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CN102151936B - Grind shoe manufacture method and tool - Google Patents

Grind shoe manufacture method and tool Download PDF

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Publication number
CN102151936B
CN102151936B CN2011100415504A CN201110041550A CN102151936B CN 102151936 B CN102151936 B CN 102151936B CN 2011100415504 A CN2011100415504 A CN 2011100415504A CN 201110041550 A CN201110041550 A CN 201110041550A CN 102151936 B CN102151936 B CN 102151936B
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Prior art keywords
welding
grinding shoe
tooling
grinding
surfacing
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CN102151936A (en
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梅宗斌
梅宗清
王永充
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Sichuan Hwayoo Petroleum Drilling & Production Co Ltd
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Sichuan Hwayoo Petroleum Drilling & Production Co Ltd
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Abstract

本发明公开了一种磨鞋制造方法,包括如下步骤:A、用碳钢或碳化钨制作磨鞋本体;B、使磨鞋本体上的堆焊层处于平焊位置,首先用火焰预热工件,然后装上焊接工装夹紧磨鞋本体,焊接工装与磨鞋本体和堆焊层接触的面的材料为奥氏体不锈钢或铜合金;C、在磨鞋本体上用YD型硬质合金焊条进行堆焊,焊接完成后松开内卡,取下焊接工装即可。本发明的磨鞋制造方法焊接方便、堆焊成形好,磨鞋焊完后即为成品无需二次加工。

Figure 201110041550

The invention discloses a grinding shoe manufacturing method, which comprises the following steps: A, making the grinding shoe body with carbon steel or tungsten carbide; B, making the surfacing layer on the grinding shoe body be in the flat welding position, first preheating the workpiece with flame , and then install welding tooling to clamp the main body of the grinding shoe, and the material of the surface of the welding tooling that contacts the main body of the grinding shoe and the surfacing layer is austenitic stainless steel or copper alloy; C. Use a YD-type hard alloy electrode on the main body of the grinding shoe Carry out surfacing welding, loosen the inner card after the welding is completed, and take off the welding tooling. The grinding shoe manufacturing method of the present invention is convenient to weld, and the surfacing welding is good in forming, and the grinding shoe is a finished product after welding without secondary processing.

Figure 201110041550

Description

The junk mill manufacture method
Technical field
The present invention relates to the preparation method of oil exploitation underground work workpiece, specifically a kind of manufacture method of the junk mill for the down-hole grinding.
Background technology
Junk mill belongs to a kind of workover tool, body and carbide alloy section, consists of, and the carbide alloy section is welded on bodies top, has advantages of that grinding efficiency is high.The method of making has following two kinds: a kind of is just to reserve the body of one section tubbiness when the junk mill body is made, external mold as pile-up welding hard alloy, this section external mold has just connected together with the alloy of built-up welding after welding is completed, and the effect when junk mill uses has just descended greatly like this; Another kind method is to add a frock in order to built-up welding in the junk mill periphery after the junk mill body is completed, and removes frock with cutting working method again after welding is completed, and has so not only bothered but also uneconomical.
Summary of the invention
The junk mill manufacture method that the purpose of this invention is to provide a kind of handling ease.
Technical scheme of the present invention is as follows:
A kind of junk mill manufacture method, comprise the steps:
Make the junk mill body with carbon steel or tungsten carbide;
make the junk mill bodies top be in downhand position, at first use flame preheat junk mill body, then load onto welding tooling and clamp the junk mill body, and it is identical with the outer side clearance of junk mill bodies top to regulate the built-up welding contact layer that makes the frock inboard, this welding tooling comprises and is enclosed within this external frock body of junk mill, have in the frock body for the interior card that clamps the junk mill body, interior cartoon crosses screw rod and nut is arranged on the frock body, the holding screw of regulating the welding tooling position also is installed on the frock body, welding tooling is austenitic stainless steel or copper alloy with the material of the face that the junk mill body contacts with overlay cladding,
Carry out built-up welding with YD type carbide electrode on the junk mill body, unclamp interior card after welding is completed, take off welding tooling and get final product.
The invention has the beneficial effects as follows: because the welding of YD type hard alloy composite material surfacing welding belongs to gas brazing, the tyre body alloy of this welding rod has good wellability to carbon steel and tungsten carbide particle at a certain temperature, tyre body alloy is poor to the wellability of austenitic stainless steel at same temperature, and is poor to the wellability of copper alloy.Therefore, utilize this difference, the material that the material of choose reasonable junk mill body and frock contact with overlay cladding, make alloy welding deposit and junk mill body firm welding can not connect together with frock again, convenient welding, built-up welding are shaped, after built-up welding is completed, frock is unclamped to take off get final product, be finished product after junk mill is soldered and need not secondary operations, improved the junk mill working (machining) efficiency, reduced production cost.
Description of drawings
Examples of the present invention will be described by way of reference to the accompanying drawings, wherein:
Fig. 1 be the embodiment of the present invention in weld deposit process, the installation diagram of junk mill body and welding tooling.
Fig. 2 is the schematic diagram of the welding tooling that uses of the present invention.
The specific embodiment
Specific embodiments of the invention 1, a kind of junk mill manufacture method, comprise the steps:
One, material is prepared:
1, use steel alloy 35C RM OOr tungsten carbide is made junk mill body 9;
2, prepare welding tooling, this frock comprises can be enclosed within the outer frock body 2 of junk mill body 9, and frock body 2 consists of jointly three block parts, and forms a ring-type integral body.Have in the frock body of trisection for card 3 and wild card 4 in 3 (or a plurality of) clamping junk mill body 9, interior card 3 is used for chucking junk mill body, in this example wild card 4 be mainly used in three block parts connect do as a whole, and as the positioning datum of interior card 3; Interior card 3 and wild card 4 are arranged on frock body 2 by screw rod 6 and nut 5, and the holding screw 1 of regulating the welding tooling position also is installed on frock body 2, and the material of the built-up welding contact layer 7 of frock body inboard is austenitic stainless steel;
Two, welding:
As shown in Figure 1, the first step, be horizontal junk mill body 9 tops; Second step, be preheated to 600 ℃ of left and right with flame to junk mill body 9 tops, is used for obtaining better built-up welding effect, and produces excessive stress while avoiding installing additional the laggard windrow weldering of frock; The 3rd step was placed in frock on junk mill body 9, with holding screw 1, frock was fixed on junk mill body 9, and regulated holding screw 1 and make the built-up welding contact layer 7 of frock inboard identical with junk mill body 9 top outer gaps, and the thin and thick of assurance overlay cladding is even; In the 4th step, carry out built-up welding with YD type hard alloy composite material surfacing welding on the junk mill body; The 5th step, after completing, welding unclamps interior card, take off welding tooling.Complete welding.
Tool structure in above-described embodiment as shown in Figure 2, frock body 2 use carbon steels are made, built-up welding contact layer 7 is>the austenitic stainless steel overlay cladding of 5mm, after built-up welding is completed, car evenly is cut into trisection along axis 12 with body with wire cutting method after completing after given size, boring, tapping are completed, and with interior card 3, wild card 4, screw rod 6 and nut 5, the body of trisection is combined into round frock body 2.Can regulate the position of interior card 3 by the cooperation of screw rod 6 and nut 5, interior card 3 use austenitic stainless steels are made.Also have holding screw 1 on frock body 2, be used for adjusting the relative position of frock body 2 and junk mill body 9.

Claims (1)

1.一种磨鞋制造方法,包括如下步骤:  1. A method for manufacturing shoe grinding, comprising the steps of: 用碳钢或碳化钨制作磨鞋本体;  The body of the grinding shoe is made of carbon steel or tungsten carbide; 使磨鞋本体顶部处于平焊位置,首先用火焰预热磨鞋本体,然后装上焊接工装夹紧磨鞋本体,并调节使工装内侧的堆焊接触层与磨鞋本体顶部外侧间隙相同,该焊接工装包括套在磨鞋本体外的工装本体,工装本体中具有用于夹紧磨鞋本体的内卡,内卡通过螺杆和螺母安装在工装本体上,在工装本体上还安装有调节焊接工装位置的紧定螺钉,焊接工装与磨鞋本体和堆焊层接触的面的材料为奥氏体不锈钢或铜合金 ,堆焊接触层为大于5mm的奥氏体不锈钢堆焊层; Put the top of the grinding shoe body in the flat welding position, preheat the grinding shoe body with a flame first, then install the welding tooling to clamp the grinding shoe body, and adjust so that the surfacing welding contact layer inside the tooling is the same as the gap outside the top of the grinding shoe body. The welding tool includes a tooling body that is set outside the grinding shoe body. The tooling body has an inner card for clamping the grinding shoe body. The inner card is installed on the tooling body through a screw and a nut, and an adjusting welding tooling is also installed on the tooling body. The set screw at the position, the material of the surface of the welding tool in contact with the grinding shoe body and the surfacing layer is austenitic stainless steel or copper alloy, and the surfacing contact layer is an austenitic stainless steel surfacing layer larger than 5mm; 在磨鞋本体上用YD型硬质合金焊条进行堆焊,焊接完成后松开内卡,取下焊接工装即可。  Use YD type hard alloy welding rod to carry out surfacing welding on the grinding shoe body. After the welding is completed, loosen the inner card and take off the welding tool. the
CN2011100415504A 2011-02-21 2011-02-21 Grind shoe manufacture method and tool Active CN102151936B (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104259709B (en) * 2014-09-23 2016-02-03 菏泽市恒大石油机械配件厂 The manufacture method of a kind of junk mill, milling shoe or casing section mill
CN104439589B (en) * 2014-10-31 2018-01-19 中国石油化工股份有限公司 A kind of junk mill frock and its manufacturing process
CN106041257B (en) * 2016-07-05 2018-09-25 邵元龙 The manufacture craft and mould of mill, set milling workover tool

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200985757Y (en) * 2006-07-20 2007-12-05 范伟光 Milling shoe
CN101780582A (en) * 2009-01-20 2010-07-21 机械科学研究院哈尔滨焊接研究所 Automatic surfacing device of inner wall anticorrosion layer of 90-degree bent pipe and automatic surfacing method thereof
CN201960303U (en) * 2011-02-21 2011-09-07 泸州川油钻采工具有限公司 Manufacture of tooling wear shoes

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4395685B2 (en) * 2000-11-21 2010-01-13 株式会社Ihi Base plate manufacturing installation method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200985757Y (en) * 2006-07-20 2007-12-05 范伟光 Milling shoe
CN101780582A (en) * 2009-01-20 2010-07-21 机械科学研究院哈尔滨焊接研究所 Automatic surfacing device of inner wall anticorrosion layer of 90-degree bent pipe and automatic surfacing method thereof
CN201960303U (en) * 2011-02-21 2011-09-07 泸州川油钻采工具有限公司 Manufacture of tooling wear shoes

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
JP特开2002-156484A 2002.05.31
NEM-8型高效磨鞋的研制;郝荣明等;《石油钻探技术》;20020831;第30卷(第2期);第41-42页 *
郝荣明等.NEM-8型高效磨鞋的研制.《石油钻探技术》.2002,第30卷(第2期),

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Address after: 646006 No. 78 North madder Road, Sichuan, Luzhou

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