose and organic sugar are formed.
10. spinning method tobacco reproduction process according to claim 1, it is characterized in that the shared percentage by weight of described combustion adjuvant is: 0%-5%, it can be the group of organic acid potassium salt combustion adjuvants such as wine five sour potassium pins, potassium oxalate, potassium acetate, potassium citrate, potassium sorbate composition.
11. spinning method tobacco reproduction process according to claim 1, it is characterized in that described decolorizer is an ozone gas, dosage is the 0-5500g/ cubic meter, and described decolorizer injects described gelatinization thing continuously and keeps stirring 0-45 minute, and the pigment oxidation in the described gelatinization material is decomposed.
12. spinning method tobacco reproduction process according to claim 1 is characterized in that the shared percentage by weight of described structure reinforcing agent is: 0-20%, it can be the log slurry or the group that baccy fiber is plain and other celluloses are formed of purifying.
13. spinning method tobacco reproduction process according to claim 1, it is characterized in that described high pressure spray wire process, adopt the described gelatinization thing of machinery pressurization, spray silk pressure is greater than 1Mpa, described gelatinization thing forms from the spinneret orifice ejection on the nozzle aperture and reproduces pipe tobacco, and each nozzle aperture is provided with at least one spinneret orifice.
14. spinning method tobacco reproduction process according to claim 1 is characterized in that the described pipe tobacco shape of cross section that reproduces of shape decision of described spinneret orifice, described spinneret orifice outlet shape can be shapes such as round, square, star-like, pentalpha, Y type.
15. spinning method tobacco reproduction process according to claim 1, it is characterized in that described spinneret orifice die cavity middle part put at least one core rod, the cross-sectional area of described core rod is less than 80% of described spinneret orifice cross-sectional area, during the spray silk, because described core rod takes up space, make the described pipe tobacco that reproduces of ejection form hollow-core construction, the shape of cross section of described core rod can be circle, triangle, different shape such as star-like, during the spray silk, determine the shape of described hollow pipe tobacco cavity by the cross sectional shape of described core rod.
16. spinning method tobacco reproduction process according to claim 1 is characterized in that described spinneret orifice outlet installs the circular arc deflector additional, this circular arc deflector inlet is twisted into spirality continuously with the tangent pipe tobacco that reproduces of ejection that makes of spinneret orifice outlet.
17. spinning method tobacco reproduction process according to claim 1, it is characterized in that the rotary cutter that described spinneret orifice outlet is provided with, the described pipe tobacco that reproduces of the continuous ejection of radial cut disconnection during its rotation, the rotating speed of adjusting described rotary cutter obtains the described pipe tobacco that reproduces of different length, is generally 15mm ± 10.
18. spinning method tobacco reproduction process is characterized in that the moisture that reproduces pipe tobacco of described drying process outlet is 12% ± 1% according to claim 1, temperature is cooled to 30 ℃ ± 10.
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|---|---|---|---|
| CN 201110145489 CN102160683A (en) | 2011-06-01 | 2011-06-01 | Tobacco remanufacturing process by spinning method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110145489 CN102160683A (en) | 2011-06-01 | 2011-06-01 | Tobacco remanufacturing process by spinning method |
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| CN102160683A true CN102160683A (en) | 2011-08-24 |
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| CN102370241A (en) * | 2011-11-22 | 2012-03-14 | 云南烟叶复烤有限责任公司 | Arc-shaped threshing cutter of threshing machine |
| CN102499427A (en) * | 2011-11-20 | 2012-06-20 | 红云红河烟草(集团)有限责任公司 | Tobacco baking and flavoring method by blending geranium |
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| CN102370241A (en) * | 2011-11-22 | 2012-03-14 | 云南烟叶复烤有限责任公司 | Arc-shaped threshing cutter of threshing machine |
| CN102524941A (en) * | 2012-01-17 | 2012-07-04 | 湖北中烟工业有限责任公司 | Sheets capable of reducing tar content of cigarettes and manufacture method thereof |
| CN102524941B (en) * | 2012-01-17 | 2013-11-06 | 湖北中烟工业有限责任公司 | Sheets capable of reducing tar content of cigarettes and manufacture method thereof |
| CN102987547A (en) * | 2012-12-19 | 2013-03-27 | 云南瑞升烟草技术（集团）有限公司 | Method for preparing cigarette fragrance compensation granules |
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| CN103305342A (en) * | 2013-06-28 | 2013-09-18 | 湖北中烟工业有限责任公司 | Casing flavor for expanded cut tobacco |
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Application publication date: 20110824 |