CN102153413B - Organic-inorganic compound fertilizer and preparation method thereof - Google Patents
Organic-inorganic compound fertilizer and preparation method thereof Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The invention discloses an organic-inorganic compound fertilizer and a preparation method thereof. The organic-inorganic compound fertilizer comprises the following raw materials in parts by weight: 25-30 parts of green algae, 12-17 parts of humic acid, 7-12 parts of bagasse mortar, 8-12 parts of saw dust, 7-15 parts of vermiculite, 5-10 parts of filtration mud, 5-10 parts of yeast organic waste water concentrated liquid, 5-8 parts of cane slag, 2-5 parts of sugarcane top and 2-5 parts of microbial strain liquid. The amount of the compound fertilizer organic matter is large than or equal to 55 weight parts, the total amount of NPK inorganic matters is large than or equal to 12 weight parts, the amount of the moisture is less than or equal to 25 weight parts, the effective viable count is large than or equal to 2 hundred million/gram, and the pH is 5.0-8.5. The preparation method comprises the following steps: fermenting twice by using microbial strains; adding inorganic porosity vermiculite, evenly mixing, and naturally drying so as to obtain the organic-inorganic compound fertilizer. Biodegradable agricultural and industrial production waste water, waste slag and sugarcane top regeneration organic matters are fully utilized as the raw materials, thereby improving the acidity and basicity of soil, improving the cation exchange capability (CEC) of the soil, improving the utilization of fertilizer, promoting the growth of crop and increasing the yield of the crop. The organic-inorganic compound fertilizer has the advantages of good ecological benefits and circular economy benefits and can be used as an additional fertilizer for crops such as sugarcane, watermelon and the like.
Description
Technical field
This belongs to the fertilizer production technology field, relates to a kind of organic-inorganic compound fertilizer and preparation method thereof.
Background technology
In the press for extracting juice sugar process of cane sugar manufacture factory, supervene a large amount of filter muds.This filter mud contains the multiple elements such as rich in protein and nitrogen, phosphorus, potassium, calcium, magnesium, sulphur and a large amount of organic substance, can give off an unpleasant smell, people often give it up, or enter rivers, or landfill can cause serious environmental pollution year in and year out in swag.In the production process of grain distillery, Gourmet Powder Factory and yeast factory, supervene a large amount of yeast wastewaters.This waste water contains abundant organic substance, and color is dark, chemical oxygen demand is high, is easy to occur stench, and directly discharging can cause serious environmental pollution.People do the organic fertilizer use for ease of filter mud and this waste water, manage to change its physical behavior.For example with Multi-effect evaporation compression apparatus, the molasses waste liquid being concentrated into dissolved solids content is 70～80%, it is 98% industrial sulphuric acid with concentration, add-on is that pending molasses concentrating spent liquor includes 2～10% of soluble solids weight, 100 ℃ of constant temperature digestions 10 hours, add again 20～40% the filler that accounts for the contained soluble solids weight of waste liquid, and make fertilizer through neutralization, drying.The material of this technology loses activity the organic matter in the molasses waste liquid through multiple tracks high temperature, and the fertilizer efficiency of fertilizer product is undesirable.Also there is the serious problem of waste liquid concentration process heating face fouling, and waste liquid concentrated solution high-moisture high viscosity problem again, often to stop work to processing units in producing the compound organic and inorganic fertilizer process and clean or maintenance, energy consumption is high, has increased processing cost.Therefore there is the people to consider not adopt molasses waste liquid concentration and evaporation technique, carries out repeated multiple times fermentation and the molasses waste liquid is mixed with filter mud, produce active compoiste fertilizer.Technical scheme is according to different biochemical reaction conditions, add waste material in batches in right amount, have the material of various microbial populations and adjusting agent etc., the first step mixes in proportion bagasse, alcohol slops, filter mud, the mud of cane sugar factory, carry out thermophilic fermentation, second step adjustment fermentation, the 3rd step composting fermentation, the 4th step soil activation microbial fermentation makes the active organic compound fertilizer with soil microbial activities.The weak point of this technology is that fermentation period is long, occupied ground is large, thereby industrial scale is restricted.Chinese patent CN 101108779A, produce the method for compound organic and inorganic fertilizer with molasses fermented waste liquid and filter mud, bulging and materials such as adjusting agent 16～25% fully continuously ferment within a short period of time to the wheat of 65～68% filter mud, 10～12% bagasse powder and 1.5～2.5% with the biological humic of weight percent 0.4～0.6% bagasse system; The reactor startup post-drying obtains moisture 10～12% fermentation materials, is ground into the filter mud fertilizer.Molasses fermented waste liquid moisture 90% is scraped steaming formula hyperconcentration system through two effects again with triple effect forced cyclic type concentration systems and is condensed into moisture 26～28% hyper-concentration liquid.Add 32～34% chemical fertilizer and 25～27% filter mud fertilizer to stir after by weight percentage the above-mentioned biological humic of 30～33% hyper-concentration liquid and 9～10% being mixed, become compound organic and inorganic fertilizer through the dry type extruder grain.The method exists energy consumption high, invests large and the high problem of processing cost.
Summary of the invention
The objective of the invention is: be intended to utilize filter mud and the bagasse of supervening in the press for extracting juice sugar process of cane sugar manufacture factory; Utilize the yeast wastewater of supervening in the production process of yeast factory; Utilize sugarcane to cut the Caulis Sacchari sinensis leaf of receipts generation and the wood chip that forest processing produces, preparation high energy green and protecting environmental fertilizer, realization is turned waste into wealth and a kind of organic-inorganic compound fertilizer and preparation method thereof is provided.
Technical scheme of the present invention is:
A kind of organic-inorganic compound fertilizer and preparation method thereof, its material composition and parts by weight comprise: 2～5 parts of 25～30 parts of green algas, 12～17 parts of humic acid, 7～12 parts, bagasse mortar, 8～12 parts of granulated dust corks, 7～15 parts of vermiculites, 5～10 parts of filter muds, 5～10 parts of yeast organic waste water concentrated solutions, 5～8 parts of bagasse, 2～5 parts of Caulis Sacchari sinensis leafs and microbial strains liquid.Compound manure organic matter 〉=55 weight parts, nitrogen phosphorus potassium inanimate matter total amount 〉=12 weight parts, moisture≤25 weight parts, living bacteria count 〉=200,000,000/gram, pH=5.0～8.5.Its preparation method: adopt microbial strains fermentation secondary, add inorganic porous thing vermiculite to mix, seasoning obtains organic-inorganic compound fertilizer.
Above-described green alga comprises one or more in chlorella (Chlorella), chlamydomonas (Chlamydomonas), volvox (Volvocales) and silk algae (Ulotrichaceae).
bacterial classification and living bacteria count thereof in above-described microbial strains liquid are followed successively by: the subtilis of living bacteria count 〉=100,000,000/gram (Bacillus subtilis), the actinomycetes of living bacteria count 〉=100,000,000/gram (Actinomycete), the silicate bacteria of living bacteria count 〉=100,000,000/gram (Bacillus mucilaginosus), the Trichoderma of the yeast of living bacteria count 〉=100,000,000/gram (Saccharomyces) and living bacteria count 〉=100,000,000/gram (Trichoderma spp).
Above-described bagasse mortar is the wet solid that boiler combustion bagasse in sugar refinery obtains by the water film dedusting method, water content≤55 weight parts.
Above-described filter mud is that sulfitation sugar mill is produced the byproduct in the white sugar process, its solid content 〉=80 weight parts.
Above-described yeast organic waste water concentrated solution is that the waste water that yeast factory is discharged concentrates through multiple-effect evaporation, has formed solid content and has reached 55～60% organic waste water concentrated solution.
Above-described bagasse is the byproduct in cane milling workshop, sugar refinery, its water content≤15 weight parts.
Above-described Caulis Sacchari sinensis leaf is to cut the Caulis Sacchari sinensis leaf that obtains when receiving sugarcane, and coarse reduction or chopping.
Above-described wood chip is the by product of forest processing.
Above-described humic acid and vermiculite are to be buied by market.
The preparation method of organic-inorganic compound fertilizer comprises the steps:
(1) dilution bacterial classification: the high density bacterial classification liquid that cultivation is obtained dilutes by the formula requirement, obtains the bacterial classification diluent after dilution is completed;
(2) fermentation for the first time: ready green alga, humic acid, bagasse mortar, granulated dust cork, filter mud, bagasse, Caulis Sacchari sinensis leaf and microbial strains liquid are weighed by formula rate to be placed in the stack retting pond, after fully mixing, spread rice straw fermented 7～12 days on the stack retting pond;
(3) fermentation for the second time: after fermentation is completed for the first time, open the straw on the stack retting pond, stir stirring, then add yeast organic waste water concentrated solution by formula requirements in the stack retting pond, fully after stirring, mulching straw fermented 10～15 days on the stack retting pond;
(4) after fermentation is completed for the second time, open the straw on the stack retting pond, add vermiculite, stir, seasoning namely obtains organic-inorganic compound fertilizer.
The stack retting pond of above institute art comprises square stack retting pond or round stack retting pond or ellipse stack retting pond, and the length of side in pond or diameter are 2.5～3.5 meters, and the pond is 2.5～3.0 meters deeply, is arranged at underground or/and ground.
Advantage of the present invention and positively effect:
1, the present invention utilizes humic acid to improve fermentation condition; Another is natural organic matter because humic acid contains abundant organic carbon, uses in a large number for a long time and can obviously improve soil organic matter content, improves Soil structure, improves Water and fertilizer retention ability of soil; In addition, humic acid has the caustic solubility characteristics, and contained various insoluble organic acid can be activated dissolving under saline and alkaline condition, can reduce soil pH on the one hand, reduce the generation of salt damage, the humate that generates on the other hand can accelerate crop metabolism, the conditioning plant-growth.
2, the present invention utilizes multiple composite bacteria and yeast organic waste water concentrated solution two-step fermentation, the quick fermentation that is conducive to organic materials, microbial reproduction is fast, organic compost with mixing of microorganism mattress agent, beneficial microorganism is all adsorbed or to be wrapped in organic buckshot aggregate inner, for the existence of microorganism provides nutriment and environment, improve microbic activity and utilising efficiency, obtained highly active organic biofertilizer.
3, biodegradable, the renewable organic matter of raw material choose cheapness of the present invention and have the vermiculite of soil redeposition, wetting agent and plant production agent through mixing, ferment with the agent of microorganism mattress, can obviously improve the physicochemical character of soil, the formation of promotion soil agreegate; Improve soil ph, improve soil CEC, improve fertilizer utilization efficiency, promote plant growth, have good environmental benefit and efficiency of cycling economy.Can be used as the use of topdressing of the crops such as sugarcane, watermelon.
Embodiment
Embodiment 1
this example adopts chlorella, chlamydomonas, 30 parts, volvox and silk algae, 15 parts of humic acid, 10 parts, the bagasse mortar of solid content 46.3 weight parts, 10 parts of the granulated dust corks of forest processing, 10 parts of vermiculites, 10 parts of the filter muds of solid content 82.1 weight parts, solid content reaches 5 parts of the yeast organic waste water concentrated solutions of 56.7 weight parts, 6 parts of the bagasse of solid content 86.4 weight parts, the subtilis of 2 parts of the Caulis Sacchari sinensis leafs of coarse reduction or chopping and living bacteria count average out to 100,000,000/gram, actinomycetes, silicate bacteria, 2 parts of the complex microorganism bacterial classification liquid of yeast and Trichoderma.
The preparation method is: adopt microbial strains fermentation secondary, add inorganic porous thing vermiculite to mix, seasoning obtains organic-inorganic compound fertilizer.The preparation method of organic-inorganic compound fertilizer: ready green alga, humic acid, bagasse mortar, wood chip, filter mud, bagasse, Caulis Sacchari sinensis leaf and microbial strains liquid are weighed by formula rate be placed on square stack retting pond or round stack retting pond or ellipse stack retting pond, the length of side in pond or diameter are 2.5 meters, Chi Shen is 2.5 meters, be arranged in the stack retting pond on underground or/and ground, after fully mixing, spread rice straw fermented 12 days on the stack retting pond; Then open the straw on the stack retting pond, stir stirring, again by formula requirements interpolation yeast organic waste water concentrated solution in the stack retting pond, after fully stirring, the mulching straw fermentation is 15 days on the stack retting pond, opens the straw on the stack retting pond, add vermiculite, stir, seasoning namely obtains organic-inorganic compound fertilizer.
The prepared compound manure organic matter of this example is 56.2 weight parts, and nitrogen phosphorus potassium inanimate matter total amount is 12.6 weight parts, and moisture is 24.5 weight parts, and living bacteria count is 2.12 hundred million/grams, pH=5.7.
Embodiment 2
this example adopts chlorella, chlamydomonas, 25 parts, volvox and silk algae, 17 parts of humic acid, 7 parts, the bagasse mortar of solid content 62.9 weight parts, 12 parts of the granulated dust corks of forest processing, 7 parts of vermiculites, 7 parts of the filter muds of solid content 85.1 weight parts, solid content reaches 10 parts of the yeast organic waste water concentrated solutions of 57 weight parts, 5 parts of the bagasse of solid content 88.5 weight parts, the subtilis of 5 parts of the Caulis Sacchari sinensis leafs of coarse reduction or chopping and living bacteria count average out to 100,000,000/gram, actinomycetes, silicate bacteria, 5 parts of the complex microorganism bacterial classification liquid of yeast and Trichoderma.
The preparation method is: adopt microbial strains fermentation secondary, add inorganic porous thing vermiculite to mix, seasoning obtains organic-inorganic compound fertilizer.The preparation method of organic-inorganic compound fertilizer: ready green alga, humic acid, bagasse mortar, wood chip, filter mud, bagasse, Caulis Sacchari sinensis leaf and microbial strains liquid are weighed by formula rate be placed on square stack retting pond or round stack retting pond or ellipse stack retting pond, the length of side in pond or diameter are 3.5 meters, Chi Shen is 2.5 meters, be arranged in the stack retting pond on underground or/and ground, after fully mixing, spread rice straw fermented 12 days on the stack retting pond; Then open the straw on the stack retting pond, stir stirring, again by formula requirements interpolation yeast organic waste water concentrated solution in the stack retting pond, after fully stirring, the mulching straw fermentation is 15 days on the stack retting pond, opens the straw on the stack retting pond, add vermiculite, stir, seasoning namely obtains organic-inorganic compound fertilizer.
The prepared compound manure organic matter of this example is 57.6 weight parts, and nitrogen phosphorus potassium inanimate matter total amount is 13.1 weight parts, and moisture is 24.6 weight parts, and living bacteria count is 2.11 hundred million/grams, pH=6.6.
Embodiment 3
this example adopts chlorella, chlamydomonas, 27 parts, volvox and silk algae, 12 parts of humic acid, 12 parts, the bagasse mortar of solid content 82.6 weight parts, 8 parts of the granulated dust corks of forest processing, 15 parts of vermiculites, 5 parts of the filter muds of solid content 83.6 weight parts, solid content reaches 7 parts of the yeast organic waste water concentrated solutions of 59.3 weight parts, 8 parts of the bagasse of solid content 87.1 weight parts, the subtilis of 3 parts of the Caulis Sacchari sinensis leafs of coarse reduction or chopping and living bacteria count average out to 100,000,000/gram, actinomycetes, silicate bacteria, 3 parts of the complex microorganism bacterial classification liquid of yeast and Trichoderma.
The preparation method is: adopt microbial strains fermentation secondary, add inorganic porous thing vermiculite to mix, seasoning obtains organic-inorganic compound fertilizer.The preparation method of organic-inorganic compound fertilizer: ready green alga, humic acid, bagasse mortar, wood chip, filter mud, bagasse, Caulis Sacchari sinensis leaf and microbial strains liquid are weighed by formula rate be placed on square stack retting pond or round stack retting pond or ellipse stack retting pond, the length of side in pond or diameter are 3 meters, Chi Shen is 3 meters, be arranged in the stack retting pond on underground or/and ground, after fully mixing, spread rice straw fermented 12 days on the stack retting pond; Then open the straw on the stack retting pond, stir stirring, again by formula requirements interpolation yeast organic waste water concentrated solution in the stack retting pond, after fully stirring, the mulching straw fermentation is 15 days on the stack retting pond, opens the straw on the stack retting pond, add vermiculite, stir, seasoning namely obtains organic-inorganic compound fertilizer.
The prepared compound manure organic matter of this example is 60.1 weight parts, and nitrogen phosphorus potassium inanimate matter total amount is 14.7 weight parts, and moisture is 9.3 weight parts, and living bacteria count is 2.05 hundred million/grams, pH=7.9.
Claims (9)
1. organic-inorganic compound fertilizer, it is characterized in that: material composition and parts by weight comprise 2～5 parts of 25～30 parts of green algas, 12～17 parts of humic acid, 7～12 parts, bagasse mortar, 8～12 parts of granulated dust corks, 7～15 parts of vermiculites, 5～10 parts of filter muds, 5～10 parts of yeast organic waste water concentrated solutions, 5～8 parts of bagasse, 2～5 parts of Caulis Sacchari sinensis leafs and microbial strains liquid, organic matter 〉=55 weight parts in raw material, nitrogen phosphorus potassium inanimate matter total amount 〉=12 weight parts, moisture≤25 weight parts, living bacteria count 〉=200,000,000/gram, pH=5.0～8.5;
Described humic acid and vermiculite are to be buied by market;
Described granulated dust cork is the by product of forest processing;
Living bacteria count in described strain liquid is followed successively by: the Trichoderma (Trichoderma spp) of the silicate bacteria (Bacillus mucilaginosus) of the actinomycetes (Actinomycete) of the subtilis of living bacteria count 〉=100,000,000/gram (Bacillus subtilis), living bacteria count 〉=100,000,000/gram, living bacteria count 〉=100,000,000/gram, the yeast (Saccharomyces) of living bacteria count 〉=100,000,000/gram and living bacteria count 〉=100,000,000/gram.
2. according to organic-inorganic compound fertilizer claimed in claim 1, it is characterized in that: described green alga comprises one or more in chlorella (Chlorella), chlamydomonas (Chlamydomonas), volvox (Volvocales) and silk algae (Ulotrichaceae).
3. according to organic-inorganic compound fertilizer claimed in claim 1, it is characterized in that: described bagasse mortar is the wet solid that boiler combustion bagasse in sugar refinery obtains by the water film dedusting method, water content≤55 weight parts.
4. according to organic-inorganic compound fertilizer claimed in claim 1, it is characterized in that: described filter mud is that sulfitation sugar mill is produced the byproduct in the white sugar process, its solid content 〉=80 weight parts.
5. according to organic-inorganic compound fertilizer claimed in claim 1, it is characterized in that: described yeast organic waste water concentrated solution is that the waste water that yeast factory is discharged concentrates through multiple-effect evaporation, and the solid content of formation reaches 55～60% organic waste water concentrated solution.
6. according to organic-inorganic compound fertilizer claimed in claim 1, it is characterized in that: described bagasse is the byproduct bagasse in cane milling workshop, sugar refinery, its water ratio≤15 weight parts.
7. according to organic-inorganic compound fertilizer claimed in claim 1, it is characterized in that: described Caulis Sacchari sinensis leaf is to cut the Caulis Sacchari sinensis leaf that obtains when receiving sugarcane, and coarse reduction or chopping.
8. according to the preparation method of organic-inorganic compound fertilizer claimed in claim 1, it is characterized in that: comprise the steps:
(1) dilution bacterial classification: the high density bacterial classification liquid that cultivation is obtained dilutes by the formula requirement, obtain microbial strains liquid, wherein living bacteria count is followed successively by: the Trichoderma (Trichoderma spp) of the silicate bacteria (Bacillus mucilaginosus) of the actinomycetes (Actinomycete) of the subtilis of living bacteria count 〉=100,000,000/gram (Bacillus subtilis), living bacteria count 〉=100,000,000/gram, living bacteria count 〉=100,000,000/gram, the yeast (Saccharomyces) of living bacteria count 〉=100,000,000/gram and living bacteria count 〉=100,000,000/gram;
(2) fermentation for the first time: green alga, humic acid, bagasse mortar, granulated dust cork, filter mud, bagasse, Caulis Sacchari sinensis leaf and microbial strains liquid are weighed by formula rate, be placed in the stack retting pond, after fully mixing, spread straw on the stack retting pond, fermented 7～12 days;
(3) fermentation for the second time: after fermentation is completed for the first time, open the straw on the stack retting pond, stir stirring, then add yeast organic waste water concentrated solution by formula requirements in the stack retting pond, after abundant stirring, mulching straw on the stack retting pond fermented 10～15 days;
(4) after fermentation is completed for the second time, open the straw on the stack retting pond, add vermiculite, stir stirring, seasoning obtains organic-inorganic compound fertilizer.
9. the preparation method of organic-inorganic compound fertilizer according to claim 8, it is characterized in that: described stack retting pond, comprise square stack retting pond or round stack retting pond or ellipse stack retting pond, the length of side in pond or diameter are 2.5～3.5 meters, Chi Shen is 2.5～3.0 meters, is arranged at underground or/and ground.
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|---|---|---|---|---|
| CN1443729A (en) * | 2002-03-12 | 2003-09-24 | 吴晓丽 | Bamboo forest biological fertilizer |
| CN102001894A (en) * | 2011-01-07 | 2011-04-06 | 四川大学 | Method for preparing organic manganese-containing multi-component compound microbial fertilizer |
-
2011
- 2011-05-06 CN CN2011101157482A patent/CN102153413B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1443729A (en) * | 2002-03-12 | 2003-09-24 | 吴晓丽 | Bamboo forest biological fertilizer |
| CN102001894A (en) * | 2011-01-07 | 2011-04-06 | 四川大学 | Method for preparing organic manganese-containing multi-component compound microbial fertilizer |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106986729A (en) * | 2017-05-04 | 2017-07-28 | 浙江德清东鑫复混肥科技有限公司 | A kind of special mixed fertilizer of Chinese cabbage |
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| CN102153413A (en) | 2011-08-17 |
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